BCcomponents DATA SHEET MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors Product specification 2002 Oct 07 Supersedes data of 6th September 2000 File under BCcomponents, BC08 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 FEATURES light blue protective coating designed for electrical, mechanical and climatic protection. Four or five colour • Advanced thin film technology code rings designate the resistance value and tolerance in • Power dissipation rating up to 1 W accordance with IEC 60062. • Excellent overall stability: class 0,25 The result of the determined production is verified by an • Wide professional range: 0,22 Ω to 22 MΩ extensive testing procedure performed on 100% of the individual resistors. Only accepted products are stuck • Green product, supports lead-free soldering. directly on the adhesive tapes in accordance with IEC 60286-1. Sizes The resistors are suitable for processing on automatic DIN: 0204 0207 0414 insertion equipment and cutting and bending machines. CECC: A B D Excellent solderability is proven, even after extended storage. They are suitable for automatic soldering using APPLICATIONS wave or dipping. The encapsulation is resistant to all cleaning solvents commonly used in the electronics • Industrial industry, including alcohols, esters and aqueous solutions. • Telecommunication The resistors are completely lead-free, the pure tin plating • Medical equipment. provides compatibility with lead-free soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. All products comply DESCRIPTION with the CEFIC-EECA-EICTA list of legal restrictions on MBA 0204, MBB 0207 and MBE 0414 professional leaded hazardous substances. thin film resistors are the general purpose resistor for all The resistors are tested in accordance with fields of professional electronics where reliability and CECC 40101-806 which refers to EN 60115-1 and stability is of major concern. Typical applications include EN 140100. Approval of conformity is indicated by the industrial, telecommunication and medical equipment. CECC logo on the package label. Production is strictly controlled and follows an extensive set BCcomponents BEYSCHLAG has achieved "Approval of of instructions established for reproducibility. A Manufacturer" in accordance with EN 100114-1. homogeneous film of metal alloy is deposited on a high This product family of leaded thin film resistors for grade ceramic body (85% Al O ) and conditioned to 2 3 professional applications is complemented by Zero Ohm achieve the desired temperature coefficient. Nickel plated Jumpers and isolators. steel termination caps are firmly pressed on the metallised rods. A special laser is used to achieve the target value by On request, resistors are available with established smoothly cutting a helical groove in the resistive layer reliability in accordance with CECC 40101-806 Version E. without damaging the ceramics. Connecting wires of Please refer to the special data sheet for information on electrolytic copper plated with 100% pure tin are welded to failure rate level, available resistance ranges and ordering the termination caps. The resistor elements are covered by a codes. 2002 Oct 07 2 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 QUICK REFERENCE DATA DESCRIPTION MBA 0204 MBB 0207 MBE 0414 CECC size A B D Resistance range 0,22 Ω to 10 MΩ 0,22 Ω to 22 MΩ 0,22 Ω to 22 MΩ Resistance tolerance ±5%; ±1%; ±0,5% Temperature coefficient ±50 ppm/K; ±25 ppm/K Operation mode long term standard long term standard long term standard Climatic category (LCT/UCT/days) 55/125/56 55/155/56 55/125/56 55/155/56 55/125/56 55/155/56 Rated dissipation, P 0,25 W 0,4 W 0,4 W 0,6 W 0,65 W 1,0 W 70 (1) Operating voltage, U AC/DC 200 V 300 V 500 V max Film temperature 125 °C 155 °C 125 °C 155 °C 125 °C 155 °C Max. resistance change at P 70 for resistance range, 1 Ω to 332 kΩ 1 Ω to 1 MΩ 1 Ω to 2,4 MΩ ∆R/R max., after: 1000 h ≤ 0,25% ≤ 0,5% ≤ 0,25% ≤ 0,5% ≤ 0,2% ≤ 0,4% 8000 h ≤ 0,5% ≤ 1,0% ≤ 0,5% ≤ 1,0% ≤ 0,4% ≤ 0,8% 225000 h ≤ 1,5% −≤ 1,5% −≤ 1,2% − Specified lifetime 225000 h 8000 h 225000 h 8000 h 225000 h 8000 h Permissible voltage against ambient: 1 minute 300 V 500 V 800 V continuous 75 V 75 V 75 V −9 −9 −9 Failure rate ≤ 0,7 × 10 /h ≤ 0,3 × 10 /h ≤ 0,1 × 10 /h Note 1. 