Direct solenoid and solenoid pilot operated valves Series 55 Individual mounting Series inline 35 100 Manual operator Sealed solenoid enclosure 200 55 56 57 Pilot filter 58 Pilot exh. Ext. pilot Ext. pilot port 59 U cup Internal pilot Pilot housing supply Pilot cartridge Check valve 45 Pilot piston 3 EXH. 3 EXH. 1 700 2 2 IN CYL. Accumulator CYL. 1 Precision ground molded, IN 900 balanced spool Normally closed main spool shown 82 Air/spring return 6300 6500 SERIES FEATURES 6600 ® • The patented MACSOLENOID with its non-burn out feature on AC service. • Balanced spool unaffected by back pressure in the exhaust or by inlet restrictions. 1300 May be plugged for 2-way operation. • A large checked accumulator which supplies the pilot and air/spring return for consistent shifting. 800 • Use on lube or non-lube service. • Extremely rapid response and cycle rate. ISO 1 • Various types of manual operators and solenoid enclosures. ISO 2 • Optional low wattage DC solenoids down to 1 watt. ISO 3 MAC125A MAC250A MAC500A 45 Consult “Precautions” page 356 before use, installation or service of MAC Valves. WARRANTY 10 100 0% % OF PRODUCTION TESTED 18 18 100% 100% MONTHS Series 55 VALVE CONFIGURATIONS AVAILABLE • Ability to use a pilot signal pressure different from the main valve pressure. Pilot signal • 3-Way Normally Open or Normally Closed (solenoid or remote air). can be from 30 to 150 PSI, regardless of main valve pressure. • 2-Way (by plugging a port) Normally Open or Normally Closed (solenoid or remote air). • A manual operator and position indicator standard. • Internal pilot or External pilot for vacuum to 30 PSI main valve pressures on solenoid or SPECIAL APPLICATIONS: 25 on remote air operated models. Manual and mechanical operators available. • VACUUM APPLICATIONS: Connect the vacuum source to port #3 with port #1 open to SERIES FEATURES-REMOTE AIR PILOT OPERATED VALVES atmosphere, and use external pilot on solenoid pilot operated models. On remote air These air versions feature: pilot models, use -RE. • A large checked accumulator for air/spring return. • SELECTOR APPLICATIONS: Pipe higher pressure to port #1 and lower pressure to port #3. • Balanced spool unaffected by back pressure in the exhaust or by inlet restrictions. • INTERNAL PILOT: Use for main valve pressure of 30 to 150 PSI on all models. Includes May be plugged for 2-way operation. ball check in the body and an M5x0.8 plug installed in the external pilot port. • Use on lube or non-lube service. • EXTERNAL PILOT: An external pilot supply is required when main valve pressures are lower than 30 psi on solenoid pilot or 25 psi on remote air pilot operated models. To SERIES FEATURES-REMOTE AIR PILOT, PILOT OPERATED convert from internal to external pilot on solenoid models simply rotate pilot housing VALVES 180 degrees and connect external pilot source. (Use either M5 or#10-32 fitting.) On These special air versions have the same features as the remote air pilot operated remote air pilot models, specify -RE. models, but additionally feature: 46 Consult “Precautions” page 356 before use, installation or service of MAC Valves. Direct solenoid and solenoid pilot operated valves Series 55 Function Port size Flow (Max) Individual mounting Series 3/2 NO-NC, 2/2 NO-NC 1/4” - 3/8” 2.2 C inline v OPERATIONAL BENEFITS 1. Balanced spool, immune to variations of 7. Wiping effect eliminates sticking. 35 pressure. 8. Pilot valve with balanced poppet, high flow, 2. Short stroke with high flow. short and consistent response times. 3. The piston (booster) provides maximum shifting forces. 100 4. Checked accumulator guarantees maximum pilot pressure. 