Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount Manifolds • Factory assembled, leak-tested, and calibrated • Full breadth of offering including integral, conventional, and inline designs • Integral design enables “flangeless” valve integration • 2, 3, and 5 valve configurations • Compact, lightweight design • Easy in-process calibration • Direct-mount capability Contents Rosemount Manifolds Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Valve Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6 Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 12 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22 www.rosemount.com Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount Manifolds Factory assembled, leak-tested, and Integral manifold design enables calibrated “flangeless” valve integration Rosemount manifolds and transmitters can be Rosemount integral manifolds are assembled directly pre-assembled at the factory, resulting in an to the transmitter sensor body, eliminating the need integrated assembly that is easier to order, install, for the transmitter flange. This results in a compact operate, and maintain. design that has 50% fewer leak points, requires less hardware, and is lighter and more streamlined Full breadth of offering compared to a traditional transmitter / flange / manifold interface. The Rosemount manifold product offering has a variety of process connections, platforms, and styles Rosemount quality for use in any application. Rosemount manifolds are designed and built to the same exceptional quality standards as Rosemount transmitters. From basic to demanding applications, Rosemount manifolds provide industry leading reliability at an exceptional value. Rosemount Pressure Solutions Rosemount 3051S Series of Instrumentation Orifice Plate Primary Element Systems: Rosemount Highest performing scalable pressure, flow and level 1495 and 1595 Orifice Plates, 1496 Flange Unions and measurement solutions drive better plant efficiency and more 1497 Meter Sections productivity. Innovative features include wireless, advanced A comprehensive offering of orifice plates, flange unions and diagnostics, and multivariable technologies. meter sections that are easy to specify and order. The 1595 Conditioning Orifice provides superior performance in tight fit Rosemount 3095 Mass Flow Transmitter applications. Accurately measures differential pressure, static pressure and ® process temperature to dynamically calculate fully compensated Annubar Flowmeter Series: Rosemount 3051SFA ® ® mass flow. ProBar , 3095MFA Mass ProBar , and 485 Rosemount 3051 Pressure Transmitter The state-of-the-art, fifth generation Rosemount 485 Annubar combined with the 3051S or 3095 MultiVariable transmitter creates Proven industry standard performance and reliability to increase an accurate, repeatable and dependable insertion-type flowmeter. plant profitability. Includes the most comprehensive offering to meet all application needs. Compact Orifice Flowmeter Series: Rosemount Rosemount 2051 Pressure Transmitter 3051SFC, 3095MFC, and 405 Foundation for reliable measurement improves installation and Compact Orifice Flowmeters can be installed between existing maintenance practices. Common product family with a wide range flanges, up to a Class 600 (PN100) rating. In tight fit applications, of output protocols built on the flexible Coplanar™ platform. a conditioning orifice plate version is available, requiring only two diameters of straight run upstream and two downstream. Rosemount 304, 305 and 306 Manifolds ® Factory-assembled, calibrated and seal-tested ProPlate Flowmeter Series: Rosemount 3051SFP transmitter-to-manifold assemblies reduce installation costs. ProPlate, 3095MFP Mass ProPlate, and 1195 These integral orifice flowmeters eliminate the inaccuracies that Rosemount 1199 Diaphragm Seals become more pronounced in small orifice line installations. The Provides reliable, remote measurements of process pressure and completely assembled, ready to install flowmeters reduce cost and protects the transmitter from hot, corrosive, or viscous fluids. simplify installation. 