NLP65 SERIES Single, dual and triple output • 5.0 x 3.0 inch card and 1.26 inch package (1U applications) • Smallest industry standard package • EN61000-3-2 compliance option (HCC) • Overvoltage and short circuit protection • 65W with free air convection cooling • EN55022, EN55011 conducted emissions level B • EN61000-4-2,-3,-4, -5, -6 immunity compliant • Enclosure and cover kit options The NLP65 series is a 65W universal input AC/DC power supply on a 5 x 3 inch card with a maximum component height of 1.26 inches for use in 1U applications. Each model has the option of input harmonic current correction in the same package size making the series ideal for product designs that will need to comply with EN61000-3- 2 legislation. The NLP65 provides 65W of output power with free air convection cooling which can be boosted to 75W with 20CFM of air. The NLP65, with full international safety approval and the CE mark, meets conducted emissions EN55022 level B and has immunity compliance to EN61000-4-2,-3,-4, -5, -6. The series is available in a factory installed enclosure with an IEC connector and output connector on flying leads plus a cover kit for self-installation is also available as an accessory. The NLP65 series is designed for use in low power data networking, computer and telecom applications such as hubs, routers, POS terminals, internet servers, cable [ 2 YEAR WARRANTY ] modems and PABX's. This list is not exclusive as the generic feature set of the NLP65 series with industry standard output configurations provides a solution for most low power applications including many industrial applications. SPECIFICATION All specifications are typical at nominal input, full load at 25°C unless otherwise stated (11,12) OUTPUT SPECIFICATIONS EMC CHARACTERISTICS Total regulation Main output ±2.0% Surge EN61000-4-5, level 3 Perf. criteria 1 (Line and load) Auxiliary outputs ±5.0% Fast transients EN61000-4-4, level 3 Perf. criteria 1 Radiated immunity EN61000-4-3, level 3 Perf. criteria 2 Rise time At turn-on 1.0s, max. Conducted immunity EN61000-4-6, level 3 Perf. criteria 2 Transient response Main output 5.0% or 250mV GENERAL SPECIFICATIONS 25% step max. dev., 1ms max. at 0.1A/µs recovery to 1% Hold-up time 120VAC, 60Hz 16ms @ 65W 230VAC, 50Hz 78ms @ 65W Temperature coefficient ±0.02%/°C Efficiency 120VAC, 65W 72% typical Overvoltage protection Main outputs 125%, ±10% Isolation voltage Input/output 3000VAC Short circuit protection Cyclic operation Continuous Input/chassis 1500VAC Minimum output current Single and multiple (See Note 6) Switching frequency Fixed 100kHz, ±5kHz INPUT SPECIFICATIONS Approvals and EN60950, VDE0805 standards IEC950, UL1950, BABT Input voltage range Universal input, 85 to 264VAC (See Notes 9, 13) CSA C22.2 No. 950 (See Note 2) Weight 283g (10 oz) NLP65-76xx 120 to 370VDC version only MTBF MIL-HDBK-217F 150,000 hours min. Input frequency range 47Hz to 63Hz ENVIRONMENTAL SPECIFICATIONS Input surge current 120VAC 17A max. Thermal performance Operating ambient, 0°C to +70°C (cold start) 230VAC 32A max. (See Notes 1, 3, 10) (See derating curve) Safety ground 120VAC, 60Hz 0.7mA Non-operating -40°C to +85°C leakage current 230VAC, 50Hz 1.4mA 50°C to 70°C ambient, Derate to convection cooled 50% load Input current 120VAC, with PFC 1.05A rms 0°C to 50°C, ambient, 65W 230VAC, with PFC 0.51A rms convection cooled 120VAC, without PFC 1.40A rms 0°C to 50°C ambient, 75W 230VAC, without PFC 0.80A rms 20CFM forced air (See Note 10) Input fuse UL/IEC127 250VAC S 3.15A Peak (0°C to +50°C, 60s) See table (11,12) EMC CHARACTERISTICS Relative humidity Non-condensing 5% to 95% RH Conducted emissions EN55022, FCC part 