MULTIFUNCTION SPOOL VALVE 5/2-5/3 Series air and solenoid air operated 541-542-543 subbase mounted body Type ATEX according to ISO 5599/1 ISO sizes 1-2-3 Spool valves intended for use in potentially explosive atmospheres caused by gases, vapours, mists and/or dusts (ATEX directive 94/9/EC) ISO 5599/1 spool valve size 1 ISO 5599/1 spool valve size 2 ISO 5599/1 spool valve size 3 solenoid air operated solenoid air operated solenoid air operated MULTIFUNCTION Multifunction valves are equipped with 2 pilot selector seals on the top face on both the pilot and the return sides. Each selector seal can be set on 2 positions, allowing internal or external supply to the pilot or return operators in both the air and solenoid air operated versions. External supply allows the valves to operate with a supply pressure ranging from 0 to 12 bar and under vacuum pressure. Each seal includes a tag with an arrow to be set into the notch corresponding to the required pilot function (see below). ModiŢ cations of the function are very simple. The valves are delivered pre-set according to the valve code selected on your order. Air operated Solenoid air operated spool valve spool valve Product Tag label with arrow Pilot operators (side 14) Return operators (side 12) Differential internal supply Solenoid air Solenoid-differential external supply internal supply Air operated Solenoid air external supply internal supply Solenoid air Solenoid air external supply internal supply Solenoid-differential external supply Air operated external supply Differential external supply Spring X019-355-1 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. ISO 5599/1 SPOOL VALVE SIZES 1-2-3 - SERIES 541-542-543 The table below shows the accessories (delivered with the valves) and/or the solenoid valves appropriate for each function. These components can be supplied separately to change the function of the valve. function pilot return 14 14 14 12 12 12 12 12 pilot (14) symbols return (12) 4 2 Air 14 12 operated 5 3 ●● Spring 1 return 4 2 Air 14 14 12 operated 5 3 ●● Differential 1 return 4 2 Air 14 14 12 operated 5 3 ●● Air 1 return 4 2 Solenoid air 14 12 operated ●● 5 3 Spring 1 return 5/2 4 2 Solenoid air 14 14 12 operated ●● 5 3 Differential 1 return 4 2 Solenoid air 14 14 12 operated ●● 5 3 Air 1 return 4 2 Solenoid air 14 14 12 operated ●● 5 3 Solenoid-differential 1 return 4 2 14 14 12 Solenoid air operated ●● 5 3 pilot and return 1 4 2 14 12 W1-W2-W3 Air ●● 5 3 operated 1 5/3 4 2 14 12 W1-W2-W3 Solenoid air ●● 5 3 operated 1 Solenoid valves Interface Interface Solenoid valves Blanking plate 189-190-195-374 88100074 88100074 189-190-195-374 88100073 Turning the selector seal upside Turning the selector seal upside down allows selection between 2 down allows selection between 2 functions (as shown by the arrow). functions (as shown by the arrow). Internal External Internal External supply supply supply supply 12 1 14 X019-355-2 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. ISO 5599/1 SPOOL VALVE SIZES 1-2-3 - SERIES 541-542-543 USE WITH NON-LUBRICATED AIR The ISO-compliant valves will operate satisfactorily with lubricated, non-lubricated or dry air due to their patented, T-shaped oscillating sealing element backed with a cushioning seal. This sealing assembly maintains a minimum pilot pressure which remains constant even if the valve is switched off for a longer period of time. On restart, the valve’s performance will be the same as under continuous operating conditions. This characteristic ensures safer