Valve terminals types 03/04−B Manual Electronics Valve terminal with field bus connection Type IFB05−03 Field bus protocol: − Festo field bus − ABB (CS31) − Klöckner−Moeller SUCOnet K Manual 152 765 en 0503e Contents and general instructions Authors . . . . . . . . . . . . . . . U. Reimann, E. Klotz, H. Hohner Editors . . . . . . . . . . . . . . . . . . . . . . . . H.�J. Drung, M.Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Original . . . de Translation . . . . . . . . . . . . . . . transline Deutschland GmbH Layout . . . . . . . . . . . . . . . . . . . Festo AG & Co., Dept. KG−GD Typesetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUCOM Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . en 0503e Title . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MANUAL−EN Designation . . . . . . . . . . . . . . . . . . . . . . . P.BE−VIFB6−03−EN Order�no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 765 E (Festo AG�&�Co., D�73726 Esslingen, Federal Republic of Germany, 2000) Internet:�http://www.festo.com E−mail: �service_international@festo.com The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved, in particular the right to carry out patent, utility model or ornamental design registration. Festo P.BE−VIFB5−03−EN en 0503e I Contents and general instructions Contents Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Important user instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII Manuals for this valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X Additional modules for this valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI 1. Summary of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−1 1.1 Summary of multifunctional Festo valve terminals . . . . . . . . . . . . . . . . . . . . 1−3 1.2 Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4 1.2.1 Types 03/04−B electric modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4 . . . . . . 1.2.2 Type 03: MIDI pneumatic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−5 1.2.3 Type 03: MAXI pneumatic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6 1.2.4 Type 04−B ISO pneumatic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7 1.3 Method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−8 2. Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−1 2.1 Fitting the modules and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3 2.1.1 Earthing the end plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4 2.2 Fitting onto a hat rail (type 03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−6 2.3 Fitting the valve terminal onto a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−9 3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−1 3.1 General connection methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3 3.1.1 Selecting the field bus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4 3.1.2 Selecting the operating voltage cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−6 3.2 Field bus node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−7 3.2.1 Opening and closing the node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−7 3.2.2 Configuring the valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−9 3.2.3 Setting the field bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−10 3.2.4 Setting the field bus baud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−13 II Festo P.BE−VIFB5−03−EN en 0503e Contents and general instructions 3.2.5 Setting the field bus protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14 3.3 Switching on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−15 3.3.1 Calculating the current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−16 3.3.2 Connecting the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−18 3.4 Connecting the field bus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−23 3.4.1 Connection instructions for Festo and ABB . . . . . . . . . . . . . . . . . . . . . . . . . . 3−26 3.4.2 Connection instructions for Klöckner−Moeller . . . . . . . . . . . . . . . . . . . . . . . . 3−27 3.4.3 Terminating resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−28 4. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−1 4.1 Addressing and configuring the valve terminal . . . . . . . . . . . . . . . . . . . . . . . 4−3 4.1.1 Ascertaining the configuration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−3 4.1.2 Address assignment of the valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−6 4.1.3 Address assignment after extension/conversion . . . . . . . . . . . . . . . . . . . . . . 4−11 4.2 General commissioning instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−13 4.2.1 Switching on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−14 4.3 Commissioning the Festo field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−15 4.3.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−15 4.3.2 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−17 . . . . . . . . . . . . . . . . . . . . 4.4 Commissioning the ABB CS31 . . . . . . . . . . . . . . . . . 4−20 4.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−20 4.4.2 CS31 central unit as bus master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−22 4.4.3 T200 / 07CS61 as bus master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−24 4.4.4 T200 / 07CS61 as bus master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−26 4.4.5 Transmission times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−28 4.5 Commissioning Klöckner−Moeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−29 4.5.