Direct solenoid and solenoid pilot operated valves Series 56 Individual mounting Series inline 35 100 200 55 56 Pilot valve 57 Function plate Check valve 58 Ext. pilot port From 59 accumulator Pilot exhaust or remote air 45 pilot port ACCUMULATOR One piece body EXH. 3 700 2 CYL. INLET 900 1 Precision ground molded, balanced Air/spring return spool 82 To accumulator Internal pilot supply 6300 6500 SERIES FEATURES 6600 ® • The patented MACSOLENOID with its non-burn out feature on AC service. • Seven valve functions in one valve. 1300 • Balanced spool unaffected by back pressure in the exhaust or by inlet restrictions. May be plugged for 2-way operation. 800 • A large checked accumulator which supplies the pilot and air/spring return for consistent shifting. • Use on lube or non-lube service. ISO 1 • Various types of manual operators and solenoid enclosures. ISO 2 • Optional low wattage DC solenoids down to 1 watt. ISO 3 MAC125A MAC250A MAC500A 49 Consult “Precautions” page 356 before use, installation or service of MAC Valves. WARRANTY 10 100 0% % OF PRODUCTION TESTED 18 18 100% 100% MONTHS Series 56 VALVE CONFIGURATIONS AVAILABLE • 2-way Normally Closed-Same as 3-way N.C. but also plug port #3. • 3-Way Normally Open or Normally Closed (solenoid or remote air). • 2-way Normally Open-Same as 3-way N.O. but also plug port #3. • 2-Way (by plugging a port) Normally Open or Normally Closed (solenoid or remote air). • Selector-Pipe higher pressure to port #1 and lower pressure port #3. • Internal pilot or External pilot for vacuum to 25 PSI main valve pressures on solenoid or • Internal Pilot-Utilized for main valve pressures of 25-150 PSI. Includes a check rod in remote air models. the body and a 1/8'' pipe plug installed in the External Pilot port. • Manual and mechanical operators available. • External Pilot-An External Pilot supply is required when main valve pressures are lower than 25 PSI. If converting from an Internal Pilot model, remove the 1/8" pipe plug and SERIES FEATURES-REMOTE AIR PILOT OPERATED VALVES check rod from the External Pilot port and install a 1/16" pipe plug in the check rod These remote air versions feature: hole and pipe an external supply greater than 25 PSI to the External Pilot port. For • A large checked accumulator for air/spring return. vacuum service, make the vacuum connection to the port #3 and leave port #1 open to • Balanced spool unaffected by back pressure in the exhaust or by inlet restrictions. atmosphere or pressure port #1 for vacuum/pressure selector applications. May be plugged for 2-way operation. • Use on lube or non-lube service. N.C.-N.O. OPERATIONS: • Optional remote air pilot, pilot operated models available when application requires a SOLENOID MODELS: pilot signal below the main valve pressure. With the pilot valve available either N.C. or N.O., simply by inverting the function plate, maximum flexibility is available in solenoid pilot operated models by using the N.C. main APPLICATION CONVERSION PROCEDURE spool and installing the function plate for either N.C. or N.O. operation. Where an N.C. The balanced spool design and the unique N.C. and N.O. pilot valve function plate on pilot function is desired with a N.O. main valve operation, a N.O. main spool option is solenoid models facilitate using the same valve for 7 different functions. available. The 7 functions are as follows: REMOTE AIR MODELS: • 3-way Normally Closed-All 3 main valve ports utilized and function plate placed with On remote air pilot operated models, N.C. and N.O. main spools are both available so that "3N.C." (3-way N.C.) visible. a N.C. pilot signal can always be used. • 3-way Normally Open-All 3 main valve ports utilized and function plate placed with "3N.O." (3-way N.O.) visible. 