20060227_FP_Sigma.qxd 20.02.2006 15:27 Uhr Seite 1 k FPΣ (Sigma) Programmable Controller 02/2006 20060227_FP_Sigma.qxd 15.02.2006 14:54 Uhr Seite 2 FPΣ (Sigma) The next generation compact PLC Highlights State-of-the-art PLC technology in the most compact size plus the ability to communicate via all important modern media characterize the FPΣ (Sigma). With its two 100kHz pulse outputs, four hardware counters that function at up to 50kHz for positioning applications, a programming memory capable of storing 32,000 steps, a real-time clock, and communication interfaces for RS232 and RS485, FPΣ (Sigma) is one of the most flexible PLCs on the market. Remarkably, it is also one of the smallest! Communication Four quick and easy snap-on cassettes are available to add different serial ports to the FPΣ (Sigma). All ports are capable of communicating at speeds of up to 115.2Kbps. 1-channel RS232C type. 2-channel RS232C type. 1-channel RS485 type. 1-channel RS232C + 1-channel RS485 type. Positioning In addition to a host of handy Panasonic functions, the FPΣ (Sigma) also offers circular and linear interpolation. Circular interpolation can be used for applications that apply glue, linear interpolation for pick & place applications, for example. By combining the FPΣ (Sigma) with servo motors, you can perform real 2-axis motion control. FPΣ (Sigma) Driver Minas A series Motor Minas A series Temperature Control With the thermocouple input units and our accurate unique PID and IPD algorithms, temperature can be controlled more easily and accurately than ever. Fast PID but No overshoots FPΣ (Sigma) example it overshoots but slow fast and no overshoot Other Highlights � High expansion capability with up to 384 I/Os � Short circuit protected transistor outputs � Fastest processing time, 0.32µsec/basic command � Built-in analogue volume with two points � Compact design (W 30 x H 90 x D 60mm) � Backup battery 02/2006 2 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 3 FPΣ (Sigma) CPUs Outstanding performance in a compact design FPΣ (Sigma) – Transistor output type FPΣ (Sigma) Relay output type 28 points 32 points 24 points Input Output (PNP) Input Output (NPN) Input Output 16 points 12 points 16 points 16 points 16 points 8 points Connector type Connector type Terminal type FPG-C28P2H FPG-C32T2H FPG-C24R2H ( ) ( ) FPΣ Sigma – Transistor output type with thermistor input FPΣ Sigma – Relay Temperature output type with ther- Control mistor input 80 70 60 50 40 30 10 0 28 points 32 points 24 points Input Output Input Output Input Output 16 points 12 points 16 points 16 points 16 points 8 points 2 Thermistor inputs 2 Thermistor inputs 2 Thermistor inputs FPG-C28P2HTM FPG-C32T2HTM FPG-C24R2HTM High Expansion Capability FPΣ (Sigma) can use the expansion units of the FP0 on the right-hand side. New FPΣ (Sigma) units can be added to the left-hand side. Max. 4 Expansion Units CPU Max. 3 Expansion Units each 64 I/Os = 256 I/Os max. 32 I/Os each 32 I/Os = 96 I/Os Parallel Serial Expansion Expansion BUS BUS 02/2006 3 …up to 384 I/O! 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 4 FPΣ (Sigma) Expansion Units – Left Side Expansion Wide variety of expansion units FPΣ (Sigma) FPΣ (Sigma) FPΣ (Sigma) FPΣ (Sigma) I/0 Expansion Unit I/0 Expansion Unit Memory Expansion Unit S-Link Expansion Unit 64 points 64 points FPG-EM1 S-Link Master Input Output (PNP) Input Output (NPN) Memory: 256k words 128 Inputs or outputs 32 points 32 points 32 points 32 points FPG-EM1 FPG-SL MIL Connector type MIL Connector type FPG-XY64D2P FPG-XY64D2T FPΣ (Sigma) Positioning Expansion Units 1-axis 1-axis 2-axis 2-axis Transistor output Line driver output Transistor output Line driver output FPG-PP11 FPG-PP12 FPG-PP21 FPG-PP22 Communication Cassettes FP Memory Loader • Read or write programs from or to a PLC • Personal computer is not required • Applicable with FP0, FPΣ (Sigma), FP-M, FP2 and 1-channel 2-channel 1-channel 2-channel FP2SH RS232C type RS232C type RS485 type RS232C & RS485 type AFP8670 FPG-COM1 FPG-COM2 FPG-COM3 FPG-COM4 02/2006 4 20060227_FP_Sigma.qxd 20.02.2006 15:13 Uhr Seite 5 n FPΣ (Sigma) Expansion Units – Right Side Expansion Wide variety of expansion units A maximum of 3 FP0 expansion units can be added to the CPU unit. Digital I/O Units Relay output type Input only type Transistor output type 8 points 16 points 32 points 8 points 16 points 8 points 16 points 16 points 32 points Input Output Input Output Input Output Input Input Output Input Output Output Input Output 4 points 4 points 8 points 8 points 16 points16 points 8 points 16 points 8 points 8 points 8 points 16 points 16 points16 points FP0-E8RSA FP0-E16RSA FP0-E32RS FP0-E8XA FP0-E16XA FP0-E8YPA (PNP) FP0-E16PA (PNP) FP0-E16YP A(PNP) FP0-E32PA (PNP) FP0-E8YTA (NPN) FP0-E16TA (NPN) FP0-E16YT A(NPN) FP0-E32TA (NPN) Option: Output 8 points FP0-E8YRSA Analogue I/O Units Temperature Control Units 3 points 4 points 4 points 8 points 4 points 8 points 6 points Input Output Output Output Input Input Input Input 2 points 1 point 4 points 4 points 8 points 4 points 8 points 6 points FP0-A21A FP0-A04I FP0-A04V FP0-A80A FP0-TC4 FP0-TC8 FP0-RTD6 • Input (12 bit): • K, J, T, R