pr es s u r e Handheld Pressure Calibrator Model HPC500 Family » Wide pressure range 16 pressure ranges, ranging from 25 mbar (0.35 psi) to 700 bar (10,000 psi) F.S. Absolute, differential and gauge sensors. » High accuracy ±0.025% of reading +0.01% F.S. » True field calibrator Fully temperature compensated » Single or dual sensor versions Select HPC500 single or HPC502 dual range calibrators and eliminate the need for 2 separate calibrators. » Full set of intelligent features JOFRA HPC500 calibrators feature deadweight tester accuracy in a Wide selection of useful functions and fea- modern digital package. The HPC is available as an independent calibra- tures. Damping, leak test, % error calcula- tor or in one of 6 ready-for-test systems that are complete and equipped tion, min/max, switch test, etc. to meet any need for pressure calibration. » Thermometer The HPC500 may be used in a very broad range of applications from High accuracy thermometer, Pt100 sensor. simple tool type jobs to complex calibration jobs in custody transfer sys- tems. » External Pressure Modules The JOFRA HPC500 calibrators introduce a new generation of AMETEK HPC500/502 can be extended with many dif- handheld pressure calibrators. This series has been designed to meet ferent pressure modules, with accuracy up high accuracy pressure calibration applications and faciliate your tasks. to 0.01% F.S. The HPC offers features such as user configurable information dis- play, 15 different pressure units, transmitter supply, mA input, % error calculation, voltage measurement, serial communication, and external pressure module capability. The accuracy of the HPC500 calibrators is specified in % of reading to ensure an even better accuracy and wider applicable pressure range. The HPC is temperature compensated from 0 to 50ºC / 32 to 122ºF for on-site operation. It is a truly superior pressure calibrator for laboratory and field use, bringing laboratory accuracy into the field. The JOFRA APM series of pressure modules extends the application base of the HPC calibrators by allowing calibrations in additional ranges. The APM modules are compatible with several other JOFRA calibrators. Calibration of the instrument may be performed locally without return- ing the HPC unit to the manufacturer. Adjustment software is part of the design - you just need an accurate pressure reference and a PC. If fac- tory calibration is required, the pump and the calibrator are independent units and only the calibrator needs to be returned. ISO 9001 Manufacturer Specification Sheet SS-HPC500 Clear graphical display Serial interface Large backlit graphical display shows current status and Connection for JOFRA APM pressure module and com- mode, 1, 2 or 3 measurement windows, to suit your appli- puter. cations and demands. Intuitive menu system Combination of “soft keys” and cursor keypad ensures easy operation Zero To keep high accuracy, a dedicated zero button is avail- able to provide convenient zero before test. Electrical connections HPC calibrators are well equipped and include inputs for mA, voltage, switches and temperature measurements, including 24 VDC supply for mA transmitters. Full set of features Perform semi-automatic pressure switch tests, leak test, % error calculation, switch in HART resistor or other cali- bration tasks through the outstanding functions and fea- tures of the HPC500. Temperature measurement ON / OFF High accuracy temperature measurement port by use of Auto shut-off to expand battery life time (user program- the optional Pt100 sensor. A superb instrument for easy mable). and convenient temperature measurement. Pressure connections Units 1/8” BSP female. 300 series stainless steel. 15 different engineering units on pressure measurements. 1/4” NPT male and 1/4” BSP female adapters are supplied as standard. 2 www.jofra.com Handheld Pressure Calibrator • HPC500 APM Mk.II Pressure range 12 month Type accuracy Bar PSI %rdg %FS From To From To Differential 025MD -0.025 0.025 -0.4 0.4 - 0.100% 075MD -0.070 0.07 -1 1 - 0.050% 350MD -0.350 0.35 -5 5 - 0.050% Compound 001C -0.960 1 -14 15 0.025% 0.010% 002C -0.960 2 -14 30 0.025% 0.010% 007C* -0.820 7 -12 100 0.025% 0.010% 020C* -0.820 20 -12 300 0.025% 0.010% 035C* -0.820 35 -12 500 0.025% 0.010% Gauge 001G* 0 1 0 15 0.025% 0.010% 002G* 0 2 0 30 0.025% 0.010% 007G* 0 7 0 100 0.025% 0.010% 020G* 0 20 0 300 0.025% 0.010% 035G* 0 35 0 500 0.025% 0.010% 070G* 0 70 0 1000 0.025% 0.010% 100G* 0 100 0 1500 0.025% 0.010% 200G* 0 200 0 3000 0.025% 0.010% 350G* 0 350 0 5000 0.025% 0.010% 400G* 0 400 0 6000 0.025% 0.010% 700G* 0 700 0 10000 0.025% 0.015% Absolute 001A 0.025 1.1 0.35 16 0.025% 0.010% 003A 0.025 3.5 0.35 50 0.025% 0.010% 007A* 0.070 7 1 100 0.025% 0.010% 020A* 0.070 20 1 300 0.025% 0.010% * Stainless steel isolated pressure sensor Specified temperature range 23°C ± 5°C / 73°F ± 9°F F.S. (full scale) is the numerical value of the positive pressure range.Accuracy includes hysteresis, nonlinearity, repeatability and reference standard uncertainty, 1 Year typical long-term stability, operated inside the rated temperature span and pressure range. Requiring frequently zeroing (Gauge/diff.) or entering of reference pressure (Absolute). JOFRA APM pressure module The JOFRA APM external pressure modules extend the range of the JOFRA HPC. There are many models avail- able with gauge, absolute, differential, and vacuum pres- sure references, in metric and imperial engineering units. The modules are engineered for in-plant, field, or labora- tory use. They are ready-to-use with the JOFRA HPC and the protocol allows for immediate recognition and use of the module once it is plugged into the calibrator. HPC500 • Handheld Pressure Calibrator www.jofra.com 3 FUNCTIONAL SPECIFICATIONS Display update ...................................... 