50 Consult “Precautions” page 356 before use, installation or service of MAC Valves. Direct solenoid and solenoid pilot operated valves Series 56 Function Port size Flow (Max) Individual mounting Series 3/2 NO-NC, 2/2 NO-NC 3/8” - 1/2” - 3/4” 5.7 C inline v OPERATIONAL BENEFITS 1. Balanced spool, immune to variations of 7. Wiping effect eliminates sticking. 35 pressure. 8. Pilot valve with balanced poppet, high flow, 2. Short stroke with high flow. short and consistent response times. 3. Large spool area provides maximum shifting forces. 100 4. Checked accumulator guarantees maximum pilot pressure. 5. Powerful return force thanks to the combination of mechanical and air springs. 200 6. Bonded spool with minimum friction, shifting in a glass-like finished bore. 55 56 HOW TO ORDER 57 Pilot air 58 Port size NC only valve NO only valve NC pilot - NC spool NO pilot - NC spool NC pilot - NO spool 59 CYL CYL CYL IN EXH IN EXH IN EXH 3/8” NPTF 56C-12-XXYZZ 56C-22-XXYZZ 56C-62-XXYZZ 45 1/2” NPTF Internal 56C-13-XXYZZ 56C-23-XXYZZ 56C-63-XXYZZ 3/4” NPTF 56C-17-XXYZZ 56C-27-XXYZZ 56C-67-XXYZZ 3/8” NPTF 56C-32-XXYZZ 56C-42-XXYZZ 56C-72-XXYZZ 1/2” NPTF External 56C-33-XXYZZ 56C-43-XXYZZ 56C-73-XXYZZ 700 3/4” NPTF 56C-37-XXYZZ 56C-47-XXYZZ 56C-77-XXYZZ * � SOLENOID OPERATOR XX Y ZZ 900 XX Voltage Y Manual operator ZZ Electrical connection 82 11 120/60, 110/50 1 Non-locking JB Rectangular connector 12 240/60, 220/50 2 Locking JD Rectangular connector with light 22 24/60, 24/50 JA Square connector 6300 59 24 VDC (2.5 W) JC Square connector with light 87 24 VDC (17.1 W) BA Flying leads (18”) 61 24 VDC (8.5 W) CA Conduit 1/2” NPS 6500 * Other options available, see page 349. 6600 1300 800 ISO 1 ISO 2 ISO 3 MAC125A MAC250A MAC500A 51 Consult “Precautions” page 356 before use, installation or service of MAC Valves. GARANTIE 100% 100% D E L A P R O D U C T I O N T E S T É E 18 18 100% 100% M O I S WARRANTY 100% 100% O F P R O D U C T I O N T E S T E D 18 18 100% 100% M O N T H S Series 56 technical data Fluid : Compressed air, vacuum, inert gases Pressure range : Internal pilot : 25 to 150 PSI External pilot : vacuum to 150 PSI Pilot pressure : 25 to 150 PSI Lubrication : Not required, if used select a medium aniline point lubricant (between 180°F and 210°F) Filtration : 40 µ temperature range : 0°F to 120°F (-18°C to 50°C) Flow (at 6 bar, ∆P=1bar) : Norm. Closed :3/8” (4.4 C ), 1/2” (5.0 C ), 3/4” (5.4 C ), Norm. Open : 3/8” (4.6 C ), 1/2” (5.1 C ), 3/4” (5.7 C ) v v v v v v 3 Leak rate : 140 cm /min Coil : General purpose class A, continuous duty, encapsulated Voltage range : -15% to +10% of nominal voltage Protection : Consult factory Power : ∼ Inrush : 14.8 VA Holding : 10.9 VA = 1 to 17 W response times : 24 VDC (8.5 W) Energize : 11 ms De-energize : 10,8ms 120/60 Energize : 7-12 ms De-energize : 9-14 ms Spare parts : • Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 32184 and seal 16234. • Pilot valve : 130B-XXyZZ, including function plate