Bulletin No. CX200-D Drawing No. LP0423 Released 4/05 Tel +1 (717) 767-6511 Fax +1 (717) 764-0839 www.redlion.net MODEL CX200 - PARADIGM 4 X 20 VFD OPERATOR TERMINAL ! 4 LINE X 20 CHARACTER VACUUM FLUORESCENT DISPLAY ! 500 ALARM POINT LOGGER ! RECIPE HANDLING ! COMPREHENSIVE REPORT GENERATION ! UNLIMITED PASSWORD PROTECTION ! REAL TIME CLOCK, BATTERY BACKED ! EXPRESSION EVALUATION ! 32 BIT / FLOATING POINT MATH ! DIRECT, NETWORK (Including Multiple protocol) OR MODEM LINK TO PLC ! NEMA 4/IP65 FOR USE IN HAZARDOUS LOCATIONS: Class I, Division 2, Groups A, B, C, and D Class II, Division 2, Groups F and G 63YN LABORATORY EQUIPMENT Class III, Division 2 DESCRIPTION SPECIFICATIONS The CX200 from the Paradigm Range of operator interfaces meets the ever 1. POWER REQUIREMENTS: 11 to 30 VDC @ 3.2 W increasing demands of industry for powerful easy-to-use terminals. Both Power Up Current: 2.5 A for 7 msec. max. hardware and software are designed to allow the user to easily upgrade and take Must use a Class 2 or SELV rated power supply. full advantage of our continuing development and improvements to our products. 2. DISPLAY: 4 lines of 20 characters, 5 mm high Vacuum Fluorescent display 3. KEYPAD: 3 screen legendable soft keys, 8 User re-legendable function keys, numeric pad with raise, lower, next, previous, enter, delete, exit, alarms and SAFETY SUMMARY mute keys, all embossed with Tactile feedback. All safety related regulations, local codes and instructions that appear in the 4. MEMORY: 128 K (64 K user) battery backed RAM (Typical battery life 7 manual or on equipment must be observed to ensure personal safety and to years 50/50 on/off cycle). Optional factory fit expansion to 256 K (192 K user). prevent damage to either the instrument or equipment connected to it. If 5. CONSTRUCTION: Steel rear metal enclosure with NEMA 4/IP65 equipment is used in a manner not specified by the manufacturer, the protection aluminum front plate when correctly fitted with the gasket provided. This provided by the equipment may be impaired. unit is rated for NEMA 4/IP65 indoor use. Installation Category I, Pollution Do not use this unit to directly command motors, valves, or other actuators Degree 2 not equipped with safeguards. To do so, can be potentially harmful to persons or 6. PHYSICAL DIMENSIONS: L = 8.11" (206 mm), H = 6.89" (175 mm), equipment in the event of a fault to the unit. D = 2.03" (51.6 mm). 7. MOUNTING REQUIREMENTS: Max. panel thickness is 0.375" (9.5 mm). WARNING - EXPLOSION HAZARD - SUBSTITUTION For NEMA 4/IP65 sealing, a steel panel with a minimum thickness of 0.125" OF COMPONENTS MAY IMPAIR SUITABILITY FOR (3.175 mm) is recommended. CLASS I, DIVISION 2 / CLASS II, DIVISION 2 / CLASS III, DIVISION 2 ORDERING INFORMATION MODEL NO. DESCRIPTION PART NO. VFD, 4 X 20, 8 Function keys, 128 K memory CX200000 CAUTION: Read complete instructions prior to CX200 VFD, 4 X 20, 8 Function keys, 256 K memory CX200010 installation and operation of the unit. Battery Replacement BAL3R004 EDICT-97 Development Kit, Includes Software, SFEDT Manual and 9-pin RS232 Programming Cables Communication Cables P895xxxZ PANEL CUT-OUT DIMENSIONS In inches (mm) 1 8. CERTIFICATIONS AND COMPLIANCES: 9. ENVIRONMENTAL CONDITIONS: SAFETY Operating Temperature: 0 to 40°C UL Recognized Component, File #E179259, UL3101-1, CSA 22.2 No.1010-1 Storage Temperature: -20 to 80°C Recognized to U.S. and Canadian requirements under the Component Operating and Storage Humidity: 80% max. relative humidity Recognition Program of Underwriters Laboratories, Inc (non-condensing) from 0°C to 40°C. UL Listed, File #E211967, UL3101-1, UL1604, CSA 22.2 No. 1010.1, CSA Altitude: Up to 2000 meters 22.2 No. 213-M1987 10. WEIGHT: 2.3 lbs. (0.1 Kg) LISTED by Und. Lab. Inc. to U.S. and Canadian safety standards Type 4 Enclosure rating (Face only), UL50 INPUT/OUTPUT COMMUNICATIONS SPECS IECEE CB Scheme Test Certificate #US/5414A/UL 1. SERIAL PORTS: Data Format and Baud Rates for each port is individually CB Scheme Test Report #01ME18821-10122001 software programmable up to 19200 baud. Issued by Underwriters Laboratories Inc. Port 1: Programming Port - RS-232 on an RJ-11 jack. IEC 1010-1, EN 61010-1: Safety requirements for electrical equipment for Port 2: RS-232 Port on a Plug-In Screw Terminal Block measurement, control, and Laboratory use, Part 1 Port 3: RS-485 Port on a Plug-In Screw Terminal Block IP65 Enclosure rating (face only), IEC 529 (Up to 29 units can be connected and individually addressed. Can be used ELECTROMAGNETIC COMPATIBILITY as a three port device for multiple protocol applications.) Immunity to EN 50082-2 2. COMMUNICATION MODES: Any of the three ports can be used to Electrostatic discharge EN 61000-4-2 Level 2; 4 Kv contact communicate with Serial Devices. Level 3; 8 Kv air Model - (CX100) may communicate in Master mode with a different device Electromagnetic RF fields EN 61000-4-3 Level 3; 10 V/m protocol on each port. (See Note & Exception). 80 MHz - 1 GHz However, only one of Ports 2 and 3 may be configured, if either is selected as Fast transients (burst) EN 61000-4-4 Level 4; 2 Kv I/O a Slave protocol. Level 3; 2 Kv power Note: Ports 2 and 3 may be configured as different device protocols in Master 1 RF conducted interference EN 61000-4-6 Level 3; 10 V/rms mode and Port 1 may be used simultaneously in Slave mode for a third 150 KHz - 80 MHz device protocol. Emissions to EN 50081-1 Exception: If Allen Bradley DH485 is selected on either Port 2 or 3, only Port RF interference EN 55022 Enclosure class B 1 will be available for a separate Device Protocol. 