Rugged TVME5106/7-R Single Board Computers The TVME5106/7-R are extended temperature Motorola Power Plus II Single Board Computers enhanced to withstand shock, vibration and temperature extremes in excess of the original Motorola SBC specification. Conformally coated, this rugged solution is designed for use in critical embedded systems deployed in the most demanding military and industrial environments. Key Environmental Features: „ Qualified to environmental standards of MIL STDs 810F, 901D and 167, and 461 „ Shock: MIL STD 810F, 45g’s at half- sine 20 ms „ Vibration: MIL STD 167, 5g’s at 50 to 500Hz sine and .05g²/Hz at 15Hz to 2KHz random „ Conformal Coating per MIL STD I-46508, urethane „ Operating temperature: -40°C to +71°C „ Altitude: -1,500 ft to 11,000 ft „ Humidity: 5% to 95% non-condensing with resistance to salt fog „ Ask about our extensions to any environmental standards TVME5106-R and 5107-R Features:  MPC755 microprocessor with 32KB/32KB L1 cache  1MB of secondary backside cache  100 MHz front-side bus  Up to 512MB of on-board ECC SDRAM—expandable up to 1GB with optional RAM500 memory expansion modules  17MB Flash memory  Dual IEEE P1386.1 compatible 32/64-bit PMC expansion slots  64-bit PCI expansion mezzanine connector allowing up to four more PMCs  Dual 16550 compatible async serial ports  Dual 10BaseT/100BaseTX Ethernet  32KB NVRAM and time-of-day clock with replaceable battery backup  Four 32-bit timers and one watchdog timer  On-board debug monitor  Single VME slot even when fully configured with two PMC modules and both add-on memory mezzanines COTS Systems By Design Single Board Computer I/O Storage Chassis Design, Software & Documentation (800) 445-6194 • www.acttechnico.com ACT/Technico • One Ivybrook Blvd., Suite 180 Ivyland, PA 18974 • Tel (215) 957-9071 • Fax (215) 957-9074 SBCs built with surface mount technology can often meet the demands of rugged environments. Motorola SBCs can be modified to meet environmental conditions as specified by MIL-STD-810. The boards are physically modified to pass 810 Shock and Vibration testing and electrically modified to meet front panel isolation requirements. ACT/Technico’s PMC Modules can also be modified to meet the same specifications. ACT/Technico can help you extend the application of ® Motorola COTS hardware by making mechanical enhancements and providing test services and qualification data. Board Description ACT/Technico Temperature Cycle Chamber The rugged TVME5106/7 delivers high levels of computing power with Testing Motorola’s PowerPlus II architecture. This rugged solution offers ACT/Technico’s ruggedized SBC products are tested according to MIL- superior shock and vibration protection and is conformal coated. The STDs 810F, 883, 467, 901D and 167; NEBS, and others as applicable. TVME 5106/7-01xx can provide excellent performance in a wide array Complete documentation packages address product qualification, of military applications including fixed ground installations such as validation and manufacturing processes. ACT/Technico warrants all radar, communications, and artillery support equipment in facilities with ruggedized products and specification extensions for use in the target limited protection from the elements. Mobile ground applications application environment. include vehicle mounted equipment supporting mission critical communications, tactical artillery support, radar, ground penetrating Baseline Motorola MME5106/7 Specifications Sample random vibration test profile MVME5100 Processor Module Processors radar and data collection. In ground applications, suitably applied Microprocessor: MPC755 class conformal coatings resist the effects of dust, sand and other contain- Clock Frequency: 400 MHz (5106) or 500 MHz (5107) ments. Ship borne applications for the rugged TVME5106/7 expose On-chip Cache (I/D): 32K/32K equipment to the combined effects of shock, vibration, and atmo- Secondary Cache: 1MB spheric contaminants — including salt mist. In addition to the day-to- Main Memory day pounding a ship propulsion control system endures, ship borne Type: PC100 ECC SDRAM with 100 MHz bus applications must survive shock levels resulting from the effects of Capacity: Up to 512MB on-board, expandable to 1GB with RAM500 conventional or nuclear weaponry. Rotary winged aircraft can rely on memory mezzanines the rugged TVME5106/7 to perform mission critical tasks in demand- Single Cycle Accesses: 10 Read/5 Write ing environments. Read Burst Mode: 7-1-1-1 idle; 2-1-1-1 aligned page hit Write Burst Mode: 4-1-1-1 idle; 2-1-1-1 aligned page hit Architecture: 64-bit, single interleave Flash Memory Type: EEPROM, on-board programmable Capacity: 1MB via two 32-pin PLCC/CLCC sockets; 16MB surface mount Read Access (16MB port): 70 clocks (32-byte burst) Read Access (1MB port): 262 clocks (32-byte burst) NVRAM Capacity: 32KB (4KB available for users) Cell Storage Life: 50 years at 55° C Cell Capacity Life: 5 years at 100% duty cycle, 25°C Removable Battery: Yes Sample shock test profile VMEbus ANSI/VITA 1-1994 VME64 (IEEE STD 1014) Power Requirements (not including power required by PMC or IMPC Controller: Tundra Universe modules): 3.0 A typ @ +5 V; +12 V @ 8.0 mA typ.; DTB Master: A16–A32; D08–D64, BLT –12 V @ 2.0 mA typ. DTB Slave: A24–A32; D08–D64, BLT, UAT Board Size Arbiter: RR/PRI Height: 233.4 mm (9.2 in.) Interrupt