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−29 4.5.2 Addressing Klöckner−Moeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−30 5. Diagnosis and error treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−1 5.1 Summary of diagnostic possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3 5.2 On−the−spot diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−4 5.2.1 LEDs on the bus node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−4 5.2.2 LEDs of the valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−7 Festo P.BE−VIFB5−03−EN en 0503e III Contents and general instructions 5.2.3 LEDs of the input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−9 5.2.4 Testing the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−11 5.3 Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−14 5.3.1 Short circuit/overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−16 5.4 Diagnosis with the field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−17 5.4.1 Diagnostic byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−18 5.4.2 Festo field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−19 5.4.3 Diagnosis via ABB CS31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−21 5.4.4 Diagnosis with Klöckner−Moeller SUCOnet K . . . . . . . . . . . . . . . . . . . . . . . . . 5−26 5.4.5 Position of the status bits � . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−27 5.5 Error treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−28 5.6 Type 04−B Fuses for the pilot solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−29 A. Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−1 A.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−3 A.2 Cable length and cross−sectional area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−6 A.3 Examples of circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−12 A.3.1 Power supply type 03 � internal layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−13 A.3.2 Power supply type 04−B � internal layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−14 B. Further information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−1 B.1 Connecting the cables to the plugs/sockets . . . . . . . . . . . . . . . . . . . . . . . . . B−3 C. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C−1 IV Festo P.BE−VIFB5−03−EN en 0503e Contents and general instructions Intended use The valve terminal described in this documentation is in� tended exclusively for use as follows: � for controlling pneumatic and electric actuators (valves and output modules) � for interrogating electric sensor signals through the input modules. Please use the valve terminal only as follows: �as intended �in faultless technical condition � without undertaking any modifications. In conjunction with additional commercially available compo� nents, such as sensors and actuators, the specifiedlimits for pressures, temperatures, electrical data, torques etc. must be observed. Please observe the standards specified in the relevant chapters and comply with national and localsafety laws and regulations. Target group This manual is directed exclusively at personnel trained in control and automation technology and who have experience in installing, commissioning, programming and diagnosing programmable logic controllers (PLC) and field bus systems. Service If you have any technical problems, please contact your local Festo Service. Festo P.BE−VIFB5−03−EN en 0503e V Contents and general instructions Important user instructions Danger categories This manual contains instructions on the dangers which may occur if the product is not used correctly. These instructions are marked with a heading (Warning, Caution, etc.), printed on a shaded background and accompanied by a pictogram. A distinction is made between the following danger categories: Warning This means that there is a danger of serious human injury and damage to property if these instructions are not ob� served. Caution This means that there is a danger of human injury and damage to property if these instructions are not observed. Please note This means that there is a danger of damage to property if these instructions are not observed. In addition, the following pictogram marks passages in the text which describe activities involving electrostatically sensi� tive components: Electrostatically sensitive components: Incorrect handling may result in damage to the components. VI Festo P.BE−VIFB5−03−EN en 0503e Contents and general instructions Marking special information The following pictograms mark passages in the text contain� ing special information. Pictograms Information: recommendations, tips and references to other sources of information. Accessories: information on necessary or useful accessories for the Festo product. Environment: information on the environmentally−friendly use of Festo products. Text markings S The bullet denotes activities which can be carried out in any sequence. 1. Figures denote activities which must be carried out in the order specified. � Hyphens denote general activities. Festo P.BE−VIFB5−03−EN en 0503e VII Contents and general instructions Abbreviations The following product−specific abbreviations are used in this manual: Abbreviation Meaning Terminal or valve terminal Valve terminal type 03 or type 04−B with or without electric I/Os Node Field bus node/control unit Sub−base Type 03: Pneumatic sub−base for two valves Type 04−B Manifold sub−base with Intermediate solenoid plate MUH and pneuma� tic valve with hole pattern as per ISO 5599−2 size 1, 2 or 3 incl. Single solenoid sub−base Sub−base for single−solenoid valves Double solenoid sub−base Sub−base for double−solenoid valves or mid−position valves I Input O Output I/O Input and/or output P−module General pneumatic module I/O module Module with digital inputs or outputs in general PLC Programmable logic controller; in brief: controller FO Fibre−optical waveguide Fig.