Section 6 Specialty Regulators Specialty regulators for air or water, tube connection, factory preset pressure, large diaphragm, high relief flow, and field adjustable pressure limits, 1/8" to 1-1/4". Contents R06 Air of Water Regulator 1/8" and 1/4" ports . . . . . . . . . . . . . . . .ALE-6-2 11-044 Air or Water 1/4" OD tube ports . . . . . . . . . . . . . . . . . . . . . .ALE-6-4 R91 Air or Water 1/4" ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ALE-6-6 R14 and R16 Air or Water, Factory Preset, Non-Adjustable 1/8" and 1/4" ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ALE-6-8 R43 Air or Water 1/4", 3/8", and 1/2" ports . . . . . . . . . . . . . . . . . . .ALE-6-10 11-009 Air or Water 3/4" and 1" ports . . . . . . . . . . . . . . . . . . . . . . .ALE-6-12 11-002 Air Only, Large Diaphragm 1/4" and 1/2" ports . . . . . . . . .ALE-6-14 R24 Air Only, High Relief Flow, Field Adjustable pressure limit 1/4" and 1-1/8" ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ALE-6-16 R06 11-044 R91 R14 and R16 R43 11-009 11-002 R24 Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-1 R06 Miniature Brass Body Regulator Water and Compressed Air Service 1/8" and 1/4" PTF Port Sizes Compact design, corrosion resistant construction Brass body with choice of plastic or brass bonnet Plastic bonnet equipped with low torque, non-rising pressure adjusting knob. Snap action knob locks pressure setting when pushed in Brass bonnet equipped with pressure adjusting screw Non-relieving models for air and water service Relieving models for air service allow reduction of outlet pressure even when the system is dead-ended Can be disassembled without the use of tools or removal from the air or water line Ordering Information. Models listed include PTF threads, plastic bonnet with knob adjustment, non-relieving diaphragm, 5 to 100 psig (0.3 to 7 bar) outlet pressure adjustment range†, and without gauge. * ** 3 Port Model Flow scfm (dm/s) Flow gpm (lpm) Weight lb (kg) 1/8" PTF R06-121-NNKA 12 (5.7) 1.3 (4.9) 0.2 (0.09) 1/4" PTF R06-221-NNKA 12 (5.7) 1.3 (4.9) 0.2 (0.09) * Approximate flow with 100 psig (7 bar) inlet pressure, 90 psig (6.3 bar) set pressure and a 15 psig (1 bar) droop from set. ** Approximate flow with100 psig ( 7 bar) inlet pressure, 60 psig (4 bar) set pressure and a 15 psig (1 bar) droop from set. Alternative Models R 0 6 - - Port Size Substitute Threads Substitute 1/8" 1 PTF A 1/4" 2 Outlet Pressure Adjustment Range† Substitute Bonnet Substitute 1 to 10 psig (0.1 to 0.7 bar) A Plastic 21 5 to 50 psig (0.3 to 3.5 bar) E Brass 22 5 to 100 psig (0.3 to 7 bar) K Gauges Substitute Diaphragm Substitute With G Relieving R Without N Non relieving N † Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges. ISO Symbols See Section ALE-25 for Accessories Relieving Non relieving Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-2 R06 Special Purpose Regulators Technical Data Fluid: Water and compressed air Typical Performance Characteristics Maximum pressure: 400 psig (27 bar) Operating temperature AIR FLOW CHARACTERISTICS Water service: 35° to 150°F (2° to 65°C) PORT SIZE: 1/8" Air service: -30° to 150°F (-34° to 65°C) * 8 SPRING RANGE: 5 to 100 psig (0.3 to 7 bar) INLET PRESSURE: 100 psig (7 bar) * Air supply must be dry enough to avoid ice formation at temperatures 100 below 35°F (2°C). Typical flow for water service at 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set 6 80 pressure and a droop of 15 psig (1 bar) from set: 1.3 gpm (4.9 lpm) Typical flow for compressed air service at 100 psig (7 bar) inlet pressure, 90 psig 60 4 (6.3 bar) set pressure and a droop of 15 psig (1 bar) from set: 12 scfm (5.7 3 dm /s) 40 Gauge ports: 1/8" PTF 2 Materials 20 Body: Brass Bonnet 0 0 Standard: Acetal resin 0 4 8 12 16 20 scfm Optional: Brass 3 02 4 6 810 dm /s Valve: Brass/nitrile AIR FLOW Valve seat: Acetal resin Elastomers: Nitrile WATER FLOW CHARACTERISTICS PORT SIZE 1/8" 8 SPRING RANGE: 5 to 100 psig (0.3 to 7 bar) INLET PRESSURE: 100 psig (7 bar) All Dimensions in Inches (mm) 100 Panel mounting hole diameter: 