3 times per second Pressure; gauge / compound ranges RS232 communication interface bar ..................................................................-0.96 to 1 & 2 Connector ................................................................... LEMO psi ..................................................................-14 to 15 & 30 Serial ........... 0-5 VDC, 9600 baud, 8 data, no parity, 1 stop bar ..........................................................-0.82 to 7, 20 & 35 Protocol ......................................ASCII command language psi ......................................................-12 to 100, 300 & 500 Input / output (18 to 28°C / 65 to 82°F) Pressure; gauge bar ..........................................................70, 200, 350 & 700 mA range ............................................................ 0 to 24 mA psi ...........................................1,000. 3,000, 5,000 & 10,000 mA accuracy .....................................±0.015% RDG + 2 µA Transmitter supply.........................................24 VDC ±10% Pressure; absolute ranges Voltage measurement ...................................... 0 to 30 VDC Voltage accuracy ...............................±0.015% RDG + 2mV bar .............................................................. 0.025 to 1.1 & 2 RTD range (ohms) .............................................84 to 140 Ω psi ................................................................ 0.35 to 16 & 30 RTD accuracy ................................ ±0.015% RDG + 0.02 Ω bar ................................................................. 0.07 to 7 & 20 RTD range (temperature) ...............-40 to 155ºC / -40 to 311ºF psi ................................................................. 1 to 100 & 300 RTD accuracy @ 0ºC/32ºF (temperature) ......±0.10ºC / 0.18ºF ® HART resistor ........................................................... 250 Ω Pressure; differential ranges (HPC500 only) Peak hold capture ........................................50 milliseconds mbar .......................................................... ±25, ±70 & ±350 Switch test input ..................................................5V (<1mA) psi ................................................................. ±0.35, ±1 & ±5 Temperature effect outside 18 to 28°C / 65 to 82°F ±0.001% F.S./°C. Engineering units (built-in) Media compatibility User selectable ........................................................ 15 units 2 (bar, mbar, MPa, kPa, inHg@0°C, mmHg@0°C, kg/cm , mmH O@4˚C, Nickel plated brass and 316 stainless steel 2 mmH O@20˚C, psi, inH O@4˚C, inH O@20˚C, inH O@60˚F, cmH O@4˚C, 2 2 2 2 2 cmH O@20˚C) 2 Environmental Operating temperature ................ -10 to 50°C / 14 to 122°F Pressure accuracy ambient temp. (18 to 28°C / 65 to 82°F) Storage temperature ....................-20 to 60°C / -4 to 140°F Ingress protection rating ...............................................IP54 ±25 mbar / 0.35 psi ..........................................±0.10% F.S. ±70, 350 mbar / 1, 5 psi...................................±0.05% F.S. Pressure connection 700 bar / 10K psi .................. ±0.025% RDG + 0.015% F.S. All calibrators ............................................ 1/8” BSP female All other pressure ranges ....... ±0.025% RDG + 0.01% F.S. Adapters to 1/4” NPT male and 1/4” BSP female are included as standard. Vacuum ..........................................................±0.025% F.S. F.S. (full scale) is the numerical value of the positive pressure range. Pressure overload Accuracy includes hysteresis, nonlinearity, repeatability and reference standard uncertainty, 1 Year typical long-term stability, operated inside the Overload alarm ......... “OL” in display at approx. +20% F.S. rated temperature span and pressure range. Requiring frequently zeroing (Gauge/diff.) or entering of reference pressure Power supply (Absolute). Battery ................................................ 4 x 1.5 VDC Alkaline Battery type ....................................AA, LR6, MN1500, AM3 Pressure accuracy ambient temp. (0 to 50°C / 32 to 122°F) Battery lifetime ...................... Typically more than 35 hours ±25 mbar / 0.35 psi ..........................................±0.15% F.S. Low battery indicator ..................................................... Yes ±70, 350 mbar / 1, 5 psi...................................±0.10% F.S. 700 bar / 10K psi .................... ±0.04% RDG + 0.015% F.S. Instrument dimensions (LxWxH) All other pressure ranges ......... ±0.04% RDG + 0.01% F.S. Calibrator ........................... 