pr es s u r e Handheld Pressure Calibrator HPC400 » Pressure ranges HPC400-2C 2 bar / 30 psi HPC400-7C 7 bar / 100 psi HPC400-20C 20 bar / 300 psi » Transmitter loop features Transmitter loop measurement, 24 volt DC ® loop supply and HART resistor. » Easy pressure switch test Opening and closing pressures are automati- cally recorded and deadband is calculated. All is presented in a large graphical display. » Useful set of features The HPC400 offers a selection of useful features: voltage measurement, high speed minimum/maximum hold, 5 user specified setups, high or low resolution, and dampened readout for fluctuating pressures. » Ready-to-use systems The HPC400 is available as a complete system or as an independent instrument. The systems are ready for use, complete with calibration pump, hose, fittings and a The HPC400 series is a true calibrator, a field instrument designed for convenient hard case to store the complete easy and reliable check and calibration of pressure. Use the HPC400 system. series in process control applications such as verification or calibration of pressure gauges, transducers, transmitters, pressure switches, and safety valves. The HPC400 series is recognized for its high quality and carefully selected time-saving features making calibration tasks easy to perform. All relevant information is shown in the large multi information display at once, such as: 15 different pressure units, transmitter mA reading, min/ max recording, peak reading, and semi-automatic pressure switch test recording the closing, opening and hysteresis pressure (deadband), and 5 user specified setups for frequent measurement/calibration jobs. Maintenance of the instrument is easy. Recalibration of the unit can be performed locally with an accurate pressure reference: no need to send the unit back to the manufacturer for recalibration. For all systems, pump and calibrator are separate so replacement of the pump does not require return of the complete system for repair. The HPC can be delivered as an individual calibrator or as a complete calibration system ready for use in a carrying case, including pump, hose, connectors, battery, test leads, user manual, and traceable calibra- tion certificate. ISO 9001 Manufacturer Specification Sheet SS-HPC400 Useful set of features Clear graphical display Perform semi-automatic pressure switch tests. switch in Large backlit graphical display shows the pressure. Icons show current status and mode, 1, 2 or 3 measurement HART resistor or other calibration tasks, assisted by the windows, to suit your applications and demands. outstanding functions and features of the HPC400. Intuitive menu system Electrical connections Combination of “soft keys” and cursor keypad ensures an HPC calibrators are well equipped and include inputs for easy operation. mA, voltage, switches and temperature measurements, including 24 VDC supply for mA transmitters. Units 15 different pressure engineering units. Zero To keep high accuracy, a dedicated zero button is avail- able to provide convenient zero before test. ON / OFF Pressure connections Auto shut-off to expand battery life time (user program- 1/8” BSP female. 300 series stainless steel. 1/4” NPT male and 1/4” BSP female adapters are supplied mable). as standard. 2 www.jofra.com Handheld Pressure Calibrator • HPC400 FUNCTIONAL SPECIFICATIONS Pressure; gauge / compound ranges Environmental bar ............................................................-0.96 to 2, 7 & 20 Operating temperature ................ -10 to 50°C / 14 to 122°F psi ........................................................-14 to 15, 100 & 300 Storage temperature ....................-20 to 60°C / -4 to 140°F Ingress protection rating ...............................................IP54 Engineering units (built-in) Pressure connection User selectable ........................................................ 15 units 2 (bar, mbar, MPa, kPa, inHg@0°C, mmHg@0°C, kg/cm , mmH O@4˚C, 2 All calibrators ............................................ 1/8” BSP female mmH O@20˚C, psi, inH O@4˚C, inH O@20˚C, inH O@60˚F, cmH O@4˚C, 2 2 2 2 2 Adapters to 1/4” NPT male and 1/4” BSP female are included as standard. cmH O@20˚C) 2 Pressure overload Pressure accuracy ambient temp. (18 to 28°C / 65 to 82°F) Overload alarm ......... “OL” in display at approx. +20% F.S. All pressure ranges ..........................................±0.05% F.S. Power supply Vacuum ............................................................±0.10% F.S. F.S. (full scale) is the numerical value of the positive pressure range. Battery ................................................ 