6 Models with plastic bonnet: 1.19" (30 mm) 80 Models with brass bonnet: 0.81" (21mm) Maximum panel thickness: 0.25" (6 mm) 60 4 1.50 (38) 1.50 (38) 40 2 20 0 0 0 0.5 1.0 1.5 2.0 2.5 US gal./min 0 2 4 6 8 10 litres/min WATER FLOW 1.57 (40) 1.57 (40) Service Kits Item Type Part number 1.1 (28) Relieving 3407-18 Service kit Non relieving 3407-17 Service kit includes slip ring, diaphragm, standard valve seat with o-ring, valve, valve spring. Models with Plastic Bonnet Models with Brass Bonnet Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-3 2.13 (54) 0.91 (23) 1.50 (38) 2.46 (63) 2.86 (73) 2.13 (54) 1.03 (26) 1.50 (38) 3.01 (77) 3.41 (87) OUTLET PRESSURE OUTLET PRESSURE bar bar psig psig 11-044 Water and Compressed Air Service Pressure Regulator 1/4" Tube Connection Non-relieving models. Acetal plastic, corrosion resistant construction Low torque, non-rising adjusting knob. Snap action knob locks pressure setting when pushed down. Designed for use with deionized water and potable water systems. Plastics and metals in contact with fluid are approved by the National Sanitation Foundation (NSF) for use in potable water systems. Elastomers are food grade. Can be disassembled without the use of tools or removal from the air or water line. † Ordering Information. Models listed include non-relieving diaphragm, and 5 to 100 psig (0.3 to 7 bar) outlet pressure adjustment range . 3 * ** Port Connection Model Flow scfm (dm/s) Flow U.S. gpm (lpm) Weight lb (kg) 1/4" tube nut and ferrule 11-044-003 3.0 (1.4) 0.7 (2.65) 0.16 (0.08) Alternative Models 1 1 0 4 4- - Outlet Pressure Adjustment Range† Substitute 1 to 10 psig (0.1 to 0.7 bar) 001 2 to 50 psig (0.3 to 3.5 bar) 002 5 to 100 psig (0.3 to 7 bar) 003 * Approximate flow with 100 psig (7 bar) inlet pressure, 90 psig (6.3 bar) set pressure and a 15 psig (1 bar) droop from set. ** Approximate flow with 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure and a 15 psig (1 bar) droop from set. † Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges. ISO Symbols See Section ALE-25 for Accessories Non relieving Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-4 11-044 Special Purpose Regulator Technical Data Typical Performance Characteristics Fluid: Water and compressed air AIR FLOW CHARACTERISTICS Maximum pressure: 250 psig (17 bar) Operating temperature: INLET PRESSURE: 100 psig (7 bar) 8 RANGE: 5 to 100 psig (0.3 to 7 bar) Water service: 35° to 150°F (2° to 66°C) 100 Air service: -30° to 150°F (-34° to 66°C) * * When used in air service, air supply must be dry enough to avoid ice formation at temperatures 6 80 below 35°F (2°C). Port connections: 1/4" OD tube (brass nut and plastic ferrule supplied) 60 4 Recommended tubing: 1/4" soft PVC or Polyethylene tubing. Avoid aluminum, copper, and hard plastic tubing. 40 Typical flow: 2 Compressed air service at 100 psig (7 bar) inlet pressure, 90 psig (6.3 bar) set 20 3 pressure and a droop of 15 psig (1 bar) from set: 3.0 scfm (1.4 dm /s) Water service at 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure 0 0 and a droop of 15 psig (1 bar) from set: 0 1 2 3 4 5 6 scfm 0.7 U.S. gpm (2.65 liters per minute) 3 0 0.5 1 1.5 2 2.5 dm /s No gauge ports AIR FLOW Materials Body: Acetal WATER FLOW CHARACTERISTICS Bonnet: Acetal INLET PRESSURE: 100 psig (7 bar) Valve: Stainless steel with EPDM seal (NSF approved) 8 RANGE: 5 to 100 psig (0.3 to 7 bar) Valve seat: Acetal 100 Diaphragm: Stainless steel and nitrile (NSF approved) 6 80 All Dimensions in Inches (mm) 60 4 Panel mounting hole diameter: 1.19" (30 mm) Maximum panel thickness: 0.25" (6 mm) 40 2 20 2.0 (51) 0 0 0 0.2 0.4 0.6 0.8 1.0 1.2 gpm 0 0.8 1.6 2.4 3.2 4 lpm WATER FLOW Service Kits Type Part number Non-relieving 3407-59 Service kit includes slip ring, valve seat, valve, valve spring, and diaphragm. Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-5 0.93 (24) 2.54 (65) 2.95 (75) 1.50 (38) OUTLET PRESSURE OUTLET PRESSURE bar bar psig psig R91 Water or Compressed Air Pressure Regulator 1/4" Port Size Bonnet and body made from acetal plastic. R91W designed for use with deionized water and potable water systems. Plastics and metals in contact with fluid are approved by the National Sanitation Foundation (NSF) or the Food And Drug Administration (FDA) for use in potable water systems. Elastomers are food grade. Non relieving models only. R91G designed for use with non-potable water and compressed air systems. Non relieving and relieving models. Low torque, non-rising adjusting knob. Snap action knob locks pressure setting when pushed down. Can be disassembled without the use of tools or removal from the air or water line. Ordering Information. Models listed include PTF threads, knob adjustment, non relieving diaphragm, 5 to 125 psig (0.3 to 8.6 bar) outlet pressure adjustment range†, and without gauge. * ** 3 Inlet Port Application Model Flow scfm (dm/s) Flow gpm (lpm) Weight lb (kg) Industrial air and 1/4" R91G-2AK-NLN 24 (11) 1.75 (6.6) 0.15 (0.07) non-potable water Potable water and 1/4" R91W-2AK-NLN 24 (11) 1.75 (6.6) 0.15 (0.07) deionized water Alternative ModelsR 9 1 - - Gauge Substitute Application Substitute With G †† Industrial air, non-potable water G Without N Potable water, deionized water W Outlet Pressure Adjustment Range† Substitute Port Size Substitute 5 to 50 psig (0.3 to 3.5 bar) E 1/4" 2 5 to 125 psig (0.3 to 8.6 bar) L Threads Substitute PTF A Diaphragm Substitute ISO Rc taper B Non relieving N ISO G parallel G Relieving ¶ R Adjustment Substitute Knob K * Approximate flow with 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure and a 15 psig (1 bar) droop from set. ** Approximate flow with 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure and a 15 psig (1 bar) droop from set. † Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges. †† Gauge with NSF approved materials not available. ¶ Relieving diaphragm only available with the R91G regulator. ISO Symbols See Section ALE-25 for Accessories Relieving Non Relieving Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-6 R91 Special Purpose Regulators Technical Data Fluid Typical Performance Characteristics R91G: Compressed air and non-potable water R91W: Potable water, deionized water AIR FLOW CHARACTERISTICS Maximum pressure: 150 psig (10 bar) PORT SIZE: 1/4" Operating temperature 8 SPRING RANGE: 5 to 125 psig (0.3 to 8.6 bar) Water service: 35° to 125°F (2° to 52°C) INLET PRESSURE: 150 psig (10 bar) 100 Air service: 0° to 125°F (-20° to 52°C) * * When used in air service, air supply must be dry enough to avoid ice formation at temperatures 6 80 below 35°F (2°C). Typical flow for compressed air service at 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure and a droop of 15 psig (1 bar) from set: 24 scfm 60 4 3 (11 dm /s). 40 Typical flow for water service at 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure and a droop of 15 psig (1 bar) from set: 1.75 US gpm per minute 2 20 (6.6 liters) Gauge ports: 0 0 1/8 PTF with PTF main ports 0 10 20 30 40 50 scfm R1/8 with ISO Rc main ports 3 0 5 10 15 20 25 dm /s R1/8 with ISO G main ports AIR FLOW Materials Body and bonnet: Acetal WATER FLOW CHARACTERISTICS Valve PORT SIZE 1/4" SPRING RANGE: 5 to 50 psig (0.3 to 3.5 bar) R91G: Brass/nitrile 4 INLET PRESSURE: 100 psig (7 bar) R91W: Stainless steel/food grade EPDM 50 Valve seat: Acetal 3 Valve seat o-ring 40 R91G: Nitrile R91W: Food grade EPDM 30 2 Diaphragm R91G: Acetal/nylon inserted nitrile 20 R91W: Acetal/nylon inserted nitrile, food grade 1 Gauge port plugs: Polypropylene (furnished only with PTF-ported units) 10 0 0 0 0.5 1.0 1.5 2.0 2.5 US gal./min All Dimensions in Inches (mm) 0 2 4 6 8 10 liters/min WATER FLOW Panel mounting hole diameter 1.19" (30 mm) Maximum panel thickness 0.25" (6 mm) 1.63 (41) Service Kits 0.73 0.90 Item Type Part number (19) (23) Service kit R91W, non relieving 3407-93 R91G, non relieving 3407-94 R91G, relieving 3407-95 Service kit contains slip ring, diaphragm, valve seat with o-ring, valve, and valve spring. 