2 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount Manifolds Selection Guide ROSEMOUNT 304 CONVENTIONAL ROSEMOUNT 305 INTEGRAL MANIFOLD MANIFOLD See “Ordering Information” on page 22. See “Ordering Information” on page 22. • Assembles directly to transmitter, eliminating need for flange • Attaches to transmitter flange • 2, 3, and 5-valve configuration • 2, 3, and 5-valve configurations ™ • Available in Coplanar and traditional styles • Traditional (Flange x Flange, Flange x NPT) & Wafer styles • Compact, lightweight assembly • Factory assembled, seal-tested and calibrated • Factory assembled, seal-tested and calibrated • 50% fewer leak points than conventional transmitter / flange / manifold interface Rosemount 305 Integral Manifold Coplanar Style Rosemount 304 Conventional Manifold-Traditional Style ROSEMOUNT 306 INLINE MANIFOLD See “Ordering Information” on page 22. • Assembled directly to inline pressure transmitters • Block-and-Bleed and 2-valve configurations • Male or Female threaded NPT process connection Rosemount 304 Conventional Manifold-Wafer Style Rosemount 306 Inline Manifold 3 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Valve Configuration BLOCK-AND-BLEED THREE-VALVE The block-and-bleed configuration is available on the The three-valve configuration is available on Rosemount 306 Manifold for use with inline gage and Rosemount 304 and 305 Manifolds for use with absolute pressure transmitters. A single block valve differential pressure and multivariable transmitters. provides instrument isolation, and a plug provides Two block valves provide instrument isolation, and drain/vent capabilities. one equalize valve is positioned between the high and low transmitter process connections. 306 Manifold 304 (Traditional) Manifold Transmitter Transmitter Bleed Screw Test (Plugged) Equalize Isolate Isolate Isolate Process Process 304 (Wafer) Manifold TWO-VALVE Transmitter The two-valve configuration is available on Rosemount 304, 305, and 306 Manifolds for use with absolute and gage pressure transmitters. A block valve provides instrument isolation, and a drain/vent Equalize valve allows venting, draining, or calibration. Isolate 304 Manifold Isolate Process Transmitter 305 Manifold Test (Plugged) Test/Vent Transmitter Drain/Vent Drain/Vent Isolate Equalize Process Isolate Isolate 305 & 306 Manifolds Process Transmitter Test/Vent NOTE Test/Vents receive plastic caps to protect threaded connections unless otherwise noted. Isolate NOTE Process Test (Plugged) connections receive ¼-in. NPT plugs unless otherwise noted. 4 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds FIVE-VALVE FIVE-VALVE NATURAL GAS The five-valve configuration is available on The five-valve natural gas configuration is available Rosemount 304 and 305 Manifolds for use with on the Rosemount 304 and 305 Manifolds for use differential pressure and multivariable transmitters. with differential pressure and multivariable Two block valves provide instrument isolation, and transmitters. Two block valves provide instrument one equalize valve is positioned between the high isolation, and a single drain/vent valve allows for and low transmitter process connections. In addition, controlled venting, 100% capture of vented or two drain/vent valves allow for controlled venting, drained process, and simplified in-process calibration 100% capture of vented or drained process, and capability. In addition, two equalize valves provide simplified in-process calibration capability. extra protection from leaking to ensure DP signal integrity. 304 (Wafer) & 305 Manifolds 304 (Traditional) & 305 Manifolds Transmitter Transmitter Drain/ Drain/ Vent Vent Test Test Equalize (Plugged) (Plugged) Equalize Equalize Isolate Isolate Isolate Isolate Process Process Process Drain/Vent NOTE Test/Vents receive plastic caps to protect threaded connections unless otherwise noted. NOTE Test (Plugged) connections receive ¼-in. NPT plugs unless otherwise noted. 5 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Specifications Pressure and Temperature Ratings FIGURE 1. 304 Conventional Manifolds - Pressure vs. Temperature PTFE Packed, Integral Seat Graphite Packed - Wafer, Integral Seat Graphite Packed - Flanged (SST), Integral Seat Graphite Packed - Flanged (CS), Integral Seat Graphite Packed (ASME B31.1), Integral Seat 6000 (414) 5000 (345) 4000 (276) 3000 (207) 2000 (138) 1000 (69) 0 0 100 200 300 400 500 600 700 900 1000 800 (-18) (38) (93) (149) (204) (260) (316) (371) (482) (538) (427) Temperature °F (°C) TABLE 1. 304 Conventional Manifolds - Pressure and Temperature Ratings Packing Seat Pressure and Temperature Ratings PTFE Integral 6000 psi @ 200°F (414 bar @ 93°C) 4000 psi @ 400°F (276 bar @ 204°C) Graphite - Wafer Integral 6000 psi @ 200°F (414 bar @ 93°C) 1500 psi @ 750°F (103 bar @ 399°C) Graphite - Flanged (SST) Integral 6000 psi @ 200°F (414 bar @ 93°C) 1500 psi @ 1000°F (103 bar @ 538°C) Graphite - Flanged (CS) Integral 6000 psi @ 200°F (414 bar @ 93°C) 1500 psi @ 800°F (103 bar @ 427°C) Graphite (ASME B31.1) Integral 6000 psi @ 100°F (414 bar @ 38°C) 2915 psi @ 1000°F (201 bar @ 538°C) 6 Pressure psig (bar) Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds FIGURE 2. 