15 Level B Altitude Operating 10,000 feet max. Radiated emissions EN55022, FCC part 15 Level A Non-operating 30,000 feet max. ESD air EN61000-4-2, level 3 Perf. criteria 1 ESD contact EN61000-4-2, level 4 Perf. criteria 1 Vibration (See Note 5) 5Hz to 500Hz 2.4G rms peak Shock per MIL-STD-810E 516.4 Part IV PAGE 1 LOW TO MEDIUM POWER AC/DC POWER SUPPLIES | 65-75W AC/DC 65 to 75 Watt AC/DC universal input switch mode power supplies OUTPUT CURRENT OUTPUT TOTAL NON-HARMONIC HARMONIC GROUND (4) RIPPLE (1) (3) (10) (6) (14) VOLTAGE MAX PEAK FAN REGULATION CORRECTED CORRECTED PIN +5V (I ) 7.5A 9.1A 8.0A 50mV ±2.0% NLP65-7608 NLP65-9608 NLP65-X608G A +12V (I ) 2.5A 3.3A 3.0A 150mV ±5.0% B –12V 0.65A 0.81A 0.8A 120mV ±5.0% +5V (I ) 7.5A 9.1A 8.0A 50mV ±2.0% NLP65-7610 NLP65-9610 NLP65-X610G A +15V (I ) 2.2A 2.9A 2.5A 150mV ±5.0% B –15V 0.65A 0.85A 0.8A 150mV ±5.0% +5V (I ) 7.0A 9.1A 8.0A 50mV ±2.0% NLP65-7620 NLP65-9620 NLP65-X620G A +24V (I ) 2.0A 2.6A 2.0A 240mV ±5.0% B +5V (I ) 7.0A 9.1A 8.0A 50mV ±2.0% NLP65-7629 NLP65-9629 NLP65-X629G A +12V (I ) 2.5A 3.3A 3.0A 150mV ±5.0% B +5V 10.0A 13.0A 12.0A 50mV ±2.0% NLP65-7605 NLP65-9605 NLP65-X605G +12V 5.4A 7.0A 6.5A 120mV ±2.0% NLP65-7612 NLP65-9612 NLP65-X612G +15V 4.4A 5.7A 5.3A 150mV ±2.0% NLP65-7615 NLP65-9615 NLP65-X615G +24V 2.7A 3.5A 3.5A 240mV ±2.0% NLP65-7624 NLP65-9624 NLP65-X624G Notes 10 Maximum continuous output power for all multiple output models must not 1 Natural convection cooling. Models NLP65-X629, NLP65-X608, NLP65- exceed 75 Watts with 20CFM forced air cooling. X610 must not exceed 62.5 Watts continuous output power with natural 11 Conducted and radiated emissions testing were performed using the convection. Model NLP65-X620 not to exceed 65 Watts continuous output standard EN55022 set-up with a stand alone NLP65 unit placed on a power with natural convection. Model NLP65-763V3 must not exceed 33 grounded metal plate with a line choke on the AC input and ground wires Watts continuous output power. (i.e. the wires are looped through an EMI suppression toroid). 2 When the input voltage is less than 90VAC the operating temperature range For system compliance it is usually necessary to install an ‘off-the-shelf’ is 0°C to +40°C. The ripple and regulation specifications may not be met. AC inlet with an integral line filter in the system chassis or to install a line 3 Peak output current lasting less than 60 seconds with duty cycle less than choke on the input wires as close as possible to AC entry point of the 5%. During peak loading, output voltage may exceed total regulation limits. system chasssis. Please contact the applications group at Artesyn for 4 Figure is peak-to-peak for convection power rating. Output noise assistance with EMI compliance. measurements are made across a 20MHz bandwidth using a 6 inch twisted 12 The NLP65 units with the suffix ‘G’ is the ground pin and ground choke pair, terminated with a 10µF electrolytic capacitor and a 0.1µF ceramic option. J2, L6 and JP10 are included. J2 is a safety agency approved capacitor. grounding pin, L6 is a ground choke and JP10 is a jumper. This option is 5 Three orthogonal axes, random vibration 10 minutes for each axes, 2.4G intended for use in non-metallic chassis applications where grounding is rms 5Hz to 500Hz. not possible via the mounting screws. The ground choke is provided to 6 A minimum load on the main output is required for proper start up. For assist system EMC compliance. When performing conducted emissions multiple outputs and single +5V output, the minimum load on the +5V is testing on stand alone units, the ‘G’ option is required to meet level B. To 0.2A. For single outputs