type thermocouples • Pt100, Pt1000, ± 10V, 0 – 5V, – – ± 10V, ± 100mV can be used Ni1000 0 – 20mA – – 0 – 5V, 0 – 20mA • Resolution: 0.1°C • Temperature range: • Output (12 bit): • Accuracy: 0.8°C (R type: 3°C) -200 to 500°C ± 10V, 0 – 20mA 4 – 20mA ± 10V • Temperature range: -100 to 1500°C AC Power Supply Networking Units FP0-PSA2 Input Output 85 to 265VAC 24VDC/0.7A MEWNET-F PROFIBUS Ethernet Terminal type FP0-IOL FP0-DPS2 FPWEB (MEWNET-F Slave) (DP Slave) (Web-Server Unit) 02/2006 5 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 6 FPΣ (Sigma) Optimised communication functions 1-channel RS232C type. Four types of communication cassettes enable: 2-channel RS232C type. � efficient connection to serial devices � transmission speeds of up to 115.2kbits/s 1-channel RS485 type. � long transmission distance of up to 1200m In addition, the green screw terminal is removable 1-channel RS232C + 1-channel RS485 type. for easy wiring. With the RS485 type communication cassette... Despite being compact you can create powerful PLC links! Link data register Link data register Link data register More links than you imagined a compact PLC could achieve (2,048 link relays / 256-word link data registers) Product type data Product type data Product type data Process Assembly Inspection machine machine machine � Can be used to share product type between different machines. � Can be used for interlocking between different machines. � Easy wiring between PLCs with twin-core cabling. RS485 Masterless communication method (when PLC linkage is achieved with link relays and link data registers) The masterless communication method means that even if a connected device (station) goes into power off, operations to automatically switch the master station continue. Start up is smooth and the recovery from malfunctions is also potentially faster. Previous models With the FPΣ (Sigma) Usual master-slave communication Masterless communication using the FPΣ (Sigma) � If the master station is not on, � Even if a station goes into a power- communication cannot take place. off state, communications between the other stations continue. � Errors occur when devices are not � turned on in sequence. Master � station Link Link Link Link station station station station Slave Slave Slave Slave station station station station Use of insulated RS485 Uses the insulated RS485, which is highly reliable and largely impervious to noise. High-speed communication over long distances are enabled. � Transmission speed: Max. 115.2kbits/s � Transmission distance: Max. 1.200m 02/2006 6 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 7 FPΣ (Sigma) Optimised communication functions Convenient station no. setting function enables flexible use, even when there are product type changes. � Station no. switchability allows the use of unified programming and program switching. � Because even the communications parameters can be changed in the program, connection is enabled with external devices that have different communication parameters. Communication parameters changed by instructions FPΣ (Sigma) Station No. setting switch Great for these applications, too... Computer linkage with up to 99 stations enabled (max. 32 stations when using C-NET adapter). � Ability to gather data from multiple stations means greater design freedom. Previous models With the FPΣ (Sigma) Relay stations required for linking medium-scale PLCs Computer linkage with up to 99 stations Computer Computer Commercial adapter FP0 FP0 RS232C � RS232C Commercial adapter � Commercial FP0 FP0 FPΣ FPΣ FPΣ adapter RS232C RS485 RS485 Can also be connected to external devices that are equipped with RS485 interface Example: Connection with GT11/GT30 FPΣ � Enables connection to external devices, such as temperature regulators, commercially available temperature regulator that are equipped with RS485 interface. Temperature Temperature RS232C regulator, etc. regulator, etc. � Applicable with data gathering or setting adjustment. � Control is possible using RS232C commercially available RS485 devices. RS485 With the RS232C type communications cassette Image FPΣ Efficient connection with other control devices helps to save space! processing device � Enables connection to devices with RS232C interface, such as a GT11/GT30 programmable display panel, image processing device and other devices. � When used as a tool port, up to 3 external devices can be connected. � A 2-channel type communication RS232C RS232C cassette is used. 02/2006 7 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 8 FPΣ (Sigma) Positioning Specially designed for positioning applications Max. 100kHz pulse output performance is now standard. Powerful device capable of linear interpolation and circular interpolation. Pulse output max. 100kHz Because command processing at speeds up to 100kHz is available, high- Stepping motor Servo motor speed, high-precision positioning is enabled. Along with stepping motor Pulse output CW control, the specs also ensure plenty of scope for controlling servomotors. Y0 Motor Pulse output CCW driver Y1 1 Pulse output CW Y3 Motor Pulse output CCW driver Y4 Possible to combine with