305 Integral Manifolds - Pressure vs. Temperature PTFE Packed, Soft Delrin Seat PTFE Packed, Integral Seat Graphite Packed, Integral Seal Graphite Packed, (ASME B31.1), Integral Seat 6000 (414) 5000 (345) 4000 (276) 3000 (207) 2000 (138) 1000 (69) 0 100 200 300 400 500 600 700 800 900 1000 0 (38) (93) (149) (204) (260) (316) (371) (427) (482) (538) (-18) Temperature °F (°C) (1) TABLE 2. 305 Integral Manifolds - Pressure and Temperature Ratings (1) Packing Seat Pressure and Temperature Ratings PTFE Integral 6092 psi @ 200°F (420 bar @ 93°C) 4000 psi @ 400°F (276 bar @ 204°C) PTFE Soft Delrin 6092 psi @ 200°F (420 bar @ 38°C) Graphite Integral 6092 psi @ 200°F (420 bar @ 93°C) 1500 psi @ 750°F (103 bar @ 399°C) Graphite (ASME B31.1) Integral 6092 psi @ 100°F (420 bar @ 38°C) 2915 psi @ 1000°F (201 bar @ 538°C) (1) Except option HK: PTFE, Integral seat: 2324 psi @ 200 °F (160 bar @ 93 °C), 1680 psi @ 400 °F (116 bar @ 204 °C) Graphite, Integral seat: 2324 psi @ 200 °F (160 bar @ 93 °C), 1125 psi @ 750 °F (78 bar @ 399 °C) 7 Pressure psig (bar) Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds FIGURE 3. 306 integral Manifolds - Pressure vs. Temperature PTFE Packed, Integral Seat Graphite Packed, Integral Seal Graphite Packed, (ASME B31.1), Integral Seat 10000 (689) 8000 (552) 6000 (414) 4000 (276) 2000 (138) 0 0 100 400 600 700 200 300 500 800 900 1000 (-18) (38) (204) (316) (371) (93) (149) (260) (427) (482) (538) Temperature °F (°C) TABLE 3. 306 Integral manifolds - Pressure and Temperature Ratings Packing Seat Pressure and Temperature Ratings PTFE Integral 10000 psi @ 85°F (689 bar @ 29°C) 4000 psi @ 400°F (276 bar @ 204°C) Graphite Integral 6000 psi @ 200°F (414 bar @ 93°C) 1500 psi @ 750°F (103 bar @ 399°C) Graphite (ASME B31.1) Integral 6000 psi @ 100°F (414 bar @ 38°C) 2915 psi @ 1000°F (201 bar @ 538°C) 8 Pressure psig (bar) Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Process Connections TABLE 4. Process Connections Model and Style Connection 304 1 Flange by Pipe /2 - 14 Female NPT 1 Flange by Flange 2 /8-in. (54 mm) center-to-center connection (Process Adapters required) 1 Wafer /2 - 14 Female NPT Process Adapters 1 /2 - 14 Female NPT Flange Adapter 1 /2-in. Ferrule Flange Adapter 12-mm Ferrule Flange Adapter 305 1 Coplanar /2 - 14 Female NPT 1 Traditional /4 - 18 Female NPT (Process Adapters optional) Optional Process Adapters 1 /2 - 14 Female NPT Flange Adapter 12 mm Ferrule Flange Adapter 306 1 Block-and-Bleed /2 - 14 Male NPT 1 2-Valve /2 - 14 NPT (Male or Female) Instrument Connections TABLE 5. Manifold - Transmitter Interface Model Connection 1 304 Mounted to traditional transmitter flange, 2 /8-in. (54 mm) center-to-center connection per IEC 61518, Type B shut-off device (without SPIGOT) 305 Mounted directly to Coplanar sensor module of transmitter, 1.3-in. (287 mm) center-to-center process isolators 1 306 /2 - 14 Male NPT Test / Vent Connections 1 /4-18 Female NPT Manifold Bolts Standard material is plated carbon steel per ASTM A449, Type 1 Alternative bolt materials offered through Option Codes • L4 Austenitic 316 Stainless Steel Bolts • L5 ASTM-A-193, Grade B7M Bolts • L8 ASTM-A-193, Class 2, Grade B8M Bolts 9 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds O-Rings FIGURE 4. 304 Manifold O-Rings Manifold-to-Flange O-Rings Same material as specified by manifold “Packing Material” selection: •“1” = P TFE • “2” = Graphite Flange Adapter O-Rings Glass-filled PTFE FIGURE 5. 305 Manifold O-Rings Sensor Module-to-Manifold O-Rings Specified in the transmitter model number 10 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds TABLE 6. 304 Conventional Manifolds - Process Wetted Materials of Construction Component SST CS SST with SG Option Body 316 SST CS 316 SST Ball / Tip 316 SST /316Ti SST 316 SST Alloy C-276 Stem 316 SST 316 SST Alloy C-276 Packing PTFE / Graphite PTFE PTFE / Graphite Bonnet 316 SST 316 SST 316 SST Pipe Plug 316 SST CS 316 SST TABLE 7. 305 Integral Manifolds - Process Wetted Materials of Construction Component SST Alloy C-276 316 SST with SG option Body 316 SST Alloy C-276 316 SST Ball / Tip 316 SST /316Ti SST Alloy C-276 Alloy C-276 Stem 316 SST Alloy C-276 Alloy C-276 Packing PTFE / Graphite PTFE / Graphite PTFE / Graphite Bonnet 316 SST Alloy C-276 316 SST Pipe Plug 316 SST Alloy C-276 316 SST Drain / Vent Valve 316 SST Alloy C-276 Alloy C-276 TABLE 8. 