INDEX: PROXIMITY SWITCHES AND SENSORS Switch Selection Guide Pages 7-2 to 7-5 Series 5360 Proximity Switches Pages 7-6 to 7-11 Series 6250 Hall Effect, Reed, & Magnetoresistive Types of Proximity Switches Switches & Sensors for Use with PHD Automation Products Pages 7-12 to 7-15 Series 1750 Proximity Switches Pages 7-16 to 7-19 Series 5580 Proximity Switches Pages 7-20 to 7-22 Series 1590 Switches Pages 7-23 to 7-27 Series 6790 Switches Pages 7-28 to 7-29 Explanation of Terms Page 7-30 Inductive Proximity Switches Page 7-31 62002 Switches Page 7-32 Hall Sensor with Set Point Module Pages 7-33 to 7-39 Switch Brackets for NFPA Cylinders Page 7-40 Most PHD switches are CE Certified. 7-1 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 SWITCH SELECTION GUIDE = PROXIMITY KIT AVAILABLE H = HALL SWITCH L = LINEAR ONLY S = COMPATIBLE WHEN ORDERED P WITH SWITCH READY KIT STD = STANDARD S = HALL SENSOR = ROTARY ONLY R = MAGNETORESISTIVE SWITCH M = REED SWITCH R SWITCHES/SENSORS SERIES PHD SERIES 5360 SERIES 6250 SERIES 1750 SERIES 5580 SERIES 1590 SERIES 6790 INDUCTIVE PROXIMITY 62002 SENSR. 4 mm 6 mm 8 mm 12 mm 8 mm H R M M R M R H R H R M R RND. SQ. THRD. THRD. R S SEE REFERENCED PAGES FOR 7-6 to 7-11 7-12 to 7-15 7-16 to 7-19 7-20 to 7-22 7-23 to 7-27 7-28 to 7-29 7-31 7-32 7-33 to SPECIFICATIONS & ORDERING DATA 7-39 CYLINDERS SERIES A, AV, HV, EA, -E -M -E -M EL, NP, NE SERIES CRS & CTS -M -I -M -M OPTION SERIES CV -M -M ROTARY ACTUATORS CODES SERIES 0180 -3 SERIES 1000-8000 -E -M -E -M -J P R OPTION SERIES RA & RL -E -M -I -M -M O SERIES RI -M -M D SERIES RF P P P U CODES C MULTI-MOTION ACTUATORS -H -E -M -E -M SERIES 1000-8000 R T SLIDES SERIES SA & SB P P P T -M -M SERIES SAx Y -GG -GH -E -M SERIES SD & SE, *SK & SL -M* -M* (*size 2-6 only) -GI P OPTION SERIES SG -E -M -CB E SERIES C STD CODES -M -M SERIES SHP -M -M SERIES STP OPTION SERIES SIP -M -M SERIES SJP -M -M -M -M P SERIES SMx Option code, kit, or specification must be specified on the unit ordering number when switches are to be used. For kit numbers or option callouts, see ordering data page in each specific product section. BLANK BOXES INDICATES NOT AVAILABLE OR NOT COMPATIBLE. CODES 7-2 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 SWITCH SELECTION GUIDE H = HALL SWITCH G = SHURGRIP MODEL STD = STANDARD M = MAGNETORESISTIVE SWITCH S = COMPATIBLE WHEN ORDERED P = PROXIMITY KIT AVAILABLE WITH SWITCH READY KIT R = REED SWITCH SWITCHES/SENSORS SERIES PHD SERIES 5360 SERIES 5580 SERIES 1590 SERIES 6790 INDUCTIVE PROXIMITY 62002 SENSR. 4 mm 6 mm 8 mm 12 mm 8 mm H R M H R H R M R RND. SQ. THRD. THRD. R H SEE REFERENCED PAGES FOR 7-6 to 7-11 7-20 to 7-22 7-23 to 7-27 7-28 to 7-29 7-31 7-32 7-33 to SPECIFICATIONS & ORDERING DATA 7-39 ESCAPEMENTS -1 SERIES 160 -2 -2 SERIES LC -E -E STD STD OPTION P ANGULAR GRIPPERS -5 -3 SERIES 8400 R S O -5 CODES SERIES 190 -4 S D -3 SERIES 8600 (3 Jaw) -4 U OPTION SERIES 5300 -7 C -4 T S -M -M SERIES GRB (180°) -CU CODES PARALLEL GRIPPERS -6 -7 -8* SERIES GRD -2 -1 S S S T SENSOR -5 -5 -5 OPTION Y SERIES 190 & 191 S S S -4 P SERIES 5300 -7 E G G SERIES GRC -2** -6** -3**   -5 -5* OPTION -E SERIES GRL S SERIES GRR P P CODES P P P SERIES GRW NOTES:   1) *GRDx5x & GRDx6x GRCx3x * GRCx4x, 5x, 6x **GRCx3x, 4x, 5x, 6x 2) Option code, kit, or specification must be specified on the unit ordering number when switches are to be used. For kit numbers or option callouts, see ordering data page in each specific product section. BLANK BOXES INDICATES NOT AVAILABLE OR NOT COMPATIBLE. 3) Escapement -2 option only on standard duty 1600x units. 4) -4 option is Hall sensor ready. 7-3 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 SWITCH SELECTION: PROXIMITY SWITCHES PHD Proximity Switches can be used with most PHD Use the requirements in the chart below to determine which Cylinders and Actuators. They are used to supply input signals to switch fits the application. By using the process of elimination, you programmable controllers, sequencers, relays, and in some cases, should be able to choose the proper switch. See the specifications to drive valve solenoids. for each switch to confirm your choice. PROXIMITY SWITCH SELECTION CHART SERIES 5580 SERIES 5360 SERIES 6250 SERIES 1750 SERIES 1590 53603 53605 53602 53609 62505 62507 17503 17502 17509 55803 55802 15902 15901 15900 53604 53605 53622 53629 62506 62517 17504 17522 17529 55804 55822 53623 53625 62515 62515 17523 55823 DC/AC DC AC 55824 HALL 3 AMP REED 53624 53625 DC AC 62516 17524 REQUIREMENTS HALL MR REED REED MR REED HALL REED REED HALL REED REED AC DC MECHANICAL SWITCH SOLID STATE SWITCH (ZERO BOUNCE) INPUT-PROGRAMMABLE CONTROLLER COIL DIRECT LONGEST LIFE BUILT-IN TRANSIENT PROTECTION HIGH MOISTURE ENVIRONMENT † CE CERTIFIED * 7-20 to 7-22 REFERENCE PAGES 7-6 to 7-11 7-12 to 7-15 7-16 to 7-19 7-23 to 7-27 *CE certification applicable to 10 to 30 VDC range only. † CE certification applicable to 4.5 to 24 VDC range only. It is estimated that 95% of all PHD Switches are integrated with PLC’s. The chart below serves as a guide in determining which categories of PHD Switches are compatible with the configuration of PLC being used. PLC COMPATIBILITY CHART INPUT VOLTAGE TYPE REQUIRED AC DC COMPATIBLE PHD COMPATIBLE PHD COMPATIBLE PHD AC SWITCHES DC NPN (SINK) SWITCHES DC PNP (SOURCE) SWITCHES SWITCH TYPE 1750, 15900, 5360, 61065, & 6250 1750, 5360, 5580, 61065, 62002, 6250 & 6790 1750, 5360, 5580, 61065, 62002, 6250, & 6790 MECHANICAL REED — 5360, 6250 & 6790 5360, 6250, & 6790 MAGNETORESISTIVE — 1750, 5360, 15902, & 5580 1750, 5360, 15902, & 5580 HALL EFFECT 15561 18430, 18431, 51422, & 15661 18430, 18431, 51422, & 15561 INDUCTIVE PROXIMITY HALL SENSOR WITH — 9800-01-0100 & 0300 9800-01-0200 & 0400 SET POINT MODULE NOTE: Not all types of switches are available on all PHD products. Reference charts on pages 7-2 to 7-5 to determine compatibility with product being used. 7-4 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 SWITCH SELECTION: PROXIMITY SWITCHES PROXIMITY SWITCH SELECTION CHART SERIES 6790 SERIES 18430 SERIES 18431 SERIES 51422 SERIES 62002 SERIES 15561 67903 67902 12 mm ROUND 8 mm ROUND 67904 67922 INDUCTIVE PROXIMITY 15561-001 15561-003 67923 4 mm ROUND 6 mm SQUARE 8 mm ROUND THREADED 15561-002 INDUCTIVE INDUCTIVE INDUCTIVE 62002 67924 DC REED AC MR REED PROXIMITY PROXIMITY PROXIMITY 7-28 to 7-29 7-32 7-31 7-31 COMPETITOR PART NUMBERS HIRSCHMANN DANIEL WOODHEAD CROUSE HINDS LUMBERG TURCK DESCRIPTION LENGTH PHD CORDSET NO. PART NO. PART NO. PART NO. PART NO. PART NO. 8 mm Push-in 2 meter 17533-00-02 ELKA-K-3308 PVC 45300-001 5000125-13 RKM 3 06/2M PKG 3-2M Straight Connector 014-2 Meter 8 mm Push-in 5 meter 17533-00-05 ELKA-K-3308 PVC 45300-002 5000125-16 RKM 3 06/5M PKG 3-5M Straight Connector 014-5 Meter NOTE: PHD reserves the right to supply any of the cordsets listed. Cordset specifications: 3 conductors, PVC jacket, 60 V (AC or DC) Max., 26 AWG, fine stranded copper conductors. -25°C to +90°C, IP 65 protection class. CYLINDERS AND ACTUATORS OTHER REPLACEMENT SWITCHES (Previously Catalogued) When ordering a cylinder or actuator for magnetic proximity switch operation, add the suffix -M or -E to proper unit description. PART NO. COLOR DESCRIPTION 7518-01-12 Yellow NPN (Sink) or PNP (Source) Hall Effect HALL EFFECT MAGNET REED MAGNET 13109-02-6 Green 3 Amp Reed Imperial Examples: Imperial Examples: AN12-6 Blue 10 Watt Reed AVF 1-1/8 x 2-P-E or AVF 1-1/8 x 2-P-M or AB12 Blue 10 Watt Reed, Quick Connect MA11B 3180 x 1-PL-E MA11RF 3180 x 1-PL-M 16383-1-06 White Low Voltage DC Reed 9641 — Universal Bracket Metric Examples: Metric Examples: AVMF 29 x 50-P-E or AVMF 29 x 50-P-M or MA15B 3180 x 25-PL-E MA15RF 3180 x 25-PL-M 7-5 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 ORDERING DATA: SERIES 5360 PROXIMITY SWITCHES TO ORDER SPECIFY: Type, Cord Type, Sensing Circuitry, Design No., and Cable Length. CABLE LENGTH 02 - 2 meter length cable TYPE (Leave blank when quick Hall, Reed, Magnetoresistive connect is specified) 536 0 2-2 02 - CORD TYPE SENSING 0 - Cabled CIRCUITRY DESCRIPTION SWITCH COLOR 2 - Quick Connect 2-2 NPN or PNP DC Reed White 3-1 NPN DC Hall Yellow 4-1 PNP DC Hall Red 5-1 NPN DC Magnetoresistive Black NOTES: 6-1 PNP DC Magnetoresistive Orange 1) Cordsets for quick connect switches 9-2 AC Reed w/Current Limiting Green must be ordered separately. See page 7-10. 2) Other cable lengths available. Consult PHD. CORDSETS WITH QUICK CONNECT PART NO. LENGTH 63549-02 2 meter 63549-05 5 meter 7-6 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 BENEFITS: SERIES 5360 HALL EFFECT SWITCHES BENEFITS ■ Series 5360 Hall Effect Switches are available for use on selected PHD products, making it easy to interface these actuators with various electronic controls. ■ Switches have no moving parts or mechanical contacts, providing long switch life and elimination of contact bounce. ■ Constant amplitude output is provided for use with most digital logic systems. ■ Low profile integral clamp mounting is easy to adjust over the entire piston travel of the cylinder or actuator. ■ Several switches may be mounted to control or initiate any sequence or function. ■ Dual LED indicators provide convenient means for positioning and troubleshooting circuits. Green LED shows that power is being received at the switch and amber shows when the switch output is on. SPECIFICATIONS 53603 & 53623 53604 & 53624 ■ Available in a Quick Connect model for easy installation OPERATING PRINCIPLE Hall Effect and maintenance. ACTUATED BY Moving Magnet INPUT VOLTAGE 4.5 to 24 VDC Series 5360 Hall Effect Switches are designed specifically to OUTPUT TYPE NPN (Sink) PNP (Source) provide an input signal to various types of programmable controllers or logic systems. Since Hall Effect Switches are solid-state, there are CURRENT RATING 20 mA. Max. 100 mA. Max. no moving parts to wear out. They offer an infinite number of trouble- VOLTAGE DROP .5 VDC Max. free operations. Hall Effect Switches operate on DC current only. SWITCH BURDEN 12 mA. Max. ENVIRONMENTAL IP67 NOTE: For Hall Effect Switch dimensions, see page 7-9. OPERATING TEMP. 0° to 80°C HALL EFFECT WIRING SCHEMATICS MODEL NO. 53603 & 53623 - NPN (SINK) MODEL NO. 53604 & 53624 - PNP (SOURCE) INPUT - 4.5-24 VDC INPUT - 4.5-24 VDC LOAD CURRENT - 20 mA. MAX. LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOR - YELLOW SWITCH HOUSING COLOR - RED (LED's have been omitted from the schematic for clarity.) (LED's have been omitted from the schematic for clarity.) CABLED MODEL 53603 CABLED MODEL 53604 DC DC BROWN BROWN BLACK LOAD BLACK LOAD BLUE BLUE DC DC QUICK CONNECT MODEL 53623 QUICK CONNECT MODEL 53624 BROWN BROWN DC 1 DC 1 PIN 1 PIN 1 PIN 2/4 LOAD 2/4 BLACK PIN 2/4 LOAD 2/4 BLACK PIN 3 PIN 3 DC 3 DC 3 BLUE BLUE 7-7 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors SWITCH SWITCH SWITCH SWITCH 7 BENEFITS: SERIES 5360 MAGNETORESISTIVE SWITCHES BENEFITS ■ Series 5360 Magnetoresistive Switches are available for use on selected PHD products, making it easy to interface these actuators with various electronic controls. ■ Switches are solid state, having no moving parts or mechanical contacts, providing long switch life and elimination of contact bounce. ■ Transient voltage protection. ■ Constant amplitude output is provided for use with most digital logic systems. ■ Reverse polarity protection. Series 5360 Magnetoresistive Switches are designed specifically to provide an input signal to various types of programmable ■ Low profile integral clamp mounting is easy to adjust over the controllers or logic systems. Since Magnetoresistive Switches are entire piston travel of the cylinder or actuator. solid-state, there are no moving parts to wear out. They offer an infinite number of trouble-free operations. Magnetoresistive ■ Several switches may be mounted to control or initiate any Switches operate on DC current only. sequence or function. ■ Dual LED indicators provide convenient means for positioning SPECIFICATIONS 53605 & 53625 53606 & 53626 and troubleshooting circuits. Green LED shows that power is OPERATING PRINCIPLE Magnetoresistive being received at the switch and amber shows when the switch ACTUATED BY Moving Magnet output is on. INPUT VOLTAGE 6 to 24 VDC OUTPUT TYPE NPN (Sink) PNP (Source) ■ Available in a Quick Connect model for easy installation CURRENT RATING 20 mA. Max. 100 mA. Max. and maintenance. VOLTAGE DROP .5 VDC Max. SWITCH BURDEN 12 mA. Max. NOTE: For magnetoresistive switch dimensions, see page 7-9. ENVIRONMENTAL IP67* OPERATING TEMP. 0° to 80°C MAGNETORESISTIVE WIRING SCHEMATICS MODEL NO. 53605 & 53625 - NPN (SINK) MODEL NO. 53606 & 53626 - PNP (SOURCE) INPUT - 6-24 VDC INPUT - 6-24 VDC LOAD CURRENT - 20 mA. MAX. LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOR - BLACK SWITCH HOUSING COLOR - ORANGE (LED's have been omitted from the schematic for clarity.) (LED's have been omitted from the schematic for clarity.) CABLED MODEL 53605 CABLED MODEL 53606 DC DC BROWN BROWN BLACK LOAD BLACK LOAD BLUE BLUE DC DC QUICK CONNECT MODEL 53625 QUICK CONNECT MODEL 53626 BROWN BROWN DC 1 DC 1 PIN 1 PIN 1 PIN 2/4 LOAD 2/4 BLACK PIN 2/4 LOAD 2/4 BLACK PIN 3 PIN 3 DC 3 DC 3 BLUE BLUE 7-8 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 SWITCH SWITCH SWITCH SWITCH DIMENSIONS: SERIES 5360 HALL/MAGNETORESISTIVE SWITCHES HALL EFFECT AND MAGNETORESISTIVE SWITCH .320 .150 2 m CABLE x Ş .134 [3.40] [8.1] [3.8] .460 [11.7] .290 .325 .061 [7.4] [8.2] [1.5] .126 .700 [17.8] [3.2] .580 [14.7] HALL EFFECT AND MAGNETORESISTIVE SWITCH WITH MALE QUICK CONNECT .320 .150 CABLE x Ş .134 [3.40] [8.1] [3.8] [M8x1] .460 [11.7] 4.000 .061 A [102.0] [1.5] .126 .325 (5.590 [142]) B [3.2] [8.3] .580 [14.7] NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE All dimensions are reference only unless specifically toleranced. 7-9 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 BENEFITS: SERIES 5360 REED SWITCHES BENEFITS ■ Series 5360 Reed Switches are available for use on selected PHD products, making it easy to interface these actuators with various electronic controls. ■ Low profile integral clamp mounting is easy to adjust over the entire piston travel of the cylinder or actuator. ■ Several switches may be mounted to control or initiate any sequence or function. ■ An LED indicator provides convenient means for positioning and troubleshooting circuits. ■ Available in a Quick Connect model for easy installation and maintenance. ■ Special current limit model available for AC applications where 53609-2** inrush might otherwise damage the switch. SPECIFICATIONS 53602-2 & 53622-2 & 53629-2** OPERATING PRINCIPLE Magnetic Reed ACTUATED BY Moving Magnet Series 5360 Reed Switches are available in either AC or DC INPUT VOLTAGE 4.5 to 24 VDC 110 to 120 VAC OUTPUT TYPE Contact Closure models. They are ideal for use as inputs for many types of POWER CAPACITY 4 Watt Max. 2.5 Watt Max. sequencers and programmable controllers. In some cases, they can CURRENT RATING 200 mA. Max. Inter. Limited to 20 mA. be used to drive some relays or valve solenoids. However, electrical CONTACT RESISTANCE .200 Ohms Max. 1.5 kOhm transients (inrush currents or line spikes) associated with inductive ENVIRONMENTAL IEC IP67 or capacitive loads can damage and shorten the life of the switch. OPERATING TEMP. 0° to 80°C ** CE certification not applicable to these switch models. DIMENSIONS: SERIES 5360 REED SWITCHES REED SWITCH APPLIES TO 53602-2 REED SWITCH WITH MALE QUICK CONNECT & 53622-2 ONLY .320 .150 CABLE x Ş .134 [3.40] [8.1] [3.8] PWR .460 [11.7] SGNL [M8x1] .460 [11.7] 45° .79 4.000 .061 A [20.1] [102.0] [1.5] .126 .325 (5.590 [142]) B .320 .150 2 m CABLE x Ş .134 [3.40] [3.2] [8.3] [8.1] [3.8] .580 [14.7] .460 LETTER DIM. [11.7] MODEL NO. A B .325 NUMBERS IN [ ] ARE IN mm– .061 A [8.2] .126 IMPERIAL EQUIVALENTS 53602-2 & 53622-2 .685 [17.4] 1.090 [27.7] [1.5] [3.2] B ARE PROVIDED FOR .580 53609-2 & 53629-2 .895 [22.7] 1.300 [33] [14.7] CONVENIENCE 63549-xx CORDSET WITH FEMALE QUICK CONNECT LETTER DIM. A PIN 1 MODEL NO. A PIN 2/4 WIRE COLOR WIRE COLOR 78.74 BROWN BLACK 63549-02 [2 m] 196.85 PIN 3 CABLE x Ş .177 [4.5] 63549-05 .689 [19.3] [5 m] WIRE COLOR 1.299 [34.8] NOTES: Ş .402 BLUE [10.2] 1)For alternative supplier part numbers, see page 7-5. 2)For earlier design switches 1752x-1 and 17529-2, use NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE cordset 17533-00-02 or 17533-00-05. All dimensions are reference only unless specifically toleranced. 7-10 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 ENGINEERING DATA: SERIES 5360 REED SWITCHES REED WIRING SCHEMATICS MODEL NO. 53609-2 & 53629-2 CABLED MODEL 53609-2 INPUT - 110-120 VAC BROWN SWITCHED POWER - 2.5 WATT MAX. BLACK LOAD INTERNAL RESISTANCE - 1.5 kOhm BLUE SWITCH HOUSING COLOR - GREEN QUICK CONNECT MODEL 53629-2 BROWN 1 PIN 1 PIN 2/4 LOAD 2/4 BLACK PIN 3 3 BLUE SWITCH HOUSING COLOR - WHITE MODEL NO. 53602-2 & 53622-2 - NPN (SINK) OR PNP (SOURCE) (Bi-polar LED emits a green light in the Sinking circuit INPUT - 4.5-24 VDC and a red light in the Sourcing circuit.) POWER CAPACITY - 4 WATT MAX. LOAD CURRENT - 200 mA. MAX. CABLED MODEL 53602-2 - PNP (SOURCE) CABLED MODEL 53602-2 - NPN (SINK) DC BROWN BLUE DC BLACK LOAD BLACK LOAD BLUE DC BROWN DC QUICK CONNECT MODEL 53622-2 - NPN (SINK) QUICK CONNECT MODEL 53622-2 - PNP (SOURCE) BROWN BROWN DC 1 DC 1 PIN 3 PIN 1 BLACK PIN 2/4 LOAD 2/4 PIN 2/4 LOAD 2/4 BLACK PIN 1 PIN 3 DC 3 DC 3 BLUE BLUE NOISE SUPPRESSION MOUNTING DIRECTIONS When using PHD Proximity Switches, it is important to 1. Orient the switch assembly so the wire/screw end is directed consider the possible presence of electrical noise in the control away from the end of the unit. system. The effects of this noise can vary from switch misfire and 2. Insert the switch and locking nut into the “T” slot of the unit. false signal, to total permanent switch failure, causing the actuator 3. Tighten the Phillips head screw until snug 12 in.-lbs. or other machine functions to initiate out of sequence. [1.35 Nm]. The first quarter turn will position the locking nut Isolating the noise is the best method of dealing with electrical crossways in the “T” slot. Do not overtighten. transients. This is accomplished by using separate power supplies 4. The switch may be repositioned by loosening the Phillips head for both logic level signals (Microprocessor, P.C., CPU, Input screw and sliding the switch in the “T” slot. Once in the desired Devices) and Output Field Devices (Motors, Valve Solenoids). position, repeat step number 3. Additional physical isolation is recommended for routing of control system wiring (e.g., separate conduit for AC and DC wiring, LOCKING NUT PHILLIPS grounding of all shield or drain wires). HEAD SCREW In cases where isolation is not practical, such as direct small relay operation, valve solenoids, etc., inductive transient spikes may be minimized by use of clamping diodes or R-C networks. All dimensions are reference only unless specifically toleranced. 7-11 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors LINE LINE 7 ORDERING DATA: SERIES 6250 PROXIMITY SWITCHES TO ORDER SPECIFY: Type, Cord Type, Sensing Circuitry, Design No., and Cable Length. CABLE LENGTH 02 - 2 meter length cable TYPE (Leave blank when quick Reed, Magnetoresistive connect is specified) 625 0 7-1 02 - CORD TYPE SENSING 0 - Cabled CIRCUITRY DESCRIPTION SWITCH COLOR 1 - Quick Connect 5-1 NPN (Sink) DC Magnetoresistive Brown 6-1 PNP (Source) DC Magnetoresistive Tan 7-1 AC/DC Reed Silver NOTES: 1) Cordsets for quick connect switches must be ordered separately. See page 7-15. 