operation both on valve start-up and during operation. MANUAL TESTERS INDICATING THE POSITION OF THE SPOOL (OPTION) On request, the spool valves can be delivered with manual testers to check the position of the spool or move it by manual override. EASY INSTALLATION ASCO/JOUCOMATIC offers a complementary range of components which simplify the installation of the ISO-compliant valves: • Single subbases with side or bottom ports (1) - see pages 7 and 9 • Joinable subbases with bottom ports - see pages 8 and 9 Various accessories complete the range - see page 14 (1) X019-355-3 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. MULTIFUNCTION SPOOL VALVE 5/2-5/3 Series solenoid air operated 541-542-543 subbase mounted body Type ATEX according to ISO 5599/1 ISO sizes 1-2-3 GENERAL • Spool valves intended for use in potentially explosive atmospheres caused by gases, vapours, mists and/or dusts (ATEX directive 94/9/EC). CLASSIFICATION ISO 1-2-3 : II 2 GD c Ta 60°C T85°C (T6) (zones 1-21) ISO 1-3 : II 3 GD c Ta 60°C T85°C (T6) (zones 2-22) Compliance with the Essential Health and Safety Requirements has been assured by compli- ance with European Standards EN 13463-1 and prEN 13463-5. SPECIFICATIONS ISO 1 ISO 2 ISO 3 Fluid Air or neutral gas, Ţ ltered, lubricated or not Operating pressure – 0,950 to +12 bar (with external supply to pilot) +3 to +10 bar (with internal supply to pilot) Can be used with vacuum – 0,950 bar max. Pilot pressure See CHOICE OF EQUIPMENT Ambient temperature – 10°C to +60°C Flow (Qv at 6 bar) 1400 l/min (ANR) 2800 l/min (ANR) 4200 l/min (ANR) Flow coefŢ cients - conforming to ISO 6358 –8 3 –7 3 –8 3 sonic conductance C = 5,8 x 10 m /s.Pa C = 1,136 x 10 m /s.Pa C = 16 x 10 m /s.Pa absolute static pressure b = 0,28 b = 0,22 b = 0,34 - conforming to NF E29312 (l/min) Kv = 20 Kv = 37,5 Kv = 60 Life 30 million cycles 15 million cycles Base ISO 5599/1 sizes 1-2-3 - AFNOR NF E49080 Subbases Single subbases ISO/AFNOR NF E49085 Joinable subbases ISO/VDMA 24345 CONSTRUCTION Cover Painted steel Pilot and return assembly POM (acetal resin) Seals NBR (nitrile) and PUR (polyurethane) Internal parts POM (acetal resin), light alloy ELECTRICAL CHARACTERISTICS consumption coil insulation protection electrical pilot classiŢ cation voltage inrush holding size class degree connection 24V-115V-230V/50Hz 9 VA 5 VA (4 W) ~ series II2 GD EEx m II moulded-in supply cable, PV-m22 F IP 65 rotatable on 360° 189 T5..T4 24V 4 W = spade plug size 22 connector, 24V-115V-230V/50 Hz 6 VA 3,5 VA (2,5 W) ~ series size 22 II3 D IP65 T85°C F IP 65 DIN 43650, 11 mm, industry standard B, 189 DU à T100°C = 24V-48V 3 W rotatable by 180° spade plug size 30 connector, 24V-48V-115V-230V/50 Hz 9 VA 4 VA (3 W) ~ series size 25 II3 D IP65 T85°C F IP 65 ISO4400/EN175301-803, form A, 190 DU à T100°C 12V-24V-48V-110V 3 W = rotatable by 90° spade plug size 30 connector, 24V-115V-230V/50 Hz 12 VA 6 VA (4 W) series size 30 II3 D IP65 T85°C F IP 65 ISO4400/EN175301-803, form A, 192 DU à T135°C * 24V 5 W rotatable by 90° Screw terminal coil, 24V-115V-230V/50 Hz 55 VA 23 VA (10,5W) ~ series size 22 II2 GD EEx d IIB F IP 65 explosionproof cable gland on 374 DU + H2 T6..T4 24V 11,2 W = request spade plug size 30 connector, series size 30 II2 G EEx ia IIC T6 24V 1,6 W F IP 65 ISO4400/EN175301-803, form A, = 195 rotatable by 90° Solenoid valve 190 is dual voltage (24V~, 12V=) (48V~, 24V=) (115V~, 48V=) (230V~, 110V=) Solenoid valve 192 for ISO 3 only * COIL TEMPERATURE CLASSIFICATION TABLES Solenoid operators for potentially