306 Inline Manifolds - Process Wetted Materials of Construction Component SST Alloy C-276 316 SST with SG option Body 316 SST Alloy C-276 316 SST Ball / Tip 316 SST /316Ti SST Alloy C-276 Alloy C-276 Stem 316 SST Alloy C-276 Alloy C-276 Packing PTFE / Graphite PTFE / Graphite PTFE / Graphite Bonnet 316 SST Alloy C-276 316 SST Pipe Plug 316 SST Alloy C-276 316 SST Bleed Screw 316 SST / 316Ti SST Alloy C-276 Alloy C-276 Materials of Contruction - Typical Estimated Weight Model and Description Weight FIGURE 6. Typical Rosemount Manifold Valve 304 2-valve traditional flange x NPT 5.0 lbs (2.3 kg) 2-valve traditional flange-x flange 5.5 lbs (2.5 kg) 3-valve traditional flange x NPT 5.2 lbs (2.4 kg) 3-valve traditional flange x flange 5.7 lbs (2.6 kg) 3-valve wafer flange x NPT 4.0 lbs (1.8 kg) 5-valve wafer flange x NPT 5.7 lbs (2.6 kg) 5-valve traditional flange x NPT 5.7 lbs (2.6 kg) Bonnet 5-valve traditional flange x flange 5.7 lbs (2.6 kg) 305 2-valve Coplanar 4.5 lbs (2.0 kg) Stem 2-valve traditional 6.0 lbs (2.7 kg) 3-valve Coplanar 4.7 lbs (2.1 kg) Body 3-valve traditional 6.0 lbs (2.7 kg) Packing 5-valve Coplanar 6.5 lbs (3.0 kg) 306 Block-and-Bleed 1.1 lbs (0.5 kg) 2-valve 2.5 lbs (1.1 kg) Ball / Tip 11 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Dimensional Drawings Rosemount 304 Two-Valve Flange X NPT Conventional Manifold INSTRUMENT SIDE 1 /4 NPT Test 0.281 Mounting 2.12 (54) Holes (2) 1 /4 NPT Test 3.75 (95) 1.13 1 /2 NPT Process Connection (29) 3.50 (89) 5.78 (147) on 2.125 (54) Centers (2) Max Max Open Open PROCESS SIDE Dimensions are in inches (millimeters) Rosemount 304 Two-Valve Flange X Flange Conventional Manifold INSTRUMENT SIDE 1 /4 NPT Test 0.281 Mounting 2.12 (54) Holes (2) 1 /4 NPT Test 3.75 (95) 1.13 7 /16–20–UNF Mounting Holes (29) 3.50 (89) 5.78 (147) (4) on a 2.125 x 1.625–in. Max Open Max Open Hole Pattern PROCESS SIDE Dimensions are in inches (millimeters) Rosemount 304 Three-Valve Flange X NPT Conventional Manifold INSTRUMENT SIDE 0.281 Mounting 2.12 (54) Holes (2) 1 /4 NPT Test (2) 3.75 (95) 1.13 1 /2 NPT Process Connection (29) 3.50 (89) 8.18 (208) on 2.125 (54) Centers (2) Max Open Max Open PROCESS SIDE Dimensions are in inches (millimeters) 12 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 304 Three-Valve Flange X Flange Conventional Manifold INSTRUMENT SIDE 0.281 Mounting 2.12 (54) Holes (2) 1 /4 NPT Test (2) 3.75 (95) 1.13 7 /16–20–UNF Mounting Holes (29) 3.50 (89) 8.18 (208) (4) on a 2.125 x 1.625–in. Max Open Max Open Hole Pattern PROCESS SIDE Dimensions are in inches (millimeters) Rosemount 304 Natural Gas Five-Valve Flange X NPT Conventional Manifold INSTRUMENT SIDE 2.12 0.281 Mounting (54) Holes (2) 1 /4 NPT Test (2) 3.75 (95) 1 /4 NPT Vent 1.13 1 (29) /2 NPT Process 3.5 (89) 8.18 (208) Connection on 2.125 (54) Max Max Open Centers (2) Open PROCESS SIDE Dimensions are in inches (millimeters) Rosemount 304 Natural Gas Five-Valve Flange X Flange Conventional Manifold INSTRUMENT SIDE 2.12 0.281 Mounting (54) Holes (2) 1 /4 NPT Test (2) 3.75 (95) 1 /4 NPT Vent 1.13 3.5 (89) 7 (29) /16–20–UNF Mounting Holes Max 8.18 (208) (4) on a 2.125 x 1.625–in. Open Max Open Hole Pattern PROCESS SIDE Dimensions are in inches (millimeters) 13 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 304 Three-Valve Wafer Manifold INSTRUMENT SIDE 9.13 (232) Max Open 4.88 (124) Max Open 1 /2–14 NPT Process Connection (2) 1.25 (32) PROCESS SIDE 1.50 3 (38) /8–16 UNC Mounting 3.35 (85) Holes (2) Dimensions are in inches (millimeters) Rosemount 304 Five-Valve Wafer Manifold INSTRUMENT SIDE 10.75 (273) Max Open 4.88 (124) Max Open 1 /4–18 NPT Test/Vent Connection 1.25 (32) (2) PROCESS SIDE 1.50 1 /2–14 NPT Process (38) 3 /8–16 UNC Connection (2) 3.35 (85) Mounting Holes (2) Dimensions are in inches (millimeters) 14 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 305R Two-Valve Coplanar Style Manifold 5.21 (132) 4.20 (107) 4.55 (116) 7.70 (196) 9.00 (229) 7.2 (183) 4.30 (109) Max Open Max Open 1 /2-14 NPT on Manifold for Process Connection 1 /4-18 NPT for test/vent connection. Dimensions are in inches (millimeters) Rosemount 305R Three-Valve Coplanar Style Manifolds 5.21 (132) 4.20 (107) 4.55 (116) 7.70 (196) 9.00 (229) Drain/Vent Valve 9.20 (234) 5.00 (127) Max Open Max Open 1 /2-14 NPT on Manifold for Process Connections, 