1.50 (38) 1.1 (28) Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-7 2.13 (54) 0.9 (25) 1.50 (38) 2.54 (65) 3.01 (76) OUTLET PRESSURE OUTLET PRESSURE bar bar psig psig R14, R16 Miniature, Preset, Nonadjustable Pressure Regulator Water and Compressed Air Service 1/8" or 1/4" PTF Port Sizes Non-relieving models for air and water service Relieving models for air service allow reduction of outlet pressure even when the system is dead-ended R14 has aluminum body and bonnet R16 has brass body and bonnet Factory preset, tamper resistant pressure setting Non-repairable Ordering Information. Models listed are relieving type for compressed air service with PTF threads and with gauge ports † †† 3 Port Model Flow scfm (dm/s) Flow U.S. gpm (lpm) Weight lb (kg) 1/8" PTF R14-100-R**A 12 (5.7) 1.3 (4.9) 0.2 (0.09) 1/8" PTF R16-100-R**A 12 (5.7) 1.3 (4.9) 0.7 (0.32) 1/4" PTF R14-200-R**A 12 (5.7) 1.3 (4.9) 0.2 (0.09) 1/4" PTF R16-200-R**A 12 (5.7) 1.3 (4.9) 0.7 (0.32) † Approximate flow with 100 psig (7 bar) inlet pressure, 80 psig 5.5 bar() set pressure and a 15 psig (1 bar) droop from set. †† Approximate flow with 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set pressure and a 15 psig (1 bar) droop from set. Alternative Models R - - Type/Service Substitute Threads Substitute Piston; air service only 14 PTF A Diaphragm; air and water service 16 Port Size Substitute 1/8" 1 1/4" 2 Gauge ports in body Substitute With gauge ports 00 Without gauge ports 01 Diaphragm Substitute Relieving R Non relieving N ** The 8th and 9th positions of the model number contain the Modified Outlet Pressure Setting. The Modified Outlet Pressure Setting is the desired outlet pressure, modified to allow for inlet pressures other than 100 psig, and for flows other than zero. Insert the modified outlet pressure setting in positions 8 and 9 as described below. 1. Write down the desired outlet pressure and the flow through the regulator. EXAMPLE: 30 psig outlet pressure at 10 scfm flow. 2. Modifications for inlet pressures other than 100 psig: If inlet pressure exceeds 100 psig*, add 1 psig to the desired outlet pressure for each 20 psig the inlet pressure is above 100 psig*. EXAMPLE: If the inlet pressure is 180 psig, add 4 to the desired outlet pressure. Following through with the example in step 1, add 4 to 30 for a modified outlet pressure setting of 34 psig. If inlet pressure is less than 100 psig*, subtract 1 psig from the desired outlet pressure for each 20 psig the inlet pressure is below 100 psig*. EXAMPLE: If the inlet pressure is 60 psig, subtract 2 from the desired outlet pressure. Following through with the example in step 1, subtract 2 from 30 for a modified outlet pressure setting of 28 psig. 3. Modifications for flows other than zero: Determine the pressure drop from the appropriate flow curve above. Add the pressure drop to the modified outlet pressure setting. EXAMPLE: If the desired outlet pressure is 30 psig at a flow of 10 scfm, add 10 to the modified outlet pressure setting. The quantity of 10 is the difference between the outlet pressure (30 psig) at the desired flow (10 scfm) and outlet pressure (40 psig) at no flow. See dashed lines on the air flow curve for example. Following through with the first example in Step 2 above, add 10 to the 34 to obtain a modified outlet pressure setting of 44. Enter 44 in the 8th and 9th positions of the model number. * 125 psig for outlet pressure settings of 95 through 99 psig. Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-8 R14 and R16 Special Purpose Regulators Technical Data Fluid R14: Compressed air R16: Water and compressed air Typical Performance Characteristics Maximum pressure: 400 psig (27 bar) AIR FLOW CHARACTERISTICS Operating temperature Water service: 35° to 175°F (2° to 79°C) PORT SIZE: 1/8", 1/4" 8 INLET PRESSURE: 100 psig (7 bar) Air service: -30° to 175°F (-34° to 79°C) * 100 * Air supply must be dry enough to avoid ice formation at temperatures below 35°F (2°C). Type 6 80 R14: Piston, relieving or non-relieving R16: Diaphragm. relieving or non-relieving 60 4 Typical flow for water service at 100 psig (7 bar) inlet pressure, 60 psig (4 bar) set 10 psig Difference pressure and a droop of 15 psig (1 bar) from