2) Other cable lengths available. Consult PHD. CORDSETS WITH QUICK CONNECT FOR MAGNETORESISTIVE SWITCH PART NO. CABLE LENGTH 61397-02 2 meter/3 wire 61397-05 5 meter/3 wire FOR REED SWITCH PART NO. CABLE LENGTH 61398-02 2 meter/2 wire 61398-05 5 meter/2 wire 7-12 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 BENEFITS: SERIES 6250 REED SWITCHES BENEFITS ■ Series 6250 Reed Switches are available for use with PHD ISO Cylinder and on other select PHD actuators which use the “M” magnet option. ■ Series 6250 Reed Switches offer both 120 VAC or 10 to 30 VDC sink and source operation for maximum flexibility in interfacing with various electronic controls. ■ Special current limiting feature is designed into each switch for protection against potential current inrush damage to switch components. ■ Integral clamp mounting provides easy attachment and adjustment while eliminating the cost of brackets and additional SPECIFICATIONS 62507-1 62517-1 hardware. SWITCH COLOR Silver OPERATING PRINCIPLE Magnetic Reed ■ Several switches may be used on an actuator to control or ACTUATED BY Moving Magnet initiate a sequence or function. INPUT VOLTAGE 10 to 30 VDC or 110-120 VAC* ■ LED indicator provides convenient means for positioning and OUTPUT VOLTAGE Contact Closure troubleshooting circuits. POWER CAPACITY 2.5 Watt Max. CURRENT RATING Internally Limited to 25 mA. ■ Switches include either a hard wired 24 AWG, Polyurethane IMPEDANCE 2.25 k Ohm (PUR) jacketed cable making it virtually impervious to chemical ENVIRONMENTAL IP67 or environmental damage, or an integral 8 mm screw type OPERATING TEMP. 0° to 80°C connector mounted directly on the switch. * CE certification applicable to 10 to 30 VDC range only. ■ IP67 Environmental Protection NOTE: For Reed Switch dimensions, see page 7-15. REED WIRING SCHEMATICS MODEL NO. 62507-1 & 62517-1 MODEL NO. 62507-1 & 62517-1 INPUT - 110 - 120 VAC INPUT - 10 to 30 VDC POWER CAPACITY - 2.5 WATTS MAX. POWER CAPACITY - 2.5 WATTS MAX. LOAD CURRENT - 25 mA. MAX. LOAD CURRENT - 25 mA. MAX. INTERNAL RESISTANCE - 2.25 k Ohm SWITCH HOUSING COLOR - SILVER SWITCH HOUSING COLOR - SILVER CABLED MODEL 62507-1 CABLED MODEL 62507-1 Alternate load position for Alternate load position for sink circuit DC sink circuit BROWN BROWN LOAD LOAD LOAD LOAD BLUE BLUE DC QUICK CONNECT MODEL 62517-1 QUICK CONNECT MODEL 62517-1 Alternate load position for Alternate load position for sink circuit DC sink circuit PIN 1 PIN 1 1 LOAD 1 LOAD 2/4 2/4 LOAD LOAD PIN 3 PIN 3 DC 3 3 7-13 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors LINE LINE 7 BENEFITS: SERIES 6250 MAGNETORESISTIVE SWITCHES BENEFITS ■ Series 6250 Magnetoresistive Switches are available for use with PHD ISO Cylinders and on other select PHD actuators which use the “M” magnet option ■ Available in both current sinking or current sourcing models for maximum flexibility in interfacing with various electronic controls. ■ Series 6250 “MR” switch incorporates many features to prevent damage to the switch circuit caused by voltage surges, wiring abuse, or adverse electronic reaction with adjacent equipment. ■ Integral clamp mounting provides easy attachment and adjustment while eliminating the cost of brackets and additional hardware. Series 6250 Magnetoresistive Switches are designed specifically ■ Several switches may be mounted to control or initiate any to provide an input signal to various types of programmable sequence or function. controllers or logic systems. Since Magnetoresistive Switches are solid-state, there are no moving parts to wear out. They offer an ■ An LED indicator provides convenient means for positioning infinite number of trouble-free operations. Magnetoresistive and troubleshooting circuits. Switches operate on DC current only. ■ Switches include either a hard wired 24 AWG, Polyurethane 62505-1 & 62506-1 & (PUR) jacketed cable making it virtually impervious to chemical SPECIFICATIONS 62515-1 62516-1 or environmental damage, or an integral 8mm screw type connector mounted directly on the switch. SWITCH COLOR Brown Tan OPERATING PRINCIPLE Magnetoresistive ■ IP67 Environmental Protection ACTUATED BY Moving Magnet INPUT VOLTAGE 10 to 30 VDC NOTE: For Magnetoresistive Switch dimensions, see page 7-15. OUTPUT TYPE NPN (Sink) PNP (Source) CURRENT RATING 100 mA. Max. 100mA. Max. VOLTAGE DROP .5 VDC Max. SWITCH BURDEN 12 mA. Max. ENVIRONMENTAL IP67 OPERATING TEMP. 0° to 80°C MAGNETORESISTIVE WIRING SCHEMATICS MODEL NO. 62505-1 & 62515-1 - NPN - (SINK) MODEL NO. 62506-1 & 62516-1 - PNP - (SOURCE) INPUT - 10-30 VDC INPUT - 10-30 VDC LOAD CURRENT - 100 mA. MAX. LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOR - BROWN SWITCH HOUSING COLOR - TAN (LED has been omitted from the schematic for clarity.) (LED has been omitted from the schematic for clarity.) CABLED MODEL 62505-1 CABLED MODEL 62506-1 DC DC BROWN BROWN BLACK LOAD BLACK LOAD BLUE BLUE DC DC QUICK CONNECT MODEL 62515-1 QUICK CONNECT MODEL 62516-1 DC 1 DC 1 PIN 1 PIN 1 2/4 LOAD 2/4 2/4 LOAD 2/4 PIN 3 PIN 3 DC 3 DC 3 7-14 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 MR MR SWITCH SWITCH MR MR SWITCH SWITCH DIMENSIONS: SERIES 6250 REED/MAGNETORESISTIVE SWITCHES SGNL REED AND MAGNETORESISTIVE SWITCH .203 [5.2] .660 .660 [16.7] [16.7] .380 M8 THREAD [9.6] .876 [22.3] .071 .682 .318 [1.8] 1.088 [17.3] .503 [8.1] [27.6] [12.8] .503 REED SWITCH .158 .380 [12.8] [4] [9.6] .183 .071 [4.6] .682 [1.8] .318 [17.3] 1.088 [8.1] .660 [27.6] [16.7] MAGNETORESISTIVE SWITCH .503 .158 .380 [12.8] [4] [9.6] .183 .071 [4.6] .682 NUMBERS IN [ ] ARE IN mm– .318 [1.8] 1.088 [17.3] IMPERIAL EQUIVALENTS ARE [8.1] [27.6] PROVIDED FOR CONVENIENCE .660 [16.7] 61397-xx CORDSET WITH FEMALE QUICK CONNECT (MAGNETORESISTIVE SWITCH) LETTER DIM. CABLE x Ş .177 [4.5] PIN 1 - BROWN WIRE MODEL NO. A LENGTH .335 [8.5] 78.7 3 wire A 61397-02 [2000] PIN 3 - BLUE WIRE PIN 2/4 - BLACK COLOR 197.0 3 wire 61397-05 61398-xx CORDSET WITH FEMALE QUICK CONNECT (REED SWITCH) [5000] CABLE x Ş .177 [4.5] PIN 1 - BROWN WIRE 78.7 2 wire 61398-02 .335 [2000] [8.5] 197.0 A 2 wire 61398-05 PIN 3 - BLUE WIRE [5000] PIN 2/4 - OPEN NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE ENGINEERING DATA: SERIES 6250 SWITCHES NOISE SUPPRESSION MOUNTING DIRECTIONS When using PHD Proximity Switches, it is important to 1. Orient the switch assembly so the wire/screw end is directed consider the possible presence of electrical noise in the control away from the end of the unit. system. The effects of this noise produce from switch misfire and 2. Insert the switch and locking nut into the “T” slot of the unit. false signal, causing the actuator or other machine functions to 3. Tighten the Phillips head screw until snug 12 in.-lbs. initiate out of sequence. [1.35 Nm]. The first quarter turn will position the locking nut Isolating the noise is the best method of dealing with electrical crossways in the “T” slot. Do not overtighten. transients. This is accomplished by using separate power supplies 4. The switch may be for both logic level signals (Microprocessor, P.C., CPU, Input LOCKING NUT PHILLIPS repositioned by loosening HEAD SCREW Devices) and Output Field Devices (Motors, Valve Solenoids). the Phillips head screw and Additional physical isolation is recommended for routing of control sliding the switch in the system wiring (e.g., separate conduit for AC and DC wiring, “T” slot. Once in the grounding of all shield or drain wires). desired position, repeat step number 3. All dimensions are reference only unless specifically toleranced. 7-15 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 ORDERING DATA: SERIES 1750 SWITCHES ORDERING DATA CORDSETS CABLE LENGTH WITH QUICK CONNECT 06 - 6 ft [1.8 m] length cable TO ORDER SPECIFY: PART NO. LENGTH Type, Cord Type, Sensing (Leave blank when quick TYPE 63549-02 2 meter Circuitry, Design No., and connect is specified) Solid State, Reed 63549-05 5 meter Cable Length. 175 0 2-2 06 - NOTES: 1) Cordsets for quick connect switches must be ordered CORD TYPE SENSING separately. See page 7-17. 0 - Cabled CIRCUITRY DESCRIPTION SWITCH COLOR 2) Other cable lengths 2 - Quick Connect 2-2 NPN or PNP DC Reed White available. Consult PHD. 3-2 NPN DC Solid State Yellow 3) *CE certification not 4-2 PNP DC Solid State Red applicable to the AC Reed 9-3 *AC Reed w/Current Limiting Green with Current Limiting model. COMMON BENEFITS ■ Series 1750 switches are available for use on most Tom Thumb and PHD products for simple interfacing to many types of electrical controllers. ■ The compact low profile design saves space and provides mounting versatility. ■ Low profile bracket attaches securely across two tie rods and allows easy position adjustment over the entire piston travel of the cylinder or actuator. ■ IP67 Environmental Protection ■ Red LED indicator provides convenient method for position setting and troubleshooting. ■ Available in a cabled or 8 mm threaded Quick Connect model for easy installation and maintenance. ■ 24 AWG polyurethane (PUR) jacketed cable is robust and virtually impervious to chemical and environmental damage. ■ Multiple switches may be mounted to control or initiate any sequence or function. REED BENEFITS SOLID STATE BENEFITS ■ Available as either 10 -30 VDC or 110-120 VAC models for ■ Solid state switches afford long life. Constant amplitude output simple interfacing to sequencers and programmable allows use with most digital logic systems. controllers. ■ Switch circuitry protects against voltage surges and other ■ Can be used to directly drive some types of relays or valve electrical anomalies associated with operating systems. solenoids. ■ Excellent switch hysteresis characteristics and symmetry. ■ Offered in 10-30 VDC current sinking and current sourcing versions for simple interfacing to electronic system controllers. 7-16 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 DIMENSIONS: SERIES 1750 SWITCHES SOLID STATE SWITCH MALE QUICK CONNECT DETAIL .286 4.000 .286 Ş .200 [4.6] [7.3] [101.6] [7.3] 4° TYP LED INDICATOR (5.590 [142]) 4° TYP 6 ft [1.8 m] CABLE xŞ .177 [4.5] .473 .473 .323 [12] [12] [8.2] .178 .322 Ş .177 [4.5] M8x1 1.000 [25.4] .314 [4.52] .178 .322 [8.2] .323 [8] [4.52] [8.2] [8.2] REED SWITCH MALE QUICK CONNECT DETAIL .286 .286 4.000 Ş.200 [4.6] [7.3] [7.3] [101.6] 4° TYP LED INDICATOR (5.590 [142]) 4° TYP 6 ft [1.8 m] CABLE xŞ .177 [4.5] .473 .473 .323 [12.0] [12.0] [8.2] .028 [.71] .178 .028 [.71] M8x1 Ş .177 [4.5] .314 .322 1.000 [25.4] .178 [4.52] .323 [8] .322 [8.2] [4.52] [8.2] [8.2] SWITCH BRACKETS CYLINDERS PART NUMBER DESCRIPTION BORE SIZE 17000-xx-5 Strain relief kit for non -5 brackets 17494 SERIES IMPERIAL METRIC COMPACT BRACKETS (-35-0 through -41-0) 3/4 19 17000-31-5 1 25 17000-32-5 1.000 AV & HV .144 [3.7] MAX LED INDICATOR 1-1/8 29 17000-33-5 [25.4] 1-3/8 35 17000-34-5 3/4 19 17000-35-0 1-1/8 29 17000-36-0 17000-31-5 EA, EL, 1-3/8 35 17000-37-0 17000-32-5 & NEA 2 51 17000-40-0 17000-33-5 3 75 17000-41-0 17000-34-5 1-1/8 29 17000-33-5 NPG 1-3/8 35 17000-36-0 SWITCH BRACKET .429 [10.9] MAX .700 DOES NOT EXTEND [17.8] BEYOND CYLINDER IMPERIAL LARGE BORE CYLINDERS OUTLINE ON THIS SIDE *3-1/4" Bore C BORE SIZE COMPACT BRACKETS* & C Cylinders 1-1/2 17000-51-0 17000-xx-0 require switch 2 17000-51-0 bracket 2-1/2 17000-51-0 1.000 5142-54-3. .500 [12.7] MAX 3-1/4* 17000-51-0 LED INDICATOR [25.4] 4 17000-51-0 5, 6, & 8 17000-57-0 17000-35-0 .137 [3.5] MAX 17000-36-0 ROTARY & MULTI-MOTION ACTUATORS 17000-37-0 COMPACT BRACKETS 17000-40-0 SERIES LINEAR SECTION ROTARY SECTION 17000-41-0 1000 & 2000 17000-36-0 17000-32-5 3000 & 4000 17000-37-0 17000-34-5 SWITCH BRACKET DOES NOT EXTEND 5000 & 6000 17000-40-0 17000-38-0 .690 BEYOND CYLINDER OUTLINE ON THIS SIDE [17.5] 7000 & 8000 17000-41-0 17000-39-0 MINIATURE 17000-35-0 — NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE 63549-xx CORDSET WITH FEMALE QUICK CONNECT LETTER DIM. 1.299 [34.8] MODEL NO. L BLACK CONNECTOR PIN 1 .689 78.74 WIRE COLOR [19.3] BLACK CABLE PIN 2/4 63549-02 BROWN [2 m] WIRE COLOR BLACK 196.85 63549-05 PIN 3 [5 m] Ş .402 WIRE COLOR [10.2] L NOTES: BLUE 1) For alternative supplier part numbers, see page 7-5. 