A2-7009. • Pilot mounting screws kit : N-56002. • Check valve : 70063. Options : • BSPP threads. Dimensions shown are metric (mm) dimensions 56,0 18,0 1/8” EXT. PILOT PORT MTG. HOLES Ø 8,6 EXT 129,8 PILOT 3 77,5 64,4 2 1 43,6 26,3 35,5 28,6 3,4 57,2 39,0 38,0 73,5 EXHAUST 3/4 “ 76,0 PORT #1 (INLET) & #2 (CYL.) 52 Consult “Precautions” page 364 before use, installation or service of MAC Valves Intrinsically Safe Valves Series 56-57-58 HOW TO ORDER VALVE BODY ASSEMBLY 56 C - X X - (XXYZZ) - FM - SOLENOID OPTIONS SEE BELOW SERIES REVISION LEVEL VALVE FUNCTION PORT SIZE/BODY STYLE 1 Internal pilot 2 3/8" NPTF N.C. pilot, N.C. main spool 3 1/2" NPTF 3 External pilot 5 3/8" BSPP N.C. pilot, N.C. main spool 6 1/2" BSPP 6 Internal pilot 7 3/4" NPTF N.C. pilot, N.O. main spool 8 3/4" BSPP 7 External pilot N.C. pilot, N.O. main spool VALVE BODY ASSEMBLY 57 58 C - X X - (XXYZZ) - FM - SOLENOID OPTIONS SEE BELOW SERIES REVISION LEVEL VALVE FUNCTION PORT SIZE/BODY STYLE 1 Internal pilot 1 1/2" NPTF (57 Series) 1" NPTF (58 Series) N.C. pilot, N.C. main spool 2 3/4" NPTF (57 Series) 3 External pilot 1-1/4" NPTF (58 Series) N.C. pilot, N.C. main spool 3 1" NPTF (57 Series) 6 Internal pilot 1-1/2" NPTF (58 Series) N.C. pilot, N.O. main spool 4 1/2" BSPP (57 Series) 7 External pilot 1" BSPP (58 Series) N.C. pilot, N.O. main spool 5 3/4" BSPP (57 Series) 1-1/4" BSPP (58 Series) 6 1" BSPP (57 Series) 1-1/2" BSPP (58 Series) SOLENOID OPTIONS EXAMPLE : XX Y ZZ - FM ZZ ENCLOSURE XX DC VOLTAGE Y MANUAL OPERATOR AA JIC w/1/2" NPS Conduit A5 12 VDC (0.6 W) 0 No operator BA Grommet A6 24 VDC (0.6 W) 1 Non-locking Recessed (std.) 2 Locking Recessed CA Conduit 1/2" NPS CC Conduit 1/2" NPT (CSA threads) 3 Non-locking Extended 4 Locking Extended JA Square Plug-in JB Rectangular Plug-in JJ Square Male only JM Rectangular Male only 336 Consult “Precautions” page 356 before use, installation or service of MAC Valves. O p t i o n s OPTIONS Codification table for voltages / Manual operator / Electrical connection / Wire length VALVE CODE� - XX Y ZZ (-VV) 1 2 3 4 OPTIONS AVAILABLE FOR OPTIONS AVAILABLE FOR - valves type 100 Series - valves type 200 Series - pilot valves "CNOMO" - Pilot operated valves with pilots type 100 Series - pilot operated valves with pilots type 200 Series Series : 55 - 56 - 700 - 800 - 900 Series : 200 - 57 - 58 - 59. - 6300 - 6500 - 6600 - 1300 - ISO 1 - ISO 2 - ISO 3. - MAC 125 - MAC 250 - MAC 500 - Pilot operated valves with pilots "CNOMO" Series : ISO1 - ISO2 - ISO3 349 Consult “Precautions” page 356 before use, installation or service of MAC Valves. OPTIONS Used on valve series: 100, 55, 56, 700, 800, 900, 6300, 6500, 6600, 1300, MVA1C, Used on valve series: 200, 57, 58, 59. MVA2B, MVA3B, MAC125, MAC250, MAC500. 1. VOLTAGE (100 Serie type coil) 1. VOLTAGE (200 Serie type coil) -XX Y ZZ VOLTAGE -XX Y ZZ VOLTAGE 11 120/60, 110/50 11 120/60, 110/50, 24 VDC (6 W) 12 240/60, 220/50 12 240/60, 220/50 13 100/60, 100/50 13 100/60, 100/50 15 200/60, 200 /50 14 200/60, 200/50 16 10/60 20 6/60 20 6/60 21 12/60 21 12/50, 12/60 22 24/60, 24/50 22 24/60, 24/50 23 32/60, 32/50 23 32/60, 32/50 24 48/60, 42/50 24 48/60, 42/50 25 240/50 26* 380/50, 440/50, 440/60, 480/60 26 480/60, 440/50 29 220/60 27 127/60 34 127/50, 120/50 28 415/50 35 48/50 29 220/60 36 16/60 30 380/50 B1 24/50 31 550/60, 550/50 50 24 VDC (6 W) 32 120/60, 110/50 51 24 VDC (4 W) 