PHOTOELECTRIC SENSOR DIGITAL FIBER SENSOR FX-411SERIES Conforming to EMC Directive Digital dual display Large adjuster Just ‘Look’ and ‘Turn’ Simple, easy-to-use fiber sensor Fiber sensors that are easy to understand and use, even for beginners Operation is so simple that it can be understood without even needing to look at an instruction manual. This is a new type of fiber sensor that emphasizes convenience in the workplace. Find the threshold value and incident light intensity just by ‘Looking’ Use a screwdriver to adjust simply by ‘Turning’ Incident light intensity Threshold value Stability indicator Output indicator Industry’s smallest Industry’s smallest m m in its class in its class mFor digital dual-display fiber sensors As of April 2005 and based on research conducted by SUNX. Basic performance that is central to the design stage has been upgraded Beam power greatly increased to Improved stability over both Three types are available, give strong performance under long and short terms with red, blue and green light Red LED type adverse environments The red LED type sensors have a ‘four-chemical emitting Different sensors can be selected to suit the element’ which maintains stability of light emissions for application. The beam power has been greatly increased. This long-term operation. Furthermore, all models have an ‘APC means a longer sensing distance and less trouble (Auto Power Control) circuit’ which improves stability at from problems such as dust. These sensors have times such as when the power is turned on. These features ample performance for workplace needs. improve overall stability compared to previous models. ● Stable sensing comparison 1,500 mm FX-411 Short-term stability 59.055 in FX-411 (Red LED type) Previous 1,000 mm Three-chemical emitting element, models 39.370 in Deviation Without APC (for U-LG mode) 1.5 times 1.5 times previous previous models models Long-term stability mFor FT-FM2 thru-beam type fiber Time 1 Light emitting amount Dual display Large adjuster Explanations of how to operate the sensors can be given remotely by telephone with ease. ● ● Operations are carried out using basic tools (screwdrivers), which reduces the possibility Therefore of accidental operating errors. Work- Emphasis on being easy to understand and easy to use place Incident light intensity and Large endless adjuster Easy-to-understand operating panel layout threshold value are displayed New concept The threshold value adjuster and operation simultaneously mode switch are large and easy to see, and Standard screwdrivers can be used to turn the they can be operated with the same The incident light intensity and threshold adjuster as well as sensitivity as general-purpose photoelectric value can be checked at the same time with precision screwdrivers. sensors. Functions which are not commonly no operations needed. In addition, no In addition, an ‘endless’ used can be operated using a non-obtrusive complex mode settings are needed when mechanism is used setting switch. the values are adjusted. which eliminates the Operation mode swich possibility of any damage being caused by turning the adjuster Everyday-use too far. screwdriver is OK Setting Threshold value adjuster switch m mRotation Speed Sensitivity Immediate setting possible using the R.S.S. adjuster The sensitivity amount changes depending on the rotation speed of the adjuster, so that adjustment can be carried out speedily. Amount of change (digit) 100 30� 10 S Slower lower Faster Faster 1 Adjuster rotation speed No need for the fine changes in force required for photoelectric sensors. Design Excellent workability and ease of maintenance The same quick-connection cable that is used for sensors such as the FX-300 series of digital fiber sensors is used. This means that they can be used together with other types of sensors such as laser sensors, and the number of power supply cables