2) For earlier design switches 1752x-1 and 17529-2, use cordset 17533-00-02 or 17533-00-05. All dimensions are reference only unless specifically toleranced. 7-17 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 SPECIFICATIONS: SERIES 1750 SWITCHES SPECIFICATIONS 17503-2 & 17523-2 17504-2 & 17524-2 17502-2 17509-3* OPERATING PRINCIPLE Solid State SPECIFICATIONS 17522-2 17529-3* ACTUATED BY Piston Magnet OPERATING PRINCIPLE Magnetic Reed INPUT VOLTAGE 10-30 VDC ACTUATED BY Piston Magnet OUTPUT TYPE NPN (Sink) PNP (Source) INPUT VOLTAGE 10-30 VDC 110-120 VAC CURRENT RATING 20 mA. Max 100 mA. Max POWER CAPACITY 10 Watt Max. 10 Watt Max. VOLTAGE DROP .5 VDC OUTPUT TYPE Contact Closure SWITCH BURDEN 10 mA. Max. CURRENT RATING 200 mA. Inter. Limited ENVIRONMENTAL IP67 Switched to 25 mA. OPERATING TEMP. 0° to 80°C CONTACT RESISTANCE .1 Ohm Max. .1 Ohm Max. ENVIRONMENTAL IP67 OPERATING TEMP. 0° to 80°C * CE certification not applicable to these switch models. SOLID STATE WIRING SCHEMATICS MODEL NO. 17503-2 & 17523-2 - NPN (SINK) MODEL NO. 17504-2 & 17524-2 - PNP (SOURCE) INPUT - 10-30 VDC INPUT - 10-30 VDC LOAD CURRENT - 20 mA. MAX. LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOR - YELLOW SWITCH HOUSING COLOR - RED (LED’s have been omitted from the schematic for clarity.) (LED’s have been omitted from the schematic for clarity.) CABLED MODEL 17503-2 CABLED MODEL 17504-2 DC DC BROWN BROWN BLACK LOAD BLACK LOAD BLUE BLUE DC DC QUICK CONNECT MODEL 17523-2 QUICK CONNECT MODEL 17524-2 BROWN BROWN DC DC 1 1 PIN 1 PIN 1 PIN 2/4 LOAD 2/4 BLACK PIN 2/4 LOAD 2/4 BLACK PIN 3 PIN 3 DC 3 DC 3 BLUE BLUE REED WIRING SCHEMATICS MODEL NO. 17509-3 & 17529-3 MODEL NO. 17502-2 & 17522-2 - NPN (SINK) OR PNP (SOURCE) INPUT - 10-30 VDC INPUT - 120 VAC POWER CAPACITY - 3 WATT MAX. SWITCHED POWER - 3 WATT MAX. INTERNAL RESISTANCE - 1.5 kOhm LOAD CURRENT - 200 mA. MAX. SWITCH HOUSING COLOR - WHITE SWITCH HOUSING COLOR - GREEN (Bi-polar LED emits a red light.) CABLED MODEL 17509-3 BROWN CABLED MODEL 17502-2 - NPN (SINK) LOAD BLACK DC BLUE BLUE LOAD BLACK BROWN DC QUICK CONNECT MODEL 17522-2 - NPN (SINK) QUICK CONNECT MODEL 17529-3 BROWN BROWN DC 1 PIN 3 1 PIN 1 PIN 2/4 LOAD 2/4 BLACK PIN 2/4 LOAD 2/4 BLACK PIN 1 DC PIN 3 3 3 BLUE BLUE CABLED MODEL 17502-2 - PNP (SOURCE) DC BROWN BLACK LOAD BLUE DC QUICK CONNECT MODEL 17522-2 - PNP (SOURCE) BROWN DC PIN 1 1 PIN 2/4 LOAD 2/4 BLACK PIN 3 DC 3 BLUE 7-18 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 SWITCH SWITCH SWITCH SWITCH LINE LINE ENGINEERING DATA: SERIES 1750 SWITCHES SOLID STATE SWITCH MODELS (-E OPTION) 17503-2, 17504-2, 17523-2, 17524-2 MINIMUM TRAVEL** BAND WIDTH ONE SWITCH TWO SWITCHES HYSTERESIS MINIMUM/ SERIES REPEATABILITY* MAXIMUM MAXIMUM ON ONE SIDE ON SAME SIDE ±.010 [±.25] .093 [2.36] .125/.312 [3.18/7.92] .625 [16] 2.000 [50] 3/4, 1, 1-1/8 [19, 25, 29] BORE AV & HV 1-3/8 [35] BORE AV & HV ±.010 [±.25] .125 [3.18] .218/.375 [5.53/9.52] .375 [10] 1.500 [40] 3/4, 1-1/8, 1-3/8 [19, 29, 35] BORE EA & EH, 1-1/8, 1-3/8, 2, 3 [29, 35, 51, 75] BORE NEAG, NEHG & ±.010 [±.25] .125 [3.18] .125/.375 [3.18/9.53] .500 [13] 1.500 [40] 1000-8000 MULTI-MOTION LINEAR SECTION 1000 & 2000 ROTARY ACTUATOR ±1°15' 11° 15°/43° 15° — & MULTI-MOTION ROTARY SECTION 3000-6000 ROTARY ACTUATOR ±45' 7°30' 9°/29° 10° — & MULTI-MOTION ROTARY SECTION 7000 & 8000 ROTARY ACTUATOR ±30' 3°30' 4°/15° 5° — & MULTI-MOTION ROTARY SECTION REED SWITCH MODELS (-M OPTION) 17502-2, 17509-3, 17522-2, 17529-3 MINIMUM TRAVEL** BAND WIDTH ONE SWITCH TWO SWITCHES HYSTERESIS MINIMUM/ ON ONE SIDE ON SAME SIDE SERIES REPEATABILITY* MAXIMUM MAXIMUM 3/4, 1, 1-1/8 [19, 25, 29] BORE AV & HV*** [±.76] [1.50] [5.53/10.16] [7] [45] ±.030 .060 .218/.400 .250 1.750 1-3/8 [35] BORE AV & HV ±.020 [±.51] .040 [1.07] .312/.400 [7.92/10.16] .125 [4] 1.375 [35] 3/4, 1-1/8, 1-3/8 [19, 29, 35] BORE EA & EH, ±.030 [±.76] .060 [1.52] .218/.400 [5.53/10.16] .125 [4] [35] 1.375 1-1/8, 1-3/8, 2, 3 [29, 35, 51, 75] BORE NEAG, NEHG & ±.015 [±.38] .060 [1.52] .218/.400 [5.53/10.16] .125 [4] [35] 1.375 1000-8000 MULTI-MOTION LINEAR SECTION 1000 & 2000 ROTARY ACTUATOR — ±3°30' 7° 25°/46° 7° & MULTI-MOTION ROTARY SECTION 3000-6000 ROTARY ACTUATOR — ±1°40' 3° 17°/31° 3° & MULTI-MOTION ROTARY SECTION 7000 & 8000 ROTARY ACTUATOR — ±1° 2° 8°/15° 2° & MULTI-MOTION ROTARY SECTION * Dependent upon ability of piston and rod assembly to rotate in actual application ** Minimum strokes can be affected by cylinder options such as shock pads, spring returns and stop tubes. Consult PHD. *** Switch may turn on by as much as .090 inch [2.3 mm] prior to end of travel. MOUNTING DIRECTIONS FOR SWITCH BRACKETS 1. Orient the bracket with respect to the cylinder so that the locking screw is readily accessible. 2. Slide the switch into the bracket with the cable end toward the center of the cylinder. When mounting switches on rotary actuators, ensure that the driving piston in the cylinder being pressurized is used for signaling. The pistons are not attached to the gear rack and this can sometimes allow the piston on the exhaust side to lose contact with the end of the rack and move ahead of the actual rotation. 3. 17000-xx-5 Switch Brackets: Hook the nut over one tie rod and push the assembly against 17000-xx-5 the cylinder until the free side snaps over the other tie rod. Tighten the screw until the Switch Bracket nut contacts firmly under the tie rod. Finally, loosen it sufficiently to enable the switch and bracket assembly to slide along the cylinder tube. 17000-xx-0 Switch Brackets: Hook the bracket over one tie rod and push assembly against the cylinder until the side with the set screw rests against the other tie rod. (Make sure the set screw is clear of the tie rod.) Tighten the set screw until it contacts firmly underneath the tie rod. Loosen the screw sufficiently 17000-xx-0 for the switch and bracket assembly to slide along the cylinder tube. Switch Bracket 4. Locate the switch assembly where required for a position signal and lock in place by tightening the locking screw. (This step is normally performed after all electrical connections have been made. The LED indicator will then show at what point the switch gate actually closes.) 7-19 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 ORDERING DATA: SERIES 5580 PROXIMITY SWITCHES TO ORDER SPECIFY: CABLE LENGTH Type, Cord Type, Sensing Circuitry, 02 - 2 meter length cable CORDSETS Design No., and Cable Length. WITH QUICK CONNECT (Leave blank when quick TYPE connect is specified) PART NO. LENGTH Hall, Reed 63549-02 2 meter 63549-05 5 meter 558 0 2-1 02 - CORD TYPE SENSING 0 - Cabled CIRCUITRY DESCRIPTION SWITCH COLOR 2 - Quick Connect 2 - 1 NPN or PNP DC Reed White NOTES: 3 - 1 NPN DC Hall Yellow 1) Cordsets for quick connect switches 4 - 1 PNP DC Hall Red must be ordered separately. See page 7-21. 2) Other cable lengths available. Consult PHD. BENEFITS ■ Series 5580 Proximity Switches are available for use on selected PHD products making it easy to interface these actuators with various electronic controls. ■ Hall Effect Switches are solid state for long life and elimination of contact bounce. Constant amplitude output is provided for use with most digital logic systems. ■ Low profile mounting is easy to adjust at the ends of travel of the slide or gripper. ■ LED indicator provides convenient means for positioning and troubleshooting circuits. An LED shows when the switch output is on. ■ Available in a Quick Connect model for easy installation and maintenance. HALL EFFECT REED PHD Series 5580 Hall Effect Proximity Switches are designed PHD Series 5580 Reed Switches are available in a DC model. specifically to provide an input signal to various types of They are ideal for use as inputs for many types of sequencers and programmable controllers or logic systems. Since Hall Effect programmable controllers. In some cases, they can be used to drive Switches are solid-state, there are no moving parts to wear out. The some relays or valve solenoids. However, electrical transients switches offer an infinite number of trouble-free operations. Hall (inrush currents or line spikes) associated with inductive or Effect Switches operate on DC current only. capacitive loads can damage and shorten the life of the switch. SPECIFICATIONS 55803 & 55823 55804 & 55824 SPECIFICATIONS 55802 & 55822 OPERATING PRINCIPLE Hall Effect OPERATING PRINCIPLE Magnetic Reed ACTUATED BY Target Magnet ACTUATED BY Target Magnet INPUT VOLTAGE 4.5 to 24 VDC INPUT VOLTAGE 4.5 to 24 VDC OUTPUT TYPE NPN (Sink) PNP (Source) OUTPUT TYPE NPN (Sink) or CURRENT RATING 20 mA. Max. 100 mA. Max. PNP (Source) VOLTAGE DROP .5 VDC Max. CURRENT RATING 200 mA. Switched SWITCH BURDEN 12 mA. Max. CONTACT RESISTANCE .090 Ohm Max. ENVIRONMENTAL IP67 ENVIRONMENTAL IP67 OPERATING TEMP. 0° to 80°C OPERATING TEMP. 0° to 80°C 7-20 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 DIMENSIONS: SERIES 5580 PROXIMITY SWITCHES HALL EFFECT AND REED SWITCH .118 2 m CABLE xŞ .134 [3.4] [3.0] .118 .236 [6.0]SQ [3.0] 1.180 [30.0] HALL EFFECT AND REED SWITCH WITH MALE QUICK CONNECT CABLE x Ş .134 [3.40] [M8x1] .236 [6.0] SQ 4.000 [102.0] (5.550 [141]) 1.180 [30.0] 63549-xx CORDSET WITH FEMALE QUICK CONNECT LETTER DIM. A PIN 1 MODEL NO. A PIN 2/4 WIRE COLOR WIRE COLOR 78.74 BROWN BLACK 63549-02 [2 m] 196.85 PIN 3 .689 [19.3] CABLE x Ş .177 [4.5] 63549-05 [5 m] WIRE COLOR 1.299 [34.8] NOTES: Ş .402 BLUE [10.2] 1) For alternative supplier part numbers, see page 7-5. 