set: 1.3 U.S. gpm (4.9 liters per 40 minute) 30 2 Typical flow for compressed air service at 100 psig (7 bar) inlet pressure, 80 psig 20 (5.5 bar) set pressure and a droop of 15 psig (1 bar) from set: 12 scfm (5.7 3 dm /s) 0 0 Gauge ports: 1/8" PTF 10 0 4 8 12 16 20 scfm Factory preset outlet pressure settings: 0,2 to 6,8 bar (3 to 99 psig) 3 02 4 6 810 dm /s Outlet pressure tolerance: AIR FLOW Outlet pressure setting - psig (bar) Tolerance - psig (bar) ** 3 to 20 psig (0.21 to 1.38 bar) ± 1.0 psig (0.07 bar) 21 to 50 psig (1.45 to 3.45 bar) ± 2.0 psig (0.14 bar) WATER FLOW CHARACTERISTICS 51 to 99 psig (3.52 to 6.84 bar) ± 3.0 psig (0.21 bar) PORT SIZE 1/8", 1/4" 8 ** When outlet pressure is preset at the factory, the following conditions exist INLET PRESSURE: 100 psig (7 bar) Flow thru regulator: No flow 100 Inlet pressure: 6 100 psig (6.9 bar) for outlet pressures up through 95 psig (6.6 bar) 80 125 psig (8.6 bar) for outlet pressures of 96 through 99 psig (6.7 through 6.8 bar) 60 4 Materials 40 Body and bonnet R14: Aluminum 2 20 R16: Brass Valve: Brass 0 0 Valve seat: Acetal resin 0 0.5 1.0 1.5 2.0 2.5 US gal./min Elastomers: Nitrile 0 2 4 6 8 10 litres/min WATER FLOW All Dimensions in Inches (mm) R16 R14 ISO Symbols Relieving Non relieving 1.48 (38) 1.48 (38) See Section ALE-25 for Accessories Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-9 0.40 (10) 1.48 (38) 2.58 (65) 0.40 (10) 1.48 (38) 2.28 (58) OUTLET PRESSURE OUTLET PRESSURE bar bar psig psig R43 Water and Compressed Air Service Pressure Regulator 1/4", 3/8" and 1/2" Port Sizes Non-relieving models Brass body, corrosion resistant construction Balanced valve minimizes effects of inlet pressure variations on outlet pressure T-bar adjustment standard, nonrising knob adjustment optional Full flow gauge ports can be used as auxiliary outlets Panel mounting nut standard Can be disassembled without the use of tools or removal from the air or water line. Ordering Information. Models listed have T-handle adjustment, 5 to 125 psig (0.3 to 8.5 bar) outlet pressure adjustment range*, and PTF threads. A gauge is not included. † Port Model Flow U.S. gpm (lpm) Weight lb (kg) 1/4" R43-201-NNLA 6 (23) 2.4 (1.09) 3/8" R43-301-NNLA 6 (23) 2.4 (1.09) 1/2" R43-406-NNLA 9 (34) 2.4 (1.09) Alternative Models R 4 3 - - Threads Substitute Port Size Substitute PTF A 1/4" 2 ISO Rc taper B 3/8" 3 ISO G parallel G 1/2" 4 Outlet Pressure Adjustment Range* Substitute Adjustment Substitute 5 to 50 psig (0.3 to 3.5 bar) E Knob 00 5 to 125 psig (0.3 to 8.6 bar) L T-handle with 1/4" and 3/8" ports 01 15 to 250 psig (1 to 17 bar) S T-handle with 1/2" ports 06 Gauges Substitute With G Diaphragm Substitute Without N Non relieving N * Outlet pressure can be adjusted to pressures in excess of, and less than, those † Typical flow with 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure specified. Do not use these units to control pressures outside of the specified and 15 psig (1 bar) droop from set. ranges. ISO Symbols See Section ALE-25 for Accessories Non relieving Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-10 R43 Special Purpose Regulators Technical Data Fluid: Water and compressed air Typical Performance Characteristics Maximum pressure: 400 psig (27 bar) Operating temperature: WATER FLOW CHARACTERISTICS Water service: 35° to 200°F (2° to 93°C) Air service: -30° to 200°F (-34° to 93°C) * 8 * Air supply must be dry enough to avoid ice formation at temperatures below 35°F (2°C). PORT SIZE: 1/4" 100 SPRING RANGE: 5 to 125 psig (0.3 to 8.6 bar) Typical flow for water service at 150 psig (10.3 bar) inlet pressure, 60 psig (4 bar) INLET PRESSURE: 150 psig (10.3 bar) set pressure and a droop of less than 5 psig (0.35 bar) from set: 6 80 1/4", 3/8" Ports: 6 U.S. gpm (22 liters per minute) 1/2" Ports: 9 U.S. gpm (45 liters per minute) 60 4 Gauge ports 1/4" PTF with PTF main ports 40 1/4" ISO G with ISO G main ports 2 1/4" ISO Rc with ISO Rc main ports 20 Materials: Body: Brass 0 0 Bonnet: Aluminum 0 1 2 3 4 5 US gal./min Valve: Brass 0 4 8 12 16 20 litres/min Bottom plug: Brass