1. Self-recoverable loss of performance during EMI disturbance at 10 Vrms: Communications error may occur during EMI disturbance. For operation without loss of performance: I/O cables are routed in metal conduit connected to earth ground. COMMON FEATURES FOR CHARACTER BASED OPERATOR TERMINALS PROGRAMMABILITY SECURITY The password protection scheme provides the ultimate in tamper-proof Event Driven Configuration Tool capability. Access can be limited on a unit, page, recipe, or even individual Edict 97, an extremely powerful Windows 95/3.11 based software program, data entries. provides for the intuitive configuration of every aspect of the operator interface’s behavior. The requirement for time consuming PLC ladder logic is ALARMS drastically reduced by the unique event driven approach of EDICT 97. The The Paradigm unit can monitor and log from 100 to 500 alarms, depending capability of this program, in conjunction with the PLC and the Paradigm on model. Such triggers as a simple bit level transition, a PLC coil activation, or operator interface unit, ensures a great deal of advanced functionality for your a complex application algorithm can activate an alarm. The alarms can be time system. This powerful PLC/Paradigm system provides many of the capabilities and date stamped, with an automatic screen display and/or downloading to a and features normally associated with the more complicated and costly printer for hard copy recording purposes. PC/SCADA systems. Display pages are easily generated, including PLC and internal variables, text strings, or bar charts. All dynamic elements are also REAL TIME SCHEDULE available as alarms, recipes, triggers, and reports, for the run time software. Real time schedule allows for repetitive or one time task to take place in the After completion of the programming, the program is directly downloaded to the system. Typically a schedule action similar to...At 1:55 PM on Monday, operator interface from your PC, without any compiling or saving requirement. Wednesday, and Friday, print the production report...is required in the When you require a change in your program, EDICT 97 loads only the change, application. In conjunction with the recipe capabilities, a downloading of a not the entire program, saving valuable on-line time. special recipe can be requested by the real time schedule feature. USER PROGRAMS DYNAMIC DISPLAY PAGE ELEMENTS This feature offers the user the ability to incorporate custom application Each display page has provisions to show static and dynamic information, requirements via a powerful program language. For example, a program including data variables, text messages, time, and date. designated “Calculate Volume” which determines the amount of fluid in a round Data Variables can be either PLC derived or internally generated, either in data tank at specific temperatures could be created. This program would be triggered entry or display only mode. The Paradigm unit has an extremely powerful to run and display each time the page denoted as “Volume Now” is requested. math capability, allowing the operator to manipulate the variables to meet the The ability to customize to your application’s specialized needs is easily specific application’s demands. If required, the display can be formatted to solved with the user program capability. BCD, binary, hex, floating point, and string. Upper and lower limits of data KEYBOARD EDITING entry variables are fully supported and able to be password protected. All the interface keys can be programmed to perform virtually unlimited Text Message Animation enables several different types of animated text from functions with each key, having multiple actions assigned to three types of key a local or global message table to be displayed. The message displayed is events: key pressed, key held down (auto repeat), and key released. Typical key dependent on the condition of the particular controlling expression. The actions would be Go to page, set value, load recipe, view alarms, print report, controlling expression may be a PLC bit level, a timer value, preset counter and many more. condition, or any one of a wide variety of message triggers. COMMUNICATIONS Time and Date in the Paradigm unit has the capability to display in any With over 70 communication drivers available, the Paradigm operator combination of year, month, day, hours, minutes, and seconds. interface offers a wide range of connectivity including: PLCs, Variable Speed Drives, Temperature Controllers, Bar Code Readers, etc. Utilizing real PLC data Bar Graphs in horizontal format are easily attached to data variables. The references, the automatic comms configuration optimizes the system’s partial or full length bar graph displays can be scaled and offset to optimize communication performance. In the event that your specific driver does not the required display effect. appear on the Paradigm drivers list, let us know, as this list is always being expanded to meet our customers’ needs. 