350 V for 1000 h. 2002 Oct 07 3 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 Table 1 Temperature coefficient and resistance range (1.) RESISTANCE VALUE DESCRIPTION T.C. TOLERANCE MBA 0204 MBB 0207 MBE 0414 0,22 Ω to 0,91 Ω ±5% 0,22 Ω to 0,91 Ω 0,22 Ω to 0,91 Ω 11 MΩ to 22 MΩ ±50 ppm/K ±1% 1 Ω to 10 MΩ 1 Ω to 10 MΩ 1 Ω to 22 MΩ ±0,5% 10 Ω to 475 kΩ 10 Ω to 1 MΩ 10 Ω to 2,4 MΩ ±1% 10 Ω to 475 kΩ 10 Ω to 1 MΩ 10 Ω to 2,4 MΩ ±25 ppm/K ±0,5% 10 Ω to 475 kΩ 10 Ω to 1 MΩ 10 Ω to 2,4 MΩ Jumper −≤ 10 mΩ; I = 3,0 A ≤ 10 mΩ, I = 5,0 A − max max Note 1. Resistance value to be selected from E24 series for ±5% tolerance, from E24/E96 series for ±1% tolerance and from E24/E192 for ±0,5% tolerance. Resistance ranges printed in bold are preferred T.C. / tolerance combinations with optimized availablility. 2002 Oct 07 4 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 ORDERING INFORMATION Components may be ordered by using either a simple clear text ordering code, see “Type description and ordering code” or BCcomponents’ unique 12NC. Numeric Ordering code (12NC) • The resistors have a 12-digit ordering code starting with 2312. • The subsequent 4 digits indicate the resistor type, specification and packaging; see Table 2. • The remaining 4 digits indicate the resistance value: – The first 3 digits indicate the resistance value. – The last digit indicates the resistance decade in accordance with Table 3. Table 2 12NC ordering code indicating resistor type and packaging ORDERING CODE 2312 ... ..... DESCRIPTION BANDOLIER IN BOX C1 CT TYPE T.C. TOL. 1000 5000 units units ±5% 900 3.... 905 3.... ±50 ppm/K ±1% 900 1.... 905 1.... ±0,5% 900 5.... 905 5.... MBA 0204 ±1% 901 1.... 906 1.... ±25 ppm/K ±0,5% 901 5.... 906 5.... jumper − 900 90001 905 90001 ±5% 910 3.... 915 3.... ±50 ppm/K ±1% 910 1.... 915 1.... ±0,5% 910 5.... 915 5.... MBB 0207 ±1% 911 1.... 916 1.... ±25 ppm/K ±0,5% 911 5.... 916 5.... jumper − 910 90001 915 90001 ±5% 920 3.... − ±50 ppm/K ±1% 920 1.... − MBE 0414 ±0,5% 920 5.... − ±1% 921 1.... − ±25 ppm/K ±0,5% 921 5.... − Resistance ranges printed in bold are preferred T.C. / tolerance combinations with optimized availability. 2002 Oct 07 5 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 Table 3 Last digit of 12NC indicating resistance decade ORDERING EXAMPLE The ordering code of a MBA 0204 resistor, value 47 kΩ and RESISTANCE DECADE LAST DIGIT TC 50 with ±1% tolerance, supplied on bandolier in a box 0,1 Ω to 0,999 Ω 7 of 5000 units is: 2312 905 14703. 1 Ω to 9,99 Ω 8 10 Ω to 99,9 Ω 9 100 Ω to 999 Ω 1 1 kΩ to 9,99 kΩ 2 10 kΩ to 99,9 kΩ 3 100 kΩ to 999 kΩ 4 1MΩ to 9,99 MΩ 5 10 MΩ to 99,9 MΩ 6 Type description and ordering code • We recommend that the clear text ordering code is used to minimize the possibility of errors in order handling. � � ��������� ���� ���� #�� ��$!� ���������������� ��������� ����������� ���’������’� ��������� "��������������� �������������������������������� �������������������������������� %�&����’� ��������� ������! ������ "������# ���� $����!�! ���� ()*���&� �� !�����������""������ ���! ��������� ���# ��������� �!�! Jumpers are ordered by the resistance value 0 Ω, e.g. MBA 0204 CT 0R0. 2002 Oct 07 6 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 FUNCTIONAL DESCRIPTION Derating 1 MBE 0414 MBB 0207 MBA 0204 W 0,5 0 -50 0 50 70 100 C 150 Ambient Temperature ϑ amb Fig.1 Derating, standard operation. 1 MBE 0414 MBB 0207 MBA 0204 W 0,5 0 -50 0 50 70 100 C 150 Ambient Temperature ϑ amb Fig.2 Derating, long term operation. 