ECM100 Series • 100 Watt Models • Small Size 2.5” x 4.5” x 1.2” • Low Leakage Current • Industrial & Medical Approvals • Convection & Force Cooled Ratings • Wide Operating Temperature 0 °C to +70 °C • Level B Conducted Emissions • EN61000 Compliant • Universal AC Input 90-264 VAC • Input Frequency 47-63 & 440 Hz • Cover Kits Available • Mating Connector & Cable Harness Kits Available Approved for Class I and Class II applications, the ECM100 range of single output AC-DC, 100 W power supplies from XP feature the world's smallest footprint for units of these ratings. Size is just 2.5" x 4.5" (63.5 mm x 114.3 mm) and 1.2" (30.48 mm) high. Furthermore, these high-density power supplies meet EN55022 Level B conducted emissions with maximum leakage currents of 125 μA at 115 VAC or 210 μA at 230 VAC. As a result, these switchers are equally suitable for industrial, IT and medical applications, with no price premium for meeting medical requirements. The ECM100 series have single output versions from 3.3 V to 48 VDC, adjustable by ±10%. They are dual-fused for compliance with IEC60601-1 and efficiency is 80-85%, depending upon the model, so minimal excess heat is generated. The power supplies deliver full power between 0 °C and +50 °C and will operate at up to +70 °C with derating and only 5 CFM of cooling. Comprehensive overvoltage, overload and short circuit protection is built in. Covers, cable harnesses and connector kits are available. xppower.com Input Characteristics Charactristic Minimum Typical Maximum Units Notes & Conditions Input Voltage - Operating 90 264 VAC 120-370 VDC Input Frequency 47 50/60 63 Hz 400 Hz operation available Power Factor 0.62 230 VAC Input Current - No Load 40 mA 230 VAC Input Current - Full Load 0.9 A 230 VAC Inrush Current 40 A 230 VAC cold start Earth Leakage Current 125/210 μA 115/230 VAC Input Protection T3.15 A/250 V internal fuse in both line and neutral Output Characteristics Charactristic Minimum Typical Maximum Units Notes & Conditions Output Voltage 3.3 48.0 VDC See Models and Ratings Table 1 2 3 4 Initial Set Accuracy V : ±1. V ,V & V : ±5 % ±5 3.3 & 5 V versions Output Voltage Adjustment % ±10 All other versions Minimum Load A See model tables Start Up Delay 1.5 s 90 VAC Start Up Rise Time 50 ms Hold Up Time 16 75 ms 115-230 VAC input Drift ±0.2 % Line Regulation ±0.5 % 90-264 VAC ±1 Single output versions Load Regulation % 1 2 3 4 V & V : ±1. V & V : ±5 Multi output versions Recovery to within 1% in less than 500 μs Transient Response 4% for a 25% load change Ripple & Noise 1 %pk-pk 20 MHz bandwidth 1 Overvoltage Protection 115 135 %V only. Recycle input to reset Overload Protection 110 150 % Primary power limit, auto-recovery Short Circuit Protection Trip & restart (Hiccup mode) Temperature Coefficient 0.05 %/˚C General Specifications Characteristic Minimum Typical Maximum Units Notes & Conditions Reliability and Service Life Isolation Input to Output Test Voltage 4000 VAC Test duration: 1 min Input to Ground Test Voltage 1500 VAC Test duration: 1 min Output to Ground Test Voltage 500 VAC Test duration: 1 min Other Specifications Efficiency 80-85 % See Efficiency Graphs Switching Frequency 70 kHz Fixed Weight 0.4 (180) lb (g) 3 Power Density 7.40 W/In MTBF 600 kHrs MIL HDBK 217F 2 xppower.com Environmental Characteristic Minimum Typical Maximum Units Notes & Conditions Operating Temperature 0 +70 ˚C See derating curves Storage Temperature -40 +85 ˚C Cooling 5 CFM For full power operation