can be reduced. Laser sensor Fiber sensor Fiber sensor Fiber sensor LS-401 FX-411 FX-411B FX-411G Sub cable CN-71-C� Quick-connection cables can be used for power supply cascade wiring. Main cable CN-73-C� Both main and sub units utilize the same amplifier body. Up to a maximum 16 sensors can be connected together The sensors can be connected together with other sensors such as the Output line 1 Output line 2 Output line 3 Output line 16 Power FX-300 series of digital fiber sensors and the GA-311 of inductive supply cable Main cable Sub cable proximity sensors. In addition, the SC series of sensor PLC connection A single output line is used, so that wiring can be greatly reduced units with MIL connector compatibility can also be used to further and space savings can be obtained. reduce the amount of wiring. 2 Adjustment in units of Adjustment in units of 1 digit is also easy 1 digit is also easy 1 digit equals 30� Convenient functions backed up by technology Red LED type New concept Ideal for dealing with saturation / Light-emitting amount selection function In cases where the incoming light level can become saturated, such as during close- range sensing or when sensing transparent or minute objects, the sensor’s light- emitting amount can be adjusted to provide more stable sensing without changing the response time. Level 4 FT-WA8 Level 3 Light-emitting amount can be changed Level 2 without changing response time. Level 1 Wire breakage detection Equipped with 3 types timers Interference prevention for up to 8 sets fiber heads (for U-LG) Equipped with OFF-delay The optical transmission function allows up to a maximum of eight / ON-delay / ONE SHOT sets of fiber heads (four sets for FAST and STD settings) to be Time chart For L-ON Beam- timer. installed in contact with each other without mutual interference received Timer period: occurring. (Set automatically when power is turned on.) Sensing Beam- ( ) 1 to 500 ms approx. condition interrupted ON T1 ON-delay OFF FD-FM2 ON T1 T1 OFF-delay OFF Dog ON T1 T1 ONE SHOT OFF Digital display upside-down / off function Hold function The digital display can be turned upside-down if required to suit the Peak and bottom hold values for the incident light intensity can be setup location. In addition, a stability indicator is also provided, so displayed. This is useful for checking the incident light intensity that the amount of light-receiving excess can be checked even during tasks such as drop detection. when the display is turned off. In addition, the peak and bottom values can be checked while looking at the threshold value, which makes adjustment much When digital easier. display is upside down (turned ON) Adjuster is used so that operation can be Displayed sequentially Displayed sequentially carried out confidently even when upside down. Hold function setting display When digital display is off (Eco ON) Bottom hold Stability indicator FT-A8 amount display Excess amount can be seen even when display is off Peak hold Key lock function* prevents wrong operation Drop detection of minute objects amount display This prevents the operator from changing the threshold value by mistake. Press and hold setting switch for 5 seconds Available in models manufactured since July 2005. * 3 FX-411 ORDER GUIDE Connector type amplifiers Quick-connection cable is not supplied with the amplifier. Please order it separately. Type Appearance Model No. Emitting element Output FX-411 Red LED NPN open-collector FX-411B Blue LED transistor FX-411G Green LED FX-411P Red LED PNP open-collector FX-411BP Blue LED transistor FX-411GP Green LED Quick-connection cable is not supplied with the amplifier. Please order it separately. Quick-connection cables Main cable Type Model No. Description • CN-73-C� CN-73-C1 Length: 1 m 3.281 ft 2 Main cable 0.15 mm 3-core cabtyre cable, with connector on one end CN-73-C2 Length: 2 m 6.562 ft (3-core) Cable