�0/1: Index of abbreviations VIII Festo P.BE−VIFB5−03−EN en 0503e Contents and general instructions Please note For most of the drawings in this manual, we have used a simplified representation of a type 03 valve terminal with four pneumatic sub−bases and four input/output modules (standard fitting). 1 Input/output 12 3 modules 2 Field bus node 3 Valves Fig.�0/2: Standard fitting for the drawings Festo P.BE−VIFB5−03−EN en 0503e IX Contents and general instructions Manuals for this valve terminal Depending on your order and on the equipment to be fitted on your system, you will require the following Festo manuals for the complete documentation of the modular valve ter� minal: Festo designation Title/product P.BE−MIDI/MAXI−03−... Pneumatics manual � Valve terminal type 03, MIDI/MAXI P.BE−VIISO−04−B−... Pneumatics manual � Valve terminal type 04−B, ISO 5599−2 P.BE−VIEA−03/04B−.. Supplementary manual for the I/O mod� ules (digital I/O modules 4I, 8I, 4O, high− current output modules, multi I/O mod� ules) P.BE−VIEA−03/04B−.. Analogue I/O manual P.BE−VIEA−03/04B−.. Electronics manual � FB5 field bus connection (this�manual) Fig.�0/3: Manuals for this valve terminal X Festo P.BE−VIFB5−03−EN en 0503e Contents and general instructions Additional modules for this valve terminal The multifunctional valve terminal can be extended with the following modules: I/O modules Type designation Name VIGE−03−FB−... Input module with 4 or 8 inputs, PNP or NPN, 4−pin or 5−pin, with or without electronic fuse. VIGA−03−FB−... Output module with 4 outputs, PNP or NPN, 4−pin or 5−pin VIGV−03−FB−... Additional power supply module (24 V/25 A) for high−current out� puts. VIGA−03−FB−... Multi I/O module with 12 inputs and 8 outputs, PNP VIAP−03−FB Analogue I/O module with 1 input and 1 output VIGV−03−FB−... Analogue I/O module with 3 inputs and 1 output Type voltage (−V) or current (−I) Fig.�0/4: Additional modules Festo P.BE−VIFB5−03−EN en 0503e XI Contents and general instructions The valve terminals can be connected to the controllers of various manufacturers. This manual deals with the configur� ation of the PLC and the addressing of the terminals for the following control systems: Controller (PLC) field bus module Field bus Controller manufacturer Festo �FPC 405 � E.CFA Festo field bus � SF−202 types � integrated 02...05 � integrated � SF3 types 02...05 ABB ABB Procontic Central unit 07KR91 ABB CS31 (connected Central unit 07KR31 directly to the cen� Central unit 07KT92 CS31 system bus tral unit) Central unit 07KT93 ABB Procontic T200 Coupler 07CS61 Klöckner−Moeller SUCOS PS 30 series Serial bus interface SucoNet K e.�g. �PS 416 integrated �PS 4−201 integrated Fig.�0/5: Automation systems/field bus protocols which can be connected Please note � ABB The address range of 64 I/Os can be used as from soft� ware version 1.3 (SW 23.01.95 or later). � Klöckner−Moeller The protocol for use on the SUCOnet �K can be used as from software version 1.4 (SW 21.03.96 or later). See type plate of valve terminal XII Festo P.BE−VIFB5−03−EN en 0503e Summary of components Chapter 1 Festo P.BE−VIFB5−03−EN en 0503e 1−1 1. Summary of components Contents 1.1 Summary of multifunctional Festo valve terminals . . . . . . . . . . . . . . . . . . . . 1−3 1.2 Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4 1.2.1 Types 03/04−B electric modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4 1.2.2 Type 03: MIDI pneumatic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−5 1.2.3 Type 03: MAXI pneumatic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6 1.2.4 Type 04−B ISO pneumatic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7 1.3 Method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−8 1−2 Festo P.BE−VIFB5−03−EN en 0503e 1. Summary of components 1.1 Summary of multifunctional Festo valve terminals The multifunctional valve terminal is composed of individual modules and components. Valve terminal Description of the modules Type 03 Electric modules suited to types 03/04B (PNP or NPN), fitted with: Electric modules � digital inputs (modules with 4, 8 or 16 inputs) � digital outputs (modules with 4 outputs) 0.5 A � high−current outputs 2 A � multi−I/Os (module with 12 inputs/8 outputs) 0.5 A � analogue I/Os, AS−i master (not possible with all nodes) Type 03: Pneumatic modules type 03, fitted with: Pneumatic modules � Sub−bases (MIDI and MAXI) fitted with 5/2−way single−solenoid valves, 5/2−way double−solenoid valves, 5/3−way mid−position valves (with auxiliary pilot air) or cover plates � Special modules for pressure supply, for forming pressure zones Type 04−B Pneumatic modules type 04−B, fitted with: ISO pneumatic modules � Adapter plate for manifold sub−bases as per ISO 5599−2 in sizes�1, 2 and 3 � Manifold sub−bases for intermediate solenoid plates with hole pattern as per ISO 5588−2, fitted with pneumatic valves (single− solenoid, double−solenoid, mid−position) or cover plates � Components for high−level sub−bases (pressure regulator inter� mediate plates, restrictor plates etc.) Fig.