Humidity 95 %RH Non-condensing Operating Altitude 3000 m Shock 30 G peak Half sine 6 axis Vibration 2 G rms 5 Hz to 500 Hz, 3 axis Electromagnetic Compatibility - Immunity Phenomenon Standard Test Level Criteria Notes & Conditions ESD EN61000-4-2 3A EFT EN61000-4-4 3A Radiated Field EN61000-4-3 10 V/m A Surges EN61000-4-5 3A Conducted EN61000-4-6 10 V/m A 70% Ut A For 500 ms, Medical, 100% load EN61000-4-11 40% Ut A For 100 ms, Medical, 60% load Dips and Interruptions (Medical) 0% Ut A For 10 ms, Medical, 100% load 0% Ut B For 5000 ms, Medical, 100% load 70% Ut A For 10 ms, 100% load Dips and Interruptions EN61000-4-11 40% Ut B For 100 ms, 100% load <5% Ut B For 5000 ms, 100% load Electromagnetic Compatibility - Emissions Phenomenon Standard Test Level Criteria Notes & Conditions Conducted EN55022/11 Class B Voltage Flicker EN61000-3-3 Harmonic Currents EN61000-3-2 Class A Safety Agency Approvals Standard Edition EN60950 2001 Ul/cUL 60950 3rd Edition UL/cUL 60601-1 1st Edition (2003) IEC 60950 IEC 60950 (2001) 1st Edition IEC60601-1 IEC 60601-1 (1998) 2nd Edition, amd nos. 1&2 3 xppower.com Models and Ratings Single Output Models Output Current Maximum Output Output Current Model Ripple & Noise Voltage Minimum Number Convection cooled 5 CFM 3.3 V 0.0 A 15.0 A 20.0 A 50 mV ECM100US03 5.0 V 0.0 A 15.0 A 20.0 A 50 mV ECM100US05 7.0 V 0.0 A 11.4 A 14.3 A 70 mV ECM100US07 9.0 V 0.0 A 8.8 A 11.1 A 90 mV ECM100US09 12.0 V 0.0 A 7.5 A 8.3 A 120 mV ECM100US12 15.0 V 0.0 A 6.0 A 6.6 A 150 mV ECM100US15 18.0 V 0.0 A 5.0 A 5.5 A 180 mV ECM100US18 24.0 V 0.0 A 4.1 A 4.1 A 240 mV ECM100US24 28.0 V 0.0 A 3.6 A 3.6 A 280 mV ECM100US28 33.0 V 0.0 A 3.0 A 3.0 A 330 mV ECM100US33 48.0 V 0.0 A 2.1 A 2.1 A 480 mV ECM100US48 Multi Output Models Power Max Power Max Model Output 1 Imin/Imax Output 2 Imin/Imax Output 3 Imin/Imax Output 4 Imin/Imax Convection 5 CFM Number 80 W 100 W +5.0 V 0.0 A/12 A +12.0 V 0.00 A / 3.0 A ECM100UD21 80 W 100 W +5.0 V 0.0 A/12 A +15.0 V 0.00 A / 3.0 A ECM100UD22 75 W 100 W +5.0 V 0.5 A/10 A +12.0 V 0.00 A / 3.0 A -12.0 V 0.0 A / 0.8 A ECM100UT31 80 W 100 W +5.0 V 0.5 A/10 A +24.0 V 0.00 A / 2.0 A -12.0 V 0.0 A / 0.8 A ECM100UT32 80 W 100 W +5.0 V 0.5 A/10 A +15.0 V 0.00 A / 3.0 A -15.0 V 0.0 A / 0.8 A ECM100UT33 65 W 100 W +3.3 V 0.5 A/10 A +5.0 V 0.00 A / 5.0 A +12.0 V 0.0 A / 0.8 A ECM100UT34 70 W 100 W +5.0 V 0.5 A/10 A +3.3 V 0.00 A / 5.0 A +12.0 V 0.0 A / 0.8 A ECM100UT35 80 W 100 W +5.0 V 0.5 A/10 A +12.0 V 0.00 A / 3.0 A -5.0 V 0.0 A / 0.8 A ECM100UT36 70 W 100 W +5.0 V 0.5 A/10 A +15.0 V 0.00 A / 3.0 A -5.0 V 0.0 A / 0.8 A ECM100UT37 65 W 100 W +5.0 V 0.5 A/10 A +3.3 V 0.10 A / 5.0 A +12.0 V 0.0 A / 0.8 A -12.0 V 0.0 A / 0.5 A ECM100UQ41 60 W 100 W +3.3 V 0.5 A/10 A +5.0 V 0.10 A / 5.0 A +12.0 V 0.0 A / 0.8 A -12.0 V 0.0 A / 0.5 A ECM100UQ42 80 W 100 W +5.0 V 0.5 A/10 A +24.0 V 0.10 A / 2.0 A +12.0 V 0.0 A / 0.8 A -12.0 V 0.0 A / 0.5 A ECM100UQ43 80 W 100 W +5.0 V 0.5 A/10 A +24.0 V 0.10 A / 2.0 A +15.0 V 0.0 A / 0.8 A -15.0 V 0.0 A / 0.5 A ECM100UQ44 80 W 100 W +5.0 V 0.5 A/10 A +12.0 V 0.10 A / 3.0 A -12.0 V 0.0 A / 0.8 A -5.0 V 0.0 A / 0.5 A ECM100UQ45 80 W 100 W +5.0 V 0.5 A/10 A +15.0 V 0.10 A / 3.0 A -15.0 V 0.0 A / 0.8 A -5.0 V 0.0 A / 0.5 A ECM100UQ46 Notes 1. To receive unit with cover fitted, add suffix ‘-C’ to model number. 