2) For earlier design switches 1752x-1 and 17529-2, NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE use cordset 17533-00-02 or 17533-00-05. HALL EFFECT WIRING SCHEMATICS MODEL NO. 55803 & 55823 - NPN (SINK) MODEL NO. 55804 & 55824 - PNP (SOURCE) INPUT - 4.5-24 VDC INPUT - 4.5-24 VDC LOAD CURRENT - 20 mA. MAX. LOAD CURRENT - 100 mA. MAX. SWITCH HOUSING COLOR - YELLOW SWITCH HOUSING COLOR - RED (LED has been omitted from the schematic for clarity.) (LED has been omitted from the schematic for clarity.) CABLED MODEL 55803 CABLED MODEL 55804 DC DC BROWN BROWN BLACK LOAD BLACK LOAD BLUE BLUE DC DC QUICK CONNECT MODEL 55823 QUICK CONNECT MODEL 55824 BROWN BROWN 1 1 DC DC PIN 1 PIN 1 LOAD PIN 2/4 LOAD 2/4 BLACK PIN 2/4 2/4 BLACK PIN 3 PIN 3 3 3 DC DC BLUE BLUE REED WIRING SCHEMATICS MODEL NO. 55802 & 55822 - NPN (SINK) OR PNP (SOURCE) LOAD CURRENT - 200 mA. MAX. INPUT - 4.5-24 VDC SWITCH HOUSING COLOR - WHITE (Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.) CABLED MODEL 55802 - NPN (SINK) CABLED MODEL 55802 - PNP (SOURCE) DC DC BLUE BROWN LOAD BLACK LOAD BLACK BROWN BLUE DC DC QUICK CONNECT MODEL 55822 - NPN (SINK) QUICK CONNECT MODEL 55822 - PNP (SOURCE) BROWN BROWN 1 1 DC DC PIN 3 PIN 1 PIN 2/4 LOAD PIN 2/4 LOAD 2/4 BLACK 2/4 BLACK PIN 3 PIN 1 DC 3 DC 3 BLUE BLUE All dimensions are reference only unless specifically toleranced. 7-21 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors SWITCH SWITCH SWITCH SWITCH 7 ENGINEERING DATA: SERIES 5580 PROXIMITY SWITCHES NOISE SUPPRESSION When using PHD Proximity Switches, it is important to Devices) and Output Field Devices (Motors, Valve Solenoids). consider the possible presence of electrical noise in the control Additional physical isolation is recommended for routing of control system. The effects of this noise can vary from switch misfire and system wiring (e.g., separate conduit for AC and DC wiring, and false signal, to total permanent switch failure, causing the actuator grounding of all shield or drain wires). or other machine functions to initiate out of sequence. In cases where isolation is not practical, such as direct small Isolating the noise is the best method of dealing with electrical relay operation, valve solenoids, etc., inductive transient spikes may transients. This is accomplished by using separate power supplies be minimized by use of clamping diodes or R-C networks. for both logic level signals (Microprocessor, P.C., CPU, Input MOUNTING DIRECTIONS The switch should be mounted so that the sensing area is oriented parallel to the moving target magnet. HALL EFFECT SWITCH REED SWITCH MODEL 55803 & 55823 MODEL 55802 & 55822 TOP VIEW TOP VIEW 55804 & 55824 LED LED INDICATOR INDICATOR SENSING SENSING AREA AREA BOTTOM VIEW BOTTOM VIEW FOR USE WITH THESE PHD PRODUCTS SERIES SA & SB SLIDES SERIES 190 & 191 GRIPPERS SLIDE KIT NUMBERS GRIPPER KIT NUMBER MODEL NO. IMPERIAL METRIC MODEL NO. IMPERIAL METRIC 55967 55968 Sx012 Sx017 19x6x 59794-1 55770 55969 55970 Sx022 Sx027 19x7x 59795-1 55771 60417 60420 Sx033 Sx038 19x8x 55772 55772 60584 60608 Sx044 Sx049 19x9x 55773 55773 60363 59824 Sx066 Sx068 NOTE: Part number suffix (-1) indicates Buna-N NOTES: seals. Part number suffix (-2) indicates Fluoro- 1)Proximity Switches must be ordered separately. Elastomer seals. Proximity Switches must be The following items are included with this kit: ordered separately. Each Proximity Switch Kit will 1 target pin with magnet contain 1 target and 2 brackets to mount two 2 shaft collars (1 has been modified with magnet) switches (Models 19x6x and 19x7x utilize a one- 2 shock pads piece bracket for both switches). 2 switch mounting brackets with screws Please refer the Powered Slides section for ordering Please refer to the Grippers section for ordering and dimensional information. and dimensional information. 2)For old design slides consult factory for kit number. 7-22 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 ORDERING DATA: SERIES 1590 SWITCHES TO ORDER SPECIFY: CORDSETS TYPE Type, Sensing Circuitry, Hall, Reed PART NO. DESCRIPTION and Design No. 15903-00-12 12 ft [3 m] Cordset for Reed Switch, Straight Connector 15903-90-12 12 ft [3 m] Cordset for Reed 1590 0-1 Switch, 90° Connector 15904-00-12 12 ft [3 m] Cordset for Hall NOTES: Effect Switch, Straight Connector 1) Cordsets for quick connect 15904-90-12 12 ft [3 m] Cordset for Hall SENSING switches must be ordered Effect Switch, 90° Connnector CIRCUITRY DESCRIPTION separately. See page 7-25. 2) Other cable lengths available. 0-1 10 WATT DC or AC Reed NOTE: Cordsets must be ordered separately. 1-1 3 AMP AC Reed Consult PHD. 2-1 NPN or PNP DC Hall BENEFITS: SERIES 1590 HALL SWITCHES BENEFITS ■ Hall Effect Switches are suitable for use on most Tom Thumb/ PHD products. ■ Liquid Resistant Switches can be used in applications where coolant or moisture due to washdown is present (IEC IP67 rating). Consult PHD for compatibility with caustic or hazardous liquids. ■ Hall Effect Switches are solid state for long life and elimination of contact bounce. Constant amplitude output is provided for use with most digital logic systems. ■ Adjustable mounting allows switches to be located anywhere within range of piston travel. SPECIFICATIONS 15902-1 ■ Several switches may be mounted to control or initiate any sequence function. OPERATING PRINCIPLE Hall Effect ACTUATED BY Piston Magnet ■ Suitable for use in plant environments where dirt and INPUT VOLTAGE 4.5 to 24 VDC contamination create difficulties for electromechanical and OUTPUT TYPE NPN (Sink) or PNP (Source) other types of controls. OUTPUT CURRENT RATING 200 mA. Max. NPN (Sink) or 100 mA. Max. PNP (Source) ■ LED indicator provides convenient means for positioning and OUTPUT VOLTAGE DROP .4 VDC Max. NPN (Sink) or troubleshooting circuits. .5 VDC Max. PNP (Source) SWITCH BURDEN 19 mA. Max. ■ Reverse Voltage Protection is built into these switches to safeguard against switch failure due to reverse hookup. CIRCUIT PROTECTION FALSE PULSE No The PHD Hall Effect Switch is a solid-state device designed LOAD SHORT No specifically to provide an input signal to various types of REVERSE VOLTAGE Yes programmable controllers or logic systems. Since the Hall Effect 400 Hz INTERFERENCE No Switch is solid-state, there are no moving parts to wear out. TRANSIENTS No Because of this, the switch offers an infinite number of trouble-free SPECIAL FEATURE Groundable Braided Shield operations. The Hall Effect Switch operates on DC current only, and is POWER DISSIPATION 300 milliwatt Max. a dual output for either current sinking or a current sourcing input. ENVIRONMENTAL IP67 OPERATING TEMP. 0° to 48°C 7-23 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 BENEFITS: SERIES 1590 REED SWITCHES 15900-1 10 WATT REED SWITCH BENEFITS SPECIFICATIONS 15900-1 ■ Reed Switches are suitable for use on most Tom Thumb/PHD OPERATING PRINCIPLE Magnetic Reed products. ACTUATED BY Piston Magnet INPUT VOLTAGE 4.5 to 24 VDC or 110 to 120 VAC* ■ Adjustable mounting allows switches to be located anywhere OUTPUT TYPE Contact Closure within range of piston travel. POWER CAPACITY 10 Watt Max. CURRENT RATING 200 mA. Switched ■ Several switches may be mounted to control or initiate any CONTACT RESISTANCE .100 Ohm sequence function. LED INDICATOR Visible voltage range from ■ Liquid Resistant Switches can be used in applications where 24 to 120 AC or DC coolant or moisture due to washdown is present (IEC IP67 ENVIRONMENTAL IP67 rating). Consult PHD for compatibility with caustic or OPERATING TEMP. 0° to 80°C hazardous liquids. * CE certification applicable to 4.5 to 24 VDC range only. ■ No externally moving parts to wear or maintain. 15901-1 3 AMP REED SWITCH (TRIAC) ■ Suited for use in plant environments where dirt and SPECIFICATIONS 15901-1* contamination create difficulties for electromechanical and OPERATING PRINCIPLE Magnetic Reed other types of controls. ACTUATED BY Piston Magnet ■ LED provides convenient means for positioning and trouble- INPUT VOLTAGE 65 to 120 VAC (50/60 Hz) shooting switch and circuits. VA MAX. 360 CURRENT (BREAK) 3 Amp ■ Standard Reed suitable for AC or DC service. LEAKAGE 1.7 mA. RESPONSE TIME 1.5 ms On, 0-8.3 ms Off ■ 3 Amp Switch provides internal transient protection under LED INDICATOR Visible throughout voltage range normal conditions (AC only). ENVIRONMENTAL IP67 OPERATING TEMP. 0° to 80°C The PHD Reed Switch can be operated on either AC or DC current. They are ideal for use as inputs for many types of * CE certification not applicable to this switch model. sequencers and programmable controllers. In some cases they can be used to drive some relays or valve solenoids. However, electrical VOLTAGE VS. AMPERES DERATING CURVE transients (inrush currents or line spikes) associated with inductive 50 200 or capacitive loads can damage and shorten the life of the switch. 57 175 PHD offers a 3 Amp Reed Switch (AC only) to be used for these 67 150 types of applications. 80 125 The 3 Amp Switch is very similar to the Reed Switch in 100 100 construction. The difference is the inclusion of a triac which 133 SAFE 75 OPERATION upgrades the contact rating to 3 amps. The 3 Amp Switch also has 200 50 AREA built-in protection against electrical transients. 