2.125 inch center-to-center Dimensions are in inches (millimeters) 15 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 305R Five-Valve Coplanar Style Manifold 5.21 (132) 4.20 (107) 4.55 (116) 7.70 (196) 9.00 (229) 10.60 (269) 5.00 (127) Max Open Max Open 1 /2-14 NPT on Manifold for Process Connections, 2.125 inch center-to-center 1 /4-18 NPT for test/vent connection. Dimensions are in inches (millimeters) Rosemount 305RT Two-Valve Traditional Style Manifold 5.21 (132) 4.20 (107) 4.55 (116) 7.70 (196) 1 /2-14 NPT on optional Process Adapter* 1.63 (41) 3.75 (95) 1 /4-18 NPT on traditional Max Open manifold for process connection without the use of a process adapter 2.125 3.42 (87) 1.10 (28) (54) 6.40 (163) Max Open Dimensions are in inches (millimeters) 16 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 305RT Three-Valve Traditional Style Manifold 5.21 (132) 4.55 (116) 4.20 (107) 7.70 (196) 1 /2-14 NPT on optional Process Adapter* Drain/Vent Valve 1.63 (41) 3.75 (95) 1 Max Open /4-18 NPT on traditional manifold for process connections without the 2.70 (69) 2.125 use of process adapters 3.5 (87) 1.05 (27) 2.70 (69) Max (54) 6.20 (158) Max Open Op Max en 1.10 (28) 8.90 (226) Max Open * Adapters can be rotated to give adapter connection centers of 2.0 (51), 2.125 (54), or 2.25 (57). Dimensions are in inches (millimeters) Rosemount 305RM Two-Valve Traditional Style Manifold 5.21 (132) 4.20 (107) 4.55 (116) 7.70 (196) 1 /2-14 NPT on optional Process Adapter* 1.63 (41) 3.42 (87) 1 Max Open /4-18 NPT on traditional 1 /4-18 NPT Vent manifold for process Connection connection without the 2.125 use of a process adapter (54) 4.13 (105) 1.10 (28) 6.5 (165) Max Open Dimensions are in inches (millimeters) 17 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 305RM Three-Valve Traditional Style Manifold 5.21 (132) 4.55 (116) 4.20 (107) 0.75 (19) Clearance for Cover Removal 7.70 (196) 1 /2-14 NPT on optional Process Adapter* Drain/Vent Valve 1.63 (41) 4.20 (107) 1 /4-18 NPT on traditional Max Open manifold for process connections without the use of process adapters 2.5 2.125 (63) 4.10 (104) 1.10 (28) 1.05 (27) (54) Max 6.5 (165) Max Open Open * Adapters can be rotated to give adapter connection 9.0 (229) Max Open centers of 2.0 (51), 2.125 (54), or 2.25 (57). Dimensions are in inches (millimeters) Rosemount 305RM Five-Valve Traditional Style Manifold 5.21 (132) 4.20 (107) 4.55 (116) 7.70 (196) 1 /2-14 NPT on optional Process Adapter* 1.63 (41) 1 /4-18 NPT on traditional 4.2 (107) manifold for process Max Open connections without the 2.5 use of process adapters (63) 2.125 2.6 Max 4.1 (104) 1.10 (28) (54) (66) 6.5 (165) Max Open Open Max Open 9.0 (229) Max Open * Adapters can be rotated to give adapter connection centers of 2.0 (51), 2.125 (54), or 2.25 (57). Dimensions are in inches (millimeters) 18 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 306R Pressure Style Manifold (3051S_T Shown) BLOCK AND BLEED STYLE TWO-VALVE STYLE 4.55 (116) 4.20 (107) 8.00 (203) 1 /4-18 NPT on traditional vent connection (pipe plug shown) 4.85 4.10 (105) Bleed Screw (123) 3.63 1 /2-14 NPT Female NPT (92) Process Connection (code BA) Manifold valve orientation may vary with respect to transmitter mounting holes. Dimensions are in inches (millimeters) 19 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Installations for Rosemount 3051T and 3051S_T Transmitters for 2-in. Pipe Mounting ROSEMOUNT 3051T ROSEMOUNT 3051S_T 6.25 (159) 3.13 (79) 6.25 (159) 3.13 (79) NOTE: Dimensions are in inches (millimeters). Manifold valve orientation may vary with respect to transmitter mounting holes. Dimensions are in inches (millimeters) Coplanar Manifold with Optional Bracket for 2-in. Pipe Mounting OPTION CODE B4 7.68 2-inch U-Bolt for (195) Pipe Mounting 4.9 (125) 3.54 6.25 (159) (90) Dimensions are in inches (millimeters) 20 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Traditional Manifold with Optional Brackets for 2-in. Pipe Mounting 3.56 8.18 (208) (90) 1.1 (28) B3/B9/BC MOUNTING BRACKET 3.42 ( 3.42 (87 86.9) ) 2.62 (66) 7.7 (196) 1.94 (49.2) 13.03 (331) 0.93 (24) 3.56 (90) 5.32 B1/B7/BA MOUNTING BRACKET 4.85 (135) (123) 3.42 1.1 (87) (28) Dimensions are in inches (millimeters) VS/VC Heavy Duty Manifold Mounting Bracket 2-IN. PIPE MOUNT PANEL MOUNT Drain/Vent Valve 1.05 (26.67) 2.93 (74) 4.20 3.40 (107) (86) 2-in. Pipe 3.75 5.88 (95) (145) 3.50 (89) 5.88 Max Open (149) 2.75 (70) Dimensions are in inches (millimeters) 21 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Ordering Information Rosemount Manifolds can be ordered as a stand-alone product or as an integrated assembly that is attached to a transmitter. Stand-Alone Manifold: 1. Reference the “Rosemount Manifolds Selection Guide” (see page 3) for assistance on choosing the type of manifold needed. 