pulse-train input drivers 2 � Single unit enables two-axis control Rapid 0.02ms start (when JOG operation controls are executed) The time taken to execute the JOG operation, from the instant the trigger (execution condition) goes on to the time of pulse output, is 0.02ms and 0.2ms even with trapezoidal control. Control time is reduced even for machines that quickly and repeatedly restart. Linear interpolation and circular interpolation are built in (FPG-C32T2H and FPG-C28P2H) Linear Interpolation Circular Interpolation Interpolation functions enable simultaneous control of two axes. Adhesive Applications that a compact PLC couldn't previously cope with are no longer a challenge. And there’s more... Smooth acceleration/deceleration Support for CW/CCW method You can choose to set either 30 or 60 steps of acceleration/ Reduce overall costs by designing systems that combine with deceleration. This feature means you can achieve smoother servomotors and small stepping motors without support for movement during long acceleration/ deceleration periods of Pulse and Sign method. stepping motors. Motor The settings are there for a maximum 60 driver accelaration/deceleration steps. Motor driver 02/2006 8 Pulse / Sign CW / CCW method method 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 9 FPΣ (Sigma) Positioning High-speed, high precision positioning Programming with convenient and Selectable home return mode easy-to-understand instructions � The home return method may be specified even in situations such as when only a single sensor is being used, depending � Uses a preset value table for starting speed, target speed, on the design. acceleration/ deceleration time, and other factors. Easy-to- understand programming is possible since numbers can be � When the home position return is completed, a deviation specified intuitively. counter clear signal can also be output. � Comes with dedicated instructions for each mode: trapezoidal control, home return, JOG operation, free table operation, linear interpolation, and circular interpolation. Home position return JOG operation � Pulse output diagram � Pulse output diagram (when the home position proximity input is not used). XA ON Home sensor ON ON XB (JOG command) OFF 2000Hz 300Hz 100Hz Y0 (Pulse) 0Hz 0Hz 150ms Home search automatically reverses the motor rotation when This refers to an operation in which the motor is rotated only Over limit input(+) or Over limit input (-) is input and their while operation commands are being input. This is used to searches for the home position or near home position in order forcibly rotate the motor using input from an external switch, for to return to it automatically. instance when making adjustments. Depending on the circumstances, unlimited feeding can be accomplished with the JOG operation in some cases. Linear interpolation Circular interpolation � Positioning Iocus. � Positioning Iocus. Current position S Y-axis (X 5000, Y 8660) (CH2) 2000  � Center-radial Center position O (Xo,Yo) setting methods are Pass position P 5000 X-axis also available. (X 9396, Y -3420) (CH0) Target position E (X 8660, Y -5000) A control function that automatically defines the continuum of Allows points to be smoothly traversed by arced paths for which points in a straight line based on only two co-ordinate positions. the user specifies the orientation plane, the radius of curvature, motion path profile, and direction of motion. 02/2006 9 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 10 FPΣ (Sigma) Positioning Expansion Units Precise positioning Features � Fast startup of 0.02 or 0.005ms makes cycle time reduction possible. � Feedback pulse count function makes output pulse counting from external encoders possible. � JOG positioning control supports a wide range of applications. � 4 types of S-curve acceleration/ deceleration control makes smooth startup and stopping possible: Sine curve, quadratic curve, cycloid curve and cubic curve. FPG-PP11 FPG-PP12 FPG-PP21 FPG-PP22 � The FPΣ (Sigma) positioning unit can handle simultaneous startup of multiple axes, enabling simultaneous control of linear interpolation and other elements through user programs. � Transistor output type (open collector) and line driver output type are available. Unit type and product number Type Output type Part number 1 - axis type Transistor output type FPG-PP11 2 - axis type Transistor output type FPG-PP21 1 - axis type Line driver output type FPG-PP12 2 - axis type Line driver output type FPG-PP22 02/2006 10 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 11 Optimised Temperature Control Functions convenient for temperature control are built in The control unit with thermistor inputs enables temperature control at low cost Two thermistor inputs, which cost less than thermocouples, can be connected to the FPΣ (Sigma) unit via thermistor inputs (FPG-C28P2HTM, FPG-C32T2HTM and FPG-C24R2HTM). FPΣ (Sigma) control unit FP• control unit that that accepts thermistors accepts thermistors Thermistor Using a simple linearization command, measuring the temperature by the thermistor can be programmed easily. Four- and eight-channel type thermocouple input