4 x 1.5 VDC Alkaline Temperature effect outside 18 to 28°C / 65 to 82°F ±0.005% F.S./°C. Battery type ....................................AA, LR6, MN1500, AM3 Accuracy includes hysteresis, nonlinearity, repeatability and reference Battery lifetime ...................... Typically more than 35 hours standard uncertainty, 1 Year typical long-term stability, operated inside the rated temperature span and pressure range. Requiring frequently zeroing. Low battery indicator ..................................................... Yes Display Instrument dimensions (LxWxH) LCD ..................................................... Graphical (with light) Calibrator ........................... 201x99x50 mm / 8.3x3.9x2.0 in Display resolution ..................................................... 5 digits HPC400 weight (incl. battery) ......................635 g / 22.4 oz Display update ...................................... 3 times per second Calibrator, shipping .......... 243x180x80 mm/ 9.6x7.1x3.1 in Calibrator weight, shipping .........................1.1 kg / 39.5 oz Input / output (18 to 28°C / 65 to 82°F) Miscellaneous mA range ............................................................ 0 to 24 mA mA accuracy .....................................±0.015% RDG + 2 µA Compliance: EN 61326 : 2006 & CISPR 11, Edition 5.0 - Transmitter supply.........................................24 VDC ±10% 2009 Class “B” Voltage measurement ...................................... 0 to 30 VDC Voltage accuracy ...............................±0.015% RDG + 2mV ® HART resistor ........................................................... 250 Ω Peak hold capture ........................................50 milliseconds Switch test input ..................................................5V (<1mA) Temperature effect outside 18 to 28°C / 65 to 82°F ±0.001% F.S./°C. Media compatibility Nickel plated brass and 316 stainless steel HPC400 • Handheld Pressure Calibrator www.jofra.com 3 Function / Feature HPC400 Single sensor high accuracy pressure calibrator  mA measurement  Voltage measurement  24 VDC transmitter supply  High speed pressure switch test  High speed min./max. hold  Display contrast adjustment  Instrument setup lock  Storage of 5 setups  Setup of automatic off timer  Setup of number of display windows / measurement channels  Select display high or low resolution  Setup of backlight timer  HART resistor on/off  Normal or dampened display update rate  4 www.jofra.com Handheld Pressure Calibrator • HPC400 HPC400 PRESSURE RANGES This table shows the resolutions that can be obtained by the HPC calibrators throughout all engineering units. HPC400 Ranges and Resolutions Range (bar) 2 7 20 Burst pressure (bar) 20 70 133 Proof pressure (bar) 4 14 40 Range (psi) 30 100 300 Burst pressure (psi) 300 1000 2000 Proof pressure (psi) 60 200 600 Static pressure (psi) n/a n/a n/a psi 30.000 100.00 300.00 bar 2.0684 6.8947 20.684 mbar 2068.4 6894.8 20684 kPa 206.84 689.48 2068.4 MPa 0.2068 0.6894 2.0684 2 kg/cm 2.1092 7.0307 21.092 cmH O@4°C 2109.3 7030.9 21093 2 cmH O@20°C 2113.0 7043.4 21130 2 mmH O@4°C 21093 70309 n/a 2 mmH O@20°C 21130 70434 n/a 2 inH O@4°C 830.42 2768.1 8304.2 2 inH O@20°C 831.89 2773.0 8318.9 2 inH O@60°F 831.23 2770.8 83123 2 mmHg@0°C 1551.5 5171.5 15515 inHg@0°C 61.081 203.6 610.81 Proof pressure - maximum allowable pressure without a shift in calibration. Burst pressure - sensor damaged or destroyed, some risk of personal injury. STANDARD DELIVERY (HPC Calibrator) • HPC400 calibrator • Traceable calibration certificate (NIST) with pressure and vacuum calibration points • 4 x 1.5 volt batteries • Adapter to 1/4” NPT male from 1/8” BSP male • Adapter to 1/4” BSP female from 1/8” BSP male • 1/8” sealed gasket / washer type • Test leads: red and black • Hand strap with clip • User manual HPC400 • Handheld Pressure Calibrator www.jofra.com 5 HPC400, System A HPC400, System B • AXX/0 to 2 bar (0 to 30 psi) • BXX/-0.91 to 2 bar (30 psi) • AHX/0 to 20 bar (0 to 300 psi) • BHX/-0.91 to 20 bar (300 psi) This system includes the HPC calibra- This system includes the dual func- tor together with one pneumatic hand tion pneumatic hand pump. With this pump: T-960 and T-970, depending pump you can calibrate both vacuum on the chosen pressure range. System A is an easy-to-use and pressure applications. It takes just a few seconds to single hand operated calibration system. No need for a flat switch between vacuum and pressure, just push one but- surface to operate the system - just hold it in your hand. ton (valve) on the hand pump. The system comes in