201x99x50 mm / 8.3x3.9x2.0 in Vacuum ............................................................±0.05% F.S. HPC500 weight (incl. battery) ......................635 g / 22.4 oz F.S. (full scale) is the numerical value of the positive pressure range. HPC502 weight (incl. battery) ......................665 g / 23.5 oz Temperature effect -10 to 0°C / 14 to 32°F ±0.005% F.S./°C. Calibrator, shipping .......... 243x180x80 mm/ 9.6x7.1x3.1 in Accuracy includes hysteresis, nonlinearity, repeatability and reference Calibrator weight, shipping .........................1.1 kg / 39.5 oz standard uncertainty, 1 Year typical long-term stability, operated inside the rated temperature span and pressure range. Requiring frequently zeroing (Gauge/diff.) or entering of reference pressure Miscellaneous (Absolute). Compliance: EN 61326 : 2006 & CISPR 11, Edition 5.0 - 2009 Class “B” Display LCD ..................................................... Graphical (with light) Display resolution ..................................................... 5 digits 4 www.jofra.com Handheld Pressure Calibrator • HPC500 Function / Feature HPC500 HPC502 Single sensor high accuracy pressure calibrator   Dual sensor high accuracy pressure calibrator   mA measurement   Voltage measurement   24 VDC transmitter supply   High speed pressure switch test   Temperature measurement with external RTD sensor   JOFRA APM pressure module connection   RS232 communication   On-line calculation of sensor error %   Automatic leak test timer function   High speed min./max. hold   Delta / sum calculation on pressure measurements   Display contrast adjustment   Instrument setup lock   Storage of 5 setups   Setup of automatic off timer   Setup of number of display windows / measurement channels   Setup of temperature sensor RTD type   Select display high or low resolution   Setup of backlight timer   HART resistor on/off   Normal or dampened display update rate   JOFRACAL CALIBRATION SOFTWARE JOFRACAL calibration software ensures easy calibration of RTD´s, thermocouples, transmitters, thermoswithes, pressure gauges and pressure switches. JOFRACAL can be used with all JOFRA calibration instruments. When used with ASM-800 signal multi scanner, JOFRACAL can perform a simultaneous semi automatic calibration on up to 24 pressure and/or temperature devices under test in any combination. JOFRACAL software controls the complete calibration procedure, stores the results and provides a calibration audit trail through hard-copy certificates. All calibration data are stored for each sensor to monitor drift and op- timise recalibration intervals. A scheduler feature allows planning of future calibrations. HPC500 • Handheld Pressure Calibrator www.jofra.com 5 HPC500 PRESSURE RANGES This table shows the resolutions that can be obtained by the HPC calibrators throughout all engineering units. HPC500/HPC502 Ranges and Resolutions Range (bar) 25mbar 70mbar 350mbar 1 1.1 2 7 20 35 70 200 350 700 Burst pressure (bar) 1.4 1.4 7 20 20 20 70 133 133 677 677 677 1000 Proof pressure (bar) 70mbar 200mbar 1 2 2 4 14 40 67 200 400 677 1000 Static pressure (bar) 70mbar 7 7 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a Range (psi) 0.35 1 5 15 16 30 100 300 500 1000 3000 5000 10000 Burst pressure (psi) 10 10 100 300 300 300 1000 2000 2000 10000 10000 10000 15000 Proof pressure (psi) 1 3 15 30 30 60 200 600 1000 3000 6000 10000 15000 Static pressure (psi) 1 100 100 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a psi 0.4000 1.0000 5.0000 15.000 16.000 30.000 100.00 300.00 500.00 1000.00 3000.00 5000.00 10000.00 bar 0.0689 0.0689 0.3447 1.0342 1.1032 2.0684 6.8947 20.684 34.474 68.947 206.84 344.74 689.47 mbar 27.579 68.948 344.74 1034.2 1103.2 2068.4 6894.8 20684 344.74 689.48 n/a n/a n/a kPa 2.7579 6.8948 34.474 103.42 110.32 206.84 689.48 2068.4 3447.4 6894.8 2068.4 3447.4 68948 MPa 0.0028 0.0068 0.0344 0.1034 0.1103 0.2068 0.6894 2.0684 3.447 6.8948 20.684 34.474 68.948 2 kg/cm 0.0281 0.0703 0.3515 1.0546 1.1248 2.1092 7.0307 21.092 35.153 70.307 210.92 351.53 703.07 cmH O@4°C 28.124 70.309 351.54 1054.6 1124.9 2109.3 7030.9 21093 35154 70309 n/a n/a n/a 2 cmH O@20°C 28.173 70.434 352.17 1056.5 1126.9 2113.0 7043.4 21130 35217 70434 n/a n/a n/a 2 mmH O@4°C 281.24 703.09 3515.4 10546 11249 21093 70309 n/a n/a n/a n/a n/a n/a 2 mmH O@20°C 281.73 704.34 3521.7 10565 11269 21130 70434 n/a n/a n/a n/a n/a n/a 2 inH O@4°C 11.072 27.681 138.40 415.21 442.89 830.42 2768.1 8304.2 13840 27681 83042 n/a n/a 2 inH O@20°C 11.092 27.730 138.65 415.95 443.68 831.89 2773.0 8318.9 13865 27730 83189 n/a n/a 2 inH O@60°F 11.083 27.708 138.54 415.61 443.32 831.23 2770.8 83123 13854 27708 83123 n/a n/a 2 mmHg@0°C 20.686 51.715 258.58 775.73 827.44 1551.5 5171.5 15515 25858 51715 n/a n/a n/a inHg@0°C 0.8144 2.0360 10.108 30.540 32.576 61.081 203.6 610.81 1018.0 2036.0 6108.1 10180 20360 Proof pressure - maximum allowable pressure without a shift in calibration. Burst pressure - sensor damaged or destroyed, some risk of personal injury. Static pressure - Differential units only. Maximum allowed common mode pressure between both points. Compound ranges - the data for the 1 bar range also applies to the -1 to +1 bar compound