WATER FLOW Elastomers: Nitrile WATER FLOW CHARACTERISTICS 8 100 6 80 PORT SIZE: 1/2" SPRING RANGE: 5 to 125 psig (0.3 to 8.6 bar) All Dimensions in Inches (mm) INLET PRESSURE: 150 psig (10.3 bar) 60 4 Panel mounting hole diameter: 1.89" (48 mm) Maximum panel thickness: 0.19" (5 mm) 40 2 20 0 0 0 2 4 6 8 10 US gal./min 0 8 16 24 32 40 litres/min WATER FLOW Service Kits Item Type Part number For 1/4" and 3/8" ported units 5298-03 Service kit For 1/2" ported units 5298-10 Service kit includes diaphragm, o-rings, valve, valve spring. A A Port Size A B C D E F 1/4", 3/8" 2.76 1.52 4.86 5.75 1.21 2.31 (70) (39) (124) (146) (31) (59) 1/2" 3.34 1.59 5.01 5.90 1.28 2.44 (85) (41) (127) (150) (33) (62) Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-11 E B F C E B F D OUTLET PRESSURE OUTLET PRESSURE bar bar psig psig 11-009 Water and Compressed Air Service Pressure Regulator 3/4", 1" Port Sizes Non-relieving models Brass body, corrosion resistant construction Balanced valve minimizes effects of inlet pressure variations on outlet pressure T-bar adjustment standard, screw adjustment optional Large diaphragm provides accurate and quick response to changes in line pressure and varying flow demands Can be disassembled without removal from the air or water line. Ordering Information. Models listed have PTF threads, T-bar adjustment, non-relieving diaphragm, and 5 to 125 psig (0.3 to 8.5 bar) outlet pressure adjustment range*. A gauge is not included. † Port Size Model Number Flow U.S. gpm (lpm) Weight lbs (kg) 3/4" 11-009-065 27.5 (104) 3.54 (7.8) 1" 11-009-081 27.5 (104) 3.40 (7.5) *Outlet pressure can be adjusted to pressures in excess of, and less † Typical flow with 100 psig (6.9 bar) inlet pressure, 60 psig (4 bar) set than, those specified. Do not use these units to control pressures pressure and 15 psig (1 bar) droop from set. outside of the specified ranges. Alternative Models1 1 - 0 9 - - Threads Substitute Option Substitute PTF 0 Screw adjustment 7G ISO G parallel 8 Mounting bracket assembled to unit 1D ISO G Rc 9 With Gauge Substitute 3/4" Ported Unit 073 1" Ported Unit 089 ISO Symbols See Section ALE-25 for Accessories Non relieving Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-12 11-009 Special Purpose Regulators Technical Data Fluid: Water and compressed air Maximum pressure: 400 psig (28 bar) Operating temperature Typical Performance Characteristics Water service: 35° to 200°F (2° to 93°C) WATER FLOW CHARACTERISTICS Air service: -30° to 200°F (-34° to 93°C) * PORT SIZE: 3/4", 1" SPRING RANGE: 5 to 125 psig (0.3 to 8.5 bar) * Air supply must be dry enough to avoid ice formation at temperatures below 35°F (2°C). 8 INLET PRESSURE: 100 psig (6.9 bar) Typical flow at 100 psig (6.9 bar) inlet pressure, 60 psig (4 bar) set pressure and a 100 15 psig (1 bar) droop from set: 6 27.5 U.S. gpm (104 liters per minute) 80 Gauge ports: 1/8" PTF with PTF main ports 60 4 G1/8 with ISO G main ports Rc1/4 with ISO Rc main ports 40 Materials 2 Body: Brass 20 Bonnet: Aluminum and steel Valve: Brass 0 0 Bottom plug: Brass 0 5 10 15 20 25 30 gpm Elastomers: Nitrile 0 20 40 60 80 100 lpm WATER FLOW Service Kits Type Part number Non-relieving 2436-03 Service kit includes diaphragm, valve seat, valve pin, valve pin gasket, valve, valve spring, and o-rings. All Dimensions in Inches (mm) 5.00 (127) Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-13 1.62 (41) 9.50 (241) OUTLET PRESSURE bar psig 11-002 Pressure Regulator 1/4", 3/8", 1/2" Port Sizes Large diaphragm provides accurate and quick response to changing flow demands and line pressure Floating valve pin provides positive valve seating Balanced valve minimizes effect of variations in inlet pressure on outlet pressure Standard relieving models allow reduction of downstream pressure when the system is dead-ended Ordering Information. Models listed have PTF threads, T-bar adjustment, relieving diaphragm, and 5 to 125 psig (0.3 to 8.5 bar) outlet pressure adjustment range*. † 3 Port Size Model Number Flow scfm (dm /s) Weight lbs (kg) 1/4" 11-002-013 110 (52) 1.9 (0.86) 3/8" 