33 600/60 54 12 VDC (4 W) 34 127/50 55 12 VDC (6 W) 35 48/50 57 12 VDC (2.5 W) 50 24 VDC (6 W) 59 24 VDC (2.5 W) 51 24 VDC (4.5 W) 60 12 VDC (8.5 W) 52 24 VDC (2.5 W) 61 24 VDC (8.5 W) 53 24 VDC (1.0 W) 64 6 VDC (6 W) 55 12 VDC (6 W) 65 32 VDC (7 W) 57 12 VDC (2.5 W) 66 48 VDC (5.8 W) 58 48 VDC (2.5 W) 67 64 VDC (7.5 W) 60 12 VDC (9.5 W) 68 120 VDC (6.4 W) 61 24 VDC (8.5 W) 69* 220 VDC (8.7 W), 250 VDC (11.2 W) 64 6 VDC (8.5 W) 75 90 VDC (8.8 W) 65 32 VDC (10 W) 76* 100 VDC (6.9 W) 66 48 VDC (11.5 W) 84* 125 VDC (10.9 W) 67 64 VDC (10.5 W) 87* 24 VDC (17.1 W) 68 120 VDC (12.3 W) 88* 12 VDC (17.4 W) 69 250 VDC (9.2 W) 89* 36 VDC (18.8 W) 71 8 VDC (8.2 W) 90 28 VDC (8.2 W) 72 24 VDC (12 W) 91* 6 VDC (10.6 W) 73 198 VDC (10 W) 92 190 VDC (6.5 W) 74 72 VDC (11.3 W) 94 3 VDC (7 W) 75 90 VDC (11.3 W) 95 38 VDC (6.4 W) 76 100 VDC (9 W) A1 24 VDC (1 W) 77 220 VDC (10 W), 230 VDC (11.6 W) A2 12 VDC (1 W) 78* 24 VDC (24 W) A3 9 VDC (1 W) 80 55 VDC (10.6 W) MOD. DD01 : Protection diode (DC) - MAX. 8.5W 82 170 VDC (11.1 W) MOD. MOV1 : Protection varistor (AC) - MAX. 8.5W 83 15 VDC (8.1 W) * Voltages are CLSF only 84 125 VDC (10 W) 86 36 VDC (11 W) 93* 12 VDC (24 W) 350 Consult “Precautions” page 356 before use, installation or service of MAC Valves. O p t i o n s OPTIONS 2. MANUAL OPERATOR (Common options for 100 & 200 Series type coils) -XX Y ZZ MANUAL OPERATOR 0 No operator 5* No Operator with Light 1 Non-locking recessed 6* Non-Locking Recessed with Light 2 Locking recessed 7* Locking Recessed with Light 3 Non-locking extended 8* Non-Locking Extended with Light 4 Locking extended 9* Locking Extended with Light * Lights used with “AA” electrical connection 3. ELECTRICAL CONNECTION (100 Serie type coil) 3. ELECTRICAL CONNECTION (200 Serie type coil) -XX Y ZZ ELECTRICAL CONNECTION -XX Y ZZ ELECTRICAL CONNECTION AA Wiring box with 1/2" NPS conduit AA Wiring box with 1/2" NPS conduit BA Flying leads BA Flying leads CA 1/2" NPS conduit CA 1/2" NPS conduit CC 1/2" NPT conduit CC 1/2" NPT conduit FA Military type 2 PIN EA Explosion proof (200 Series) GA Military type 3 PIN EA Explosion proof (57, 58 & 59 Series) HA AA with ground wire FA Military type 2 PIN JA* Square connector GA Military type 3 PIN JB Rectangular connector HA AA with ground wire JC* Square connector with light JA* Square connector JD Rectangular connector with light JC Square connector with light JE Square connector on top JJ Square connector, male only (ISO2, ISO3) NA CA with ground wire JF Rectangular connector on top NC CC with ground wire (ISO1, ISO2, ISO3) JG JE with light JH JF with light JJ Square connector, male only JM Rectangular connector, male only MA Electrical common conduit (100 Series-Manifold/900 Series) MB Electrical common conduit (100 Series-Stacking/700 Series) NA CA with ground wire NC CC with ground wire RA 3/8" NPS conduit * Not to be used with 100, 800 and 900 Series manifold mounting 351 Consult “Precautions” page 356 before use, installation or service of MAC Valves. OPTIONS 4. COIL WIRE LENGTH (Common options for 100 & 200 Serie type coils) - XX Y ZZ (-VV) WIRE LENGTH AA 18” AB 24” AD 36” AE 48” AF 72” AG 6” AR 12” AU 120” BA 60” BB 144” Series 6000 : wire length, from the base MOD L024 24” MOD L036 36” MOD L048 48” MOD L060 60” MOD L072 72” MOD L120 120” 352 Consult “Precautions” page 356 before use, installation or service of MAC Valves.