range, the data for the 2 bar range also applies to the -1 to +2 bar compound range. Absolute ranges - the data for the 1.1, 2, 7 and 20 bar ranges also applies to the absolute pressure versions of those ranges. STANDARD DELIVERY (HPC Calibrator) • HPC500 or HPC502 calibrator • Traceable calibration certificate (NIST) with pressure and vacuum calibration points • 4 x 1.5 volt batteries • Adapter to 1/4” NPT male from 1/8” BSP male* • Adapter to 1/4” BSP female from 1/8” BSP male* • 1/8” sealed gasket / washer type • Test leads: red and black • Hand strap with clip • User manual * Set for each pressure port 6 www.jofra.com Handheld Pressure Calibrator • HPC500 HPC500, System A HPC500, System B • AXX/0 to 2 bar (0 to 30 psi) • BXX/-0.91 to 2 bar (30 psi) • AHX/0 to 40 bar (0 to 580 psi) • BHX/-0.91 to 40 bar (580 psi) This system includes the HPC calibra- This system includes the dual func- tor together with one pneumatic hand tion pneumatic hand pump. With this pump: T-960 and T-970, depending pump you can calibrate both vacuum on the chosen pressure range. System A is an easy-to-use and pressure applications. It takes just a few seconds to single hand operated calibration system. No need for a flat switch between vacuum and pressure, just push one but- surface to operate the system - just hold it in your hand. ton (valve) on the T-965 or T-975 hand pump. The system comes in a carrying case with cut-outs for fit- The System B comes in a carrying case with cut-outs for tings, hose, and the complete assembled calibration unit - fittings, hose and the complete assembled calibration unit no time is required to assemble the unit. The calibrator can - no time required to assemble the unit before use. at any time be used separately for other pressure test jobs. The calibrator and the pump are fitted with a special quick A special quick connector between the pump and the connector that makes it possible to separate the system calibrator makes it possible to separate the system in sec- in seconds without any tool. This quick connector also onds and swivel the calibrator for easy viewing. makes it possible to use the assembled system with the The HPC calibrators used in System A are delivered cali- calibrator twisted to any angle. brated in both pressure and vacuum. T-965 and T-975 hand pumps for system B Model T-965 and T-975 pneumatic pressure pumps fea- T-960 and T-970 pumps for system A ture both vacuum and pressure generation. A quick switch Model T-960 pneumatic pressure pump features an (valve) makes it easy to switch from vacuum to pressure extended range volume adjuster for precise control of the measurement. A built-in release valve, volume adjuster for pump pressure and a comfortable pistol grip handle. fine adjustment and dual pressure output enable a safe and Model T-970 pneumatic pressure pump is similar to the simple operation. The unit offers both metric and imperial T-960, but generates pressures up to 40 bar (580 psi). threads on the reference connection and the hose. Press. range, T-965 ......-0.65 bar (-9.4 psi) to 2 bar (30 psi) Pressure range, T-960 ............................. 0 to 2 bar (30 psi) Press. range, T-975 ...-0.91 bar (-13 psi) to 40 bar (580 psi) Pressure range, T-970 ..........................0 to 40 bar (580 psi) Type ..................................................................... Pneumatic Type ..................................................................... Pneumatic Test medium.....................................................................Air Test medium.....................................................................Air Operation .................................................................. Scissor Operation .................................................................. Scissor “O”-rings ..................................................................Buna-N “O”-rings ..................................................................Buna-N Wetted parts ..........Aluminum, brass, stainless steel, nylon, Wetted parts ..........Aluminum, brass, stainless steel, nylon, Nylatron GS Nylatron GS Connection to test object..................Hose 0.6 m/24 in with Connection to test object..................Hose 0.6 m/24 in with 1/4” BSP and NPT female terminations 1/4” BSP and NPT female terminations Size ................................ 21.6x12.1x6.2 cm / 8.5x4.8x2.4 in Size ................................ 21.6x12.1x6.2 cm / 8.5x4.8x2.4 in Total system weight .....................................5.5 kg / 12.2 lb Total system weight .....................................5.5 kg / 12.2 lb Included with System A delivery Included with System B delivery • HPC standard delivery (see page 6) • HPC standard delivery (see page 6) • Hand pump T-965 or T-975 with a 0.6 m / 24 in hose • Hand pump T-960 or T-970 with a 0.6 m / 24 in hose with 1/4” BSP and NPT female terminations with 1/4” BSP and NPT female terminations • 3/8” BSP female adapter with 1/4” BSP and NPT female • 3/8” BSP female adapter with 1/4” BSP and NPT female terminations terminations • Quick connector between pump and calibrator • Quick connector between pump and HPC calibrator • 1 roll of Teflon tape • 1 roll of Teflon tape • Protective carrying case • Protective carrying case Accessories Accessories • Pressure hose for T-975, 0.5 meter • Pressure hose for T-960/970, 0.5 meter • Pressure hose for T-975, 1.0 meter • Pressure hose for T-960/970, 1.0 meter • Pressure hose for T-975, 2.0 meter • Pressure hose for T-960/970, 2.0 meter • Pressure hose for T-960/970, 5.0 meter • Pressure hose for T-975, 5.0 meter • Set of BSP female fittings, Teflon tape, packings • Set of BSP female fittings, Teflon tape, packings * Fitting size : 1x1/8”, 1x3/8”, 1x1/2” * Fitting size : 1x1/8”, 1x3/8”, 1x1/2” • Set of NPT female fittings, Teflon tape, packings • Set of NPT female fittings, Teflon tape, packings * Fitting size : 1x1/8”, 1x1/4”, 1x3/8” 1x1/2” * Fitting size : 1x1/8”, 1x1/4”, 1x3/8” 1x1/2” • Connections for APM H/S pressure modules • Connections for APM H/S pressure modules • Fitting 1/8” NPT male to 1/4” NPT male for • Fitting 1/8” NPT male to 1/4” NPT male for APM-H pressure module APM-H pressure module • Fitting 1/4” NPT male to 1/4” NPT male for • Fitting 1/4” NPT male to 1/4” NPT male for APM-S pressure module APM-S pressure module HPC500 • Handheld Pressure Calibrator www.jofra.com 7 HPC500, System C HPC500, System D • CXX/0 to 200 bar (3,000 psi) • DOX/0 to 350 bar (5,000 psi) oil • CHX/0 to 350 bar (5,000 psi) • DWX/0 to 350 bar (5,000 psi) water This system consists of an HPC cali- This system consists of an HPC cali- brator together with a hydraulic, high brator with a hydraulic, high pressure pressure hand pump T-620 or T-620H screw pump. System D is an easy-to- featuring an oil reservoir to prime the system. use calibration system. Place the pump on a flat surface and turn the handle to generate pressure. The calibrator System C is an easy-to-use single hand-operated calibra- may be adjusted to give the best viewing angle. The sys- tion system. No need for a flat surface (table) to operate tem includes a manifold for connection of the test device, the system. The system includes release valve and volume a fine adjustment volume adjuster (optional), and a reser- adjuster for fine adjustment to enable a safe and simple voir for extra oil or water (optional). operation of the pump. The system comes in a carrying case with cut-outs for fittings The System C comes in a carrying case with cut-outs for and the complete assembled calibration unit - no time adder fittings, hose, and the complete assembled calibration to assemble the unit before use. Easy and fast connection unit - no time adder to assemble the unit before use. Easy between pump and calibrator makes it easy to use the pres- and fast connection between pump and calibrator makes sure calibrator separately for other pressure test jobs. it easy to use the pressure calibrator separately for other pressure test jobs. AMETEK spindle pump for system D The spindle pumps are designed for easy generation of high AMETEK hydraulic hand pump for system C pressure. The spindle pumps have a 4-connection manifold. This easy-to-use hand pump is specially designed for high Fine adjustment, extra fine volume adjuster, liquid reservoir, pressure applications. The pump has a built-in reservoir, and fittings are optional. Spindle pumps may be delivered for vent valve, and volume adjuster for fine adjustment. The 2 different test media: hydraulic oil or water. pump has a dual pressure output - one for the test object and one for the HPC calibrator. Pressure range ............................... 0 to 350 bar (5,000 psi) Type ....................................................................... Hydraulic Pressure range, T-620 .....................0 to 200 bar (3,000 psi) Test medium.......................................... Hydraulic oil, water Pressure range, T-620H ..................0 to 350 bar (5,000 psi) Operation ........................................................Spindle pump Type ....................................................................... Hydraulic Reservoir capacity ....................................250 ml / 0.53 pint Test medium.....................................................................Oil “O”-rings ..................................................................Buna-N Operation .................................................................. Scissor Wetted parts ..................... Aluminum, brass, stainless steel Reservoir capacity ....................................200 ml / 0.42 pint Connection to test object.................... 4 x 1/4” BSP female Operation ..............................................................Pistol-grip Size ............................ 36.6x19.5x10.5 cm / 14.4x7.7x4.1 in “O”-rings ..................................................................Buna-N Total system weight ......................................11 kg / 24.3 lb Wetted parts ..........Aluminum, brass, stainless steel, Lexan Connection to test object..................Hose 0.6 m/24 in with Included with System D delivery 1/4” BSP and NPT female terminations • HPC standard delivery (see page 6) Size ................................ 