explosive atmospheres AC (~) coils, zones 1-21 / 2-22 DC (=) coils, zones 1-21 / 2-22 DC (=) coils, zones 1 - 2 1) 1) 1) pilot/ max. ambient °C pilot/ max. ambient °C pilot/ max. ambient °C coil surface temperature coil surface temperature coil surface temperature Pn Pn Pn 189 PV 374 T6 T5 T4 T3 189 PV 374 T6 T5 T4 T3 195 T6 T5 T4 T3 (Watt) m22 NK 85°C 100°C 135°C 200°C (Watt) m22 NK 85°C 100°C 135°C 200°C (Watt) size 30 85°C 100°C 135°C 200°C Insulation class F (155°C) 100 % E.D. Insulation class F (155°C) 100 % E.D. Insulation class F (155°C) 100 % E.D. 4 60 4 25 80 1,6 50 • • • 10,5 60 11,2 25 40 60 • • 1) Minimum ambient temperature: -10°C X019-355-4 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. ISO 5599/1 SPOOL VALVE SIZES 1-2-3 - SERIES 541-542-543 AC (~) coils, zone 22 DC (=) coils, zone 22 1) 1) pilot/ max. ambient °C pilot/ max. ambient °C coil surface temperature coil surface temperature Pn Pn ( ) ( ) 189 190 192 189 190 192 * * (Watt) size 22 size 25 size 30 85°C 100°C 135°C 200°C (Watt) size 22 size 25 size 30 85°C 100°C 135°C 200°C Insulation class F (155°C) 100 % E.D. Insulation class F (155°C) 100 % E.D. 2,5 40 60 2,5 40 60 • • 3 40 60 3 40 60 • • 4 ( ) 25 60 5 ( ) 25 40 60 * • * • 1) Minimum ambient temperature: -10°C ( ) * ISO 3 only CHOICE OF EQUIPMENT When ordering, please specify: the standard spool valve code and its ATEX option and the solenoid pilot code response pilot 2 codes function time pressure solenoid pilot 5/2 spool valve + solenoid air (ms) (bar) quantity and code size pilot (14) ener- de-ener- with symbols min. max. (M) return (12) gized gized standard connnector ISO 1 25 66 3 54191023 4 2 14 12 spring ISO 2 19 68 2,5 10 54292023 5 3 return 1 ISO 3 45 130 3 54391023 ISO 1 41 45 3 54191024 4 2 PV 18900001 ● 14 14 12 differential DU 18900001 + 1x ● ISO 2 32 49 2 10 54292024 5 3 return 1 DU 19000005 ✕ ISO 3 71 82 3 54391024 DU 19000006 ● ISO 1 21 1,5 54191025 DU 19000017 ▼ air ISO 2 16 - 1,5 10 54292025 DU 19200001 ✕ * return DU 19200002 ● * ISO 3 28 1,5 54391025 DU 19200003 ▼ * ISO 1 16 18 3 54191026 4 2 14 14 12 19500017 ●/▼ solenoid-differential ISO 2 15 16 2 10 54292026 NKS374A090 ✕ 5 3 return 1 NKS374A090 MS ● ISO 3 21 23 3 54391026 + 2x ISO 1 17 16 1,5 54191027 4 2 14 14 12 solenoid air ISO 2 16 15 1,5 10 54292027 5 3 return 1 ISO 3 26 25 1,5 54391027 function 2 codes response pilot time pressure solenoid pilot 5/3 spool valve pilot (14) + (ms) (bar) quantity and code size solenoid air ener- de-ener- with symbols min. max. (M) gized gized standard connnector return (12) ISO 1 16 17 54191028 4 2 PV 18900001 ● 14 12 Pressure held DU 18900001 ● ISO 2 16 16 310 54292028 5 3 W1 1 DU 19000005 ✕ ISO 3 27 26 54391028 DU 19000006 ● ISO 1 44 18 54191030 4 2 DU 19000017 ▼ 14 12 Pressure applied + 2x ISO 2 54 18 310 54292030 DU 19200001 ✕ * 5 3 W2 1 DU 19200002 ● * ISO 3 93 27 54391029 DU 19200003 ▼ * ISO 1 17 47 54191029 4 2 19500017 ●/▼ 14 12 Pressure release 310 ISO 2 19 61 54292029 NKS374A090 ✕ 5 3 W3 1 NKS374A090 MS ● ISO 3 29 28 54391030 (M) Type of manual override on pilot(s) : ✕ : without ● : screwdriver ▼ : impulse ●/▼ : impulse or lock (push-turn type) Solenoid valve 192 for ISO 3 only * OPTIONS • Equipment with manual testers so that the spool position can be checked • Equipment for use in potentially explosive atmospheres caused by dusts or gases (ATEX Directive 94/9/EC) ATEX option catalogue number zones classiŢ cation ISO 1 ISO 2 ISO 3 2-22 II3GD c T 60°C T 85°C (T6) 612027 - 612029 1-21 II2GD c IIC T 60°C T85°C (T6) 612030 612090 