5. Powerful return force thanks to the combination of mechanical and air springs. 200 6. Bonded spool with minimum friction, shifting in a glass-like finished bore. 55 56 HOW TO ORDER 57 58 Port size Pilot air NC valve NO valve 59 CYL CYL IN EXH IN EXH 1/4” NPTF Internal 55B-11-PI-XXYZZ 55B-21-PI-XXYZZ 45 3/8” NPTF 55B-12-PI-XXYZZ 55B-22-PI-XXYZZ 1/4” NPTF External 55B-11-PE-XXYZZ 55B-21-PE-XXYZZ 3/8” NPTF 55B-12-PE-XXYZZ 55B-22-PE-XXYZZ * 700 SOLENOID OPERATOR� XX Y ZZ 900 XX Voltage Y Manual operator ZZ Electrical connection 11 120/60, 110/50 1 Non-locking JB Rectangular connector 12 240/60, 220/50 2 Locking JD Rectangular connector with light 82 22 24/60, 24/50 JA Square connector 59 24 VDC (2.5 W) JC Square connector with light 87 24 VDC (17.1 W) BA Flying leads (18”) 61 24 VDC (8.5 W) CA Conduit 1/2” NPS 6300 * Other options available, see page 349. 6500 6600 1300 800 ISO 1 ISO 2 ISO 3 MAC125A MAC250A MAC500A 47 Consult “Precautions” page 356 before use, installation or service of MAC Valves. GARANTIE 100% 100% D E L A P R O D U C T I O N T E S T É E 18 18 100% 100% M O I S WARRANTY 100% 100% O F P R O D U C T I O N T E S T E D 18 18 100% 100% M O N T H S Series 55 technical data Fluid : Compressed air, vacuum, inert gases Pressure range : Internal pilot : 30 to 150 PSI External pilot : vacuum to 150 PSI Pilot pressure : 30 to 150 PSI Lubrication : Not required, if used select a medium aniline point lubricant (between 180°F and 210°F) Filtration : 40 µ temperature range : 0°F to 120°F (-18°C to 50°C) Flow (at 6 bar, ∆P=1bar) : Norm. Closed :1/4” (1.4 C ), 3/8” (1.6 C ), Norm. Open : 1/4” (1.8 C ), 3/8” (2.2 C ) v v v v 3 Leak rate : 100 cm /min Coil : General purpose class A, continuous duty, encapsulated Voltage range : -15% to +10% of nominal voltage Protection : Consult factory Power : ∼ Inrush : 14.8 VA Holding : 10.9 VA = 1 to 17 W response times : 24 VDC (8.5 W) Energize : 9 ms De-energize : 4.8 ms 120/60 Energize : 5-11 ms De-energize : 5-11 ms Spare parts : • Solenoid operator (power ≥ 4 W) : D1-XXAA, cover mounting screws 35206 and seal 16234. • Pilot valve : PID-XXyZZ, including mounting screws 35214 and seal 16363. • Check valve : 70061. Options : • BSPP threads. Dimensions shown are metric (mm) dimensions 56,0 2 MTG. HOLES INLET & CYL PORTS Ø 6,6 mm EXT PILOT 112,5 EXHAUST PORT. 3/8” 2 1 43,7 38,0 26,0 23,5 44,5 29,5 56,0 46,0 48 Consult “Precautions” page 364 before use, installation or service of MAC Valves O p t i o n s OPTIONS Codification table for voltages / Manual operator / Electrical connection / Wire length VALVE CODE� - XX Y ZZ (-VV) 1 2 3 4 OPTIONS AVAILABLE FOR OPTIONS AVAILABLE FOR - valves type 100 Series - valves type 200 Series - pilot valves "CNOMO" - Pilot operated valves with pilots type 100 Series - pilot operated valves with pilots type 200 Series Series : 55 - 56 - 700 - 800 - 900 Series : 200 - 57 - 58 - 59. - 6300 - 6500 - 6600 - 1300 - ISO 1 - ISO 2 - ISO 3. - MAC 125 - MAC 250 - MAC 500 - Pilot operated valves with pilots "CNOMO" Series : ISO1 - ISO2 - ISO3 349 Consult “Precautions” page 356 before use, installation or service of MAC Valves. OPTIONS Used on valve series: 100, 55, 56, 700, 800, 900, 6300, 6500, 6600, 1300, MVA1C, Used on valve series: 200, 57, 58, 59. MVA2B, MVA3B, MAC125, MAC250, MAC500. 