21.6x12.1x6.2 cm / 8.5x4.8x2.4 in • Spindle pump for hydraulic oil or for water Total system weight .....................................5.5 kg / 12.2 lb • 10 x 1/4” bonded seals • Allen key 6 mm Included with System C delivery • 2 x 1/4” NPT female adapters • HPC standard delivery (see page 6) • 1 roll of Teflon tape • Hand pump T-620 or T-620H with a 0.6 m / 24 in hose • Protective carrying case with 1/4” BSP and NPT female terminations Accessories • 1 roll of Teflon tape • Extra fine adjuster, volume adjuster • Protective carrying case • Reservoir set with seals, valve and bonded seal 1 • 1 m Pressure hose (Max. 350 bar / 5,000 psi) Accessories 1 • 2 m Pressure hose (Max. 350 bar / 5,000 psi) • Pressure hose for T-620/T-620H pumps 1 • 1.5 m Pressure hose (Max. 700 bar/10,000psi) • 1 m hose with 1/4” BSP female termination 1 • 5 m Pressure hose (Max. 700 bar / 10,000 psi) Max. pressure 350 bar (5,000 psi) 1 • Extension tube 120 mm (Max. 350 bar/5.000 psi) • 2 m hose with 1/4” BSP female termination • Quick connector set, female 1/4” BSP to 1/4” BSP Max. pressure 350 bar (5,000 psi) • Connections for APM H/S pressure modules • Oil for T-620 & T-1 pump AAA OIL in 1-QUART CAN • Fitting 1/4” BSP male x 1/4” BSP male for • Oil for T-620 & T-1 pump AAA OIL in 1-GALLON CAN APM-S pressure module with system D • Connections for APM H/S pressure modules • Fitting 1/4” BSP male to 1/4” NPT female for • Fitting 1/8” NPT male to 1/4” NPT male for APM-H pressure module with system D APM-H pressure module with system C • Fitting 1/8” NPT male to 1/4” NPT male for • Fitting 1/8” NPT male to 1/8” NPT male for APM-H pressure module with system D APM-H pressure module with system C • Fitting 1/4” NPT male to 1/4” BSP female for • Fitting 1/8” NPT male to 1/4” NPT male for APM-S pressure module with spindle pump alone APM-H pressure module • Fitting 1/8” NPT male to 1/4” BSP female for • Fitting 1/4” NPT male to 1/4” NPT male for APM-H pressure module with screw pump alone APM-S pressure module 1 1/4” BSP female to 1/4” BSP male 8 www.jofra.com Handheld Pressure Calibrator • HPC500 HPC500, System E HPC500, System F • EXX/0 to 700 bar (10,000 psi) • FOx/0 to 700 bar (10,000 psi) oil • FWx/0 to 700 bar (10,000 psi) water This system consists of an HPC cali- brator together with a rugged, hydrau- System F is an easy-to-use calibration lic, high pressure pump. system. The hydraulic pump makes it very easy to prime the system. The System E is an easy-to-use calibration system. The pump contains 1.23 l of liquid. hydraulic pump makes it very easy to prime the system. The calibrator can be adjusted to fit the best viewing The system includes a manifold for connection of two test angle. The system includes a manifold for connection of devices and the volume adjuster for fine adjustment is two test devices and the fine adjustment volume adjuster standard. System F comes in a protective carrying case is standard. with cut-outs for fittings. Easy and fast connection between pump and calibrator makes it easy to use the pressure cali- The System E comes in a carrying case with cut-outs for brator separately for other pressure test jobs. fittings and the complete assembled calibration unit - no time adder to assemble the unit before use. Easy and fast The pump is designed for high pressure applications up connection between pump and calibrator makes it easy to to 15,000 psi (1,000 bar). The pump and system may be use the pressure calibrator separately for other pressure ordered with either oil or a water/alcohol mixture as pres- test jobs. sure medium. The pump is constructed of 300 series stainless steel and Monel allowing for the use of other hydraulic media. There are three available seal packages AMETEK high pressure hydraulic oil pump for system E for the system: Buna-N, Viton®, and EPT. The hydraulic pump is designed for high pressure applica- tions. The pump has a 4-connection output manifold and Type T pump for system F a fine adjustment volume adjuster. The Type T pump features a dual pressure output mani- fold, volume adjuster (up to 200 bar / 2,900 psi), relief Pressure range ............................. 0 to 700 bar (10,000 psi) valve, and dual volume control for rapid pressure increase Type ....................................................................... Hydraulic at lower pressures and easier pumping at higher pressures. Test medium.....................................................................Oil Operation ............................................................ Jack pump Pressure range .......................... 0 to 1,000 bar (15,000 psi) Reservoir capacity .........................................500 ml / 1 pint Type ....................................................................... Hydraulic “O”-rings ..................................................................Buna-N Test medium.......................................... Hydraulic oil, water Wetted parts ..................... Aluminum, brass, stainless steel Operation ............................................................ Jack pump Connection to test object.................... 4 x 1/4” BSP female Reservoir capacity ........................................1.23 l / 2.6 pint Size ............................ 