outer diameter: "3.0 mm "0.118 in Length: 5 m 16.404 ft CN-73-C5 Sub cable CN-71-C1 Length: 1 m 3.281 ft 2 Sub cable 0.15 mm 1-core cabtyre cable, with connector on one end • CN-71-C� Length: 2 m 6.562 ft CN-71-C2 (1-core) Cable outer diameter: "3.0 mm "0.118 in Length: 5 m 16.404 ft CN-71-C5 End plates End plates are not supplied with the amplifier. Please order them separately when the amplifiers are mounted in cascade. Appearance Model No. Description When cascading multiple amplifiers, or when it moves depending on the way it is installed on a DIN rail, these end plates ensure that all amplifiers are mounted together in a MS-DIN-E secure and fully connected manner. Two pcs. per set OPTIONS Amplifier mounting bracket • MS-DIN-2 Designation Model No. Description Amplifier mounting Mounting bracket for amplifier MS-DIN-2 bracket 10 sets of 2 communication window seals and 1 connector seal Communication window seal: Fiber amplifier protective seal It prevents malfunction due to transmission signal from another Fiber amplifier • FX-MB1 FX-MB1 amplifier, as well as, prevents effect on another amplifier. protective seal Communication Connector seal: window seal It prevents contact of any metal, etc., with the pins of the quick- connection cable. Connector seal 4 Connector type PNP output NPN output FX-411 LIST OF FIBERS (TYPICAL) Please contact our office for details on models which are not shown below. Thru-beam type (one pair set) � : U-LG � : FAST Fiber cable Sensing range (mm in)(Note 1) Shape of fiber head Bending � : STD Type length Model No. radius (mm in) Red LED Blue LED Green LED : Free-cut Lens mountable 2,000 78.740 440 17.323 220 8.661 M4 530 20.866 110 4.331 55 2.165 FT-B8 400 15.748 75 2.953 40 1.575 R25 Lens mountable 1,500 59.055 230 9.055 120 4.724 M4 340 13.386 60 2.362 30 1.181 FT-FM2 2 m 240 9.449 40 1.575 22 0.866 6.562 ft Lens mountable 950 37.402 170 6.693 100 3.937 M4 290 11.417 45 1.772 26 1.024 R1 FT-W8 200 7.874 30 1.181 18 0.709 Lens mountable 1,200 47.244 240 9.449 120 4.724 M4 1 m 320 12.598 64 2.520 32 1.260 R10 FT-P81X 3.281 ft 230 9.055 45 1.772 22 0.866 Tough flexible 450 17.717 85 3.346 38 1.496 M3 130 5.118 20 0.787 10 0.394 R25 FT-NFM2 2 m 85 3.346 14 0.551 7 0.276 6.562 ft 300 11.811 48 1.890 26 1.024 M3 80 3.150 8 0.315 5 0.197 R1 FT-W4 2 m 55 2.165 5 0.197 3 0.118 6.562 ft Wide area sensing Note 2 Note 2 3,500 137.795 900 35.433 400 15.748 1,500 59.055 300 11.811 150 5.906 FT-WA8 R1 1,100 43.307 220 8.661 110 4.331 sensing width 11 mm 0.433 in 2 m N Note 2 ote 2 3,500 137.795 900 35.433 400 15.748 W4.2�H31�D13.5 6.562 ft 1,500 59.055 300 11.811 150 5.906 R10 FT-A8 0.165�1.220�0.531 1,100 43.307 220 8.661 110 4.331 Notes: 1) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 2) The fiber cable length practically limits the sensing range to 3,500 mm 137.795 in long. Reflective type � : U-LG � : FAST Fiber cable Sensing range (mm in)(Note 1, 2) Shape of fiber head � : STD Bending Type length Model No. radius (mm in) Red LED Blue LED Green LED : Free-cut 650 25.591 160 6.299 86 3.386 M6 180 7.087 40 1.575 21 0.827 FD-B8 120 4.724 26 1.024 14 0.551 R25 Coaxial 460 18.110 90 3.543 46 1.811 M6 110 4.331 23 0.906 12 0.472 FD-FM2 2 m 80 3.150 15 0.591 8 0.315 6.562 ft M6 300 11.811 53 2.087 28 1.102 70 2.756 11 0.433 7 0.276 FD-W8 R1 50 1.969 8 0.315 4 0.157 M6 280 11.024 70 2.756 32 1.260 1 m 80 3.150 16 0.630 8 0.315 R10 FD-P81X 3.281 ft 55 2.165 10 0.394 5 0.197 Tough flexible 170 6.693 35 1.378 16 0.630 M4 40 1.575 8 0.315 4 0.157 R25 FD-NFM2 2 m 30 1.181 5 0.197 2 0.079 6.562 ft Coaxial � Lens mountable 150 5.906 26 1.024 12 0.472 32 1.260 5 0.197 3 0.118 R2 FD-WG4 25 0.984 3 0.118 2 0.079 2 m 220 8.661 48 1.890 20 0.787 M4 6.562 ft 52 2.047 11 0.433 5 0.197 FD-G4 R25 38 1.496 8 0.315 3 0.118 Lens mountable (FX-MR3, FX-MR6) 200 7.874 50 1.969 22 0.866 M3 45 1.772 11 0.433 6 0.236 1 m 3.281 ft FD-G6X R10 35 1.378 6 0.236 4 0.157 (Note 3) Coaxial Tough flexible Notes: 1) The sensing range is specified for white non-glossy paper [200�200 mm 7.874�7.874 in (FD-B8, FD-FM2, FD-W8, FD-P81X: 400�400 mm 15.748�15.748 in)] as the object. 