1. VOLTAGE (100 Serie type coil) 1. VOLTAGE (200 Serie type coil) -XX Y ZZ VOLTAGE -XX Y ZZ VOLTAGE 11 120/60, 110/50 11 120/60, 110/50, 24 VDC (6 W) 12 240/60, 220/50 12 240/60, 220/50 13 100/60, 100/50 13 100/60, 100/50 15 200/60, 200 /50 14 200/60, 200/50 16 10/60 20 6/60 20 6/60 21 12/60 21 12/50, 12/60 22 24/60, 24/50 22 24/60, 24/50 23 32/60, 32/50 23 32/60, 32/50 24 48/60, 42/50 24 48/60, 42/50 25 240/50 26* 380/50, 440/50, 440/60, 480/60 26 480/60, 440/50 29 220/60 27 127/60 34 127/50, 120/50 28 415/50 35 48/50 29 220/60 36 16/60 30 380/50 B1 24/50 31 550/60, 550/50 50 24 VDC (6 W) 32 120/60, 110/50 51 24 VDC (4 W) 33 600/60 54 12 VDC (4 W) 34 127/50 55 12 VDC (6 W) 35 48/50 57 12 VDC (2.5 W) 50 24 VDC (6 W) 59 24 VDC (2.5 W) 51 24 VDC (4.5 W) 60 12 VDC (8.5 W) 52 24 VDC (2.5 W) 61 24 VDC (8.5 W) 53 24 VDC (1.0 W) 64 6 VDC (6 W) 55 12 VDC (6 W) 65 32 VDC (7 W) 57 12 VDC (2.5 W) 66 48 VDC (5.8 W) 58 48 VDC (2.5 W) 67 64 VDC (7.5 W) 60 12 VDC (9.5 W) 68 120 VDC (6.4 W) 61 24 VDC (8.5 W) 69* 220 VDC (8.7 W), 250 VDC (11.2 W) 64 6 VDC (8.5 W) 75 90 VDC (8.8 W) 65 32 VDC (10 W) 76* 100 VDC (6.9 W) 66 48 VDC (11.5 W) 84* 125 VDC (10.9 W) 67 64 VDC (10.5 W) 87* 24 VDC (17.1 W) 68 120 VDC (12.3 W) 88* 12 VDC (17.4 W) 69 250 VDC (9.2 W) 89* 36 VDC (18.8 W) 71 8 VDC (8.2 W) 90 28 VDC (8.2 W) 72 24 VDC (12 W) 91* 6 VDC (10.6 W) 73 198 VDC (10 W) 92 190 VDC (6.5 W) 74 72 VDC (11.3 W) 94 3 VDC (7 W) 75 90 VDC (11.3 W) 95 38 VDC (6.4 W) 76 100 VDC (9 W) A1 24 VDC (1 W) 77 220 VDC (10 W), 230 VDC (11.6 W) A2 12 VDC (1 W) 78* 24 VDC (24 W) A3 9 VDC (1 W) 80 55 VDC (10.6 W) MOD. DD01 : Protection diode (DC) - MAX. 8.5W 82 170 VDC (11.1 W) MOD. MOV1 : Protection varistor (AC) - MAX. 8.5W 83 15 VDC (8.1 W) * Voltages are CLSF only 84 125 VDC (10 W) 86 36 VDC (11 W) 93* 12 VDC (24 W) 350 Consult “Precautions” page 356 before use, installation or service of MAC Valves. O p t i o n s OPTIONS 2. MANUAL OPERATOR (Common options for 100 & 200 Series type coils) -XX Y ZZ MANUAL OPERATOR 0 No operator 5* No Operator with Light 1 Non-locking recessed 6* Non-Locking Recessed with Light 2 Locking recessed 7* Locking Recessed with Light 3 Non-locking extended 8* Non-Locking Extended with Light 4 Locking extended 9* Locking Extended with Light * Lights used with “AA” electrical connection 3. ELECTRICAL CONNECTION (100 Serie type coil) 3. ELECTRICAL CONNECTION (200 Serie type coil) -XX Y ZZ ELECTRICAL CONNECTION -XX Y ZZ ELECTRICAL CONNECTION AA Wiring box with 1/2" NPS conduit AA Wiring box with 1/2" NPS conduit BA Flying leads BA Flying leads CA 1/2" NPS conduit CA 1/2" NPS conduit CC 1/2" NPT conduit CC 1/2" NPT conduit FA Military type 2 PIN EA Explosion proof (200 Series) GA Military type 3 PIN EA Explosion proof (57, 58 & 59 Series) HA AA with ground wire FA Military type 2 PIN JA* Square connector GA Military type 3 PIN JB Rectangular connector HA AA with ground wire JC* Square connector with light JA* Square connector JD Rectangular connector with light JC Square connector with light JE Square connector on top JJ Square connector, male only (ISO2, ISO3) NA CA with ground wire JF Rectangular connector on top NC CC with ground wire (ISO1, ISO2, ISO3) JG JE with light JH JF with light JJ Square connector, male only JM Rectangular connector, male only MA Electrical common conduit (100 Series-Manifold/900 Series) MB Electrical common conduit (100 Series-Stacking/700 Series) NA CA with ground wire NC CC with ground wire RA 3/8" NPS conduit * Not to be used with 100, 800 and 900 Series manifold mounting 351 Consult “Precautions” page 356 before use, installation or service of MAC Valves. OPTIONS 4. COIL WIRE LENGTH (Common options for 100 & 200 Serie type coils) - XX Y ZZ (-VV) WIRE LENGTH AA 18” AB 24” AD 36” AE 48” AF 72” AG 6” AR 12” AU 120” BA 60” BB 144” Series 6000 : wire length, from the base MOD L024 24” MOD L036 36” MOD L048 48” MOD L060 60” MOD L072 72” MOD L120 120” 352 Consult “Precautions” page 356 before use, installation or service of MAC Valves.