612032 X019-355-5 00500GB-2008/R02 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. ISO 5599/1 SPOOL VALVE SIZES 1-2-3 - SERIES 541-542-543 SUBBASES description ports size code type of subbase type of connection 12-14 1 2-4 3-5 G 1/8 G 1/4 G 1/4 G 1/4 35500076 G 1/8 G 1/4 G 1/4 G 3/8 ISO 1 35500061 side G 1/8 G 3/8 G 3/8 G 3/8 35500382 tapped G 1/8 G 3/8 G 3/8 G 3/8 35500560 ISO 2 single G 1/8 G 1/2 G 1/2 G 1/2 35500562 subbase G 1/8 G 1/2 G 1/2 G 1/2 35500171 ISO 5599/1 ISO 3 G 1/8 G 3/4 G 3/4 G 3/4 35500192 AFNOR NFE 49080 G 1/8 G 1/4 G 1/4 G 1/4 ISO 1 35500077 bottom tapped G 1/2 G 3/8 G 3/8 G 3/8 ISO 2 35500085 with couplers Ş 4 mm for 8 mm O.D. G 1/4 ISO 1 35500069 subbase G 1/8 - G 1/4 - 35500165 ISO 1 set of 2 end plates - G 3/8 - G 3/8 35500166 subbase G 1/8 - G 3/8 - 35500169 bottom ISO 2 joinable set of 2 end plates - G 1/2 - G 1/2 35500170 subbase subbase G 1/8 G 1/2 35500173 ISO 5599/1 ISO 3 set of 2 end plates - G 1 - G 1 35500174 VDMA 24345 ISO 1 88135521 set of 3 plugs on main pressure (1) and exhausts (3-5) for 2 different ISO 2 88135522 pressure supplies (see A) ISO 3 88135520 Set of 2 end plates supplied with 3 plugs (for 1-3-5) 5 5 (A) Mounting principle of plug set to allow joinable subbases 1 1 P1 P2 3 3 to be supplied with 2 different pressures. SET OF TRANSFER AND CONNECTION PLATES • Set of transfer and connection plates to join ISO - VDMA joinable subbases of different sizes: ISO 1 - ISO 2 set including: - One tr ansfer module to join ISO-VDMA joinable subbases with ISO 1 and ISO 2 bottom ports and connect the supply pressure (1) and exhaust (3-5) ports. - One ISO 1 end plate (ports 1 - 3 - 5) - One ISO 2 end plate (ports 1 - 3 - 5) ISO 1 - ISO 3 set including the parts listed above appropriate for ISO 1 - ISO 3 transfer ISO 1 - ISO 2 - ISO 3 set including: - One transfer module to join ISO 1 and ISO 2 subbases - One transfer module to join ISO 2 and ISO 3 subbases - One ISO 1 end plate (ports 1 - 3 - 5) - One ISO 3 end plate (ports 1 - 3 - 5) 1 E 5 3 description type code (mm) ISO 1 end plate ISO 1 valves ISO 1 - ISO 2 35500199 20 and subbases TRANSFER E Set of transfer and connection plates MODULE for ISO/VDMA joinable subbases ISO 1 - ISO 3 35500194 32 ISO 2 valves and subbases with bottom ports 20 ISO 2 end plate + ISO 1 - ISO 2 - ISO 3 35500204 5 3 32 1 X019-355-6 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. = ISO 5599/1 SPOOL VALVE SIZES 1-2 - SERIES 541-542 SINGLE SUBBASES DIMENSIONS (mm), WEIGHT (kg) ISO 1 - ISO 2 SPOOL VALVES ON SINGLE SUBBASES WITH SIDE PORTS total weight port connections subbase ISO 1 ISO 2 code 12-14 1-2-4 3-5 pilot with with with with 35500076 G 1/4 1 pilot 2 pilots 1 pilot 2 pilots G 1/4 Z Z1 189 0,980 1,080 0,955 1,075 Z 35500061 G 1/8 G 3/8 = 189 + coil m 1,100 1,320 1,075 1,315 35500382 G 3/8 190 1,040 1,200 1,011 1,195 35500560 G 3/8 G 3/8 G 1/8 195 1,045 1,210 1,020 1,205 35500562 G 1/2 G 1/2 374 + operator NK 1,725 2,570 1,700 2,565 Mounting: 2 holes Ş 5,5 pilot pilot 374 pilot 189 pilot pilot 195 + operator NK + coil m 189 190 J K = L B D + 45* F H + 15* M 14 5 3 12 1 4 2 S = R T R *For connector or coil removal = ABCD E F G H J K LM N P Q R S T U V W X Y Z Z1 ISO 1 145 105 128 137 128 82 146 88 178 19 150 61 151 78 10 5 26 50 13,5 24 26 36 48 9 80 ISO 2 150 135 134 167 133 112 151 118 198 19 174 75 158 84 13 9 30 56 15 25 30,5 40 57 5 103 ISO 1 - ISO 2 SPOOL VALVES ON SINGLE SUBBASES WITH BOTTOM PORTS port connections total weight subbase ISO 1 ISO 2 code 12-14 1-2-4 3-5 pilot SS T with with with with = 35500077 G 1/8 G 1/4 G 1/4 1 pilot 2 pilots 1 pilot 2 pilots 1 53 189 0,600 0,700 1,098 1,218 with couplers 35500069 G 1/4 189 + bobine m 0,720 0,940 1,218 1,458 Ş4 O.D. Ş8 O.D. 14 4212 190 0,660 0,820 1,158 1,338 Y Mounting: 35500085 G 1/8 G 3/8 G 3/8 195 0,665 0,830 1,163 1,348 = 2 holes Ş 5,5 X ZX 374 + tête NK 1,345 2,190 1,843 2,700 = pilot pilot 374 pilot 189 pilot pilot 195 + operator NK + coil m 189 190 J K = L B D + 45* F H + 15* M *For connector or coil removal A B C D E F G H J K L M N P Q R S T U V W1 W2 X Y Z ISO 1 125 105 108 137 108 82 126 88 178 19 150 61 131 58 10 16 9 80 13,4 46 31 31 8,5 20 40 ISO 2 144 135 128 167 127 112 144 118 198 19 174 75 152 79 10 35 2 105 15 56 41 37 8,5 29 58 X019-355-7 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. ISO 2 ISO 1 ISO 2 ISO 1 A + 15* A + 15* C C E + 35* E + 35* G G N + 15* N + 15* V P P = Y W1 Q = = Q U U R W2 V W X = = = = = = = = ISO 5599/1 SPOOL VALVE SIZES 1-2 - SERIES 541-542 JOINABLE SUBBASES DIMENSIONS (mm), WEIGHT (kg) ISO 1 - ISO 2 SPOOL VALVES ON JOINABLE SUBBASES WITH BOTTOM PORTS ACCORDING TO ISO/VDMA 24345 H == H1 == port connections code 12-14 1-2-4 3-5 5 3 1 subbase 35500165 G 1/8 G 1/4 - 1 Mounting: ISO 1 : 4 Ş M5 4 2 end plates 35500166 - - G 3/8 14 12 ISO 2 : 4 Ş M6 2 subbase 35500169 G 1/8 G 3/8 - 2 Mounting: ISO 1 : 4 Ş M7 ISO 2 : 4 Ş M9 4 2 end plates 35500170 - - G 1/2 14 12 2 Set of end plates supplied with 3 plugs (for 1-3-5): ISO 1 : G 3/8 1 5 3 ISO 2 : G 1/2 1 N 2 == pilot pilot 189 pilot pilot 195 + coil m 189 190 D D1 = D2 D3 A1 B1 C1 + 15* 14 12 5 1 3 F = *For connector or coil removal A A1 B B1 C C1 D D1 D2 D3 E E1 E2 F G G1 G2 H H1 J K L M N P Q R ISO 1 155 105 138 82 156 88 178 19 150 61 161 88 46 56 21 24 36 71 26 20 29 43 22 28 46,5 43,5 11,5 ISO 2 158 135 141 112 159 118 198 19 174 75 164 93 47 68 22 23 37 86 30 23 33 56 26 35 57 54 13,5 weight ISO 1 weight of pilot number of 1 pilot spool valves + 2 pilots + subbases + end plates subbases U T±1 S pilot 189 0,120 ISO 1 189 190 189 + m 195 189 + coil m 0,240 3 173 150 86 2,850 3,200 3,560 3,225 190 0,180 195 0,184 4 216 193 129 3,500 4,000 4,480 4,030 5 259 236 172 4,100 4,700 5,300 4,740 6 302 279 215 4,750 5,500 6,220 5,550 7 345 322 258 5,350 6,200 7,040 6,255 8 388 365 301 6,000 7,000 7,960 7,065 weight ISO 2 number of spool valves + 2 pilots + subbases + end plates subbases V U±1 T pilot ISO 2 189 190 189 + m 195 3 220 193 112 3,594 3,954 4,314 3,978 4 276 249 168 4,592 5,072 5,552 5,107 5 332 305 224 5,690 6,290 6,890 6,330 6 388 361 280 6,788 7,508 8,228 7,558 7 444 417 336 7,886 8,726 9,556 8,786 8 500 473 392 8,984 9,944 10,904 10,009 X019-355-8 ISO 2 ISO 1 A + 15* B + 35* C E + 15* E1 M L K J E2 G P G1 S Q G2 T ±1 R U 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. = = ISO 5599/1 MULTIFUNCTION SPOOL VALVE SIZE 3 - SERIES 543 SINGLE AND JOINABLE SUBBASES DIMENSIONS (mm), WEIGHT (kg) ISO 3 SPOOL VALVES ON SINGLE SUBBASES WITH SIDE PORTS 184 118 + 45* 1 Mounting: 2 Ş 6,6 A == 6 2 Solenoid valve series 189 D == 3 Solenoid valve series 190/192 9 1 4 Solenoid valve series 189 + coil "m" 513 5 Solenoid valve series 195 6 Solenoid valve series 374 + operator NK 14 4 212 7 2 ports (12-14): G 1/8 8 5 ports (1-2-3-4-5): G 1/2 or G 3/4 9 Intermediate subbase code: 88119104 3 (required for mounting) 2 4 7 5 J = K 8 = L = subbase dimensions connection code A B B1 B2 B3 B4 C D E F G H J K L 35500171 G 1/2 149 165 158 147 164 162 71 136 32 22 18 17 32 68 90 35500192 G 3/4 149 183 176 165 182 180 71 136 50 40 18 20 36 80 92 ISO 