expansion unit Up to three units can be added to each control unit, enabling temperature control of up to 24 channels. Advantages over multiple temperature controllers: � Information collection and computer-based storage. � On-site error monitoring using programmable display. � Significant reduction in total costs. � Power supply stabilisation by protecting synchronisation between heater ON and OFF states. � Temperature settings can be easily changed using batch function. Optimised temperature control with PID and PWM instruction You can easily set multi-stage temperature control and time Example of temperature control with the auto-tuning function only control usually available only in high performance type temperature controllers. With the built-in PID and IPD algorithms, temperature can be controlled more accurate than ever. 02/2006 11 20060227_FP_Sigma.qxd 20.02.2006 15:15 Uhr Seite 12 FPΣ (Sigma) Supports the enhancement of your equipment’s performance Network enhancement FPΣ (Sigma) can serve as Modbus Master or Slave � Modbus-compatible FPΣ (Sigma) is compatible with the world's de facto standard Modbus* and can serve as both Modbus RTU master and slave, Can be used as a master station [F145 (Write) and F146 (Read) instructions] Can easily communicate with temperature controllers, inverters, FP-e, and overseas making it ideal for air conditioning or Also serves as PLCs. a slave station. temperature control etc. * Protocol developed by Modicon Inc., an American company Temperature Power meter Inverter FP2/FP2SH FP-e FP-X controller � These applications are also available. Token passing When 17 or more FPΣ (Sigma) units need to be A multi-master link linked, you can use the Modbus function instead of up to 99 units of MEWNET-W0 to link up to 99 units. Since each can be created. FPΣ (Sigma) unit can be either a master or a slave, Master/ Master/ Master/ Master/ Slave Slave Slave Slave a multi-master link can be created by passing a token from a user program. � New “MEWTOCOL Master” function is available. The MEWTOCOL master function automatically creates and transmits commands using the Panasonic open protocol MEWTOCOL. This function significantly facilitates serial communications with MEWTOCOL- compatible equipment, such as PD50, KT4H and KW4M. 2D Code Reader RS232C PD50 RS485 Temperature Eco Power Meter Controller KW4M KT4H Security enhancement Programs are copy-protected by the upload restriction setting and an eight-character password. � The setting to inhibit the uploading of PLC programs to PCs protects your programs from unauthorized copying. (If this setting is released, programs in the PLC are forcibly cleared.) � An eight-character password has been adopted. (The conventional four-character password is also available.) Approx. 218 trillion passwords can be set by combining eight alphanumeric characters, making it nearly impossible to crack the password set. Debugging performance enhancement Up to 512 steps can be rewritten simultaneously in RUN mode. This improvement allows efficient program debugging without stopping the operation. 02/2006 12 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 13 FPΣ (Sigma) Data Memory Expansion Unit Data capacity expandable up to 256k words Features � Able to store 256k words, this memory unit is well-suited for storing remote monitoring logs. � Take advantage of FPΣ‘s (Sigma) memory for manufacturing systems that produce more than one model. With FPΣ‘s (Sigma) memory, you no longer need to download new production data every time you switch manufactury process. � Up to 4 units can be connected to the FPΣ (Sigma), allowing up to 1024k words to be stored. FPG-EM1 General Specifications Item Description Ambient temperature/ 0 to 55°C, 30 to 85% RH (No condensation) humidity Storage temperature/ –20 to +70°C, 30 to 85% RH (No condensation) humidity 10 to 55Hz, 1 sweep/min., double amplitude of 0.75mm, Vibration resistance Programming tool FPWINGR/FPWIN Pro 10min. on 3 axes Shock resistance 98m/s2 or more, 4 times on 3 axes Instructions F150 and F151 are necessary for reading 1,000V (P-P) with pulse width 50ns, 1µs Noise immunity from and writing to memory expansion units. (using a noise simulator) Basic unit mass Approx. 80g You can use these instructions with FPWINGR Vers. The amount of increase 35mA or less (24VDC) 2.13 or later or FPWIN Pro Vers. 4.02 or later. in control unit (100mA or less (internal 5VDC) consumption current Data is read with the F150 instruction. X0-7 X8-F 0 Data is written with RUN 1 2 PROG. 3 4 5 the F151 instruction. 