2. Specify a completed model number by referencing the applicable ordering table for the selected manifold type: a. Rosemount 304 Conventional Manifold, see page 23. b. Rosemount 305 Integral Manifold, see page 25. c. Rosemount 306 Inline Manifold, see page 27. Transmitter / Manifold Assembly: 1. Specify a completed Rosemount transmitter model number by referencing the applicable product data sheet. 2. Specify a completed manifold model number by referencing the applicable ordering table for the selected manifold type: a. Rosemount 304 Conventional Manifold, see page 23. b. Rosemount 305 Integral Manifold, see page 25. c. Rosemount 306 Inline Manifold, see page 27. 3. Verify the transmitter model number contains the correct “Process Connection” code or “Manifold Option” code for the desired transmitter manifold assembly (see Table 9). TABLE 9. Ordering Codes for a Transmitter / Manifold Assembly Transmitter Manifold Process Connection Code “Manifold” Option Code 304 A12 – 3051S 305 A11 – 306 A11 – 304 – S6 3051/2051/3095 305 – S5 306 – S5 304 S6 – 1151 305 – – 306 – – 304 – – 2088 305 – – 306 – S5 22 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 304 Conventional Manifolds TABLE 10. Rosemount 304 Conventional Manifold Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Model Product Description 0304 Conventional Manifold Manufacturer Standard Standard R Rosemount Inc. ★ Manifold Style Standard Standard T Traditional (Flange x Flange or Flange x NPT) ★ Expanded (1) W Wafer Manifold Type Standard Standard (2) 2 2-valve ★ 3 3-valve ★ (3) 5 5-valve ★ (2) 6 5-valve Natural Gas Metering Pattern ★ Expanded (2)(4) 7 2-valve (per ASME B31.1 [ANSI] Power and Piping Code) (2)(4) 8 3-valve (per ASME B31.1 [ANSI] Power and Piping Code) Body Bonnet Stem Tip Standard Standard 2 316 SST 316 SST 316 SST 316 SST ★ 5 CS 316 SST 316 SST 316 SST ★ Process Connection Style Standard Standard 1 B /2-14 NPT ★ (2) F Flanged ★ Packing Material Standard Standard 1 PTFE ★ Expanded (1) 2 Graphite-based Transmitter Type Standard Standard 1 For assembly to 2051/3051 Traditional Flange ★ 2 For assembly to 2051/3051/3095 DIN Compliant Traditional Flange ★ 3 For assembly to 2051/3051/3095 Coplanar Flange ★ OPTIONS Mounting Brackets Standard Standard (2) VC Manifold Heavy Duty Mounting Bracket, CS for Traditional Style ★ (2) VS Manifold Heavy Duty Mounting Bracket, SST for Traditional Style ★ B4 Manifold SST Mounting Bracket for 2-in. pipe mount with series 300 SST bolts for wafer style ★ Adapters Standard Standard (5) 1 DF /2-14 NPT Female Flange Adapter ★ (5) 1 DT /2-in. ferrule flange adapter ★ (5) DQ 12 mm ferrule flange adapter ★ 23 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds TABLE 10. Rosemount 304 Conventional Manifold Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Bolts Standard Standard (6) L4 Austenitic 316 SST Bolts ★ L5 ASTM A 193, Grade B7M Bolts ★ L8 ASTM A 193, Class 2, Grade B8M Bolts ★ Material Recommendations for NACE Standard Standard (1)(7) SG Sour Gas (Meets NACE MR 0175 / ISO 15156, MR 0103) ★ Cleanings Expanded (8) P2 Cleaning for special service Heater Block Kits Standard Standard SB Steam block kit, ¼-in. NPT connection ★ Typical Model Number:_ 0304_R_T_3_2_B_1_1_VS (1) Only allowed with Material of Construction code 2. (2) Not available with Wafer Manifold Style code W. (3) Not available with Traditional Manifold Style code T. (4) Only available with 316 SST materials of construction code 2 and graphite based packing code 2. (5) Only allowed with both Manifold Style code T and Process Connection code F. Not allowed with Graphite-based Packing Code 2. (6) Not available with Manifold Type codes 7, 8. (7) Materials of construction comply with recommendations per NACE MR 0175 / ISO 1516 for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR 0103 for sour refining environments. (8) Not available with Graphite-Based Packing Material code 2. 