3 SPOOL VALVES ON JOINABLE SUBBASES WITH BOTTOM PORTS ACCORDING TO ISO/VDMA 24345 weight spool valves + 2 pilots + subbases + end plates number of A B±1 C subbases pilot 189 190 189 + m 195 2 206 167 71 4,140 4,380 4,620 4,400 3 277 238 142 5,740 6,100 6,460 6,125 190 == 4 348 309 213 7,340 7,820 8,300 7,850 130 == 5 419 381 284 8,940 9,540 10,140 9,580 38 == 6 490 451 355 10,540 11,260 11,980 11,321 7 561 522 426 12,140 12,980 13,035 13,035 5 3 1 Set of end plates supplied with 3 plugs G 1 (for 1-3-5) 4 14 118 + 45* 12 weight of 2 pilot 1 pilot 8 189 0,120 4 189 + coil m 0,240 14 12 2 11 190 0,180 195 0,184 374 + operator NK 0,865 1 5 3 1 2 ports (4-2) : G 1/2 1 52 52 2 == 2 Bottom mounting: 2 holes M8, depth 20 3 3 Front mounting: 4 holes, width 12 4 Solenoid valve series 189 5 Solenoid valve series 190/192 5 4 6 Solenoid valve series 189 + coil "m" 7 6 7 Solenoid valve series 195 8 Solenoid valve series 374 + operator NK 9 14 12 9 2 ports (12-14) : G 1/8 1 5 10 3 3 ports (1-3-5) : G 1 11 Intermediate subbase code: 88119104 104 10 (required for mounting) = X019-355-9 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. B4 B3 B2 B B1 E C G = = 188* 216 171 H F 189* 183 43,5 32 71 56 29,5 70,5 31 34 C 67,5 46 ±5 B 19,5 A = = = = METAL JOINABLE SUBBASES 5/2-5/3 Series with side ports G 1/4 355 Type ISO sizes 1 and 2 GENERAL This connection unit which consists of joinable subbases and accessories has the following 3 principal characteristics: • Equipment with a standard interface for series 541 spool valves complying with international standard ISO 5599/1, size 1. • Joinable subbases with side ports. • Subbases Ţ tted with selector plates for integrated piping of ţ ow paths. CONNECTION POSSIBILITIES The joinable subbases with side ports offer many advantages: • Various piping possibilities due to a large number of port connections. • Simple panel assembly due to improved accessibility to connections. • Easy maintenance. • Reduced costs due to the removal of pivoting mounting chassis and a reduction in the number of Ţ ttings. • Possibility of mounting directly onto the body of machines. • Reduction in tubing lengths giving improved ţ ow rates and response times. These subbases allow the connection of outlet ports (2-4) and pilot ports (12 and 14) PIPING THROUGH THE END PLATES on both side faces as shown below. The end plates allow the connection of the main pressure supply (1), the common T1 exhausts (3 and 5) and the pilot ports (12 and 14) on face T1 or T2 or on faces T1 and T2. SAMPLE PIPING ARRANGEMENTS T2 This arrangement allows the use of rotatable Ţ ttings POSSIBLE FLOW PATHS The subbases have 5 ţ ow paths (1-3-5-12-14) all of which can be connected through the end plates of each manifold assembly.. 1 12 14 Flow path indicator Seal in the subbase 53 6 selector plates X019-355-10 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. ISO 5599/1 SPOOL VALVE SIZES 1-2 - SERIES 541-542 METAL JOINABLE SUBBASE - SIDE PORTS POSSIBLE FLOW PATHS SYMBOLS SELECTOR PLATE FLOW PATHS The pilots are piped separately to each subbase (plate 1-3-5 supplied with each joinable subbase). Pilot on side (14) is connected between 2 or more spool valves Return on side (12) is connected between 2 or more spool valves (the same plate as above is used, only reversed). Blanking plate (allows a manifold to be supplied with 2 different pressures). Allows the inter-connection of both pilots (12 and 14) for 2 or more spool valves placed side by side. PIPING OF PRESSURE SUPPLY AND EXHAUSTS THROUGH THE END