2 " The battery is located in a holder on the main circuit board. This should HARDWARE INFORMATION be clearly visible. Remove the battery from its holder. This bulletin contains a variety of information related to the installation and " Place the new battery in the holder. The terminal’s power supply can operation of the Operator Interface supplied. Ideally, you should read this now be disconnected, if you re-applied power in the step above. document thoroughly before attempting to use the equipment. For information " Replace the lid, screws and connector by following the above procedure about the software aspects of the terminal, please consult other documentation. in reverse. You may like to make a note of the date the battery was replaced to allow planned maintenance to be carried out. CONTENTS OF PACKAGE " If you did not keep the unit powered-up during battery replacement, hold The Operator Interface is supplied in a packaging box containing the down the EXIT and MUTE keys on the keyboard and cycle power. following... Release the keys and follow the menu guides to clear the memory. The " The interface terminal itself. unit is now ready for a configuration database to be reloaded. " A NEMA 4/IP65 rated mounting gasket. Please note that the old battery must be disposed of in a manner which " A bag containing panel hardware. complies with your local waste regulations. Also, the battery must not be " This hardware bulletin. disposed of in fire or in a manner whereby it may be damaged and its contents " If any of these items are missing, please contact your supplier come into contact with human skin. immediately. INSTALLATION & CONNECTIONS ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING The unit meets NEMA 4/IP65 requirements for indoor use, when properly DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501- 4 (b), 502-4 (b), AND 503-3 (b) OF THE NATIONAL ELECTRICAL installed. The units are intended to be mounted into an enclosed panel. CODE, NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES, OR AS SPECIFIED IN SECTION 19-152 OF CANADIAN Installation Environment ELECTRICAL CODE FOR INSTALLATION IN CANADA. The unit should be installed in a location that does not exceed the maximum operating temperature and provides good air circulation. Placing the unit near devices that generate excessive heat should be avoided. POWER SUPPLY REQUIREMENTS Continuous exposure to direct sunlight may accelerate the aging process of The Operator Interface requires an 11 to 30 VDC power supply rated at 2.5 the bezel. The bezel should be cleaned only with a soft cloth and neutral soap W unless otherwise stated on the label. product. Do NOT use solvents. " The terminal may take as little as 100 mA in certain circumstances, so be Do not use tools of any kind (screwdrivers, pens, pencils, etc.) to operate the sure that the chosen power supply can operate correctly with this load. keypad of the unit. Large switch-mode supplies tend to need a certain minimum load before they will operate correctly. In any case, it is very important that the power supply is mounted correctly if CONNECTING TO A PLC the unit is to operate reliably. A very high proportion of reported problems are The Operator Interface is designed to operate with a PLC. A serial caused by incorrect power supply installation, so please take care to observe the communication connection must be made between the operator interface terminal following points... and PLC, and the details of this connection vary according to which PLC is used. " The power supply must be mounted close to the unit, with usually not The following section lists the connection details for the PLC to be used . more than 6 feet of cable between the supply and the Operator Interface. PLC TYPE Ideally, as short a length as is possible should be used. " The wire used to connect the Operator Interface’s power supply should Details on how to connect to most PLCs are available on request from RLC. be of at least 22 gage wire. If a longer cable run is used, you should use ® CONNECTING TO AN IBM PC/AT heavier gage wire. The routing of the cable should be kept away from The Operator Interface is programmed via software running on an IBM large contactors, inverters and other devices which may generate PC/AT or a compatible computer. The connection between the PC/AT and the significant electrical noise. operator interface terminal is made via a custom cable provided with the EDICT Developer’s Kit. The cable is designed for a 9-way serial port. Please contact BATTERY BACKUP ISSUES The Operator Interface is supplied with a Lithium Battery designed to your supplier if you require a 25-way version. maintain the internal memory and real-time clock during power outages. PROGRAMMING PORT PIN OUT Assuming the operator interface terminal is powered up for 50% of the time, this The Operator Interface’s programming port is sometimes used to connect battery should last over 4 years. A “Battery Low” system variable is available other RS-232 devices, such as printers. The following illustration and table so that the programmer can choose specific action(s) to occur when the battery gives the pin-out of this port to enable such connections to be made. voltage drops below its nominal voltage. It is possible to replace the battery