36.5x20.0x14.2 cm / 14.4x7.9x5.6 in “O”-rings ...........Buna-N (standard) or EPT/Viton (Optional) Total system weight ......................................13 kg / 28.7 lb Wetted parts ......................................Stainless steel, Monel Connection to test object....1/4” and 1/2” BSP teminations Included with System E delivery 1/4” and 1/2” PT female terminations • HPC standard delivery (see page 6) Size ................................ 79.4x22.9x50.8 cm / 31.3x9x20 in • Hydraulic pump Total system weight ....................................18 kg / 39.7 lbs • 10 x 1/4” bonded seals • Allen key 6 mm Included with System F delivery • 2 x 1/4” NPT female adapters • HPC standard delivery (see page 6) • 1 roll of Teflon tape • Hydraulic pump • Volume adjuster for fine adjustment • 2 x 1/4” bonded seals • Protective carrying case • Allen key 6 mm • 1 roll of Teflon tape Accessories • Protective carrying case • Volume adjuster for fine adjustment 1 • 1.5 m Pressure hose, (Max. 700 bar/10,000 psi) Accessories 1 • 5 m Pressure hose, (Max. 700 bar/10,000 psi) 1 • 1.5 m Pressure hose (Max. 700 bar/10,000 psi) • Quick connector set, female 1/4”BSP to 1/4” BSP 1 • 5 m Pressure hose (Max. 700 bar/10,000 psi) • Connections for APM H/S pressure modules • Oil for T-620 & T-1 pump AAA OIL in 1-GALLON CAN • Fitting 1/4” BSP male x 1/4” BSP male for • Oil for T-620 & T-1 pump AAA OIL in 1-QUART CAN APM-S pressure module with system E • Connections for APM H/S pressure modules • Fitting 1/4” BSP male to 1/4” NPT female for • Union Body 1/4” NPT female for manifold pump T APM-H pressure module with system E • Fitting 1/8” NPT male to 1/4” NPT male for • Fitting 1/8” NPT male to 1/4” NPT male for APM-H pressure module APM-H pressure module with system E • Fitting 1/4” NPT male to 1/4” NPT male for • Fitting 1/4” NPT male to 1/4” BSP female for APM-S pressure module APM-S pressure module with system E • Fitting 1/8” NPT male to 1/4” BSP female for 1 1/4” BSP female to 1/4” BSP male APM-H pressure module with Jack-pump alone 1 1/4” BSP female to 1/4” BSP male HPC500 • Handheld Pressure Calibrator www.jofra.com 9 ORDERING INFORMATION Order number Description HPC Type 500 Model NONE No calibrator, pressure system only Pressure range 25MD ±25 mbar / 0.35 psi differential 70MD ±70 mbar / 1 psi differential 350MD ±350 mbar / 5 psi differential 001A 0.025 bar / 0.35 psi to 1.1 bar / 16 psi absolute 001C -0.96 bar / -14 psi to 1 bar / 15 psi gauge/compound 002A 0.025 bar / 0.35 psi to 2 bar / 30 psi absolute 002C -0.96 bar / -14 psi to 2 bar / 30 psi gauge/compound 007A 0.070 bar / 1 psi to 7 bar / 100 psi absolute 007C -0.82 bar / -12 psi to 7 bar / 100 psi gauge/compound 020A 0.070 bar / 1 psi to 20 bar / 290 psi absolute 020C -0.82 bar / -12 psi to 20 bar / 290 psi gauge/compound 035C -0.82 bar / -12 psi to 35 bar / 500 psi gauge/compound 070G 0 to 70 bar / 1,000 psi gauge 200G 0 to 200 bar / 2,900 psi gauge 350G 0 to 350 bar / 5,000 psi gauge 700G 0 to 700 bar / 10,000 psi gauge Calibration certificate G NIST traceable calibration certificate Accessories (Optional) B Rechargeable battery pack C Soft case I Interface Kit LEMO to RS232 T Temperature sensor Pt100 Pressure system IND Calibrator only AXX Syst. A, T-960 pump ranges up to 2 bar/30 psi AHX Syst. A, T-970 pump ranges up to 35 bar/500 psi BXX Syst. B, T-965 pump ranges up to 2 bar/30 psi BHX Syst. B, T-975 pump ranges up to 35 bar/500 psi CXX Syst. C, T-620 pump ranges up to 200 bar/2,900 psi OIL CHX Syst. C, T-620H pump ranges up to 350 bar/5,000 psi OIL DOX Syst. D, 65-P016 pump ranges up to 350 bar/5,000 psi OIL DWX Syst. D, 65-P017 pump ranges up to 350 bar/5,000 psi WATER EXX Syst. E, 65-P014 pump ranges up to 700 bar/10,000 psi OIL FWB Syst. F, T-1 pump ranges up to 700 bar/10,000 psi WATER/Buna-N FWV Syst. F, T-1 pump ranges up to 700 bar/10,000 psi WATER/VITON FWE Syst. F, T-1 pump ranges up to 700 bar/10,000 psi WATER/EPT FOB Syst. F, T-1 pump ranges up to 700 bar/10,000 psi OIL FOV Syst. F, T-1 pump ranges up to 700 bar/10,000 psi OIL/VITON FOE Syst. F, T.1 pump ranges up to 700 bar/10,000 psi OIL/EPT Sample order number HPC 500 035C G BCIT BHX HPC500, -0.82 to 35 bar, NIST traceable certificate, rechargeable battery package, soft case, interface kit, temperature sensor, system B T-975 pump 10 www.jofra.com Handheld Pressure Calibrator • HPC500 ORDERING INFORMATION Order number Description HPC Type 502 Model NONE No calibrator, pressure system only Port 1 Port 2 Pressure range (Port 1 - lowest pressure, Port 2 - highest pressure) 001A 001A 0.025 bar / 0.35 psi to 1.1 bar/ 16 psi absolute 001C 001C -0.96 bar / -14 psi to 1 bar / 15 psi gauge/compound 002A 002A 0.025 bar / 0.35 psi to 2 bar /30 psi absolute 002C 002C -0.96 bar / -14 psi to 2 bar / 30 psi gauge/compound 007A 007A 0.070 bar / 1 psi to 7 bar / 100 psi absolute 007C 007C -0.82 bar / -12 psi to 7 bar / 100 psi gauge/compound 020A 020A 0.070 bar / 1 psi to 20 bar /290 psi absolute 020C 020C -0.82 bar / -12 psi to 20 bar / 290 psi gauge/compound 035C 035C -0.82 bar / -12 psi to 35 bar / 500 psi gauge/compound 070G 070G 0 to 70 bar / 1,000 psi gauge 200G 200G 0 to 200 bar / 2,900 psi gauge 350G 350G 0 to 350 bar / 5,000 psi gauge 700G 700G 0 to 700 bat / 10,000 psi gauge Calibration certificate G NIST traceable calibration