Rugged TVME3100-R Single Board Computer The TVME3100-R is among the first VMEbus boards to utilize the MPC8540 processor. It offers a growth path for VMEbus users with applications on the previous generation of VME, specifically the MPC8240 and MPC603 family processors. The system-on-chip implementation offers power/thermal, reliability, and lifecycle advantages not typically found in alternative architectures. The 2eSST protocol enables up to 320MB/s VMEbus bandwidth for most applications. It is enhanced to withstand shock and vibration extremes in excess of the original Motorola SBC specification. Conformally coated, this rugged solution is designed for use in critical embedded systems deployed in the most demanding military and industrial environments. Key Environmental Features: „ Qualified to environmental standards of MIL STDs 810F, 901D and 167; designed to meet MIL STD 461 „ Shock: MIL STD 810F, 45g’s at half- sine 20 ms „ Vibration: MIL STD 167, 5g’s at 50 to 500Hz sine and .05g²/Hz at 15Hz to 2KHz random „ Conformal Coating per MIL STD I-46508, urethane „ Operating temperature: 0°C to +55°C „ Altitude: -1,500 ft to 11,000 ft „ Humidity: 5% to 95% non-condensing with resistance to salt fog „ Ask about our extensions to any environmental standards TVME3100-R Features: ‹ Freescale MPC8540 with PowerPC® e500 processor core ‹ DMA engine ‹ PCI-X interface ‹ Two Gigabit Ethernet ports and one 10/100BaseTX port ‹ Up to 512MB of DDR333 ECC memory ‹ USB 2.0 and Serial ATA controllers ‹ 2eSST VMEbus protocol with 320MB/s transfer rate across the VMEbus ‹ Board support packages for VxWorks, LynxOS, and Linux ‹ Dual 33/66/100MHz PMC-X ‹ Single VME slot even when fully configured with two PMC modules or one PMC module and an add-on memory mezzanine ‹ Support for Processor PMCs (PrPMCs) and rear transition modules (RTM) COTS Systems By Design Single Board Computer I/O Storage Chassis Design, Software & Documentation (800) 445-6194 • www.acttechnico.com ACT/Technico • One Ivybrook Blvd., Suite 180 Ivyland, PA 18974  Tel (215) 957-9071  Fax (215) 957-9074 SBCs built with surface mount technology can often meet the demands of rugged environments. The Motorola SBCs can be modified to meet environmental conditions as specified by MIL- STD-810. The boards are physically modified to pass 810 Shock ACT/Technico and Vibration testing and electrically modified to meet front Temperature panel isolation requirements. ACT/Technico’s PMC Modules can Cycle Chamber also be modified to meet the same specifications. ACT/Technico can help you extend the application of ® Motorola COTS hardware by making mechanical enhancements and providing test services and qualification data. Board Description Testing The TVME3100-R delivers high levels of computing power with ACT/Technico’s ruggedized SBC products are tested according to MIL- Motorola’s PowerPC architecture. This rugged solution offers superior STDs 810F, 883, 467, 901D and 167; NEBS, and others as applicable. shock and vibration protection and is conformal coated. The Complete documentation packages address product qualification, TVME3100-R can provide excellent performance in a wide array of validation and manufacturing processes. ACT/Technico warrants all military applications including fixed ground installations such as radar, ruggedized products and specification extensions for use in the target communications, and artillery support equipment in facilities with application environment. limited protection from the elements. Mobile ground applications include vehicle mounted equipment supporting mission critical communications, tactical artillery support, radar, ground penetrating radar and data collection. In ground applications, suitably applied conformal coatings resist the effects of dust, sand and other contain- ACT/Technico Test Fixture Sample random vibration test profile Baseline Motorola MVME3100 Specifications ments. Ship borne applications for the TVME3100-R expose equipment MVME3100 Processor Module to the combined effects of