2) Please take care that the sensing range of the free-cut type fiber may be reduced by 20 % max. depending upon how the fiber is cut. 3) The allowable cutting range is 700 mm 27.559 in from the end that the amplifier inserted. 5 Threaded type Special Threaded type M3 M4 M6 Wide beam M3 M4 FX-411 SPECIFICATIONS NPN output PNP output Type Red LED Blue LED Green LED Red LED Blue LED Green LED Model No. FX-411 FX-411B FX-411G FX-411P FX-411BP FX-411GP Item Supply voltage 12 to 24 V DC�10 % Ripple P-P 10 % or less Power consumption Normal operation: 960 mW or less (Current consumption 40 mA or less at 24 V supply voltage) Normal operation: 720 mW or less (Current consumption 30 mA or less at 24 V supply voltage) ECO mode: 840 mW or less (Current consumption 35 mA or less at 24 V supply voltage) ECO mode: 580 mW or less (Current consumption 24 mA or less at 24 V supply voltage) NPN open-collector transistor PNP open-collector transistor • Maximum sink current: 100 mA (50 mA, if five, or more, • Maximum source current: 100 mA (50 mA, if five, or more, amplifiers are connected in cascade.) amplifiers are connected in cascade.) Output • Applied voltage: 30 V DC or less (between output and 0 V) • Applied voltage: 30 V DC or less (between output and �V) • Residual voltage: 1.5 V or less [at 100 mA (at 50 mA, if five, or more, • Residual voltage: 1.5 V or less [at 100 mA (at 50 mA, if five, or more, amplifiers are connected in cascade) sink current.] amplifiers are connected in cascade) source current.] Utilization category DC-12 or DC-13 Output operation Switchable either Light-ON or Dark-ON Short-circuit protection Incorporated Response time 150!s or less (FAST), 500!s or less (STD), 4.5ms or less (U-LG) with setting switch Operation indicator Orange LED (lights up when the output is ON) Stability indicator Green LED (lights up under stable light received condition or stable dark condition) Incorporated with variable ON-delay / OFF-delay / ONE SHOT timer, switchable either effective or ineffective. Timer function Timer period (Note 2): 1 ms to 3 sec. approx. (1 to 10 ms: Setting possible in units of 1 ms, 10 to 100 ms: Setting possible in units of 10 ms, 100 to 500 ms: Setting possible in units of 50 ms, 500 ms to 1 sec.: Setting possible in units of 100 ms, 1 to 3 sec.: Setting possible in units of 500 ms) Automatic interference prevention function Incorporated (Up to four sets of fiber heads can be mounted close together. However, U-LG mode is 8 fiber heads.)(Note 3) Pollution degree 3 (Industrial environment) �10 to �55 �C �14 to �131 �F (If 4 to 7 units are connected in cascade: �10 to �50 �C �14 to �122 �F, if 8 to 16 units are connected Ambient temperature in cascade: �10 to �45 �C �14 to �113 �F (No dew condensation or icing allowed), Storage: �20 to �70 �C �4 to �158 �F Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH Ambient illuminance Incandescent light: 3,000 ?x or less at the light-receiving face Voltage withstandability 1,000 V AC for one min. between all supply terminals connected together and enclosure (Note 4) Insulation resistance 20 MΩ, or more, with 250 V DC megger between all supply terminals connected together and enclosure (Note 4) Vibration resistance 10 to 150 Hz frequency, 0.75 mm 0.030 in amplitude in X, Y and Z directions for two hours each 2 Shock resistance 98 m/s acceleration (10 G approx.) in X, Y and Z directions for five times each Emitting element (modulated) Red LED Blue LED Green LED Red LED Blue LED Green LED Peak emission 650 nm 0.026 mil 470 nm 0.019 mil 525 nm 0.021 mil 650 nm 0.026 mil 470 nm 0.019 mil 525 nm 0.021 mil Material Enclosure: Heat-resistant ABS, Case cover: Polycarbonate 2 Cable extension Extension up to total 100 m 328.084 ft (50 m 164.042 ft for 5 to 8 units, 20 m 65.617 ft for 9 to 16 units) is possible with 0.3 mm , or more, cable. Net weight: 20 g approx., Gross weight: 30 g approx. Weight Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were ambient temperature �23 �C �73.4 �F 2) For models manufactured up until June 2005, the timer period is approx. 