6 ERROR 7 ALARM 8 9 Performance Specifications A B RUN C D E F PROG. Y0-7 Y8-F 0 Item Description 1 2 3 COM.1 4 S 5 R 6 Memory capacity 256 kilowords (1k words x 256 banks) COM.2 7 S R 8 9 A B C Battery life 5 years or more D E F max. 5V Power consumption 100mA or less V0 min. V1 Number of I/O points Input 16 points 02/2006 13 20060227_FP_Sigma.qxd 20.02.2006 15:16 Uhr Seite 14 FPΣ (Sigma) S-Link Expansion Unit Flexible wire-saving link system S-Link Features � Up to four S-Link units can be attached to one FPΣ (Sigma) CPU. � Each unit supports up to 128 I/O signals over a pair of wires up to a distance of 200m (400m when a booster is used). � The combination of input and output point quantities (a total of 128 points max.) can be set by the rotary switch in increments of 32 points. � The transmission line connection is realized via a T-branch multi-drop wiring with hook-up connectors. Adding devices is rendered easy and maintenance is easy. FPΣ (Sigma) + S-Link unit FPG-SL S-LINK unit Features � The four-wire cable (two signal wires and two power wires) enables efficient wiring, and the T-branch wirinig enables a flexible connection layout. � About 60 types of S-Link input/output devices can be 35 μs connected to this unit, enabling it to meet diverse I/O needs. In addition, the high transmission voltage DC (24VDC) and the wide clock width (35µs) provide high 24 V noise immunity. Flexible and reliable wiring is available, reducing the wiring work. Features � The control unit automatically recognizes I/O allocation in accordance with the attached S-Link unit position, making the S-Link unit as easy to use as a common expansion I/O device. � If the main wire is broken and an input/output device cannot be recognized, then the S-Link unit displays the device number. This function significantly reduces the time required for troubleshooting during an equipment startup check or recovering from on-site problems. Specifications Transmission method Bi-directional time-divided multiple signal transmission Synchronization Bit synchronization, frame synchronization Transmission protocol S-Link protocol Transmission line Exclusive flat cable or cabtyre cable Transmission speed 28.5 kbps 1 Transmission distance * Main signal wires: Extensible up to 200m (400m when a booster is used) Connection method T-branch multi-drop wiring or multi-drop wiring Number of I/O points 128 points max. (adjustable in encrements of 32 I/O points) 1 For broosters, see the S-Link catalog and manual issued by SUNX Limited. * 02/2006 14 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 15 FP Web-Server Program/Operate the FPΣ (Sigma) using a LAN or WAN network The multifunctional FP Web-Server provides users with the option of connecting the FPΣ (Sigma) or any other FP Series PLC to the Internet/Intranet thus enabling bi-directional communication. No changes to the PLC programs are necessary. Simply assign an IP address to the FP Web-Server and connect the PLC to the FP Web-Server via the serial RS232C interface. A standard browser e.g. MS Internet Explorer or Netscape Navigator can be used for access at the PC. The FP Web-Server´s 3 interfaces � 10BaseT (RJ45, twisted pair) – connects to the Ethernet at 10 Mbit/s � RS232C (screw terminal) – connects to the FPΣ (Sigma) at 1200 to 115.2 kbit/s � RS232C (SUB-D 9 male) – connects to a modem (PPP) Highlights � Web-Server: � Email: -PLC data represented as HTML (or XML) pages -PLC can send emails -Access via standard Internet browser -Email via LAN email server or Internet dial-up -PLC data handling via HTML and Java Applet -PLC-defined or pre-stored mail text -Optional: Password protection, IP-Lok security -PLC data array as attachment to an email � Modem/Ethernet gateway: � RS232C device server: -FP Web-Server can be dialed up via modem -Ethernet <–> RS232C conversion (MEWTOCOL) -One remote gateway for multiple FP Web-Servers in -Transparent RS232C data tunneling via Ethernet a local Ethernet network -Programming and visualisation via TCP or UDP � Network time server synchronisation: � Modbus- TCP protocol: -PLC real-time clock update via NTP server -Communication via standard industrial Ethernet protocol (server and client) Protocols TCP/IP, UDP/IP, SMTP, PPP, NTP, FTP, TELNET, HTTP, MEWTOCOL-COM Number of browsers Up to 64 browsers can be connected to one FP Web-Server 4 predefined in FP Web Flash memory Number of emails 1 programmable in PLC DT memory as ASCII 4 predefined in FP Web flash memory, 1000 addresses in PLC DT memory, Number of email addresses assuming an average of 32 characters are used per email address and that an FP0-T32CP is used, which has 16k word memory Two PLCs can be connected 3-pin port (port number: 9094) Number of PLC per unit DB8 port (port number: 9095) IP address DHCP or manually set by software Security Password and DIP switch Operating power 24VDC, 75mA (max.) Dimensions 25 x 90 x 60mm (W x H x D) LEDs Power, COM Ethernet connection, COM data exchange Flash memory 512KBytes Standards fulfilled CE, UL, cUL 02/2006 15 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 16 Control FPWIN Pro Programming according to the international standard IEC 61131-3 FPWIN Pro is the Panasonic programming software developed according to the international standard IEC 61131-3 (for Windows 98, NT V4.0, 2000, ME or XP). This new version is a result of experience gained over many years. We were one of the first PLC manufacturers to offer an IEC 61131-3 programming software, and we are a leading member of the international organisation PLCopen. Multiple address assigment Local variables are allocated Type safe programming using is caught automatically automatically by the compiler simple or complex data types Input and output variables by the compiler are defined