2.Output 3 available with opposite polarity for OEM quantities. Derating Curves All ECM100 single output models convection cooled 100 A B US24-48 A 80 B US12-18 C 60 C US05 D 40 D US03 20 0 Note: 0 30 40 50 60 70 80 10 20 1. Derate by 10% if cover is fitted. Ambient Temp (°C) 2. For multi output convection- cooled operation above 50 ºC derate linearly to 50% at 70 ºC. All ECM100 models with 5 CFM 100% 75% 50% 25% 0% 80 0 10 20 30 40 50 60 70 Ambient Temp (°C) 4 Output Power Output Power (W) xppower.com Transient Response ECM100US24 25% load change Efficiency Versus Input Voltage 85% 84% 83% 82% 0 50 100 150 200 250 300 Input Voltage Efficiency shown for ECM100US24 Efficiency Versus Output Load 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 0.5 1 1.5 2 2.5 3 3.5 Output Load Efficiency shown for ECM100US24 5 Efficiency % Efficiency % xppower.com Start Up Delay ECM100US24 start up 115 VAC at 100% load ECM100US24 start up 230 VAC at 100% load Hold Up Time ECM100US24 hold up 115 VAC at 100% load Hold up time is 20.8 ms Overload Characteristics 30 25 20 15 10 5 0 01 2 34 56 7 8 Current A ECM100US24. When current reaches 6.9 A, output goes into trip & restart (Hiccup mode) 6 Voltage V xppower.com Output Ripple & Noise ECM100US24 with 100 W load Noise measured is 28 mV Conducted Noise ECM100US12 Class I - Output floating (full load) ECM100UQ44 Class I - Output floating (full load) ECM100US12 Class I - Output grounded (full load) ECM100UQ44 Class I - Output grounded (full load) 7 xppower.com Mechanical Details - Single Output Models Weight: approx. 0.4 lb (180g) Cover dimensions are 4.98 x 3.01 x 1.54 (126.5 x 76.4 x 39.0) 4.50 (114.3) 1.20 (30.5) 4.25 (107.95) CR3 1 2.50 (63.5) T1 2 J1 2.25 1 (57.15) J2 L1 12 0.25 (6.35) Faston ground tab 4X ø0.156 [3.96] mounting holes 0.14 [3.5] ø0.312 [7.92] clearance top and bottom SMD component height Output Connector J2 Single Pin 1 +V1 2 +V1 Input Connector J1 3 +V1 Pin 1 Line 4 +V1 Pin 2 Neutral 5 V1 RTN 6 V1 RTN J1 mates with Molex housing 09-50-3031 7 V1 RTN and Molex series 2878 crimp terminals. 8 V1 RTN Ground (0.25 faston) tab standard. 9 NOT USED J2 mates with Molex housing 09-50-3121 & Molex 10 NOT USED series 2878 crimp terminals (2 pt 11 NOT USED contact) or Molex housing 09-50-8031 & Molex series 12 NOT USED 6838 crimp terminals (3 pt contact). Notes 1. All dimensions in inches (mm). Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 2. Cable harnessess with 300mm wire available. For single output models, order part number ECM100S LOOM. 3. Mating connector kit available. Order part number ECM100 CONKIT. 4. Covers available. Order part number ECM100 COVER. Thermal Considerations To ensure correct and reliable operation of the PSU, the temperature of the components listed in the table below must not be exceeded. See mechanical details for component locations. Component Maximum Temperature L1 110 ºC T1 110 ºC CR3 120 ºC C12 95 ºC 8 C12 xppower.com Mechanical Details - Multi Output Models Weight: approx. 0.4 lb (180g) Cover dimensions are 4.98 x 3.01 x 1.54 (126.5 x 76.4 x 39.0) 4.50 (114.3) 1.20 (30.5) 4.25 (107.95) CR2 1 T1 2.50 (63.5) 2 2.25 J1 C17 (57.15) J2 1 L1 12 0.25 (6.35) Faston ground tab 4X ø0.156 [3.96] mounting holes 0.14 [3.5] ø0.312 [7.92] clearance top and bottom SMD component height Output Connector J2 Multi Pin 1 +V1 2 +V1 Input Connector J1 3 +V1 Pin 1 Line 4 +V1 Pin 2 Neutral 5 RTN 6 RTN J1 mates with Molex housing 09-50-3031 7 RTN and Molex series 2878 crimp terminals. 8 RTN Ground (0.25 faston) tab standard. 