25 0 0 50 100 150 200 MILLIAMPERES NOTE: All incandescent loads derate switch capacity to 10% due to inrush current. Consult PHD for higher load requirement for the 3 Amp switch. OPERATING TEMPERATURE SHOCK RATING 0° to 80°C for standard cable. The basic switch can withstand up to 60G maximum in the direction of contact closure without misfire or malfunction. CORDSET SPECIFICATIONS VIBRATION SENSITIVITY 22 AWG PVC insulated, metallic braid, fine stranded copper conductors. Yellow munsell 5Y 8/12 PVC jacket. Nominal cable O.D. Switch will withstand vibration amplitude of 30G at frequencies .225 300V, 105°C. UL Recognized, CSA Certified. up to 6000 Hz without misfire. False operation can occur at vibration frequency levels higher than 6000 Hz. 7-24 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 VOLTAGE - AC OR DC DIMENSIONS: SERIES 1590 SWITCHES HALL EFFECT AND REED SWITCH 1.280 .500 [32.5] 1/2-20 [12 mm] THREAD [12.7] FOR CORDSET REED SWITCHES USE 3 POLE HALL SWITCHES USE 4 POLE 1.411 [35.8] .763 [19.4] .572[14.5] 3° TYP CYLINDERS 5142-xx-3 SWITCH BRACKET BORE SIZE 1.280 [32.5] 1.050 SERIES IMPERIAL METRIC LIQUID RESISTANT* 1.062 [27] [26.7] 3/4 19 5142-31-3 1 25 5142-32-3 AV & HV 1-1/8 29 5142-33-3 1.094 1-3/8 35 5142-34-3 [27.8] .312 3/4 19 5142-35-3 [7.9] SWITCH BRACKET DOES NOT 1-1/8 29 5142-36-3 EXTEND BEYOND CYLINDER EA, EL, 1-3/8 35 5142-37-3 OUTLINE ON THIS SIDE & NEA 2 51 5142-40-3 3 75 5142-41-3 1-1/8 29 5142-33-3 NPG 1-3/8 35 5142-36-3 STRAIN RELIEF KITS LARGE BORE CYLINDERS ROTARY & MULTI-MOTION ACTUATORS LIQUID RESISTANT SWITCH* PART NO. DESCRIPTION BORE SIZE SERIES LINEAR SECTION ROTARY SECTION 18412 Strain Relief Kit for use with Large IMPERIAL METRIC LIQUID RESISTANT* 1000 & 2000 5142-36-3 5142-32-3 Bore Cylinder Switch Brackets 1-1/2 — 5142-51-3 3000 & 4000 5142-37-3 5142-34-3 2 — 5142-52-3 5000 & 6000 5142-40-3 5142-38-3 2-1/2 — 5142-53-3 7000 & 8000 5142-41-3 5142-39-3 3-1/4* — 5142-55-3 MINIATURE 5142-35-3 — 4 — 5142-56-3 5, 6, & 8 — — *3-1/4" Bore C & C Cylinders require switch bracket 5142-54-3 SWITCH CORDSETS Ş 1/4 [6.4] CORD 1.141 Ş 1/4 [6.4] CORD [29.0] MAX CORD WILL EXTEND FROM SWITCH ON THE LED SIDE OF THE SWITCH 1.718 1590x-00-xx STRAIGHT [43.6] CONNECTOR CORDSET 1.203 [30.5] MAX 1590x-90-xx 90° CONNECTOR CORDSET LED INDICATOR REF NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE HALL EFFECT WIRING SCHEMATICS 15902-1 - NPN (SINK) 15902-1 - PNP (SOURCE) PIN ASSIGNMENT VSL LED PIN 3 PIN 3 R LOAD 4.5 TO 24 PIN 2 VS PIN 2 VDC SWITCH SWITCH V (OUT) PIN 4 PIN 3 PIN 1 LOAD PIN 1 PIN 1 PIN 4 All dimensions are reference only unless specifically toleranced. 7-25 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 ENGINEERING DATA: SERIES 1590 SWITCHES REED WIRING SCHEMATICS 15900-1 AC 15901-1 AC ONLY PIN ASSIGNMENT LED PIN 2 LINE LINE PIN 2 PIN 2 PIN 3 SWITCH 117 117 VAC VAC PIN 3 PIN 3 LOAD PIN 1 LOAD NEUTRAL NEUTRAL PIN 1 15900-1 DC NPN (SINK) 15900-1 DC PNP (SOURCE) PIN 2 PIN 2 DC DC PIN 3 PIN 3 LOAD LOAD DC PIN 1 DC PIN 1 (Bi-polar LED emits a green light in the Sinking circuit and a red light in the Sourcing circuit.) HALL EFFECT SWITCH MODELS (-E OPTION) 15902-1 BAND WIDTH MINIMUM TRAVEL HYSTERESIS MINIMUM/ ONE SWITCH TWO SWITCHES SERIES REPEATABILITY* MAXIMUM MAXIMUM ON ONE SIDE ON SAME SIDE 3/4, 1, 1-1/8 [19, 25, 29] BORE AV & HV ±.010 [±.25] .093 [2.36] .125/.312 [3.18/7.92] .625 [16] 2.000 [50] 1-3/8 [35] BORE AV & HV ±.010 [±.25] .125 [3.18] .218/.375 [5.53/9.52] .375 [10] 1.500 [40] 3/4, 1-1/8, 1-3/8 [19, 29, 35] BORE EA & EH, 1-1/8, 1-3/8, 2, 3 [29, 35, 51, 75] BORE NEAG, NEHG & ±.010 [±.25] .125 [3.18] .125/.375 [3.18/9.53] .500 [13] 1.500 [40] 1000-8000 MULTI-MOTION LINEAR SECTION 1000 & 2000 ROTARY ACTUATOR — ±1°15' 11° 15°/43° 15° & MULTI-MOTION ROTARY SECTION 3000-6000 ROTARY ACTUATOR — ±45' 7°30' 9°/29° 10° & MULTI-MOTION ROTARY SECTION 7000 & 8000 ROTARY ACTUATOR — ±30' 3°30' 4°/15° 5° & MULTI-MOTION ROTARY SECTION REED SWITCH MODELS (-M OPTION) 15900-1, 15901-1 BAND WIDTH MINIMUM TRAVEL HYSTERESIS MINIMUM/ ONE SWITCH TWO SWITCHES REPEATABILITY* MAXIMUM MAXIMUM ON ONE SIDE ON SAME SIDE SERIES 3/4, 1, 1-1/8 [19, 25, 29] BORE AV & HV ±.030 [±.76] .060 [1.52] .218/.400 [5.53/10.16] .250 [7] 1.750 [45] 1-3/8 [35] BORE AV & HV ±.020 [±.51] .040 [1.07] .312/.400 [7.92/10.16] .125 [4] 1.375 [35] 3/4, 1-1/8, 1-3/8 [19, 29, 35] BORE EA & EH, ±.030 [±.76] .060 [1.52] .218/.400 [5.53/10.16] .125 [4] 1.375 [35] 1-1/8, 1-3/8, 2, 3 [29, 35, 51, 75] BORE NEAG, NEHG & ±.015 [±.38] .060 [1.52] .218/.400 [5.53/10.16] .125 [4] 1.375 [35] 1000-8000 MULTI-MOTION LINEAR SECTION 1000 & 2000 ROTARY ACTUATOR ±3°30' 7° 25°/46° 7° — & MULTI-MOTION ROTARY SECTION 3000-6000 ROTARY ACTUATOR ±1°40' 3° 17°/31° 3° — & MULTI-MOTION ROTARY SECTION 7000 & 8000 ROTARY ACTUATOR ±1° 2° 8°/15° 2° — & MULTI-MOTION ROTARY SECTION *Dependent upon ability of piston and rod assembly to rotate in actual application. Minimum strokes can be affected by cylinder options such as shock pads, spring returns and stop tubes. Consult PHD. 7-26 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 ENGINEERING DATA: SERIES 1590 SWITCHES PHD CORDSET DANIEL WOODHEAD JOY LUMBERG TYPE OF SWITCH DESCRIPTION PART NO. PART NO. PART NO. PART NO. REED straight connector 15903-00-12 70215 5000 114-3 RKT 3U-618/12F REED 90° connector 15903-90-12 70219 5000 114-6 RKWT 3U-618/12F HALL EFFECT straight connector 15904-00-12 70434 5000 115-3 RKT 4U-674/12F HALL EFFECT 90° connector 15904-90-12 70429 5000 115-6 RKWT 4U-674/12F NOTE: PHD reserves the right to supply any of the cordsets listed. PIN/WIRE COLOR ASSIGNMENT FOR PHD, DANIEL WOODHEAD, JOY, AND LUMBERG CORDSETS FACE VIEW OF PLUGS 3 WIRE 4 WIRE 2 2 3 13 1 4 3 POLE 4 POLE PIN ASSIGNMENT PIN ASSIGNMENT 1 GREEN 1 RED WITH BLACK TRACER 2 RED WITH BLACK TRACER 2 RED WITH WHITE TRACER 3 RED WITH WHITE TRACER 3 RED 4 GREEN MOUNTING DIRECTIONS 1. Orient bracket with respect to cylinder so that set screws are located on the most convenient side. 2. Slide switch into bracket with end containing LED indicator toward center of cylinder. When mounting switches on rotary actuators, make sure that the powered piston is used for signal. Pistons are not attached to the gear rack which sometimes allow the piston on the exhaust side to move ahead INDICATOR LIGHT of the actual rotation. 3. Hook bracket over one tierod and push assembly against cylinder until the side with the set screws rests against the other tierod. (Make sure set screws are clear of tierod.) Tighten set screws until they contact firmly underneath the tierod. Then loosen enough to enable switch and bracket assembly to slide along the cylinder tube. 4. Locate switch assembly where desired and lock in place by tightening the set screws. (This step is normally performed after all electrical connections have been made. Indicator light will then show at what point switch is made.) 7-27 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 ORDERING DATA: SERIES 6790 SWITCHES ORDERING DATA CORDSETS CABLE LENGTH WITH QUICK CONNECT 02 - 2 meter length cable PART NO. LENGTH 05 - 5 meter length cable TO ORDER SPECIFY: CORD TYPE 63549-02 2 meter Product Type, Cable Type, 0 - Cabled (Leave blank when quick 63549-05 5 meter Sensing Circuitry, Cable Length connect is specified 2 - Quick Connect NOTES: 1) Cordsets for quick connect switches must be ordered separately. - 679 0 2-1 02 2) Other cable lengths available. Consult PHD. PRODUCT TYPE SENSING CIRCUITRY Reed, Solid State 2-1 PNP or NPN DC Reed 3-1 NPN DC Solid State 4-1 PNP DC Solid State COMMON BENEFITS ■ Series 6790 Switches are available for use on Series ST and SH Slides and Series RIS Rotary Actuators and allow simple interfacing to many types of electrical controllers. ■ Saving space and providing mounting versatility, the round design fits into grooves in the body of the actuator. ■ IP67 Environmental Protection ■ LED indicator provides convenient method for position setting and troubleshooting. ■ Available in a cabled or 8 mm threaded Quick Connect model for easy installation and maintenance. ■ 28 AWG PVC jacketed cable ■ Multiple switches may be mounted to control or initiate any sequence or function. SOLID STATE BENEFITS REED BENEFITS ■ Solid state switches afford long life. Constant amplitude ■ Available as 4.5 - 30 VDC model for simple interfacing to output allows use with most digital logic systems. sequencers and programmable controllers. ■ Switch circuitry protects against voltage surges and other ■ Can be used to directly drive some types of relays or valve electrical anomalies associated with operating systems. solenoids within the switch specifications stated. ■ Excellent switch hysteresis characteristics and symmetry. ■ Offered in 4.5 - 30 VDC current sinking and current sourcing SPECIFICATIONS 67902 & 67922 versions for simple interfacing to electronic system OPERATING PRINCIPLE Magnetic Reed controllers. ACTUATED BY Piston Magnet SPECIFICATIONS 67903 & 67923 67904 & 67924 INPUT VOLTAGE 4.5 - 30 VDC OPERATING PRINCIPLE Solid State OUTPUT TYPE Contact Closure ACTUATED BY Piston Magnet CURRENT RATING 50 mA Max. INPUT VOLTAGE 4.5 - 30 VDC CONTACT RESISTANCE .115 Ohm Max. OUTPUT TYPE NPN (Sink) PNP (Source) ENVIRONMENTAL IP67 CURRENT RATING 50 mA. Max OPERATING TEMP. -20° to 85°C VOLTAGE DROP .5 VDC SWITCH BURDEN 10 mA. Max. ENVIRONMENTAL IP67 OPERATING TEMP. -20° to 85°C 7-28 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 BENEFITS: SERIES 6790 SWITCHES 1.100 [27.9] .777 [19.7] MALE QUICK CONNECT DETAIL .136 [3.5] LED .078 [2] 12.0 [305] 1.736 [44] M8 x 1 THREAD .260 [6.6] .108 [2.7] .156 [3.9] .095 [2.4] 3-48 x 3/16 [4.8] Ş .315 [8] .236 [6] SET SCREW* .134 [3.4] .102 [2.6] .180 [4.6] *MAX. SCREW TORQUE 1.0 in-lb [.110 Nm] METRIC INFORMATION SHOWN IN [ ] 63549-xx CORDSET WITH FEMALE QUICK CONNECT 1.299 [34.8] BLACK CONNECTOR PIN 1 .689 LETTER DIM. WIRE COLOR [19.3] BLACK CABLE PIN 2/4 BROWN MODEL NO. L WIRE COLOR BLACK 63549-02 78.74 [2 m] 63549-05 196.85 [5 m] PIN 3 Ş .402 WIRE COLOR [10.2] L BLUE SOLID STATE WIRING SCHEMATICS MODEL NO. 67903-1 & 67923-1 - NPN (SINK) MODEL NO. 67904-1 & 67924-1 - PNP (SOURCE) INPUT: 4.5 - 30 VDC INPUT: 4.5-30 VDC LOAD CURRENT: 50 mA. MAX. LOAD CURRENT: 50 mA. MAX. SWITCH HOUSING COLOR: BLACK SWITCH HOUSING COLOR: BLACK (Bi-polar LED emits a yellow light) (Bi-polar LED emits a red light.) CABLED MODEL 67903 CABLED MODEL 67904 DC DC BROWN BROWN BLACK LOAD BLACK LOAD BLUE BLUE DC DC QUICK CONNECT MODEL 67924 QUICK CONNECT MODEL 67923 BROWN DC BROWN PIN 1 1 DC PIN 1 1 2/4 BLACK PIN 2/4 LOAD PIN 2/4 LOAD 2/4 BLACK 3 PIN 3 DC PIN 3 3 BLUE DC BLUE REED WIRING SCHEMATICS MODEL NO. 67902-1 & 67922-1 - NPN (SINK) OR PNP (SOURCE) INPUT: 4.5 - 30 VDC LOAD CURRENT: 50 mA. MAX. SWITCH HOUSING COLOR: BLACK (LED emits a red light) CABLED MODEL 67902 - NPN (SINK) CABLED MODEL 67902 - PNP (SOURCE) DC DC BLUE BROWN BLACK LOAD BLACK LOAD BROWN BLUE DC DC QUICK CONNECT MODEL 67922 - NPN (SINK) QUICK CONNECT MODEL 67922 - PNP (SOURCE) DC BROWN DC BROWN PIN 3 1 PIN 1 1 LOAD PIN 2/4 2/4 BLACK PIN 2/4 LOAD 2/4 BLACK PIN 1 3 PIN 3 DC 3 DC BLUE BLUE 7-29 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH 7 EXPLANATION OF TERMS: PROXIMITY SWITCHES HYSTERESIS: BAND WIDTH: The differential in distance between where the switch makes The distance the piston moves while the switch is made, less with the piston moving one direction, and where it breaks with the the hysteresis. (See charts on page 7-19 and 7-26 for Hall Effect piston moving in the reverse direction. Switches and Reed Switches.) HYSTERESIS AND BAND WIDTH ILLUSTRATION SWITCH SWITCH MAKE POINT BREAK POINT DIRECTION OF PISTON