1 to 500 ms. 3) When the power supply is switched on, the light emission timing is automatically set for interference prevention. 4) The voltage withstandability and the insulation resistance values given in the above table are for the amplifier only. I/O CIRCUIT DIAGRAMS NPN output type PNP output type Color code of quick-connection cable Color code of quick-connection cable D (Brown) �V (Note 1) (Brown) �V (Note 1) ZD Load 100 mA max. (Note 2) � (Black) Output � 12 to 24 V DC 12 to 24 V DC Tr �10 % �10 % � (Black) Output � Tr 100 mA max. (Note 2) Load ZD D (Blue) 0 V (Note 1) (Blue) 0 V (Note 1) Internal circuit Users’ circuit Internal circuit Users’ circuit Notes: 1) The quick-connection sub cable does not have �V (brown) and 0 V (blue). Notes: 1) The quick-connection sub cable does not have �V (brown) and 0 V (blue). The power is supplied from the connector of the main cable. The power is supplied from the connector of the main cable. 2) 50 mA max., if five amplifiers, or more, are connected together. 2) 50 mA max., if five amplifiers, or more, are connected together. Symbols … D : Reverse supply polarity protection diode Symbols … D : Reverse supply polarity protection diode ZD: Surge absorption zener diode ZD: Surge absorption zener diode Tr : NPN output transistor Tr : NPN output transistor 6 Environmental resistance Sensor circuit Sensor circuit PRECAUTIONS FOR PROPER USE • Never use this product as a sensing device for personnel protection. • In case of using sensing devices for personnel protection, use products which meet regulations and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.co.jp/ The CAD data is available in 2-D (dxf) and 3-D (IGES, STEP and Parasolid) formats. DIMENSIONS (Unit: mm in) FX-411� CN-73-C1 CN-73-C2 Amplifier Main cable (Optional) FX-411�P CN-73-C5 60.3 2.374 L 57.9 2.280 Operation mode switch 48.2 1.898 24.8 0.976 1.3 0.051 Operation indicator 8.3 2.5 1.8 0.071 0.327 0.098 (Orange) 10 0.394 "3 "0.118 cable 6 0.236 14 2.9 0.551 1.3 0.051 0.114 Stability indicator 2.54 (Green) 0.100 Threshold value adjuster Setting switch Digital display (Red, Green) 10.5 0.413 2.54 7 0.100 0.276 0.2 3 3 64.5 3 2.65 0.008 0.118 10 0.118 2.539 0.118 0.104 7.2 Communication 27.8 0.394 10 0.283 window 1.094 7 13.6 0.394 Beam- 0.276 0.535 emitting part • Length (L) 30.5 Model No. Length (mm in) 1.201 3 10.5 7 0.276 0.118 1,000 39.370 Beam- 0.413 CN-73-C1 receiving 7 0.276 part 2,000 78.740 CN-73-C2 36.5 3.95 0.156 13.5 5,000 196.850 CN-73-C5 1.437 Suitable for 35 mm 0.531 1.378 in width DIN rail CN-71-C1 CN-71-C2 MS-DIN-2 Amplifier mounting bracket (Optional) Sub cable (Optional) CN-71-C5 L 21.6 0.850 5.2 3.2 16 0.630 0.205 0.126 10 8.5 0.394 "3 "0.118 cable 10 0.394 0.335 3.2 5.2 6 0.236 14 0.126 0.205 5 2.9 0.551 0.197 0.114 2.54 0.100 35 1.378 2 0.4 10.5 0.079 0.016 "1.8 2 0.413 "0.071 0.079 7.5 2.54 7 0.295 4.2 0.165 0.100 0.2 0.276 t 1 3 2.65 0.008 t 0.039 0.118 10 0.104 7.2 2-"3.2 "0.126 holes 27 0.394 0.283 1.063 13.6 0.535 Material: Cold rolled carbon steel (SPCC) • Length (L) (Uni-chrome plated) Model No. Length (mm in) CN-71-C1 1,000 39.370 2,000 78.740 CN-71-C2 5,000 196.850 CN-71-C5 All information is subject to change without prior notice. SUNX Limited 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Phone: +81-(0)568-33-7211 FAX: +81-(0)568-33-2631 Overseas Sales Dept. Phone: +81-(0)568-33-7861 http://www.sunx.co.jp/ FAX: +81-(0)568-33-8591 Printed on 100% recycled paper PRINTED IN JAPAN No. CE-FX411-10 March, 2006