9 +V2 10 +V2 11 ±V3 12 -V4 Notes 1. All dimensions in inches (mm). Tolerance .xx = ±0.02 (0.50); .xxx = ±0.01 (0.25) 2. Cable harnessess with 300mm wire available. For single output models, order part number ECM100S LOOM. 3. Mating connector kit available. Order part number ECM100 CONKIT. 4. Covers available. Order part number ECM100 COVER. Thermal Considerations To ensure correct and reliable operation of the PSU, the temperature of the components listed in the table below must not be exceeded. See mechanical details for component locations. Component Maximum Temperature L1 110 ºC T1 110 ºC CR2 120 ºC C17 95 ºC 9 w ww ww w..xxp pp po ow we err..c co om m AsianHQ NorthAmericanHQ XP Power XP Power 990 BeneciaAvenue, Sunnyvale, CA 94085 401 CommonwealthDrive, Haw ParTechnocentre, Singapore 149598 Phone :+1(408) 732-7777 Phone: +6564116900 Fax : +1 (408) 732-2002 Fax: +65 6741 8730 Email: nasales@xppower.com Email: apsales@xppower.com Web : www.xppowerchina.com / www.xppower.com NorthAmericanSalesOffices AsianSalesOffices Toll Free.........................+1 (800) 253-0490 Shanghai....................... +862151388389 Central Region...............+1(972) 578-1530 Singapore.......................... +65 6411 6902 Eastern Region ............+1 (973) 658-8001 Western Region.............+1 (408) 732-7777 Distributors EuropeanHQ GermanHQ Australia..........................+61 2 9809 5022 Amtex XP Power XP Power Balkans...........................+386 1 583 7930 Elbacomp HorseshoePark, Pangbourne, Auf der Höhe2,D-28357 Czech Rep....................+420 235 366 129 Vums Powerprag Berkshire, RG8 7JW, UK Bremen, Germany Czech Rep....................+420 539 050 630 Koala Elektronik Phone: +44(0)118 984 5515 Phone : +49(0)421 63 93 3 0 Estonia................................+372 6228866 Elgerta Fax: +44 (0)118 984 3423 Fax : +49 (0)421 63 93 3 10 Greece..........................+30 210 240 1961 ADEM Electronics Email: eusales@xppower.com Email : desales@xppower.com Israel................................+972 9 7498777 Appletec Japan..............................+81 48 864 7733 Bellnix EuropeanSalesOffices Korea..............................+82 31 422 8882 Hanpower Austria........................+41 (0)56 448 90 80 Latvia................................+371 67501005 Caro Belgium.....................+33 (0)1 45 12 31 15 Lithuania...........................+370 5 2652683 Elgerta Denmark..........................+45 43 42 38 33 Poland..............................+48 22 8627500 Gamma Finland........................+46 (0)8 555 367 01 Portugal..........................+34 93 263 33 54 Venco France ......................+33 (0)1 45 12 31 15 Russia ...........................+7 (495)234 0636Prosoft Germany....................+49 (0)421 63 93 3 0 Russia ...........................+7 (812)325 5115 Gamma Italy................................+39 039 2876027 South Africa.....................+27 11 453 1910 Vepac Netherlands...............+49 (0)42163 93 3 0 Spain..............................+34 93 263 33 54 Venco Norway.............................+47 63 94 60 18 Taiwan..............................+886 3 3559642 Fullerton Power Sweden..................... +46 (0)8 555 367 00 Turkey...........................+90 212 465 7199 EMPA Switzerland................ +41 (0)56 448 90 80 United Kingdom.........+44(0)118 984 5515 GlobalCatalogDistributors Americas........................................Newark newark.com Europe& Asia...................................Farnell farnell.com China............................Premier Electronics premierelectronics.com.cn 09-June-09