once in the global variable list Comfortable programming in the graphical LD editor (ladder diagram) Functions can be saved in One instruction for different libraries for future reuse data types (overloaded instructions) Navigator with tree Temporary variables are allocated representation of called and released automatically by the functions provides an compiler overview even for very complex projects Long variable names make the program self-explanatory The SFC editor (Sequential Additional window for monitoring Special functions for controlling the Function Chart) allows you to and forcing variables SFC program from another program easily visualize processes Using alliases names for PLC-independent access on the special data registers, e.g. RTC The ST editor (Structured Text) Structuring with solves complex selection statements programming tasks Using STRING Using loops for running functions for analyzing through incoming data incoming data... Easy handling of formulas and ...or for generating arithmetic formatted output expressions ...or arrays strings Free demonstration disc The most important highlights at a glance: � One software for all FP Series PLCs. � 5 programming languages (instruction list, ladder diagram, function block diagram, sequential function chart, structured text) available for all PLCs. � Programme organisation units, task and project management provide clear structure. � Reuse of ready-made functions and function blocks saves time for programming and debugging. � Online monitoring and diagnostics. Part numbers: � Forcing – Turning off input and output contacts via the PC. FPWINPROF: Full version � Modem communication for remote programming, service and diagnostics. supports all FP Series PLCs FPWINPROS: Small version, � Extensive comments – online documentation created hand in hand with the program. supports FP-e, FP0, FP-M, � 6 languages are supported: English, German, French, Italian, Spanish and Japanese. FP1, FP-X and FPΣ (Sigma) 02/2006 16 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 17 FPΣ (Sigma) Specification tables P P E E R R F F O O R R M M A A N N C C E E S S P P E E C C II F F II C C A AT T II O O N N S S Item Description Type of control unit NPN transistor output type PNP transistor output type Relay output type Part number FPG-C32T2H/FPG-C32T2HTM FPG-C28P2H/FPG-C28P2HTM FPG-C24R2H/FPG-C24R2HTM Number of I/O points No expansion 32 (Input: 16 / Output: 16) 28 (Input: 16 / Output:12) 24 (Input: 16 / Output: 8) with expansion Max. 384 Max. 380 Max. 376 Program memory Built-in Flash ROM Program capacity 32.000 steps Operation speed 0.32 µs- /step, Basic instructions Memory for execution External input (X) 1184 points External output (Y) 1184 points Internal relay (R) 4096 points (R0 to R255F) 1 2 1024 points , / At reset: timer 1008 points (T0-T1007), counter 16 points Timer/Counter (T/C) ( C1008-C1023), Timer range is selected by instructions from 1ms, 10ms, 100ms, 1s / Counter: 1 to 32767 counts 1 Link relay (L) 2048 points 1 Data register (DT) 32765 words (DT0-DT32764) 1 Link data register (LD) 256 words Index register (I) 14 words (I0-ID) Differential points Unlimited number of points Master control relay points 256 points Labels (JP+LOOP) 256 labels Number of step ladder 1000 stages Number of subroutine 100 subroutines High-speed counter Single-phase: 1ch: 50kHz/2ch: 30kHz/3 or 4ch: 20 kHz / Two-phase: 1ch: 20kHz/2ch: 15kHz Pulse output 1 channel: 100kHz / 2 channel: 60kHz PWM output 2 channels, 1.5 to 12.5 kHz (at resolution of 1000) / 15.6 to 41.7 kHz (at resolution of 100) Pulse catch input 8 points (X0-X7) Interrupt program 9 programs (external 8 points, 1 periodical interrupt point 0.5ms - 30s) Self-diagnosis functions Watchdog timer, program syntax checking, etc. 6 Clock/Calendar function Year, month, day, hour, minute, second, and day of week Volume input 2 points resolving power 10bits (K0-K1000) Thermistor input 2 points, resolution: 10 bits (0 to 1000) (for C32T2HTM, C24R2HTM, and C28P2HTM only) 3 4 3 4 5 Link functions Computer link (1:1, 1:N) , General communication (1:1, 1:N) , PLC link Battery life (Battery is optional) 220 days or more* (actual usage value: approx. 840 days (25°C). Suggested replacement interval: 1 year Comment storage All kinds of comments, including I/O comments, remarks and block comments, can be stored (without backup battery) Linear/circular interpolution for positioning Available Available Not available Program edition during run, constant scan, forced I/O, password, Other functions floating point real number operation, PID processing instruction Comment memory 128Kbyte Notes: 1) If a battery is not used, only fixed area is backed up (Counter: C1008-C1023, internal relay: R900-R97F, Data register: DT32710- DT32764). If a battery is used, backup is possible: Area-setting of hold or no-hold is possible by system register. 2) Points can be increased using auxiliary timer. 3) Optional communication cassette (RS232C type) is necessary for 1:1 communication. 4) Optional communication cassette (RS485 type) is necessary for 1:N communication. 5) Optional communication cassette (RS485 type) is necessary. 