11-002-037 110 (52) 1.9 (0.86) 1/2" 11-002-061 260 (123) 2.0 (0.91) † Typical flow with 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure and 15 psig (1 bar) droop from set. *Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges. Alternative Models 1 10 2- - - Threads Substitute PTF 0 Option Substitute ISO G parallel 8 Handwheel adjustment 8C ISO G Rc 9 Screw adjustment 8B Mounting bracket assembled to unit 1A Threaded bonnet for panel mounting, hand wheel adjustment 2A Threaded bonnet for panel mounting, T-bar adjustment 2B Threaded bonnet for panel mounting, screw adjustment 2C Outlet Pressure Adjustment Range* Outlet Pressure Adjustment Range* Outlet Pressure Adjustment Range* 5 to 50 psig (0.3 to 3.5 bar) 5 to 125 psig (0.3 to 8.5 bar) 5 to 250 psig (0.3 to 17 bar) Port Size Relief Type Gauge Substitute Port Size Relief Type Gauge Substitute Port Size Relief Type Gauge Substitute 1/4" Non-relieving Without 003 1/4" Non-relieving Without 001 1/4" Non-relievingWithout 005 1/4" Relieving Without 015 1/4" Relieving Without 013 1/4" Relieving Without 017 3/8" Non-relieving Without 027 3/8" Non-relieving Without 025 3/8" Non-relieving Without 029 3/8" Relieving Without 039 3/8" Relieving Without 037 3/8" Relieving Without 041 1/2" Non-relieving Without 051 1/2" Non-relieving Without 049 1/2" Non-relieving Without 053 1/2" Relieving Without 063 1/2" Relieving Without 061 1/2" Relieving Without 065 1/4" Non-relieving With 009 1/4" Non-relieving With 007 1/4" Non-relieving With 011 1/4" Relieving With 021 1/4" Relieving With 019 1/4" Relieving With 023 3/8" Non-relieving With 033 3/8" Non-relieving With 031 3/8" Non-relieving With 035 3/8" Relieving With 045 3/8" Relieving With 043 3/8" Relieving With 047 1/2" Non-relieving With 057 1/2" Non-relieving With 055 1/2" Non-relieving With 059 1/2" Relieving With 069 1/2" Relieving With 067 1/2" Relieving With 071 * Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges. See Section ALE-25 for Accessories Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-14 11-002 Special Purpose Regulators Typical Performance Characteristics Technical Data FLOW CHARACTERISTICS Fluid: Compressed air Maximum pressure: 400 psig (28 bar) 120 8 Operating temperature*: -30° to 175°F (-34° to 80°C) PORT SIZE: 1/4" INLET PRESSURE: 150 psig (10 bar) *Air supply must be dry enough to avoid ice formation at temperatures below 35°F (2°C) 100 RANGE: 5 to 125 psig (0.3 to 8.6 bar) Typical flow with 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure 6 and 15 psig (1 bar) droop from from set: 80 3 1/4" and 3/8" ports: 110 scfm (52 dm /s) 3 1/2" ports: 260 scfm (123 dm /s) 60 4 Gauge ports 1/8" PTF with PTF main ports 40 Rc1/8 with ISO G and ISO Rc main ports 2 Materials 20 Body: Zinc Bonnet: Aluminum 0 0 0 10 20 30 40 50 scfm Valve: Brass and nitrile 3 0 5 10 15 20 30 dm /s Valve seat: Brass AIR FLOW Elastomers: Nitrile FLOW CHARACTERISTICS Bottom plug 1/4" and 3/8" Ports: Brass 120 1/2" Ports: Nylon 8 PORT SIZE: 1/2" INLET PRESSURE: 150 psig (10 bar) 100 RANGE: 5 to 125 psig (0.3 to 8.6 bar) 6 Service Kits 80 Type Part number 60 4 Relieving, 1/4" and 3/8" ports 529-03 Relieving, 1/2" ports 535-03 40 Non-relieving, 1/4" and 3/8" ports 529-01 2 Non-relieving, 1/2" ports 535-01 20 Service kit includes diaphragm, valve, valve spring, and o-rings. 0 0 0 40 80 120 160 200 scfm 3 0 20 40 60 80 100 dm /s ISO Symbols AIR FLOW Relieving Non relieving FLOW CHARACTERISTICS PORT SIZE: 1/4" 120 INLET PRESSURE: 100 psig (7 bar) 8 RANGE: 5 to 125 psig (0.3 to 8.6 bar) 100 6 80 60 4 40 All Dimensions in Inches (mm) 2 20 3.13 (80) * 3.38 (86) ** 0 0 0 10 20 30 40 50 scfm 3 0 5 10 15 20 30 dm /s AIR FLOW FLOW CHARACTERISTICS Panel Mounting Option Requires alternative threaded bonnet. PORT SIZE: 1/2" 120 Panel mounting hole 8 INLET PRESSURE: 100 psig (7 bar) diameter: 1.06" (27 mm). 2.00 (50) RANGE: 5 to 125 psig (0.3 to 8.6 bar) Panel thickness: 0.2" to 100 0.4" (5 to 10 mm). 6 80 60 4 40 2 20 * Regulators with 1/4" and 3/8" ports. 0 0 0 40 80 120 160 200 scfm ** Regulators with 1/2" ports. 