EM04 Data Sheet - 2004-10-27 EM04 - ESM with PowerPC MPC 8245 u Embedded System Module with: u PowerPC MPC8245 up to 400 MHz u Up to 512 MB SDRAM, CompactFlash u Dual Fast Ethernet, dual COM (front) u Graphics optional via FPGA (plus 16 MB SDRAM) u Further COMs, CANopen, IDE etc. optional via FPGA (USB, keyboard/mouse, floppy etc. optional on carrier board) u Stackable with PCI-104 The EM04 is a complete embedded single-board computer The EM04 is an ideal computer for low-cost deeply for use on any carrier board in different industrial embedded solutions in very harsh environments, for environments. The final application consists either of machine control, Man-Machine Interfaces, fieldbus a stand-alone EM04, the EM04 with an application-bridges or embedded Linux PCs. specific carrier card and/or with additionally plugged PCI-104 modules.For a first evaluation of the functions of the EM04 it The EM04 is controlled by an MPC8245 PowerPC (Kahlua is strongly recommended to use the EK02 ESM starter II) microprocessor which operates at 266MHz up to kit. The kit consists of the standard CPU module, an 400MHz. The MPC8245 includes a Floating Point Unit and FPGA loaded with additional I/O functions, the carrier a Memory Management Unit. The EM04 has an SO-DIMM card with I/O connectors, an external PSU, VGA and socket for data and a CompactFlash slot for program RJ45 to D-Sub cables, and an adapter for mounting a storage.PCI-104 module. At its front panel the EM04 provides two RS232 interfaces and two Fast Ethernet channels. ESM modules are complete computers on a plug-on Additionally, nearly unlimited I/O functionality such module. They consist of the hardware (CPU, chip set, as graphics controllers, serial interfaces, CAN bus memory, I/O) which is not fixed to any application- controller etc. can be realized in a very flexible and specific function, and an FPGA programmed in VHDL cost-effective way by means of an onboard FPGA. code, which provides I/O that is also still Physical interfaces for such functions must be independent of a specific application. ESM modules are implemented on the carrier board.based on PCI. They have two system connectors: J1 has a fixed signal assignment, while J2 is variable depending on the final application-specific configuration of the ESM and the carrier board. J2 also feeds the I/O signals of the functions programmed in the FPGA to the carrier card. ® 1 Embedded Solutions EM04 Data Sheet - 2004-10-27 Technical Data CPU • MTBF: tbd. @ 50°C • PowerPC Mechanical Specifications · MPC8245 • Dimensions: conforming to ESM specification (PCB: 149mm x · 266MHz..400MHz 71mm) Memory • Weight: 100g • Level 1 Cache integrated in MPC8245 Environmental Specifications • SO-DIMM slot for up to 512MB SDRAM • Temperature range (operation): • 133MHz memory bus operation · 0..+60°C or -40..+85°C • Flash 2MB · Airflow: min. 10m³/h · 8-bit data bus • Temperature range (storage): -40..+85°C • Serial EEPROM 4kbit for factory settings • Relative humidity (operation): max. 95% non-condensing • CompactFlash (TM) card interface for Flash ATA (true IDE) • Relative humidity (storage): max. 95% non-condensing via on-board IDE • Altitude: -300m to + 3,000m • 32MB SDRAM, connected to FPGA, e.g. for video data • Shock: 15g/11ms Interfaces • Bump: 10g/16ms • Two 10/100Mbits/s Ethernet channels • Vibration (sinusoidal): 2g/10..150Hz · Intel GD82551 controllers Safety · Two RJ45 connectors at front panel • PCB manufactured with a flammability rating of 94V-0 by • Two UART RS232 serial interfaces (COM1/COM2) UL recognized manufacturers · Two RJ45 connectors at front panel • IDE port for hard-disk drives EMC · Available at I/O Connector • Tested according to EN 55022 / 1999-05 (radio · If implemented in FPGA disturbance) and EN 55024 / 1999-05 (immunity) with regard to CE conformityI/O options through FPGA • Available at I/O connector Software Support • All functions optional, depending on FPGA composition • MENMON • IDE interface • Linux (ELinOS) • SPI interface (e.g. for