6) Optional battery is necessary in order to use Clock/Calendar function. Precision calendar timer: at 25°C = 77°F less than 51-second error per month / at 0°C = 32°F less than 119-second error per month / at 55°C = 131°F less than 148-second error per month. *Value applies when no power is supplied at all. 02/2006 17 20060227_FP_Sigma.qxd 15.02.2006 14:55 Uhr Seite 18 FPΣ (Sigma) Specification tables II N N P P U U T T S S P P E E C C II F F II C C A AT T II O O N N S S Insulation method Optical coupler Rated input voltage 24VDC Input voltage range 21.6 to 26.4VDC Rated input current 3.5mA - 8mA depends on input no. 8 points/common (FPG-C24), 16 points/common (FPG-C32/C28), Input points per common 32 points/common (FPG-XY64). Either the positive or negative of input power supply can be connected to terminal Min. ON voltage / Max. OFF current 19.2V / 3mA - 6mA depends on input no. Max. ON voltage / Min. OFF current 2.4V / 1.3mA Input impedance 3k - 6.8k depends on input no. Response time CPU: 1ms or less, 5µs (HSC, pulse catch, interrupt input) Expansion: 0.2ms (OFF -> ON) 0.3ms (ON -> OFF) Operating indicator LED O O U U T T P P U U T T S S P P E E C C II F F II C C A AT T II O O N N S S - - T T R R A A N N S S II S S T T O O R R O O U U T T P P U U T T T T Y Y P P E E Item FPG-C32 (NPN) FPG-C28 (PNP) Insulation method Optical coupler Output method Open collector Rated voltage range 5 to 24VDC 24VDC Operating load voltage range 4.75 to 26.4VDC 21.6 to 26.4VDC For Y0, Y1, Y3, Y4: 0.3A For Y0, Y1, Y3, Y4: 0.5A Max. load current For Y2, Y5 to YF: 0.1A For Y2, Y5 to YB: 0.3A For Y0, Y1, Y3, Y4: 0.9A For Y0, Y1, Y3, Y4: 1.5A Max. surge current For Y2, Y5 to YF: 0.5A For Y2, Y5 to YB: 0.7A Output points per common 16 points/common 12 points/common For Y0, Y1, Y3, Y4 at 15mA or lesss: <2µs OFF -> ON For Y2, Y5 and higher: < 0.2ms Response time For Y0, Y1, Y3, Y4 at 15mA or lesss: <8µs ON -> OFF For Y2, Y5 and higher: < 0.5ms Power supply for driving internal circuit none Operating indicator LED Phase fault protection Thermal protection for Y2, Y5 and higher O O U U T T P P U U T T S S P P E E C C II F F II C C A AT T II O O N N S S - - R R E E L L A AY Y O O U U T T P P U U T T T T Y Y P P E E Output type Normally open (1 Form A) Rated control capacity 2A 250VAC, 2A 30VDC (max. 4.5A/common)(resistive load) Output points per common 8 points/ common OFF -> ON 10ms or less Response time ON -> OFF 8ms or less Mechanical life time 20 million operations or more Electrical life time 100.000 operations or more Surge absorber 21.6 to 26.4VDC (70mA) Operating indicator LED G G E E N N E E R R A A L L S S P P E E C C II F F II C C A AT T II O O N N S S Rated operating voltage 24VDC Operating voltage range 21.6 to 26.4VDC 2 Shock resistance 98m/s or more, Allowable no voltage time 4ms (at 21.6V), 10ms (at 26.4V) 4 times on 3 axes Ambient temperature 0°C to +55°C Storage temperature -20°C to +70°C Noise humidity 1,000V (p-p) with pulse Ambient humidity 30 to 85% RH (Non-condensing) widths 50ns and 1µs Storage humidity 30 to 85% RH (Non-condensing) Vibration resistance 10 to 55Hz, 1 cycle/min., Operating condition free from corrosive gasses double amplitude of 0.75mm, 10min. on 3 axes and excessive dust 02/2006 18 20060227_FP_Sigma.qxd 20.02.2006 15:18 Uhr Seite 19 FPΣ (Sigma) Product Overview Part numbers F F P PΣΣ ( ( S S II G G M M A A ) ) C C O O N N T T R R O O L L U U N N II T T S S Product Name Part Number FPΣ C28 CPU, 16 inputs, 12 outputs (transistor PNP) FPG-C28P2H FPΣ C32 CPU, 16 inputs, 16 outputs (transistor NPN) FPG-C32T2H FPΣ C24 CPU, 16 inputs, 8 outputs (relay) FPG-C24R2H FPΣ C28 CPU, 16 inputs (+ 2 thermistor inputs) , 12 outputs (transistor PNP) FPG-C28P2HTM FPΣ C32 CPU, 16 inputs (+ 2 thermistor inputs) , 16 outputs (transistor NPN) FPG-C32T2HTM FPΣ C24 CPU, 16 inputs (+ 2 thermistor inputs), 8 outputs (relay) FPG-C24R2HTM F F P PΣΣ ( ( S S II G G M M A A ) ) E E X X P PA A N N S S II O O N N U U N N II T T S S ( ( L L E E F F T T S S II D D E E E E X X P PA A N N S S II O O N N ) ) Product Name Part Number FPΣ 64-points I/O Expansion Unit, 32 inputs, 32 outputs (transistor PNP) FPG-XY64D2P FPΣ 64-points I/O Expansion Unit, 32 inputs, 32 outputs (transistor NPN) FPG-XY64D2T FPΣ Memory Expansion Unit, 256k words FPG-EM1 FPΣ Positioning Expansion Unit, 1 axis type, transistor output FPG-PP11 FPΣ Positioning Expansion Unit, 1 axis type, line driver output FPG-PP12 FPΣ Positioning Expansion Unit, 2 axes type, transistor output FPG-PP21 FPΣ Positioning Expansion Unit, 2 axes type, line driver output FPG-PP22 FPΣ S-Link Master Expansion Unit FPG-SL FPΣ CC-Link Slave Expansion Unit FPG-CCLS F F P PΣΣ ( ( S S II G G M M A A ) ) A A C C C C E E S S S S O O R R II E E S S Product Name Part Number FPΣ 1 channel, RS232C type communication cassette FPG-COM1 FPΣ 2 channels, RS232C type communication cassette FPG-COM2 FPΣ 1 channel, RS485 type communication cassette FPG-COM3 FPΣ 2 channels, RS232C & RS485 type communication cassette FPG-COM4 FPΣ power supply cable, 1m AFPG805 FPΣ battery, for memory backup & clock functions AFPG804 FP Memory Loader, for transfer of programs without a PC or memory unit AFP8670 