PLATES STANDARD ASSEMBLY Assembly with 2 different Assembly with 1 pressure Assembly with 1 pressure pressure supplies and com- supply on 1 end plate and Pressure supply and ex- supply on 1 end plate and ex- mon exhausts on both end exhausts on both end plates. hausts on the same side on hausts on the other end plate. one end plate. plates. This assembly requires a The selector plates supplied This assembly requires a selec- This assembly requires a selec- as standard with the subbases selector plate with ţ ow con- tor plate with ţ ow connected tor plate with ţ ow connected to and end plates allow the as- nected to ports 3 and 5. to port 1. The exhausts are port 1 to be mounted on one end sembly as shown above. blocked, while the common plate + a selector plate with ţ ow pressure supply is maintained. connected to ports 3 and 5 to be The supply port on the second mounted on the other end plate. end plate must be plugged. No ports need to be plugged. X019-355-11 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. ISO 5599/1 SPOOL VALVE SIZES 1-2 - SERIES 541-542 METAL JOINABLE SUBBASES - SIDE PORTS CHOICE OF EQUIPMENT code ports description parts list 1-3-5 2-4 12-14 ISO 1 ISO 2 ISO 1 ISO 2 ISO 1 ISO 2 ISO 1-2 metal 1 subbase + 2 seals - - G 1/4 G 1/2 G 1/8 35500088 35500102 joinable subbase 1 selector plate (connects ports 1 - 3 - 5) with side ports 2 G 1/4 plugs 1 G 1/8 plug 2 assembly diabolos set of 2 end plates 2 end plates + 2 seals G 3/8 G 3/4 - - G 1/8 35500087 35500101 1 blank selector plate (no ţ ow) 1 selector plate (connects ports 1 - 3 - 5) 2 assembly diabolos blank selector plate (no ţ ow) 88135501 88135506 selector plate (connects port 1) 88135512 88135513 selector plate (connects ports 3 and 5) 88135510 88135511 selector plate (connects ports 1 - 3 - 5) 88135502 88135507 selector plate (connects ports 1 - 3 - 5 and 1 pilot 12 or 14) 88135503 88135508 selector plate (connects ports 1 - 3 - 5 and 2 pilots 12 and 14) 88135504 88135509 SET OF TRANSFER AND CONNECTION PLATES • Set of transfer and connection plates to join ISO 1 and ISO 2 metal joinable subbases with side ports: Set including: - One transfer module to join ISO 1 and ISO 2 subbases - One ISO 2 end plate (ports 1 - 3 - 5 : G 3/4) - One ISO 1 end plate (ports 1 - 3 - 5 : G 3/8) CHOICE OF EQUIPMENT 1 E 5 3 description type code (mm) ISO 1 end plate ISO 1 valves and subbases TRANSFER E MODULE Set of transfer and connection plates for metal joinable subbases ISO 1 - ISO 2 35500390 30 ISO 2 valves with side ports and subbases ISO 2 end plate 5 3 1 ACCESSORIES (see page 14) X019-355-12 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. ISO 5599/1 SPOOL VALVE SIZES 1-2 - SERIES 541-542 METAL JOINABLE SUBBASES - SIDE PORTS DIMENSIONS (mm), WEIGHT (kg) SPOOL VALVES ON METAL JOINABLE SUBBASES Side ports - ISO 1-2 pilot pilot pilot 189 pilot 195 190 + coil m 189 H G == B H1 D F +15* = = 14 12 1 5 3 K U K1 U1 M K2 M1 U2 R2 M2 2 U3 R1 1 1 ISO 1 mounting: 4 Ş 7 ; depth 53 2 ISO 2 mounting: 4 slots Ş 8,5 ; depth 72 weight ISO 1 weight ISO 2 spool valves + 2 pilots spool valves + 2 pilots number number of + subbases + end plates + subbases + end plates of ISO 1 TS ISO 2 TS subbases pilots subbases pilots 189 190 189 + m 195 189 190 189 + m 195 2 146 106 3,66 3,90 4,14 3,92 2 192 168 5,196 5,436 5,676 5,452 3 189 149 4,86 5,22 5,58 5,24 3 248 224 6,374 6,734 7,094 6,782 4 232 192 6,06 6,54 7,02 6,57 4 304 280 7,652 8,132 8,612 8,196 5 275 235 7,26 7,86 8,46 7,90 5 360 336 8,930 9,530 10,130 9,610 6 318 278 8,46 9,18 