MOVEMENT SWITCH SWITCH BREAK POINT MAKE POINT DIRECTION OF PISTON MOVEMENT MID STROKE EXAMPLE SWITCH SWITCH MAKE POINT BREAK POINT SWITCH SWITCH BREAK POINT MAKE POINT HYSTERESIS HYSTERESIS BAND WIDTH END OF STROKE EXAMPLE SWITCH MAKE POINT END OF SWITCH STROKE BREAK POINT HYSTERESIS NOISE SUPPRESSION When using PHD Proximity Switches, it is important to Input Devices) and Output Field Devices (Motors, Valve Solenoids). consider the possible presence of electrical noise in the control Additional physical isolation is recommended for routing of control system. The effects of this noise can vary from switch misfire and system wiring (e.g., separate conduit for AC and DC wiring, false signal to total permanent switch failure, causing the actuator or grounding of all shield or drain wires). other machine functions to initiate out of sequence. In cases where isolation is not practical, such as direct small Isolating the noise is the best method of dealing with electrical relay operation, valve solenoids, etc., inductive transient spikes may transients. This can be accomplished by using separate power be minimized by use of clamping diodes or R-C networks. supplies for both logic level signals (Microprocessor, P.C., CPU, 7-30 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 DC INDUCTIVE PROXIMITY SWITCHES 4 mm ROUND 6 mm SQUARE PART NO. DESCRIPTION PART NO. DESCRIPTION 18430-001-02 NPN (Sink) 10-30 VDC, 2 meter cable 18431-001-02 NPN (Sink) 10-30 VDC, 2 meter cable 18430-002-02 PNP (Source) 10-30 VDC, 2 meter cable 18431-002-02 PNP (Source) 10-30 VDC, 2 meter cable 12 mm THREADED 8 mm THREADED PART NO. DESCRIPTION PART NO. DESCRIPTION 51422-005-02 NPN (Sink) 5-30 VDC, 2 meter cable 15561-001 NPN (Sink) 10-30 VDC, 3 meter cable 51422-006-02 PNP (Source) 5-30 VDC, 2 meter cable 15561-002 PNP (Source) 10-30 VDC, 3 meter cable 15561-003 20-250 VAC, 3 meter cable BENEFITS ■ Suitable for plant environments where dirt and contamination ■ High reliability provided by solid state inductive sensing technology. create difficulties for electromechanical and other types of switches. ■ Ease of mounting with PHD’s Proximity Switch Bracket Kit and Target Kits for grippers. These kits include all hardware for ■ LED indicator circuits are standard on 4 mm round, 6 mm mounting the switch and the target that is used to actuate the square, and 8 mm threaded and provide a convenient means of switch. (See Slide and Gripper sections for details.) positioning and troubleshooting. 18430-001-02 18430-002-02 SPECIFICATIONS 18431-001-0218431-002-0251422-005-0251422-006-02 15561-001 15561-002 15561-003 INPUT VOLTAGE 10 to 30 VDC 10 to 30 VDC 5 to 30 VDC 5 to 30 VDC 10 to 30 VDC 10 to 30 VDC 20 to 250 VAC OUTPUT TYPE NPN (Sink) PNP (Source) NPN (Sink) PNP (Source) NPN (Sink) PNP (Source) Solid State SENSING RANGE 0.8 mm Max. 0.8 mm Max. 1.5 mm Max. 1.5 mm Max. 1.6 mm Max. 1.6 mm Max. 1.6 mm Max. OUTPUT CURRENT RATING 100 mA. Max. 100 mA. Max. 200 mA. Max. 200 mA. Max. 200 mA Max. 200 mA Max. 130 mA Max. SWITCH BURDEN 10 mA. Max. 10 mA. Max. 10 mA. Max. 10 mA. Max. 8 mA Max. 8 mA Max. — VOLTAGE DROP 2.5 VDC Max. 2.5 VDC Max. 1.0 VDC Max. 1.0 VDC Max. 1.5 V Max. 1.5 V Max. 11 V Max. CIRCUIT PROTECTION Yes Yes No No Yes Yes No REVERSE VOLTAGE Yes Yes OUTPUT STATE Normally Open Normally Open ENVIRONMENTAL IP67 IP68 WIRING SCHEMATICS DC NPN (Sink) DC PNP (Source) MODEL 15561-001 MODEL 15561-002 18430-001-02 18430-002-02 AC 18431-001-02 18431-002-02 MODEL 15561-003 51422-005-02 51422-006-02 DC DC LINE BROWN BROWN BROWN BLACK LOAD BLACK LOAD LOAD BLUE BLUE BLUE DC DC NEUTRAL 7-31 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors SWITCH SWITCH SWITCH 7 SERIES 62002 SWITCHES SERIES 62002 8 mm ROUND THREADED PROXIMITY SWITCH PART NO. DESCRIPTION 62002-1-02 8 mm Threaded Reed Switch with 2 meter cable SPECIFICATIONS 62002-1-02 OPERATING PRINCIPLE Magnetic Reed ACTUATED BY Target Magnet INPUT VOLTAGE 4.5 to 24 VDC OUTPUT VOLTAGE Contact Closure POWER CAPACITY 10 Watt Max. CURRENT RATING .2 Amp Max. CONTACT RESISTANCE .110 Ohm Max. ENVIRONMENTAL IP67 OPERATING TEMP. 0° to 80°C * CE certification not applicable. NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE 1.075 78.74 ± .787 [27.31] [2000 ± 20] .990 [25.15] .795 [20.19] .085 2x .160 .59 .220 [2.16] [14.99] [4.1] [5.88] .276 ± .040 [7 ± 1] .51 [12.95] .984 ± .080 2x .265 [25 ± 2.03] [6.73] LED IN THIS APPROX LOCATION M8 HEX NUT (2 SUPPLIED) (M8 x 1.0-6g THREAD) SERIES 62002 PROXIMITY WIRING SCHEMATICS MODEL NO. 62002-1-02 - NPN (SINK) OR PNP (SOURCE) INPUT - 4.5-24 VDC POWER CAPACITY - 10 WATT MAX. LOAD CURRENT - .2 AMP MAX. CABLED MODEL 62002 - PNP (SOURCE) CABLED MODEL 62002 - NPN (SINK) DC DC BROWN BROWN LOAD LOAD BLUE BLUE DC DC NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE 7-32 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 SWITCH SWITCH ORDERING DATA: HALL SENSOR WITH SET POINT MODULE HALL EFFECT SENSOR/TRANSDUCER DUAL INPUT SET POINT MODULE The Sensor/Transducer must be ordered as part of the Gripper PART NO. DESCRIPTION or Actuator assembly. The Sensor/Transducer will be mounted to 9800-01-0300 NPN (Sink) 4.5-24 VDC the unit with a transition plate. See individual unit Ordering Data for 9800-01-0400 PNP (Source) 4.5-24 VDC availability and ordering information. Individual replacement sensors are available as shown. HALL SENSOR KIT FOR SERIES 190, 191, & 8400 MINIATURE GRIPPERS APPLICATIONS PART NO. IMPERIAL METRIC DESCRIPTION GRIPPERS Size 6 Models 19x60, 19x61, & 19x62 Parallel 18674-04 18057-04 ■ Provides two adjustable sensing positions throughout jaw 18675-04 18058-04 Size 7 Models 19x70, 19x71, & 19x72 Parallel travel for two grippers (through a single set point module). Size 8 Models 19x80, 19x81, & 19x82 Parallel 18676-04 18059-04 18677-04 18060-04 Size 9 Models 19x90, 19x91, & 19x92 Parallel ■ Allows the assurance of part presence by ensuring the jaws Size 0 Model 19x02 Angular — 18057-04 have closed or opened to the proper size. — 18058-04 Size 1 Model 19x12 Angular Size 2 Model 19x22 Angular — 18059-04 ■ Permits “go, no go” type gauging to occur as parts are — 18060-04 Size 3 Model 19x32 Angular gripped. 8400 Gripper Angular 10906-012 — 10907-012 — 8410 Gripper Angular ROTARY ACTUATORS & MULTI-MOTION 8420 Gripper Angular 10908-012 — ACTUATORS 18686-04 — 8430 Gripper Angular ■ Provides two adjustable sensing positions throughout the 180° rotation of two rotary actuators or multi-motion actuators. INDIVIDUAL REPLACEMENT SENSORS ■ Can be used to signal ends of rotation of two units. PART NO. DESCRIPTION 10688-2-012 Sensor for all 8600, 7900, and 5300 Angular Grippers, and 8600 Parallel Grippers 10832-1-1-012 Sensor for all Rotary Actuators and Multi-Motion Actuators NOTE: All sensors come with 12 ft [3 m] minimum of shielded cable. DUAL INPUT SET POINT LOGIC EXAMPLE A B A B A B A B CASE 1 CASE 2 CASE 3 CASE 4 Both gripper jaws are wide open. No set The jaws of gripper A are closed to grip a Both gripper jaws are closed to grip a part. Gripper A jaws are closed all the way (no points are made. part and are wide open on gripper B. One Two set points are made, one for gripper A parts) and Gripper B jaws are closed to grip set point is made for gripper A. and one for gripper B. a part. Two set points for gripper A and one set point for gripper B are made. SET POINT OUTPUT CASE A1 A2 B1 B2 A B A B 1 0 0 0 0 2 1 0 0 0 3 1 0 1 0 CASE 5 CASE 6 4 1 1 1 0 Both gripper jaws are closed all the way (no In the event one gripper is wide open (A) 5 1 1 1 1 parts). Two set points are made for both and the other is closed all the way (B), only 6 0 0 1 1 grippers A and B. the two set points for the closed gripper would be made. 7-33 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 BENEFITS: HALL SENSOR WITH SET POINT MODULE BENEFITS ■ Provides independent and fully adjustable multiple position sensing on Series 8400 Angular Grippers, Series 190 & 191 Parallel and 190 Angular Grippers, Series 5300 Oval Grippers, and all Rotary Actuators and Multi-Motion Actuators. ■ Independent adjustment of two set point positions from two sensors allows one set point module to interface with two actuators. Or, can be used with a single unit providing 4 adjustable set points throughout jaw travel or rotation. ■ Solid state electronics with Hall Effect sensing technology for an infinite number of trouble-free cycles. ■ Wide signal range capability permits interfacing with most programmable controllers and other logic systems. ■ LED indicators for visual confirmation of each output state. ■ Set Point Module is available for either current sinking or current sourcing models with 4.5 to 24 VDC output capability. SPECIFICATIONS 9800-01-03009800-01-0400 OPERATING PRINCIPLE Linear Hall Effect INPUT VOLTAGE 18 to 24 VDC OUTPUT TYPE NPN (Sink) PNP (Source) Open Collector Collector Output OUTPUT VOLTAGE 4.5 to 24 VDC OUTPUT CURRENT RATING 200 mA. Max. OUTPUT VOLTAGE DROP .4 VDC Max. .5 VDC Max. at Rated Current at 50 mA. SWITCH BURDEN 150 mA. Max. OPERATING TEMP. 0° to 60°C (32° to 140°F) HUMIDITY 5 to 95% (NON CONDENSING) 7-34 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 DIMENSIONS: HALL SENSOR 10688-2-012 BASIC HALL SENSOR .500 [13.0] .625 [28.5] .125 1.125 [28.5] [28.5] 12 FT [4 m] OF SHIELDED .246 2X THRU HOLE CABLE IS INCLUDED WITH SENSOR [6.0] FOR #6 SCREWS .375 .237 [6.0] [9.5] SERIES 7900 JAW STYLE 1 & 2, GRIPPER LETTER DIM. A SERIES 8600, & MODEL NO. A B SERIES 5300 ANGULAR GRIPPERS 0.00 [0.0] 792x, 862x, & 1532x .031 [1.0] B 793x, 863x, & 1533x .187 [5.0] .122 [3.0] .250 [6.5] 794x, 864x, & 1534x .437 [11.0] 795x, 865x, & 1535x .562 [14.0] .562 [14.0] SERIES 7900, 8600 3-JAW, & 5300 GRIPPER LETTER DIMENSION ANGULAR GRIPPERS MODEL NO. A B C 792x, 862x, & 1532x .854 [21.5] 1.257 [32.0] 0.00 [0.0] 793x, 863x, & 1533x .917 [23.5] 1.540 [39.0] .122 [3.0] 794x, 864x, & 1534x 1.112 [28.5] 1.945 [49.5] B .247 [6.0] 30° 795x, 865x, & 1535x 1.586 [40.5] 2.500 [63.5] .441 [11.0] A C SERIES 8600 PARALLEL GRIPPERS GRIPPER LETTER DIM. Imperial units only MODEL NO. A B 866x .750 .165 867x 1.125 .338 868x 1.500 .457 B 869x 2.062 .813 A SERIES 8400 & 190 ANGULAR GRIPPERS GRIPPER MODEL NO. LETTER DIMENSION IMPERIAL METRIC A B C .700 [20.0] 840x 19002 1.354 [36.5] .654 [16.5] .375 .187 [5.0] 841x 19012 1.454 [39.5] .554 [14.0] .900 [25.0] [9.5] B 842x 19022 1.704 [46.0] 1.400 [38.0] .304 [7.6] 1.910 [50.0] 843x 19032 2.237 [58.0] .300 [7.6] A C SERIES 190 & 191 PARALLEL GRIPPERS GRIPPER LETTER DIMENSION MODEL NO. A C B 19x6x 1.437 [36.5] .650 [16.5] .787 [20.0] 19x7x 1.555 [39.5] .550 [14.0] .985 [25.0] .375 [9.5] 19x8x 1.810 [46.0] 1.496 [38.0] .295 [7.5] .187 B [5.0] 19x9x 2.283 [58.0] .295 [7.5] 1.968 [50.0] C A NUMBERS IN [ ] ARE IN mm–IMPERIAL EQUIVALENTS ARE PROVIDED FOR CONVENIENCE All dimensions are reference only unless specifically toleranced. 