shock, vibration, and atmospheric contami- Processors nants — including salt mist. In addition to the day-to-day pounding a Microprocessor: Freescale MPC8540 PowerQUICC III (PowerPC ship propulsion control system endures, ship borne applications must e500 core) survive shock levels resulting from the effects of conventional or Clock Frequency: 667 or 833 MHz nuclear weaponry. Rotary winged aircraft can rely on the TVME3100-R On-chip L1 Cache (I/D): 32K/32K to perform mission critical tasks in demanding environments. Users On-chip L2 Cache: 256KB look-aside requiring a “technology refresh” for their application, while maintaining SYSTEM CONTROLLER backwards compatibility with their existing VMEbus infrastructure, can Integrated within MPC8540 upgrade to the MVME3100 series and take advantage of its enhanced MAIN MEMORY performance features. Type: Double data rate (DDR1) ECC SDRAM Speed: DDR333 (166 MHz) Capacity: Up to 512MB SODIMM Configurations: One single-bank module; 256MB or 512MB FLASH MEMORY Type: Flash, on-board programmable Capacity: 64MB or 128MB soldered flash options Write Protection: Hardware via switch, software via register or sector lock NON-VOLATILE MEMORY Type: SEEPROM, on-board programmable Capacity: 128KB (available for users), 8KB baseboard Sample shock test profile ANSI/VITA 1-1994 VME64 (IEEE STD 1014), ANSI/VITA 1.1-1997 MVME3100 Block Diagram VME64 Extensions, VITA 1.5-199x 2eSST Controller: Tundra Tsi148 PCI-X to VMEbus bridge with support for VME64 and 2eSST protocols DTB Master: A16, A24, A32, A64; D08-D64, SCT, BLT, MBLT, 2eVME, 2eSST DTB Slave: A16, A24, A32, A64; D08-D64, SCT, BLT, MBLT, 2eVME, 2eSST, UAT Arbiter: RR/PRI Interrupt Handler/Generator: IRQ 1-7/Any one of seven IRQs System Controller: Yes, switchable or auto detect Location Monitor: Two, LMA32 COUNTERS/TIMERS TOD Clock Device: Maxim DS1375 I2C device with battery backup Removable Battery: Yes Real-Time Timers/Counters: Four, 32-bit programmable timers in PLD; four, 32-bit programmable/cascadable timers in MPC8540 Watchdog Timer: Internal to MPC8540. Second level time-out can generate reset. ETHERNET INTERFACE BOARD SIZE AND WEIGHT Controller: MPC8540 10/100/1000 and 10/100 Controllers Height: 233.4 mm (9.2 in.) Interface Speed: Two @ 10/100/1000Mbps, one @ 10/100/Mbps Front Panel Height:261.8 mm (10.3 in.) Connector: One Gigabit Ethernet port routed to front panel RJ-45, one Depth: 160.0 mm (6.3 in.) Gigabit Ethernet port and one 10/100 port routed to Width: 19.8 mm (0.8 in.) VMEbus P2 connector, pin out matching MVME721 RTM Weight: 468 g/16.5 oz. (IEEE handles) Indicators: Link status/speed/activity Max. Component Height: 14.8 mm (0.58 in.) ASYNCHRONOUS SERIAL PORTS POWER REQUIREMENTS Port 1 Controller: MPC8540 Duart (second port N/C) (Not including power required by PMC or IPMC modules): +5V ± 5% Number of Ports: One 16550 compatible MVME3100: 4.5 A typ., 5.6 A max. Configuration: EIA-232 DTE (RxD, TxD, RTS, CTS) CALCULATED MTBF Async Baud Rate, bps max.: 38.4K EIA-232, 115Kbps raw 122,480 hours calculated using Mil Std 217 Connector: One front panel RJ-45 OTHER FEATURES Ports 2-5 Controller: Exar ST16C544D Quart Planned for RoHS compliance Number of Ports: Four 16550 compatible Configuration: EIA-232 (RxD, TxD, RTS, CTS) Jumper-less configuration Async Baud Rate, b/s max: 38.4K EIA-232, 115Kbps raw On-board temperature sensor (Maxim DS1621) Connector: via VMEbus P2 connector, pinout matching MVME721 RTM JTAG header for connection of diagnostic tools USB Interface (1 port) FRONT PANEL Controller: NEC µ720101 IEEE handles Configuration: USB 2.0 Connectors for serial, Gigabit Ethernet, USB, and SATA ports Number of ports: One Openings for PMC sites Connector: One powered port routed to front panel I/O CONNECTORS Serial ATA Interface (2 ports) MVME721 Controller: Intel® G31244 Asynchronous Serial Ports: Four, RJ-45, labeled as COM2-5 Configuration: 1.5Gbps/port, Legacy or DPA mode (switch-selected) Ethernet: One 10/100/1000BaseTX and one 10/100BaseTX, RJ-45 Connectors: One routed