24 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 305 Integral Manifolds TABLE 11. Rosemount 305 Integral Manifold Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Model Product Description 0305 Integral Manifold Manufacturer Standard Standard R Rosemount ★ Manifold Style Standard Standard C Coplanar ★ T Traditional ★ M Traditional (Rosemount 3095-compatible; DIN-compliant flange) ★ Manifold Type Standard Standard 2 2-valve ★ 3 3-valve ★ (1) 5 5-valve ★ (2) 6 5-valve Natural Gas Metering Pattern ★ Expanded (2)(3) 7 2-valve (per ASME B31.1 [ANSI] Power and Piping Code) (2)(3) 8 3-valve (per ASME B31.1 [ANSI] Power and Piping Code) (2)(3) 9 5-valve (per ASME B31.1 [ANSI] Power and Piping Code) Body Bonnet Stem and Tip / Ball Standard Standard 2 316 SST 316 SST 316 SST ★ Expanded (4)(5) 3 Alloy C-276 Alloy C-276 Alloy C-276 4 Alloy 400 Alloy 400 Alloy 400 / K-500 Process Connection Style Standard Standard 1 A /4–18 NPT female ★ 1 B /2–14 NPT female ★ Packing Material Standard Standard 1 PTFE ★ Expanded (6) 2 Graphite-based Valve Seat Standard Standard 1 Integral ★ 5 Soft delrin (only available with natural gas metering pattern) ★ OPTIONS Mounting Brackets Standard Standard B1 Bracket for 2-in. pipe mounting, CS bolts ★ (7) B3 Flat bracket for 2-in. pipe mounting, CS bolts ★ B4 SST Mounting Bracket for 2-in. pipe mounting, CS bolts ★ B7 B1 bracket with series 300 SST bolts ★ (7) B9 B3 bracket with series 300 SST bolts ★ BA SST B1 bracket with series 300 SST bolts ★ (7) BC SST B3 bracket with series 300 SST bolts ★ 25 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds TABLE 11. Rosemount 305 Integral Manifold Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Bolts Standard Standard (8) L4 Austenitic 316 SST bolts ★ L5 ASTM-A-193-B7M bolts ★ L8 ASTM-A-193, Class 2, Grade B8M bolts ★ Cleanings Standard Standard (9) P2 Cleaning for special services ★ Material Recommendations for NACE Standard Standard (5)(10) SG Sour Gas (Meets NACE MR 0175 / ISO 15156, MR 0103) ★ Adapters Standard Standard (11) 1 DF /2-14 NPT female flange adapter ★ Expanded (11) DQ 12 mm ferrule flange adapter Process Flange Bolting Connection Standard Standard (12) HK 10mm (M10) process flange bolting connection ★ (12) HL 12mm (M12) process flange bolting connection ★ Typical Coplanar Integral Manifold Model Number: 305RC32B11B4 Typical Transmitter Model Number: 3051CD2A02A1AS5 (1) Not available with traditional manifold style T. (2) Only available with Coplanar manifold style code C. (3) Only available with 316 SST materials of construction code 2 and graphite based backing code 2. (4) Not available with traditional manifold Style code M. (5) Materials of Construction comply with recommendations per NACE MR 0175/ISO 15156 for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments. (6) Includes graphite tape on drain/vent valves and plugs. (7) Not compatible with the Rosemount 3095 transmitter. (8) Not available with ASME B31.1 manifold type codes 7, 8, and 9. (9) Not available with Graphite-Based Packing Material code 2. (10) Only available with 316 SST Materials of Construction Code 2: 316 SST body and bonnets; Alloy C-276 stems, tip/balls, and drain/vents. (11) Only allowed with Manifold Style code T. Not allowed with Graphite-Based Packing code 2. (12) Only available with traditional manifold style code M. 26 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Rosemount 306 Inline Manifolds TABLE 12. Rosemount 306 Inline Pressure Manifold Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Model Product Description 0306 Pressure Manifold Manufacturer Standard Standard R Rosemount Inc. ★ Manifold Style Standard Standard T Threaded ★ Manifold Type Standard Standard 1 Block and bleed ★ 2 2-valve ★ Expanded (1) 3 2-valve (per ASME B31.1 Power Piping Code) Body Bonnet Stem and Tip / Ball Standard Standard 2 316 SST 316 SST 316 SST ★ Expanded (2)(3) 3 Alloy C-276 Alloy C-276 Alloy C-276 Process Connection Standard Standard 1 AA /2–14 male NPT ★ (2) 1 BA /2–14 female NPT ★ Packing Material Standard Standard 1 PTFE ★ Expanded (4) 2 Graphite-based Valve Seat Standard Standard 1 Integral ★ OPTIONS Cleanings Expanded (5) P2 Cleaning for special services Material Recommendations for NACE Standard Standard (3)(6) SG Sour Gas (Meets NACE MR 0175 / ISO 15156, MR 0103) ★ Typical Integral Manifold Model Number: 3 0 6 R T 2 2 B A 1 1 Typical Transmitter Model Number: 3051TG3A2B21AS5B4 (1) Only available with 316SST materials of construction and graphite-based packing. (2) Not available with block-and-bleed manifold type (3) Materials of Construction comply with recommendations per NACE MR0175/ISO 15156 for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments. (4) Includes graphite tape on plugs. (5) Not available with Graphite-Based Packing Material code 2. (6) Only available with 316 SST material of construction code 2. Manifolds with SG option are built with 316 SST body and bonnets; Alloy C-276 stems, tips/balls. 