9,9 9,23 6 416 392 10,208 10,928 11,648 11,024 7 361 321 9,66 10,50 11,34 10,56 7 472 448 11,888 12,728 13,568 12,840 8 404 364 10,86 11,82 12,78 11,88 8 528 504 13,166 14,126 15,086 14,254 A B C D E F G H H1 J J1 J2 J3 K K1 K2 L L1 M M1 M2 N N1 N2 P Q R1 R2 U U1 U2 U3 ISO 1 162 105 145 82 163 88 19 178 122 168 95 42 16 53 59 106 44 53 44 13 13 11 17,5 32 43 30 28 - 44 30 13 13 ISO 2 193 137 176 112 194 118 19 239 161 199 126 62 30 62 62 126 72 80 68 36 17 15 18 41 56 40 - 104 68 64 36 17 *For connector or coil removal ASSEMBLY OF SUBBASES CONNECTION End plate End plates and subbases are Blank selector plate connected together together Subbase seals using a system of diabolos and grub screws. Selector plate Subbase End plate seal End plate X019-355-13 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. All rights reserved. A + 15* 12 12 12 4 4 4 2 2 2 N N1 N2 J + 15* Q P P P Q J1 J2 J3 L L1 S T C + 35* N2 V N1 N E 2 2 2 4 4 4 14 12 14 12 14 12 ISO 5599/1 SPOOL VALVE SIZES 1-2-3 - SERIES 541-542-543 ACCESSORIES CHOICE OF EQUIPMENT code designation symbol ISO 1 ISO 2 ISO 3 Blanking plate to cover top face Plate 88135517 88135518 88135519 2 4 5 1 3 This plate allows later assembly of a spool valve Subbase Sandwich ţ ow regulator Spool valve This unit, Ţ tted between a subbase and a spool valve, incorporates 14 12 2 ţ ow regulators in the exhaust ports 3 and 5. 34600476 34600477 34600469 28 MODULE The ţ ow regulators can be used to control the speed of a cylinder 4 2 5 1 3 Weight: ISO 1 : 0,230 kg - ISO 2 : 0,440 kg - ISO 3 : 1 kg Subbase Separate pressure supply module This unit, Ţ tted between a joinable subbase and a spool valve, al- Spool valve lows an individual valve to be supplied at a different pressure than 35500118 - - P E that of the other spool valves. The main pressure feed for the sub- MODULE 4 2 bases is not blocked when adding this module. 14 5 1 3 12 Subbase Pressure supply port P : G 1/4 regulator ţ ow Sandwich pressure regulator at 6 bar: 34600474 34600475 34600464 Spool valve on module ISO 1 : 550 l/min 14 12 (A) port 1 weight : 0,387 kg E (pressure ISO 2 : 1000 l/min MODULE weight : 1,680 kg supply) 4 2 Subbase 5 3 1 34600471 34600472 34600473 This module, which is placed ISO 3 : 2000 l/min weight : 2,210 kg between a subbase and a spool valve, is designed to regulate regulator ţ ow the pressure on the valve’s port at 6 bar: as follows: ISO 1 : 850 l/min 12 14 on weight : 0,387 kg 34600458 34600461 34600465 - Adjustable pressure: 0,5 to port 2 ISO 2 : 1400 l/min E 10 bar weight : 1,680 kg 3 4 5 1 2 ISO 3 : 2700 l/min - G1/8 (A) port on top for pres- weight : 2,210 kg sure gauge connection - Locking adjustment knob of regulator ţ ow at 6 bar: "Pull-Turn-Push" type ISO 1 : 850 l/min 14 12 on weight : 0,387 kg 34600459 34600462 34600466 port 4 ISO 2 : 1400 l/min E weight : 1,680 kg 4 5 1 3 2 ISO 3 : 2700 l/min weight : 2,210 kg E regulator ţ ow LL at 6 bar: ISO 1 : 850 l/min on 14 12 weight : 0,577 kg ports 34600460 34600463 34600467 ISO 2 : 1400 l/min E ISO 1 : E=45 mm L=146 mm 2 and 4 weight : 2,400 kg ISO 2 : E=60 mm L=180 mm 4 5 1 3 2 ISO 3 : 2700 l/min ISO 3 : E=67 mm L=208 mm weight : 3,200 kg Pressure gauge Ş40 (0 - 12 bar) 34300014 G1/8 bracket connection for pressure gauge mounting 88100617 Sandwich Separate Sandwich ţ ow regulator pressure supply module pressure regulator module X019-355-14 Button side 14 12 00500GB-2008/R01 Availability, design and speciŢ cations are subject to change without notice. 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