without losing the contents of the Operator Interface’s memory, but this does not reduce the importance of ensuring that a copy of the terminal’s configuration is kept readily at hand to allow the terminal to be re-loaded in the case of mishaps. Please remember that although an image of the database contents can be uploaded, this file is not editable, so the importance of keeping a copy on disk cannot be over stressed. WARNING - EXPLOSION HAZARD - THE AREA MUST BE KNOWN TO BE NON-HAZARDOUS BEFORE SERVICING/ REPLACING THE UNIT AND BEFORE INSTALLING OR REMOVING I/O WIRING AND BATTERY. Rear View of Unit The above table denotes the pin names of the programming port. When WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT connecting, the pin name at the programming port is connected to the opposite EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED of that pin name at the destination device. AND THE AREA IS KNOWN TO BE NON-HAZARDOUS. CHANGING THE BATTERY MOUNTING INSTRUCTIONS To change the internal battery, follow these steps... The Operator Interfaces are designed for through-panel mounting. A " Remove the power and PLC communications connector from the unit. neoprene gasket is provided, to enable sealing to NEMA 4/IP65 specification. " Remove the four screws from the rear-cover and remove the rear cover. The panel cut-out diagram for the model supplied is provided. All mounting " If you wish to avoid losing the terminal’s configuration, reconnect the holes should be drilled for 0.14" (3.5 mm) clearance. Care should be taken to power connector and re-apply power. Note that this will require the panel remove any loose material from the mounting hole to avoid such metal falling to be powered-up and, as such, only suitably qualified staff should carry into the Operator Interface itself during installation. out this procedure. 3 FUNCTION KEY STRIPS The function keys on the CX200 have clear windows that permit the user to Take care that the ink applied will not rub off of the paper, or else blemishes insert labels appropriate to the process. A formatted page is supplied upon which will be left on the inside of the window. Laminated paper or plastic film can prove the user can enter function names (e.g. RUN, PRINT, etc.). These strips are easier to insert than normal photocopier paper. It also helps if the starting edge of inserted from the rear of the panel through slots below the function keys located the paper has about 0.25 inches of its corners cut off at a 45 degree angle. underneath the gasket. Note: Add an additional 1.5" to label length to allow for easier insertion and removal. TROUBLESHOOTING For further technical assistance, contact technical support at the appropriate company numbers listed. © 2003, RED LION CONTROLS, ALL RIGHTS RESERVED. Information in this document is subject to change without notice and does not represent a commitment by Red Lion Controls. Software, which includes any database supplied therewith, described in this document may be furnished subject to a license agreement or a nondisclosure agreement. It is against the Law to copy the software except as specifically allowed in the license or nondisclosure agreement. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of Red Lion Controls. PowerPoint and Windows are registered trademarks of Microsoft Corporation. Other product and company names mentioned herein may be the trademarks of their respective owners. Disclaimer Red Lion Controls, hereinafter referred to as RLC, will under no circumstances be responsible for direct, indirect, special, incidental or consequential damages, death or personal injury arising from the use or misuse of all or part of this documentation or the products and software described herein. Notwithstanding the above, RLC does not exclude any liability for death or personal injury caused by its negligence. RLC does not warrant any of its software products to be free from error or to be fit for any particular purpose. Neither is the software guaranteed to provide operation without interruption. The customer's sole remedy in case of failure is the refund of the purchase price of the software. The customer, in applying the products and software described herein, accepts that the products are wholly or partly programmable electronic systems that are inherently complex and which cannot thus be guaranteed to be free of errors. In doing so, the customer accepts the responsibility to ensure that the products are correctly programmed, configured, installed, commissioned, operated and maintained by competent and suitably trained staff and according to any instructions or safety instructions provided and as dictated by good engineering practices. This documentation, and the software and products described herein, is subject to continuous development and improvement. All information is given in good faith, but RLC shall not be liable for any omissions or errors herein or within the software herein described. Red Lion Controls AP Red Lion Controls Red Lion Controls BV 31, Kaki Bukit Road 3, 20 Willow Springs Circle Basicweg 11b #06-04/05 TechLink York PA 17402 NL - 3821 BR Amersfoort Singapore 417818 Tel +1 (717) 767-6511 Tel +31 (0) 334 723 225 Tel +65 6744-6613 Fax +1 (717) 764-0839 Fax +31 (0) 334 893 793 Fax +65 6743-3360