touch panel control) • VxWorks • SRAM controller • QNX (on request) • Quad UART • OS-9 (on request) • RTS-controlled UART • CANopen support: MEN Driver Interface System (MDIS for • CAN interface Windows, Linux, VxWorks, QNX, RTX, OS-9) • GPIO • MSCAN/Layer2 support: MEN Driver Interface System (MDIS • Display control for TFT panels, 800 x 600 pixels, 16-bit for Windows, Linux, VxWorks, QNX, RTX, OS-9) color PCI Interface • 32-bit PCI interface at PCI-104 connector J1 • Support of 2 external masters Miscellaneous • Real-time clock • Power supervision and watchdog Electrical Specifications • Supply voltage/power consumption: · +5V (4.85V..5.25V), 340mA typ. · +3.3V (3.0V..3.6V), 530mA typ., w/o SO-DIMM; increases up to 1.6A depending on installed SO-DIMM ® 2 Embedded Solutions EM04 Data Sheet - 2004-10-27 Diagram ® 3 Embedded Solutions EM04 Data Sheet - 2004-10-27 Related Products Standard Hardware 08EK02-03 ESM evaluation kit: Mini ATX carrier board EC01 with 1 ESM slot, 3 PCI slots, floppy interface; ESM EM04N with PowerPC Kahlua II / 400MHz, 8MB Flash, 2 Fast Ethernet, 2 COMs, FPGA functions (graphics 800x600, CAN, quad UART, SPI, IDE); temperature range: 0..+60°C; incl. external PSU, RJ45 to D-Sub cable, VGA cable and adapter for mounting of one PCI-104 module - 256MB DRAM installed, CompactFlash not installed (08EK02-03 = EC01-00 + EM04N01) 15EM04N01 EM04N, ESM - Embedded System Module, PowerPC Kahlua II / 400MHz, 2MB Flash, CompactFlash slot, SO-DIMM DRAM slot, dual Fast Ethernet, 2 COMs, FPGA functions (graphics 800x600, CAN, quad UART, SPI, IDE, SRAM, GPIO); PCI-104 stackable; temperature range: 0..+60°C Please refer to our ESM - Embedded System Modules compare chart for a selection of further single-board computers with different processors and on-board functionality. Altera offers free download of its FPGA development software: The Quartus II Web Edition software includes a complete environment for FPGA and CPLD design, including schematic- and text-based design entry, integrated VHDL and Verilog HDL synthesis and support for third-party synthesis software, SOPC Builder system generation software, place-and-route, verification, and programming. For more information and free download of the software please refer to www.altera.com/products. The Altera Tools Selector guide describes the Altera tool offerings and requirements. The online version of the document is available at www.altera.com/literature. Accessories 0751-0006 CompactFlash card, 512MB, Type I, 0..+60°C 0751-0008 CompactFlash card, 64MB, Type I, 0..+60°C 0751-0009 CompactFlash card, 128MB, Type I, 0..+60°C 0751-0012 CompactFlash card, 256MB, Type I, 0..+60°C 0751-0018 CompactFlash card, 256MB, Type I, -40..+85°C 0752-0123 256MB DRAM 0..+60°C for 15EM04N01 0752-0158 512MB DRAM 0..+60°C for 15EM04N01 08SA01-00 Serial interface adapter, RS232, not optically isolated, 0..+60°C 08SA02-00 Serial interface adapter, RS422/485, half duplex, optically isolated, 0..+60°C 08SA02-01 Serial interface adapter, RS422/485, full duplex, optically isolated, 0..+60°C 08SA02-07 Serial interface adapter, RS422/485, full duplex, optically isolated, temperature range: -40..+85°C ® 4 Embedded Solutions EM04 Data Sheet - 2004-10-27 Related Products 08SA03-00 Serial interface adapter, RS232, optically isolated, 0..+60°C 08SA03-01 Serial interface adapter, RS232, optically isolated, -40..+85°C 08SA04-00 Serial interface adapter, TTY, optically isolated, 0..+60°C 08SA08-00 Serial interface adapter, CAN ISO high-speed, optically isolated, 0..+60°C Software 10ABMX-20 ELinOS V.3.0 - Embedded Linux incl. RTAI real-time extension for PowerPC, English version. The Sysgo Development Kit includes the board support packages (BSPs) for MEN cards F1N, B11, A12, A15, D3, SC13, F6, EM04/N and PP01. The package includes 1 year ELinOS development support and all ELinOS updates and upgrades during this period for free. It additionally includes the BSP support for MEN hardware by MEN. --- N.B.: For correct handling of the ELinOS software suppvort it is mandatory to sign and return the enclosed support agreement directly to Sysgo! The Sysgo support agreement is automatically prolonged for another year if not cancelled 3 months prior to expiration. 