2002 Oct 07 7 Power Dissipation P Power Dissipation P BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 Temperature rise 80 K 60 40 MBA 0204 MBB 0207 20 MBE 0414 0 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 W 1,2 Load P Fig.3 Rise of the surface temperature. Single pulse MBE 0414 100 MBB 0207 MBA 0204 W 10 1 0,1 10 µs 100 µs 1 ms 10 ms 100 ms 1 s 10 s Pulse Duration t i Fig.4 Maximum pulse load, single pulse; for permissible resistance change equivalent to 8000 h operation. 2002 Oct 07 8 Pulse Load P Temperature Rise T r max BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 Continuous pulses MBE 0414 100 MBB 0207 MBA 0204 W 10 1 0,1 10 µs 100 µs 1 ms 10 ms 100 ms 1 s 10 s Pulse Duration t i Fig.5 Maximum pulse load, continuous pulses; for permissible resistance change equivalent to 8000 h operation. Pulse voltage MBE 0414 MBB 0207 MBA 0204 ���� ����� ����� ������ ���� ����� ������ ��� ���� ���������������� � Fig.6 Maximum pulse voltage, single and continuous pulses; for permissible resistance change equivalent to 8000 h operation. 2002 Oct 07 9 %�����&����’��� Continuous Pulse Load P ��� max BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 1,2/50 pulse 10 kV 1 kV 100 V MBE 0414 MBB 0207 MBA 0204 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Fig.7 Pulse load rating in accordance with IEC 60115-1, 4.27; 1,2 µs / 50 µs; 5 pulses at 12 s intervals; for permissible resistance change 0,5%. 10/700 pulse 10 kV 1 kV 100 V MBE 0414 MBB 0207 MBA 0204 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Fig.8 Pulse load rating in accordance with IEC 60115-1, 4.27; 10 µs / 700 µs; 10 pulses at 1 minute intervals; for permissible resistance change 0,5%. 2002 Oct 07 10 Test Voltage Test Voltage BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 Current noise 1 µV/V 0,1 MBA 0204 MBB 0207 MBE 0414 0,01 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Fig.9 Current noise A in accordance with IEC 60195. 1 2002 Oct 07 11 Current Noise A 1 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 MECHANICAL DATA Outlines L D I I d M For dimensions see Table 4. Fig.10 Outlines. Table 4 Leaded resistor types, mass and relevant physical dimensions; see Fig.10 D L d I M MASS max max nom min min TYPE (mm) (mm) (mm) (mm) (mm) (mg) MBA 0204 1,6 3,6 0,5 29,0 5,0 125 (1) MBB 0207 2,5 6,3 0,6 28,0 10,0 220 MBE 0414 4,0 11,9 0,8 31,0 15,0 700 Note 1. For 7,5 ≤ M < 10,0 mm, use version MBB 0207 ... L0 without lacquer on the leads. 2002 Oct 07 12 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 TESTS AND REQUIREMENTS The tests are carried out in accordance with IEC 60068 and under standard atmospheric conditions in accordance with Essentially all tests are carried out in accordance with the IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated following specifications: temperature range: Lower Category Temperature, Upper EN 140000 / IEC 60115-1, Generic specification Category Temperature; damp heat, long term, 56 days) is (includes tests) valid. EN 140100 / IEC 60115-2, Sectional specification Unless otherwise specified the following values apply: (includes schedule for qualification approval) Temperature: 15 °C to 35 °C CECC 40 101-806, Detail specification (includes schedule Relative humidity: 45% to 75% for conformance inspection) Air pressure: 86 kPa to 106 kPa (860 mbar to Most of the components are approved in accordance with 1 060 mbar). the European CECC-system, where applicable. Table 5 contains only the most important tests. For the full test For testing the components are mounted on a test board in schedule refer to the documents listed above. The testing accordance with IEC 60115-1, 4.31 unless otherwise also covers most of the requirements specified by EIA/IS-703 specified. and JIS-C-5202. In Table 5 only the tests and requirements are listed with reference to the relevant clauses of IEC 60115-1 and IEC 60068-2; a short description of the test procedure is