certificate Accessories (Optional) B Rechargeable battery pack C Soft case I Interface Kit LEMO to RS232 T Temperature sensor Pt100 Pressure system IND Calibrator only AXX Syst. A, T-960 pump ranges up to 2 bar/30 psi AHX Syst. A, T-970 pump ranges up to 35 bar/500 psi BXX Syst. B, T-965 pump ranges up to 2 bar/30 psi BHX Syst. B, T-975 pump ranges up to 35 bar/500 psi CXX Syst. C, T-620 pump ranges up to 200 bar/2,900 psi OIL CHX Syst. C, T-620H pump ranges up to 350 bar/5,000 psi OIL DOX Syst. D, 65-P016 pump ranges up to 350 bar/5,000 psi OIL DWX Syst. D, 65-P017 pump ranges up to 350 bar/5,000 psi WATER EXX Syst. E, 65-P014 pump ranges up to 700 bar/10,000 psi OIL FWB Syst. F, T-1 pump ranges up to 700 bar/10,000 psi WATER/Buna-N FWV Syst. F, T-1 pump ranges up to 700 bar/10,000 psi WATER/VITON FWE Syst. F, T-1 pump ranges up to 700 bar/10,000 psi WATER/EPT FOB Syst. F, T-1 pump ranges up to 700 bar/10,000 psi OIL FOV Syst. F, T-1 pump ranges up to 700 bar/10,000 psi OIL/VITON FOE Syst. F, T.1 pump ranges up to 700 bar/10,000 psi OIL/EPT Sample order number HPC 502 035C 350G G BCIT BHX HPC502, port 1: -0.82 to 35 bar, port 2: 0 to 350 bar, NIST trace- able certificate, rechargeable battery package, soft case, interface kit, temperature sensor, system B T-975 pump HPC500 • Handheld Pressure Calibrator www.jofra.com 11 ACCESSORIES Rechargable battery kit - Option B The HPC500 is available with a set of 4 rechargeable AA batteries and a charger. Useful soft case - Option C The HPC500 can be delivered with a soft case as an option. The handy soft case is designed for protection during transport. The soft case has separate compartments for HPC500 (w/Velcro strap), test leads, test hoses, temperature probe, and JOFRA APM pressure module. A shoul- der strap ensures convenient transportation when climbing ladders, etc. and the handy strap on the back makes it possible to hang the instru- ment on a valve, ladder etc. The manual and calibration documents fit AMETEK Test & Calibration Instruments A business unit of AMETEK Measurement & Calibration into a pocket on the front of the soft case. Technologies Division offering the following industry leading brands for test and calibration instrumentation. Interface kit - Option I JOFRA Calibration Instruments Special LEMO to Sub D, RS232 interface cable for HPC500 and HPC502. Temperature Calibrators Portable dry-block calibrators, precision thermometers and liquid baths. Temperature ranges from Temperature sensor - Option T -90°C(-130°F) to 1205°C(2200°F). Temperature sensors To utilize the thermometer utility of the HPC500 family, a ruggedized for industrial and marine use. handheld temperature sensor is available. The sensor comes as a ready- Pressure Calibrators Convenient electronic systems ranging from -25 mbar to to-use probe with handle and coiled cable with LEMO connector for 1000 bar - fully temperature-compensated for problem- HPC500 and HPC502. The sensor is built with a high accuracy Pt100 free and accurate field use. element, accuracy ±0.05ºC / ±0.27ºF. Sensor dimensions, without handle Signal Instruments and cable, ø 4x200 mm/stainless steel. Process signal measurement and simulation for easy control loop calibration and measurement tasks. Complete calibration systems M&G Pressure Testers & Pumps Pneumatic floating-ball or hydraulic piston dead weight The HPC500 is available as a calibrator only or one of 6 ready-for-test testers with accuracies to 0.015% of reading. Pressure systems that are complete and equipped to meet your pressure calibra- generators delivering up to 1,000 bar. tion needs. Lloyd Instruments Materials testing machines and software from Lloyd Instruments guarantees expert materials testing solutions. The comprehensive program also covers Texture Analysers to perform rapid, general food testing and detailed texture analysis on a diverse range of foods and cosmetics. Davenport Polymer Test Equipment Allows measurement and characterization of moisture- sensitive PET polymers and polymer density. Chatillon Force Measurement The hand held force gauges and motorized testers have earned their reputation for quality, reliability and accuracy and they represent the de facto standard for force measurement. Newage Testing Instruments Hardness testers, durometers, optical systems and software for data acquisition and analysis. Option C www.jofra.com UK Denmark Singapore AMETEK Calibration Instruments AMETEK Denmark AMETEK Singapore Pte Ltd Tel +44 (0)1243 833 302 Tel +45 4816 8000 Tel +65 6484 2388 jofra@ametek.co.uk jofra@ametek.com jofra@ametek.com France USA China AMETEK S.A.S. AMETEK Mansfield & Green AMETEK Inc. - Shanghai Tel +33 (0)1 30 68 89 40 Tel +1 (800) 527 9999 Tel +86 21 5868 5111 general.lloyd-instruments@ametek.fr cal.info@ametek.com AMETEK Inc. - Beijing Tel +86 10 8526 2111 Germany India AMETEK GmbH AMETEK Instruments India Pvt Ltd. AMETEK Inc. - Guangzhou Tel +49 (0)2159 9136 510 Tel +91 22 2836 4750 Tel +86 20 8363 4768 info.mct-de@ametek.de jofra@ametek.com jofra.sales@ametek.com.cn Information in this document is subject to change without notice. ©2011, by AMETEK, Inc., www.ametek.com. All rights reserved. 12 www.jofra.com Pub code SS-HPC500 Issue 1111