F F P P 0 0 E E X X P PA A N N S S II O O N N U U N N II T T S S ( ( R R II G G H H T T S S II D D E E E E X X P PA A N N S S II O O N N ) ) Product Name Part Number FP0-E8RS, 4 inputs, 4 outputs (relay) FP0-E8RSA FP0-E8X, 8 inputs FP0-E8XA FP0-E8YP, 8 outputs (transistor PNP) FP0-E8YPA FP0-E8YT, 8 outputs (transistor NPN) FP0-E8YTA FP0-E16RS, 8 inputs, 8 outputs (relay) FP0-E16RSA FP0-E16P, 8 inputs, 8 outputs (transistor, PNP) FP0-E16PA FP0-E16T, 8 inputs, 8 outputs (transistor, NPN) FP0-E16TA FP0-E16X, 16 inputs FP0-E16XA FP0-E16YP, 16 outputs (transistor PNP) FP0-E16YPA FP0-E16YT, 16 outputs (transistor NPN) FP0-E16YTA FP0-E32P, 16 inputs, 16 outputs (transistor, PNP) FP0-E32PA FP0-E32T, 16 inputs, 16 outputs (transistor, NPN) FP0-E32TA FP0-E32RS, 16 inputs, 16 outputs (relay) FP0-E32RS FP0-A21A, 2 analogue inputs, 1 analogue output FP0-A21A FP0A04V, 4 analogue outputs, -10 to 10V FP0-A04V FP0-A04I, 4 analogue outputs, 4 to 20mA FP0-A04I FP0-A80A, 8 analogue inputs FP0-A80A FP0 thermocouple unit, 4 inputs FP0-TC4 FP0 thermocouple unit, 8 inputs FP0-TC8 FP0 RTD input unit, 6 inputs FP0-RTD6 FP0 PROFIBUS DP slave or remote I/O unit FP0-DPS2 FP0 I/O link unit (MEWNET-F slave) FP0-IOL A A C C P P O O W W E E R R S S U U P P P P L LY Y Product Name Part Number FP0 AC power supply, 24VDC, 0.7A FP0-PSA2 02/2006 19 20060227_FP_Sigma.qxd 15.02.2006 14:54 Uhr Seite 20 Global Network Services Global Network North America Europe Asia Pacific China Japan Panasonic Electric Works Please contact our Global Sales Companies in: Europe � Headquarters Panasonic Electric Works Europe AG Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-111, www.panasonic-electric-works.com � Austria Panasonic Electric Works Austria GmbH Josef Madersperger Str. 2, 2362 Biedermannsdorf, Tel. (0 22 36) 2 68 46, Fax (0 22 36) 4 61 33, www.panasonic-electric-works.at PEW Electronic Materials Europe GmbH Ennshafenstraße 30, 4470 Enns, Tel. (0 72 23) 8 83, Fax (0 72 23) 8 83 33, www.panasonic-electronic-materials.com � Benelux Panasonic Electric Works Sales Western Europe B.V. De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. (0499) 372727, Fax (0499) 372185, www.panasonic-electric-works.nl � Czech Republic Panasonic Electric Works Czech s.r.o. Prumyslová 1, 34815 Planá, Tel. 374 799 990, Fax 374 799 999, www.panasonic-electric-works.cz � France Panasonic Electric Works Sales Western Europe B.V. French Branch Office, B.P. 44, 91371 Verrières le Buisson CEDEX, Tél. 01 60135757, Fax 01 60135758, www.panasonic-electric-works.fr PEW Electronic Materials France S.A.R.L. 26 Allée du Clos des Charmes, 77090 Collegien, Tél. 01 64622919, Fax 01 64622809, www.panasonic-electronic-materials.com � Germany Panasonic Electric Works Deutschland GmbH Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-555, www.panasonic-electric-works.de � Ireland Panasonic Electric Works UK Ltd. Dublin, Tel. (01) 4600969, Fax (01) 4601131, www.panasonic-electric-works.co.uk � Italy Panasonic Electric Works Italia s.r.l. Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. (045) 6752711, Fax (045) 6700444, www.panasonic-electric-works.it PEW Building Materials Europe s.r.l. Viale Elvezia 18, 20154 Milano (MI), Tel. (02) 33604525, Fax (02) 33605053, www.panasonic-building-materials.com � Nordic Countries Panasonic Electric Works Nordic AB Sjöängsvägen 10, 19272 Sollentuna, Sweden, Tel. (08) 59476680, Fax (08) 59476690, www.panasonic-electric-works.se PEW Fire & Security Technology Europe AB Citadellsvägen 23, 21118 Malmö, Tel. (040) 6977000, Fax (040) 6977099, www.panasonic-fire-security.com � Portugal Panasonic Electric Works España S.A. Portuguese Branch Office, Avda Adelino Amaro da Costa 728 R/C J, 2750-277 Cascais, Tel. (21) 4812520, Fax (21) 4812529 � Spain Panasonic Electric Works España S.A. Barajas Park, San Severo 20, 28042 Madrid, Tel. (91) 3293875, Fax (91) 3292976, www.panasonic-electric-works.es � Switzerland Panasonic Electric Works Schweiz AG Grundstrasse 8, 6343 Rotkreuz, Tel. (041) 7997050, Fax (041) 7997055, www.panasonic-electric-works.ch � United Kingdom Panasonic Electric Works UK Ltd. Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6LF, Tel. (01908) 231555, Fax (01908) 231599, www.panasonic-electric-works.co.uk North & South America � USA PEW Corporation of America 629 Central Avenue, New Providence, N.J. 07974, Tel. 1-908-464-3550, Fax 1-908-464-8513, www.pewa.panasonic.com Head Office USA Asia Pacific / China / Japan � China Panasonic Electric Works (China) Co., Ltd. 2013, Beijing Fortune, Building No. 5, Dong San Huan Bei Lu, Chaoyang District, Beijing, Tel. (010) 6590-8646, Fax (010) 6590-8647 � Hong Kong Panasonic Electric Works Rm1601, 16/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (0852) 2956-3118, Fax (0852) 2956-0398 (Hong Kong) Co., Ltd. � Japan Matsushita Electric Works, Ltd. 1048 Kadoma, Kadoma-shi, Osaka 571-8686, Japan, Tel. (06) 6908-1050, Fax (06) 6908-5781, www.mew.co.jp/e-acg/ � Singapore Panasonic Electric Works Asia Pacific Pte. Ltd. 101 Thompson Road, #25-03/05, United Square, Singapore 307591, Tel. (06255) 5473, Fax (06253) 5689 Copyright © 2006 • Printed in Germany 4136 eu en 02/06 02/2006