also given. Table 5 Test procedures and requirements IEC IEC 60115-1 60068-2 REQUIREMENTS TEST PROCEDURE CLAUSE TEST PERMISSIBLE CHANGE (∆R/R) METHOD stability for product STABILITY STABILITY STABILITY types: CLASS 0,5 CLASS 1 CLASS 2 MBA 0204 1 Ω to 332 kΩ 0,22 Ω to < 1 Ω > 332 kΩ MBB 0207 1 Ω to 1 MΩ 0,22 Ω to < 1 Ω > 1 MΩ MBE 0414 1 Ω to 2,4 MΩ 0,22 Ω to < 1 Ω > 2,4 MΩ 4.5 − resistance ±5%; ±1%; ±0,5% 4.8.4.2 − temperature at 20 / LCT / 20 °C ±50 ppm/K; ±25 ppm/K coefficient and 20 / UCT / 20 °C 4.25.1 − endurance at U= P ×Ror 70 70 °C: U = U ; max standard 1,5 h on; 0,5 h off operation mode 70 °C; 1000 h ±(0,5% + 0,05 Ω) ±(0,5% + 0,05 Ω) ±0,5% 70 °C; 8000 h ±(1% + 0,05 Ω) ±(1% + 0,05 Ω) ±1% − endurance at U= P ×Ror 70 70 °C: U = U ; max long term 1,5 h on; 0,5 h off operation mode 70 °C; 1000 h ±(0,25% + 0,05 Ω) ±(0,25% + 0,05 Ω) ±0,25% 70 °C; 8000 h ±(0,5% + 0,05 Ω) ±(0,5% + 0,05 Ω) ±0,5% 2002 Oct 07 13 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 IEC IEC 60115-1 60068-2 REQUIREMENTS TEST PROCEDURE CLAUSE TEST PERMISSIBLE CHANGE (∆R/R) METHOD stability for product STABILITY STABILITY STABILITY types: CLASS 0,5 CLASS 1 CLASS 2 MBA 0204 1 Ω to 332 kΩ 0,22 Ω to < 1 Ω > 332 kΩ MBB 0207 1 Ω to 1 MΩ 0,22 Ω to < 1 Ω > 1 MΩ MBE 0414 1 Ω to 2,4 MΩ 0,22 Ω to < 1 Ω > 2,4 MΩ 4.25.3 − endurance at 125 °C; 1000 h ±(0,25% + 0,05 Ω) ±(0,5% + 0,05 Ω) ±1% upper 155 °C; 1000 h ±(0,5% + 0,05 Ω) ±(1% + 0,05 Ω) ±2% category temperature 4.24 3 (Ca) damp heat, 40 ±2 °C; 56 days; ±(0,5% + 0,05 Ω) ±(1% + 0,05 Ω) ±2% steady state 93 +2/−3% RH 4.23 climatic sequence: 4.23.2 2 (Ba) dry heat 155 °C; 16 h 4.23.3 30 (Db) damp 55 °C; 24 h; heat, 90 to 100 % RH; cyclic 1 cycle 4.23.4 1 (Aa) cold −55 °C; 2 h 4.23.5 13 (M) low air 8,5 kPa; 2 h; pressure 15 to 35 °C 4.23.6 30 (Db) damp 55 °C; 5 days; ±(0,5% + 0,05 Ω) ±(1% + 0,05 Ω) ±2% heat, 95 to 100 % RH; no visible no visible no visible cyclic 5 cycles damage damage damage − 1 (Aa) cold −55 °C; 2 h ±(0,1% + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% 4.13 − short time room temperature; ±(0,1% + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% overload U = 2,5 × P ×R no visible no visible no visible 70 or damage damage damage U = 2 × U ; 5 s max 4.19 14 (Na) rapid change 30 minutes at LCT ±(0,1 % + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% of and no visible no visible no visible temperature 30 minutes at UCT; damage damage damage 5cycles 4.29 45 (XA) component isopropyl alcohol marking legible; solvent +23 °C; toothbrush no visible damage resistance method 4.18.2 20 (Tb) resistance to unmounted ±(0,1% + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% soldering components; no visible no visible no visible heat 260 ± 5 °C; damage damage damage 10 ± 1s 4.17 20 (Ta) solderability +235 °C; 2 s good tinning (≥ 95% covered); no visible damage solder bath method 2002 Oct 07 14 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 IEC IEC 60115-1 60068-2 REQUIREMENTS TEST PROCEDURE CLAUSE TEST PERMISSIBLE CHANGE (∆R/R) METHOD 4.22 6 (B4) vibration 6 h; 10 to 2000 Hz ±(0,1% + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% 2 1,5 mm or 196 m/s 4.16 21 (Ua ) robustness of tensile, bending and ±(0,1% + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% 1 21 (Ub) terminations torsion 21 (Uc) 4.7 − voltage proof U = 100 V; 60 s no flashover or breakdown rms 2002 Oct 07 15 BCcomponents Product specification MBA 0204; MBB 0207; Professional leaded resistors MBE 0414 ADDITIONAL ORDERING INFORMATION • North american part numbers (NAFTA code) B0207 C xxxxx F 5T Type Package A0204 = MBA0204 5T = 5 000 pcs T&R B0207 = MBB0207 5A = 5 000 pcs ammo E0414 = MBE0414 Tolerance Temperature coefficient (TC) D = 0.5% C = 50 ppm/K F = 1% E = 25 ppm/K Ohmic value (5 digit code) 1 W = 1R000 10 W = 10R00 100 W = 100R0 1kW = 1K000 10kW = 10K00 100kW = 100K0 1MW = 1M000 10MW = 10M00 2003 Apr 14 16 FOR INTERNAL USE ONLY