10ABMX-21 ELinOS V.3.0 - Embedded Linux incl. RTAI real-time extension for PowerPC, German version. The Sysgo Development Kit includes the board support packages (BSPs) for MEN cards F1N, B11, A12, D3, SC13, F6, EM04/N and PP01. The package includes 1 year ELinOS development support and all ELinOS updates and upgrades during this period for free. It additionally includes the BSP support for MEN hardware by MEN. --- N.B.: For correct handling of the ELinOS software support it is mandatory to sign and return the enclosed support agreement directly to Sysgo! The Sysgo support agreement is automatically prolonged for another year if not cancelled 3 months prior to expiration. 10EM04-60 VxWorks Tornado 2.0.2..2.2.1/VxWorks 5.4 .. 5.5.1 BSP for EM04 and EM04N This board is an MEN product running Sysgo's ELinOS Embedded Linux. Sysgo provides full support for MEN hardware. Please contact www.sysgo.de. MEN has vast experience with CANopen-based implementations on standard and custom boards and systems. The CANopen protocol stack on MEN solutions runs under Windows, Linux, VxWorks, QNX, OS-9 and other software environments. You will find more information about CANopen under www.can-cia.org/canopen. 13Z015-06 MDIS4/2004 low-level driver sources for MSCAN/Layer2 13Z016-06 MDIS4/2004 low-level CANopen driver (Master) 14EM04-00 MENMON (Firmware) for EM04, EM04N (object code) Documentation 20EK02-00 EK02 user manual ® 5 Embedded Solutions EM04 Data Sheet - 2004-10-27 Related Products 20EM04-00 EM04/EM04N user manual 21APPN004 Application Note: ELinOS demo-em04-001, simple demo project for EM04 21APPN005 Application Note: ELinOS demo-em04-000, X-Window/RTAI demo project for EM04 21APPN006 Application Note: ELinOS demo-em04-002, simple demo project for EM04 For the most up-to-date ordering information and direct links to other data sheets and downloads, see the EM04 online data sheet under www.men.de. --> Click here! Germany France UK USA MEN Mikro Elektronik GmbHMEN Mikro Elektronik SAMEN Micro LtdMEN Micro, Inc. Neuwieder Straße 5-718, rue René CassinWhitehall, 75 School LanePO Box 4160 90411 NurembergZA de la ChâtelaineHartford, NorthwichLago Vista, TX 78645-4160 Phone +49-911-99 33 5-074240 GaillardCheshire UK, CW8 1PFPhone (512) 267-8883 Fax +49-911-99 33 5-901Phone +33 (0) 450-955-312Phone +44 (0) 1477-549-185Fax (512) 267-8803 E-mail info@men.deFax +33 (0) 450-955-211Fax +44 (0) 1477-549-178E-mail sales@menmicro.com www.men.deE-mail info@men-france.frE-mail info@menmicro.co.ukwww.menmicro.com www.men-france.frwww.menmicro.co.uk The date of issue stated in this data sheet refers to the Technical Data only. Changes in ordering information given herein do not affect the date of issue. All brand or product names are trademarks or registered trademarks of their respective holders. Information in this document has been carefully checked and is believed to be accurate as of the date of publication; however, no responsibility is assumed for inaccuracies. MEN Mikro Elektronik accepts no liability for consequential or incidental damages arising from the use of its products and reserves the right to make changes on the products herein without notice to improve reliability, function or design. MEN Mikro Elektronik does not assume any liability arising out of the application or use of the products described in this document. The products of MEN Mikro Elektronik are not suited for use in nuclear reactors and for application in medical appliances used for therapeutical purposes. Application of MEN's products in such plants is only possible after the user has precisely specified the operation environment and after MEN Mikro Elektronik has consequently adapted and released the product. Copyright © 2004 MEN Mikro Elektronik GmbH. All rights reserved. ® 6 Embedded Solutions