7-35 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 DIMENSIONS: HALL SENSOR AND SET POINT MODULE SERIES 1000-8000 ROTARY ACTUATORS & MULTI-MOTION ACTUATORS 3 m SHIELDED CABLE FROM THIS SIDE ON SERIES 1000 & 2000 UNITS ONLY .500 [12.7] A B 3 m SHIELDED CABLE FROM THIS SIDE ON SERIES 3000-8000 UNITS ACTUATOR LETTER DIM. SERIES A B LIMITATIONS: SENSOR MAY BE USED ON UNITS WITH MAXIMUM ROTATION UP TO AND INCLUDING 180° 1000 & 2000 2.980 [75.7] 2.000 [50.8] 3000 & 4000 4.230 [107.4] 3.000 [76.2] 5000 & 6000 4.980 [126.5] 4.000 [101.6] 7000 & 8000 7.980 [202.7] 5.000 [127.0] MINIATURE ROTARY ACTUATORS & MINIATURE MULTI-MOTION ACTUATORS .500 [12.7] A B 3 m SHIELDED CABLE FROM THIS SIDE OF UNIT ACTUATOR LETTER DIM. MODEL NO. A B 018x75 3.750 [95.3] 2.000 [50.8] 018x50 2.500 [63.5] 1.500 [38.1] MA & MT 3.750 [95.3] 2.000 [50.8] SET POINT MODULE #9800-01-0x00 .750 3.470 [88.0] .295 [22.0] .490 [7.5] 2.220 [56.5] .270 [12.5] .220 .140 [3.5] [7.0] [5.5] .905 [23.0] 4X SET POINT ADJUSTMENT + 18 - 24 VDC -0 VDC TRNS POS TRNS SIG A 2.190 TRNS SIG B 3.720 [55.6] 4.000 3.410 [94.5] OUTPUT A1 [101.5] [86.5] OUTPUT A2 OUTPUT B1 OUTPUT B2 + 4,5-24 VDC SOURCE ONLY 4X THRU HOLE FOR 4X SET POINT MADE NUMBERS IN [ ] ARE IN mm–IMPERIAL #8 [M4] SCREW LED INDICATORS EQUIVALENTS ARE PROVIDED FOR CONVENIENCE All dimensions are reference only unless specifically toleranced. 7-36 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE WIRING SCHEMATICS Diagrams are typical for many programmable controller NOTE: For single applications where four outputs are desired, interface applications. Modules may also be used to signal TTL. install a jumper between terminals 4 & 5. CMOS, relays or solenoids within rated electrical specifications. 18-24 VDC MODEL 9800-01-0300 POWER SUPPLY NPN (SINK) INPUT TO PROGRAMMABLE CONTROLLER COMMON 1 BLACK 2 RED 3 WHITE A 4 5 6 7 8 9 WHITE B 10 OUTPUTS A1 & A2 OUTPUTS B1 & B2 18-24 VDC MODEL 9800-01-0400 OPTIONAL - POWER SUPPLY PNP (SOURCE) REQUIRED ONLY IF IF OUTPUT VOLTAGE DESIRED SOURCE REQUIRED IS THE PRIMARY OUTPUT VOLTAGE IS SAME AS THE PRIMARY SUPPLY OTHER THAN THAT SUPPLY ATTACH A INPUT TO OF PRIMARY SUPPLY JUMPER BETWEEN PROGRAMMABLE TERMINALS 1 & 10 CONTROLLER COMMON 1 BLACK 2 RED 3 WHITE A 4 5 6 7 8 9 WHITE B 10 OUTPUTS A1 & A2 OUTPUTS B1 & B2 Example 1 (linear application): APPLICATION NOTES Using a 6 in [152.0 mm] linear potentiometer as a voltage In addition to the normal use with PHD Sensors, the PHD divider to supply a signal to a PHD Set Point Module. Set Point Module can be used with other voltage feedback-type devices. The most common of these is a potentiometer used as a voltage divider. 3 2 1 SET POINT MODULE TRANS. NEG. TRANS. POS. SPECIFICATIONS WITH POTENTIOMETER (0 VDC) (+15 VDC) TRANS. SIGNAL REPEATABILITY 2 mV. (0 to 15 VDC) HYSTERESIS 15 mV. Typ. (6.0 in [152.0 mm] stroke) x (.035 mV.) MINIMUM DISTANCE BETWEEN 30 mV. Typ. Linear Discrimination = 15 Volt supply TWO SET POINTS WITHOUT 20 mV. Min. = .014 in [0.36 mm] min. distance between CROSSTALK (DISCRIMINATION) 35 mV. Max. two points without crosstalk SENSOR RESISTANCE 1 kOhm Min. Example 2 (rotary application): (degrees rotation) x (.035 mV.) Rotary Discrimination = 15 Volt supply 7-37 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors BLACK BLACK RED RED 7 ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE PERFORMANCE SPECIFICATIONS Specifications for Series 8400 Angular and 190 & 191 Parallel and jaw closing. The graphs below cover the performance for Sensors on 190 Angular Grippers with Sensors vary according to the degree of Miniature Grippers. See the chart on page 7-39 for all other units. 8400 8410 2° 2° ❊ Position at which jaws ❊ Position at which jaws 1°45' 1°45' are parallel to each other. are parallel to each other. Max. Hysteresis - 10' Max. Hysteresis - 7' 1°30' 1°30' Repeatability - 30" 1°15' 1°15' 1° 1° 45' 45' 30' 30' 15' 15' 0° 0° 0° 5° 10° 15°❊ 20° 0° 5° 10° 15°❊ 20° JAW CLOSING JAW CLOSING 8420 8430 2° 2° ❊ Position at which jaws ❊ Position at which jaws 1°45' 1°45' are parallel to each other. are parallel to each other. 1°30' Max. Hysteresis - 9' 1°30' Max. Hysteresis - 9' Repeatability - 30" Repeatability - 30" 1°15' 1°15' 1° 1° 45' 45' 30' 30' 15' 15' 0° 0° 0° 5° 10° 15°❊ 20° 0° 5° 10° 15°❊ 20° JAW CLOSED JAW CLOSED 19x6x PARALLEL SET POINT PERFORMANCE 19x7x PARALLEL SET POINT PERFORMANCE .016 [0.4] .016 [0.4] Long Travel Long Travel Long Travel Long Travel [45xx] [40xx] [45xx] [40xx] .014 [.35] .014 [.35] Short Travel Short Travel .012 [0.3] .012 [0.3] [45xx] [40xx] .010 [.25] .010 [.25] * * .008 [0.2] .008 [0.2] Short Travel Short Travel [40xx] [45xx] .006 [.15] .006 [.15] .004 [0.1] .004 [0.1] .000 .040 .080 .120 .160 .000 .040 .080 .120 .160 .200 .240 [0.0] [1.0] [2.0] [3.0] [0.0] [1.0] [2.0] [3.0] [4.0] [5.0] [6.0] [4.0] JAW CLOSED TRAVEL PER JAW (in) JAW OPEN JAW CLOSED TRAVEL PER JAW (in) JAW OPEN 19x8x PARALLEL SET POINT PERFORMANCE 19x9x PARALLEL SET POINT PERFORMANCE .020 [0.5] .024 [0.6] Long Travel Long Travel Long Travel Long Travel [45xx] [40xx] [45xx] [40xx] .020 [0.5] Short Travel .016 [0.4] Short Travel Short Travel Short Travel [45xx] [40xx] [40xx] .016 [0.4] [45xx] .012 [0.3] .012 [0.3] * * .008 [0.2] .008 [0.2] .004 [0.1] .004 [0.1] .000 [0.0] .000 .080 .160 .240 .320 .000 .110 .220 .330 .440 [0.0] [2.0] [4.0] [6.0] [8.0] [0.0] [2.75] [5.5] [8.25] [11.0] JAW CLOSED TRAVEL PER JAW (in) JAW OPEN JAW CLOSED TRAVEL PER JAW (in) JAW OPEN Minimum distance between two set points without crosstalk in inches [mm] of jaw movement. * NUMBERS IN [ ] ARE IN mm OR FOR METRIC UNITS. 7-38 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7 ENGINEERING DATA: HALL SENSOR WITH SET POINT MODULE 190 ANGULAR SET POINT PERFORMANCE PERFORMANCE 1.4 MINIMUM DISTANCE HYSTERESIS BETWEEN TWO POINTS 1.2 UNIT REPEATABILITY MAXIMUM WITHOUT CROSSTALK ANGULAR GRIPPERS* 1.0 1' ARC 10' ARC 10' ARC SERIES 7900, 8600, & 5300 PARALLEL GRIPPERS** 0.8 8660 .0005 [.013] .0015 [.038] .0040 [.102] * 19002 8670 .0006 [.015] .0025 [.064] .006 [.152] 0.6 19012 8680 .0006 [.015] .0030 [.076] .008 [.204] 19022 19032 8690 .0010 [.025] .0040 [.102] .012 [.306] 0.4 ROTARY & MULTI-MOTION 10' ARC 1.5° ARC 2° ARC 0.2 ACTUATORS * Values shown are for rotation per jaw. 0.0 ^ 0 2 4 6 8 10 12 14 16 18 20 ** Values shown are for movement per jaw in inches. JAW OPEN TRAVEL PER JAW JAW CLOSED (Degree of Rotation) ^ Position at which jaws are parallel to each other - 15° Minimum distance between two set points without crosstalk in degrees * of jaw movement EXPLANATION OF TERMS FIRST SET SET POINT: POINT MAKES Each set point is a graduated position. The first set point remains made as the second set point makes. Each set point will repeat to its adjusted position each time it is made within the DIRECTION OF JAW TRAVEL CLOSING OR tolerances shown above. CLOCKWISE ROTATION OF ROTARY ACTUATORS FIRST SET HYSTERESIS: POINT MAKES The differential in distance between where the set point makes and where it breaks with the units moving in the reverse direction. REVERSE DIRECTION HYSTERESIS MINIMUM DISTANCE BETWEEN SET POINTS: Minimum sensing distance between two points without crosstalk. MINIMUM DISTANCE NOISE SUPPRESSION cables, etc. The maximum length of any switch or sensor cable When using PHD Set Point Modules, it is important to consider the presence of electrical noise in the system. Some considerations should not exceed 50 feet [15 m]. Cable should be shielded with the should be taken to minimize the chances for electrical noise which shield being grounded. On floating ground systems, the shield can adversely affect the set point module. It is important to keep the should be connected to the “O” voltage. control and sensing circuits separate from any air valves, motor 7-39 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION CAT-03 www.phdinc.com/products/switchesandsensors 7 BENEFITS & DIMENSIONS: BRACKETS FOR NFPA CYLINDERS BENEFITS ■ Allows PHD Series 1750 Reed and Hall Effect Switches to be mounted to 1-1/2" [38.1 mm] to 8" [203.2 mm] bore NFPA Cylinders. ■ The brackets’ flexible design means only two brackets are required to cover 8 sizes of NFPA Cylinders. ■ The extruded aluminum bracket attaches securely to a single tierod and does not allow the switch to pull away from the cylinder barrel. ■ The low profile of the switch and bracket saves space and provides additional mounting flexibility. ■ Optional strain relief clamp may be used to protect the switch cable from damage at the switch due to flexing. PHD SWITCH MODELS NFPA CYLINDER SWITCH BRACKET STRAIN RELIEF PART NO. DESCRIPTION BORE NUMBER BRACKET 17509-3-06 AC Reed 17502-2-06 DC Reed 1-1/2, 2, 2-1/2, 17000-51-0 18412 17529-3 AC Reed, Quick Connect 3-1/4, & 4 17522-2 DC Reed, Quick Connect 17503-2-06 Hall Effect NPN (Sink) 17504-2-06 Hall Effect PNP (Source) 5, 6, & 8 17000-57-0 18412 17523-2 Hall Effect NPN (Sink), Quick Connect 17524-2 Hall Effect PNP (Source), Quick Connect See pages 7-16 to 7-19 for switch information. NFPA cylinder must have the proper magnetic piston for the PHD Switches to function correctly. 17000-xx-0 NFPA SWITCH BRACKET 18412 CABLE RESTRAINT KIT 1.000 OPTIONAL CABLE LED INDICATOR A REF [25.4] BORE LETTER DIMENSION RESTRAINT BRACKET SIZE A B C D 1-1/2 1.375 1.500 2.000 .250 B REF 2 1.500 1.750 2.500 .312 2-1/2 1.750 1.875 3.000 .312 C SQ REF 3-1/4 2.000 2.187 3.750 .375 4 2.375 2.500 4.500 .375 5 3.000 3.125 5.500 .500 D REF DIA 6 3.375 3.375 6.500 .500 8 4.000 4.125 8.500 .625 PHD SWITCH MODELS DESCRIPTION PART NO. DC Reed NPN/PNP (White) 17502-2-06 AC Reed (Green) 17509-3-06 Solid State NPN (Yellow) 17503-2-06 Solid State PNP (Red) 17504-2-06 All dimensions are reference only unless specifically toleranced. 7-40 (800) 624-8511 SOLUTIONS FOR INDUSTRIAL AUTOMATION www.phdinc.com/products/switchesandsensors CAT-03 7