a carrying case with cut-outs for fit- The System B comes in a carrying case with cut-outs for tings, hose, and the complete assembled calibration unit - fittings, hose and the complete assembled calibration unit no time is required to assemble the unit. The calibrator can - no time required to assemble the unit before use. at any time be used separately for other pressure test jobs. The calibrator and the pump are fitted with a special quick A special quick connector between the pump and the connector that makes it possible to separate the system calibrator makes it possible to separate the system in sec- in seconds without any tool. This quick connector also onds and swivel the calibrator for easy viewing. makes it possible to use the assembled system with the The HPC calibrators used in System A are delivered cali- calibrator twisted to any angle. brated in both pressure and vacuum. T-965 and T-975 hand pumps for system B Model T-965 and T-975 pneumatic pressure pumps fea- T-960 and T-970 pumps for system A ture both vacuum and pressure generation. Quick switch Model T-960 pneumatic pressure pump features an (valve) makes it easy to switch from vacuum to pressure extended range volume adjuster for precise control of the measurement. A built-in release valve, a volume adjuster pump pressure and a comfortable pistol grip handle. for fine adjustment and a dual pressure output enable a Model T-970 pneumatic pressure pump is similar to the safe and simple operation. The unit offers both metric and T-960, but generates pressures up to 20 bar (290 psi). imperial threads on the reference connection and the hose. Pressure range, T-965 ..-0.65 bar (-9.4 psi) to 2 bar (30 psi) Pressure range, T-960 ............................. 0 to 2 bar (30 psi) Pressure range, T-975 ......-0.91 bar (-13 psi) to 20 bar (300 Pressure range, T-970 ..........................0 to 20 bar (300 psi) Type ..................................................................... Pneumatic psi) Test medium.....................................................................Air Type ..................................................................... Pneumatic Test medium.....................................................................Air Operation .................................................................. Scissor Operation .................................................................. Scissor “O”-rings ..................................................................Buna-N “O”-rings ..................................................................Buna-N Wetted parts ..........Aluminum, brass, stainless steel, nylon, Nylatron GS Wetted parts ..........Aluminum, brass, stainless steel, nylon, Connection to test object..................Hose 0.6 m/24 in with Nylatron GS Connection to test object..................Hose 0.6 m/24 in with 1/4” BSP and NPT female terminations 1/4” BSP and NPT female terminations Size ................................ 21.6x12.1x6.2 cm / 8.5x4.8x2.4 in Size ................................ 21.6x12.1x6.2 cm / 8.5x4.8x2.4 in Weight ............................................................1.4 kg / 3.0 lb Weight ............................................................1.4 kg / 3.0 lb Included with System A delivery Included with System B delivery • HPC standard delivery (see page 5) • HPC standard delivery (see page 5) • Hand pump T-960 or T-970 with a 0.6 m / 24 in hose • Hand pump T-965 or T-975 with a 0.6 m / 24 in hose with 1/4” BSP and NPT female terminations • 3/8” BSP female adapter with 1/4” BSP and NPT female with 1/4” BSP and NPT female terminations terminations • 3/8” BSP female adapter with 1/4” BSP and NPT female terminations • Quick connector between pump and HPC calibrator • Quick connector between pump and HPC calibrator • 1 roll of Teflon tape • 1 roll of Teflon tape • Protective carrying case • Protective carrying case Accessories Accessories • Pressure hose for T-960/970, 0.5 meter • Pressure hose for T-975, 0.5 meter • Pressure hose for T-960/970, 1.0 meter • Pressure hose for T-975, 1.0 meter • Pressure hose for T-960/970, 2.0 meter • Pressure hose for T-960/970, 5.0 meter • Pressure hose for T-975, 2.0 meter • Set of BSP female fittings, Teflon tape, packings • Pressure hose for T-975, 5.0 meter • Set of BSP female fittings, Teflon tape, packings * Fitting size : 1x1/8”, 1x3/8”, 1x1/2” * Fitting size : 1x1/8”, 1x3/8”, 1x1/2” • Set of NPT female fittings, Teflon tape, packings • Set of NPT female fittings, Teflon tape, packings * Fitting size : 1x1/8”, 1x1/4”, 1x3/8” 1x1/2” • Connections for APM H/S pressure modules * Fitting size : 1x1/8”, 1x1/4”, 1x3/8” 1x1/2” • Fitting 1/8” NPT male to 1/4” NPT male for • Connections for APM H/S pressure modules • Fitting 1/8” NPT male to 1/4” NPT male for APM-H pressure module APM-H pressure module • Fitting 1/4” NPT male to 1/4” NPT male for • Fitting 1/4” NPT male to 1/4” NPT male for APM-S pressure module APM-S pressure module 6 www.jofra.com Handheld Pressure Calibrator • HPC400 ORDERING INFORMATION Order number Description HPC Type 400 Model NONE No calibrator, pressure system only Pressure range 002C -0.96 bar / -14 psi to 2 bar / 30 psi gauge/compound 007C -0.96 bar / -14 psi to 7 bar / 100 psi gauge/compound 020C -0.96 bar / -14 psi to 20 bar / 300 psi gauge/compound Calibration certificate G NIST traceable calibration certificate Accessories (Optional) B Rechargeable battery pack C Soft case Pressure system IND Calibrator only AXX Syst. A, T-960 pump ranges up to 2 bar/30 psi AHX Syst. A, T-970 pump ranges up to 20 bar/300 psi BXX Syst. B, T-965 pump ranges up to 2 bar/30 psi BHX Syst. B, T-975 pump ranges up to 20 bar/300 psi Sample order number HPC 400 020C G BC BHX HPC400, -0.96 to 20 bar, NIST traceable certificate, rechargeable battery package, soft case, system B T-975 pump HPC400 • Handheld Pressure Calibrator www.jofra.com 7 ACCESSORIES Rechargable battery kit - Option B The HPC400 is available with a set of 4 rechargeable AA batteries and a charger. Useful soft case - Option C The HPC400 can be delivered with a soft case as an option. The handy soft case is designed for protection during transport. The soft case has separate compartments for HPC400 (w/Velcro strap), test leads, test hoses, and temperature probe. A shoulder strap ensures convenient transportation when climbing ladders, etc. and the handy strap makes it possible to hang the instrument on a valve, ladder etc. The manual and calibration documents fit into a pocket on the front of the soft case. AMETEK Test & Calibration Instruments A business unit of AMETEK Measurement & Calibration Complete calibration systems Technologies Division offering the following industry The HPC400 is available as a calibrator only or one of 6 ready-for-test leading brands for test and calibration instrumentation. systems that are complete and equipped to meet your pressure calibra- tion needs. JOFRA Calibration Instruments Temperature Calibrators Portable dry-block calibrators, precision thermometers and liquid baths. Temperature ranges from -90°C(-130°F) to 1205°C(2200°F). Temperature sensors for industrial and marine use. Pressure Calibrators Convenient electronic systems ranging from -25 mbar to 1000 bar - fully temperature-compensated for problem- free and accurate field use. Signal Instruments Process signal measurement and simulation for easy control loop calibration and measurement tasks. M&G Pressure Testers & Pumps Pneumatic floating-ball or hydraulic piston dead weight testers with accuracies to 0.015% of reading. Pressure generators delivering up to 1,000 bar. Lloyd Instruments Materials testing machines and software from Lloyd Instruments guarantees expert materials testing solutions. The comprehensive program also covers Texture Analysers to perform rapid, general food testing and detailed texture analysis on a diverse range of foods and cosmetics. Davenport Polymer Test Equipment Allows measurement and characterization of moisture- sensitive PET polymers and polymer density. Chatillon Force Measurement The hand held force gauges and motorized testers Option C have earned their reputation for quality, reliability and accuracy and they represent the de facto standard for force measurement. Newage Testing Instruments Hardness testers, durometers, optical systems and software for data acquisition and analysis. www.jofra.com UK Denmark Singapore AMETEK Calibration Instruments AMETEK Denmark AMETEK Singapore Pte Ltd Tel +44 (0)1243 833 302 Tel +45 4816 8000 Tel +65 6484 2388 jofra@ametek.co.uk jofra@ametek.com jofra@ametek.com France USA China AMETEK S.A.S. AMETEK Mansfield & Green AMETEK Inc. - Shanghai Tel +33 (0)1 30 68 89 40 Tel +1 (800) 527 9999 Tel +86 21 5868 5111 general.lloyd-instruments@ametek.fr cal.info@ametek.com AMETEK Inc. - Beijing Tel +86 10 8526 2111 Germany India AMETEK GmbH AMETEK Instruments India Pvt Ltd. AMETEK Inc. - Guangzhou Tel +49 (0)2159 9136 510 Tel +91 22 2836 4750 Tel +86 20 8363 4768 info.mct-de@ametek.de jofra@ametek.com jofra.sales@ametek.com.cn Information in this document is subject to change without notice. ©2011, by AMETEK, Inc., www.ametek.com. All rights reserved. 8 www.jofra.com Pub code SS-HPC400 Issue 1111