to front panel, one header (+ power) on board Indicators: Planar activity LEDs on board back side ALL MODULES ENVIRONMENTAL DUAL IEEE P1386.1 PCI MEZZANINE CARD SLOTS Operating Non-operating Address/Data: A32/D32/D64, PMC PN1, PN2, PN3, PN4 connectors Temperature: 0° C to +55° C –40° C to +85° C (inlet air temp. (PN4 for PMC1 only) with forced air cooling) PCI Bus Clock: 33 MHz, 66 Hz or 100 MHz PCI/PCI-X Humidity (NC): 5% to 90% 5% to 90% Signaling: 3.3V, 5V tolerant Vibration: 1 G RMS, 5-100 Hz sine 2 G RMS, 15-2000 Hz sine Power: +3.3V, +5V, ±12V 0.01 g2/Hz (4.5 G RMS); 15-2000 Hz random Module Types: Two single-wide or one double-wide, front panel or P2 I/O, Shock: 20 G peak (half sine) 11ms PMC and PrPMC support, PMC1 site Pn4 routed to VMEbus P2 connector EMC rows A and C Intended for use in systems meeting the following regulations: PCI EXPANSION CONNECTOR FOR INTERFACE TO PMCSPAN U.S.: FCC Part 15, Subpart B, Class A (non-residential) BOARDS Canada: ICES-003, Class A (non-residential) Motorola board products are tested in a representative system to the following Address/Data: A32/D32/D64 standards, results pending: CE Mark per European EMC Directive 89/336/ PCI Bus Clock: 33 MHz Signaling: 5V EEC with Amendments; Emissions: EN55022 Class B; Immunity: EN55024 Power: +3.3V, +5V, ±12V SAFETY Connector: One 114-pin connector located on MVME3100 planar, same All printed wiring boards (PWBs) are manufactured with a flammability rating location as on MVME5500 planar of 94V-0 by UL recognized manufacturers. Transition Modules Complete Rugged System Solutions ACT/Technico offers single slot rear transition module solutions ACT/Technico offers a complete line of rugged supporting products in compatible with both 3-row and 5-row connectors.The following form factors ranging from mezzanines to rear I/O to 3U and 6U boards. features are standard: System level ruggedization and qualification services are available as pre-defined rugged systems. Specification extensions can be tailored • 6U x 80mm form factor integral SCSI connector for specific environments on all products. Visit www.acttechnico.com • Four serial ports via RJ45 connectors (DTE/DCE jumpers on- for additional information. board and modem support) • Parallel port header • Locking front panel-mount AUI connector • SCSI Centronics connector, with removable SCSI termination resistor networks • On-boardCentronics parallel port header • LED indicators for SCSI termination and Ethernet power MBIT GUI Web Based Diagnostics This Built-In self-Test (BIT) tool provides a Web based control of PMC Modules Motorola’s Built-in Test Diagnostic Software. It also provides a GUI We offer a wide selection of PMC Modules. Some models can be based point and click test selection, and color coded test status with modified to meet the above ruggedization specifications, such as the an automatic update. It is compatible with Netscape and Internet PMCStor and PMCDisk, Audio, SCSI, and various communications Explorer. controllers. PMCStor with 2 CF sites Audio PMC Solid State PMCDisk Quad Ethernet PMC-X module Order Information Please use the part numbers below to order your rugged TVME6100. Standard part number includes conformal coating. Choose between Scanbe or IEEE handles. For additional configurations, Transition Modules, PMCs, and any additional products, please refer to their datasheets, or call us for assistance. Pn art Number Descriptio TVME3100-1152-R 667 MHz MPC8540, 256MB DDR SDRAM, 64MB Flash, Gigabit Ethernet, SATA, IEEE handles TVME3100-1263-R 833 MHz MPC8540, 512MB DDR SDRAM, 128MB Flash, Gigabit Ethernet, SATA, USB, PCI expansion connector, IEEE handles TVME3100-xxxx-R Both above versions available on request with Scanbe handles Documentation is available for online viewing and ordering at http://www.motorola.com/computer/literature www.acttechnico.com 760 Veterans Circle, Warminster, PA 18974 • Tel (215) 956-1200 • Fax (215) 956-1201 Motorola is a registered trademark of Motorola, Inc. Printed in USA - TVME3100R-PDF-08/06