27 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds OPTIONS ASME B31.1 Power Piping Code Rosemount Manifolds are available in configurations Module Guard that meet the requirements of the ASME B31.1 A sensor module guard is available to protect the Power Piping Code. This code specifies design transmitter process isolating diaphragms. This guard criteria for most air, gas, steam, water, and oil should be used whenever the transmitter is removed systems used in electric generating systems, central from the integral manifold to avoid damage to the and district heating systems, industrial power plants isolating diaphragms. and geothermal plants. ASME B31.1 includes requirements for manifolds, valves, and piping. • Part number: 00305-1000-0001 (5/pack) Transmitters and other measuring devices do not fall within the scope of this code. Marking Manifolds are tagged with a part number, schematic drawing, temperature and pressure limits. Other Publications For additional information, go to www.rosemount.com. P2 Cleaning for Special Services Per ASTM G93-96, this option minimizes process contaminants by cleaning wetted surfaces with a suitable detergent. SG Sour Gas Materials of Construction comply with recommendations per NACE MR 0175/ISO 15156 for sour oil field production environments. Environmental limits apply to certain materials. Consult latest standard for details. Selected materials also conform to NACE MR0103 for sour refining environments. Heat Block Kits Rosemount 304 Manifolds are available with steam heat block kits for cold environments and services. The steam block attaches directly to the manifold to prevent the process from freezing. 28 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds SPARE PARTS LIST TABLE 13. Rosemount 304 Conventional Manifold Part Description Part Number (Traditional Style) Part Number (Wafer Style) Mounting Brackets (qty. 1) Manifold Heavy Duty Mounting Bracket, CS 01166-8005-0002 NA Manifold Heavy Duty Mounting Bracket, SST 01166-8005-0001 NA Manifold SST Mounting Bracket for 2-in. Pipe Mount NA 00305-0405-0001 O-Rings (set of 12) Manifold-to-Flange O-Ring, Glass-filled PTFE 03031-0019-0003 03031-0019-0003 Manifold-to-Flange O-Ring, Graphite-filled PTFE 03031-1302-0002 03031-1302-0002 Manifold-to-Flange Bolt Kits (set of 4) Consult factory for part numbers Consult Factory Consult Factory Heater Block Kits (qty. 1) Steam Block Kit 00305-0406-0001 NA TABLE 14. Rosemount 305 Integral Manifold Part Description Part Number (Traditional Style) Part Number (Coplanar Style) Mounting Brackets (qty. 1) Manifold SST Mounting Bracket for 2-in Pipe Mount NA 00305-0405-0001 Bolt Kits (set of 4) CS Bolt Kit 03031-0312-0001 03031-0311-0001 SST Bolt Kit 03031-0312-0002 03031-0311-0002 ANSI/ASTM-A-193-B7M Bolt Kit 03031-0312-0003 03031-0311-0003 Drain/Vents (qty. 1) 316 SST Drain/Vent for use with 3-valve 305 Manifold 01151-0028-0012 01151-0028-0012 Alloy C-276 Drain/Vent for use with 3-valve 305 Manifold 01151-0028-0013 01151-0028-0013 Coplanar Flange Kits (qty. 1) Differential Flange Kit, SST NA 00305-1001-0001 Gauge Flange Kit, SST NA 00305-1001-1001 O-Rings (set of 12) Manifold-to-Module O-Ring, Glass-filled PTFE 03031-0234-0001 03031-0234-0001 Manifold-to-Module O-Ring, Graphite-filled PTFE 03031-0234-0002 03031-0234-0002 Sensor Guard (set of 5) Coplanar Module Sensor Guard 00305-1000-0001 00305-1000-0001 29 Product Data Sheet 00813-0100-4733, Rev NA April 2010 Rosemount Manifolds Standard Terms and Conditions of Sale can be found at www.rosemount.com\terms_of_sale The Emerson logo is a trade mark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. Coplanar is a trademark of Rosemount Inc. © 2009 Rosemount, Inc. All rights reserved. Emerson Process Management Asia Pacific Emerson Process Management Emerson Process Management Emerson FZE Pte Ltd Rosemount Measurement Blegistrasse 23 P.O. Box 17033 8200 Market Boulevard Jebel Ali Free Zone 1 Pandan Crescent P.O. Box 1046 Chanhassen MN 55317 USA Dubai UAE Singapore 128461 CH 6341 Baar Tel (USA) 1 800 999 9307 Tel +65 6777 8211 Switzerland Tel +971 4 811 8100 Tel (International) +1 952 906 8888 Fax +971 4 886 5465 Fax +65 6777 0947 Tel +41 (0) 41 768 6111 Fax +1 952 949 7001 Service Support Hotline : +65 6770 8711 Fax +41 (0) 41 768 6300 Email : Enquiries@AP.EmersonProcess.com 00813-0100-4733 Rev NA, 4/10