greater than +5V the minimum load is 0.1A. To order simply add the suffix ‘G’ to the standard model number, e.g. NLP65- maintain stated regulation then: 7608G, NLP65-9608G. This option is available for both the PFC and non- for single output units PFC versions. I ≥ 0.2A 13 All models require a minimum mounting stand-off of 0.25 inches (6.35mm) in the end use product. for multiple output units 14 These standard models are available with an enclosure. To order an 0.25 ≤ I(A)/I(B) ≤ 5, for I(A) ≥ 0.2A. enclosed version, see model numbering options below. o 7 For optimum reliability, no part of the heatsink should exceed 120 C, and 15 No PFC version, EN61000-3-2 is not applicable to this model. o no semiconductor case temperature should exceed 130 C. 8 CAUTION: Allow a minimum of 1 second after disconnecting line power when making thermal measurements. 9 This product is only for inclusion by professional installers within other equipment and must not be operated as a stand alone product. Model Numbering Options International Safety Standard Approvals 1 The enclosure version includes: IEC connector, on/off switch, wire harness output connector and fitted cover. To order, please add the suffix ‘E’ to VDE0805/EN60950/IEC950 File No. 10401-3336-1096 the end of the model number, e.g. NLP65-X608E. See page 68 for details. Licence No. 93678 2 A Safety earth ground pin and ground choke are available as an option. To order, please add the suffix ‘G’ to the end of the model number, e.g. UL1950 File No. E136005 NLP65-X608G. 3 To order a snap-on cover (unfitted), order the part number NLP65C. See CSA C22.2 No. 950 File No. LR41062C page 70 for details. 4 To order a mounting bracket (unfitted), order the part number NLP65MB. Approval No. 606975 See page 71 for details. http://www.artesyn.com PAGE 2 DS_NLP65_20020115.PDF 65-75W AC/DC | LOW TO MEDIUM POWER AC/DC POWER SUPPLIES 65 to 75 Watt AC/DC universal input switch mode power supplies Mechanical notes A All dimensions are in inches (mm). 5.00 (127.00) 4.550 0.225 (115.57) (5.715) J1 J3 N 3 1 1 L 2.550 3.00 6 (64.770) (76.20) T1 J2 C19 MAXIMUM COMPONENT Mounting HEIGHT 1.26 (32.00) TOLERANCE: .xxx ± 0.005" Hole Diameter .xx ± 0.02" 0.156 (4.00) ALL DIMENSIONS IN INCHES (mm) INPUT OUTPUT PIN CONNECTIONS PIN CONNECTIONS J3 SINGLE -XX05 ONLY SINGLE DUAL TRIPLE J1 Pin 1 V (A) No Connection V (B) V (B) Pin 1 AC Line Pin 2 V (A) V (A) V (A) V (A) Pin 2 No Pin Pin 3 V (A) V (A) V (A) V (A) Pin 3 AC Neutral Pin 4 Return Return Return Return J2 (ON ‘G’ SUFFIX ONLY) Pin 5 Return Return Return Return Pin 1 Safety Ground Pin 6 Return No Connection N/C V (C) Input and output connectors Mating connectors DERATING CURVE Output Power (Watts) AC (J1) connector type AC (J1) mating connector type 75W Molex 26-60-4030 type. Molex 09-50-3031 or equivalent with Molex 08-50-0105 or equivalent crimp terminals. 20 CFM FORCED AIR COOLING 65W DC (J3) connector type DC (J3) mating connector type Molex 26-60-4060 type. Molex 09-50-3061 with Molex 2478 phosphor bronze crimp terminals or equivalent. NATURAL 38W CONVECTION 32W COOLING Note: The input and output connectors are the same as those used on NFS40, NFN40, NAL40, NAN40 and NLP40. 0˚C 10˚C 20˚C 30˚C 40˚C 50˚C 60˚C 70˚C Data Sheet © Artesyn Technologies® 2002 The information and specifications contained in this data sheet are believed to be correct at time of publication. However, Artesyn Technologies accepts no responsibility for consequences arising from printing errors or inaccuracies. Specifications are subject to change without notice. No rights under any patent accompany the sale of any such product(s) or information contained herein. PAGE 3