3 0 20 40 60 80 100 dm /s AIR FLOW Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-15 1.63 (41) 3.00 (76) * 1.25 (32) * 3.31 (84) ** 1.44 (37) ** 6.41 (163) * 6.50 (165) ** 7.29 (185) * 7.38 (187) ** 3.06 (78) * 3.13 (80) ** OUTLET PRESSURE OUTLET PRESSURE OUTLET PRESSURE OUTLET PRESSURE bar bar bar bar psig psig psig psig R24 Micro Trol Pressure Regulator 1/4" to 1-1/4" Port Sizes High flow regulator with exceptional high relief flow Adjusting knob can be set in the field to stop at some maximum pressure setting or some minimum pressure setting Easy to adjust even at high output pressures Balanced valve minimizes effect of variations in inlet pressure on outlet pressure Constant bleed feature provides maximum sensitivity to system changes Relieving feature allows reduction of downstream pressure when the system is dead-ended Full flow gauge ports Ordering Information. Models listed are constant bleed units with relieving diaphragm, 10 to 125 psig (0.7 to 8 bar) outlet pressure adjustment range, and PTF threads. Port Size Model Weight lb (kg) 1⁄4" R24-200-RGLA 1.90 (0.86) 3⁄8" R24-300-RGLA 1.83 (0.83) 1⁄2" R24-400-RGLA 1.79 (0.81) 3⁄4" R24-600-RGLA 2.73 (1.24) 1" R24-800-RGLA 2.73 (1.24) 1-1⁄4" R24-A00-RGLA 2.65 (1.20) Alternative ModelsR 2 4 - - Port Size Substitute Threads Substitute 1/4" 2 PTF A 3/8" 3 ISO Rc taper B 1/2" 4 ISO G parallel G 3/4" 6 Outlet Pressure Adjustment Ranges* Substitute 1" 8 5 to 30 psig (0.3 to 2 bar) C 1-1/4" A 5 to 60 psig (0.3 to 4 bar) F 10 to 125 psig (0.7 to 8 bar) L Option Substitute 10 to 250 psig (0.7 to 17 bar) S Not applicable 0 Gauge Substitute Type Substitute With G** Knob adjusting 0 Without N * Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges. Diaphragm Substitute ** A factory installed gauge is only available with PTF threads (A in last position Relieving R of model number). If a gauge is desired with ISO threads (B or G in last position), order the desired gauge and appropriate reducing bushing from ISO Symbol Accessories. See Section ALE-25 for Accessories Relieving Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-16 R24 Special Purpose Regulators Technical Data Typical Performance Characteristics Fluid: Compressed air RANGE: 10 to 232 psi (0.7 to 16 bar) Maximum inlet pressure: 300 psig (20 bar) Operating temperature: 0° to 150°F (-20° to 80°C)* FLOW CHARACTERISTICS * Air supply must be dry enough to avoid ice formation at temperatures PORT SIZE: 1/2" 120 INLET PRESSURE: 150 psig (10 bar) below 35°F (2°C). 8 RANGE: 10 to 125 psig (0.7 to 8.6 bar) Typical flow with 150 psig (10 bar) inlet pressure, 90 psig (6.3 bar) set pressure 100 and 15 psig (1 bar) droop from from set 3 1/2" ports: 200 scfm (94 dm /s) 6 80 3 1-1/4" ports: 700 scfm (330 dm /s) 3 Maximum bleed rate at 50 psig (3.5 bar) outlet pressure: 0.031 scfm (0.016 dm /s) † 60 4 † Maximum bleed rate occurs under dead-end (no flow) conditions. Port sizes: 40 Main Gauge 2 1/4" 1/4" 20 3/8" 3/8" 1/2", 3/4", 1", 1-1/4" 1/2" 0 0 Thread type: PTF, ISO G, or Rc 0 40 80 120 160 200 240 scfm Materials 3 0 20 40 60 80 100 dm /s Body, top cap: Zinc AIR FLOW Main valve, adjusting screw: Brass Pilot valve, relief valve: Acetal Elastomers: Nitrile RELIEF FLOW CHARACTERISTICS Bottom Plug: Acetal 8 TYPICAL ALL MODELS INLET PRESSURE: 200 psig (14 bar g) 100 6 All Dimensions in Inches (mm) 80 Panel mounting hole diameter: 1.26" (32 mm) 60 Maximum panel thickness: 0 to 0.12" (3 mm) 4 40 2 20 0 0 0 20 40 60 80 100 120 scfm 3 0 10 20 30 40 50 dm /s AIR FLOW FLOW CHARACTERISTICS PORT SIZE: 1-1/4" INLET PRESSURE: 150 psig (10 bar) RANGE: 10 to 125 psig (0.7 to 8.6 bar) 8 100 6 80 60 4 40 2 20 0 0 2.09 (53) 0 100 200 300 400 500 600 700 scfm 3 0 50 100 150 200 250 300 dm /s 3.65 (93) AIR FLOW Service Kits Item Type Part number Service kit 1⁄4, 3⁄8, 1⁄2 5292-52 Service kit 3⁄4, 1, 1-1⁄4 5292-53 Service kits include seals, main valve and spring. Littleton, CO USA Phone 303-794-2611 Fax 303-795-9487 ALE-6-17 2.72 (69) 3.43 (87) 4.41 (112) 3.50 (90) 2.72 (69) 5.37 (136) bar g psig OUTLET PRESSURE OUTLET PRESSURE bar g bar g psig psig