Handler/Generator: IRQ 1–7/Any one of seven IRQs Depth: 160.0 mm (6.3 in.) System Controller: Yes, jumperable or auto detect Front Panel Height: 261.8 mm (10.3 in.) Location Monitor: Two, LMA32 Width: 19.8 mm (0.8 in.) Max. Component Height: 14.8 mm (0.58 in.) Counters/Timers TOD Clock Device: M48T37V Operating Systems and Kernels Real-Time Timers/Counters:Four, 32-bit programmable MVME5100 supports booting a variety of operating systems: Watchdog Timer: Time-out generates reset Wind River Systems: VxWorks Ethernet Interface Green Hills: Integrity Controller: Two Intel 82559ER Multiple Partners: Linux Interface Speed: 10/100Mb/s Firmware Monitor PCI Local bus DMA: Yes, with PCI burst Firmware must fulfill the traditional functions of test and initialization Connector: One routed to front panel RJ-45, one routed and provide operating system boot support. TheMVME5106/7 firmware to front panel RJ-45 or optionally routed to monitor exceeds these requirements with a proven monitor from the P2, RJ-45 on MVME761 embedded VME leader. It expands features like power-up tests with Asynchronous Serial Ports extensive diagnostics, as well as a powerful evaluation and debug tool Controller: 16C550C UART for simple checkout or when high-level development debuggers require Number of Ports: Two, 16550 compatible additional support. All this is included with the MVME5100 firmware; Configuration: EIA-574 DTE plus it supports booting both operating systems and kernels. Async Baud Rate, bps max.: 38.4K EIA-232, 115Kbps raw Electromagnetic Compatibility (EMC) Connector: One routed to front panel RJ-45, one on Intended for use in systems meeting the following regulations: planar for development use U.S.: FCC Part 15, Subpart B, Class A (non-residential) Dual IEEE P1386.1 PCI Mezzanine Card Slots (PMC) Canada: ICES-003, Class A (non-residential) Address/Data: A32/D32/D64, PMC PN1, PN2, PN3, PN4 This product was tested in a representative system to the following connectors standards: CE Mark per European EMC Directive 89/336/EEC with PCI Bus Clock: 33 MHz Amendments; Emissions: EN55022 Class B; Immunity: EN55024 Signaling: 5V Safety Power: +3.3V, +5V, ±12V; 7.5 watts maximum per All printed wiring boards (PWBs) are manufactured with a PMC slot flammability rating of 94V-0 by UL recognized manufacturers. Module Types: Two single-wide or one double-wide, front panel or P2 I/O Demonstrated MTBF (based on a sample of eight boards in accelerated stress PCI Expansion Connector environment) Address/Data: A32/D32/D64 Mean: 190,509 hours PCI Bus Clock: 33 MHz 95% Confidence: 107,681 hours Signaling: 5V Connector: 114-pin connector located on the planar of the MVME5106/7 MVME5106/7 Block Diagram Transition Modules Complete Rugged System Solutions ACT/Technico offers single slot rear transition module solutions ACT/Technico offers a complete line of rugged supporting products in compatible with both 3-row and 5-row connectors.The following form factors ranging from mezzanines to rear I/O to 3U and 6U boards. features are standard: System level ruggedization and qualification services are available as pre-defined rugged systems. Specification extensions can be tailored • 6U x 80mm form factor integral SCSI connector for specific environments on all products. Visit www.acttechnico.com • Four serial ports via RJ45 connectors (DTE/DCE jumpers on- for additional information. board and modem support) • Parallel port header • Locking front panel-mount AUI connector • SCSI Centronics connector, with removable SCSI termination resistor networks • On-boardCentronics parallel port header • LED indicators for SCSI termination and Ethernet power MBIT GUI Web Based Diagnostics This Built-In self-Test (BIT) tool provides a Web based control of Motorola’s Built-in Test Diagnostic Software. It also provides a GUI PMC Modules based point and click test selection, and color coded test status with We offer a wide selection of PMC Modules. Some models can be an automatic update. It is compatible with Netscape and Internet modified to meet the above ruggedization specifications, such as the Explorer. PMCStor and PMCDisk, Audio, SCSI, and various communications controllers. Audio PMC Solid State PMCDisk Order Information Please use the part numbers below to order your rugged TVME5106/7-R. Standard part number includes conformal coating. available with either VME Scanbe front panel (-xxx1) or IEEE 1101 compatible front panel (-xxx3). For additional configurations, Transition Modules, PMCs, and any additional products, please refer to their datasheets, or call us for assistance. Pn art Number Descriptio TVME5106-114x-R 400 MHz MPC755, 128MB ECC SDRAM, 17MB Flash and 1MB L2 cache TVME5106-115x-R 400 MHz MPC755, 256MB ECC SDRAM, 17MB Flash and 1MB L2 cache TVME5106-116x-R 400 MHz MPC755, 512MB ECC SDRAM, 17MB Flash and 1MB L2 cache TVME5107-214x-R 500 MHz MPC7410, 128MB ECC SDRAM, 17MB Flash and 2MB L2 cache TVME5107-215x-R 500 MHz MPC7410, 256MB ECC SDRAM, 17MB Flash and 2MB L2 cache TVME5107-216x-R 500 MHz MPC7410, 512MB ECC SDRAM, 17MB Flash and 2MB L2 cache Documentation V510XA/IH MVME510x-01xx Installation and Use V510XA/PG MVME510x-01xx Programmer's Reference Guide One Ivybrook Blvd., Suite 180 Ivyland, PA 18974 www.acttechnico.com Tel (215) 957-9102 Fax (215) 957-9074 Motorola is a registered trademark of Motorola, Inc. Printed in USA - MVME5106/7R-PDF-05/05