�1/1: Summary of modules for the multifunctional Festo valve terminals Festo P.BE−VIFB5−03−EN en 0503e 1−3 1. Summary of components 1.2 Description of components 1.2.1 Types 03/04−B: Electric modules The following connecting and display elements can be found on the electric modules: 2 3 45 6 7 1 9 8 1 Input socket for two electric inputs 6 Output socket for electric output (PNP) (PNP or NPN) 7 Yellow LED (status display per output) 2 Red LED (error display per input mod� 8 Red LED (error display per output) ule with electronic fuse) 9 Further modules (e.g. additional power 3 Two green LEDs (one LED per input) supply, high−current outputs 4 Input socket for one electric input PNP/NPN) (PNP or NPN) 5 Green LED (per input) Fig.�1/2: Connecting and display elements on the electric modules 1−4 Festo P.BE−VIFB5−03−EN en 0503e 1. Summary of components 1.2.2 Type 03: MIDI pneumatic modules The following display and operating elements can be found on the pneumatic MIDI modules type�03: 1 23 4 1 Yellow LEDs (per valve solenoid coil) 3 Valve location inscription field (desig� nation signs) 2 Manual override (per valve solenoid coil), either locking or non−locking 4 Unused valve location with cover plate Fig.�1/3: Display and operating elements on the MIDI modules type 03 Festo P.BE−VIFB5−03−EN en 0503e 1−5 1. Summary of components 1.2.3 Type 03: MAXI pneumatic modules The following display and operating elements can be found on the pneumatic MAXI modules type 03: 1 2 3 5 4 1 Yellow LED (per valve solenoid coil) 4 Valve location inscription field (desig� nation signs) 2 Manual override (per�valve solenoid coil), either locking or non−locking 5 Regulator for limiting the pressure of the auxiliary pilot air 3 Unused valve location with cover plate Fig.�1/4: Display and operating elements on the MAXI modules type 03 1−6 Festo P.BE−VIFB5−03−EN en 0503e 1. Summary of components 1.2.4 Type 04−B: ISO pneumatic modules The following connecting, display and operating elements can be found on the pneumatic ISO modules type�04−B: 12 34 5 6 7 1 1 8 2 2 45 1 1 Adapter plate type 04−B 5 Manual override (per pilot solenoid 14, non−locking) 2 2 Fuses for the valves Manual override (per pilot solenoid 12, non−locking) 3 Power supply connection 6 Valve location inscription field 1 4 Yellow LEDs (per pilot solenoid 14) 7 0.135�A fuse (per�pilot solenoid) 2 Yellow LEDs (per pilot solenoid 12) 8 Adapter cable for power supply to the node and the I/O modules Fig.�1/5: Operating, display and connecting elements on the ISO modules type 04−B Festo P.BE−VIFB5−03−EN en 0503e 1−7 1. Summary of components 1.3 Method of operation The node controls the following functions: �it connects the valve terminal to the appropriate field bus and to the power supply. �it performs the system settings of the valve terminal. An automatic valve test and further node−dependent func� tions can be set. �it controls data transfer to/from the field bus module of your control system � Internal control of the valve terminal 1 Incoming field 12 bus 2 Continuing field bus 4 3 Node 4 Compressed air 3 5 Work air (2, 4) 5 ÏÏ ÏÏ Fig.�1/6: Summary of the functions of a valve terminal 1−8 Festo P.BE−VIFB5−03−EN en 0503e 1. Summary of components The input modules process input signals (e.g. from sensors) and transmit these signals via the field bus to the controller. The output modules are universal electric outputs and control low−current consuming devices with positive logic, e.g. further valves, bulbs, etc.). Additional I/O modules for special applications are also avail� able. Further information on the use of all I/O modules can be found in the "Supplementary description of the I/O modules" for your valve terminal. The pneumatic modules perform the following functions: � they form the common channels for supply and exhaust air � they supply electric signals from all the valve solenoid coils Work connections 2 and 4 are provided for each valve loca� tion on the individual pneumatic modules. The valves are supplied with compressed air via the common channels on the pneumatic end plate or via special supply modules. The exhaust air and pilot exhaust are also vented via these channels/modules. Further modules for pressure supply are also available, e.g. for working with different pres� sures or for fitting either MIDI/MAXI valves or ISO valves on a node. Further information on their use can be found in the "Pneu� matics manual" for your valve terminal. Festo P.BE−VIFB5−03−EN en 0503e 1−9 1. Summary of components 1−10 Festo P.BE−VIFB5−03−EN en 0503e Fitting Chapter 2 Festo P.BE−VIFB5−03−EN en 0503e 2−1 2. Fitting Contents 2.1 Fitting the modules and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−3 2.1.1 Earthing the end plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4 2.2 Fitting onto a hat rail (type 03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−6 2.3 Fitting the valve terminal onto a wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−9 2−2 Festo P.BE−VIFB5−03−EN en 0503e 2. Fitting 2.1 Fitting the modules and components The valve terminal is supplied from the factory ready fitted. If you wish to supplement or replace individual modules or components, please follow the instructions in the following manuals: � �Supplementary description of the I/O modules" for fit� ting the electric I/O modules � �Pneumatics manual" for fitting the pneumatic modules � Fitting instructions supplied with the product in the case of modules and components ordered at a later date. Please note Handle all modules and components of the valve terminal with the utmost care. Pay particular attention to the follow� ing: � Make sure that screws are not distorted and not sub� jected to mechanical stress. Make sure that screws are correctly aligned (otherwise their threads may be dam� aged). � Make sure that the specified torques are not exceeded. � Avoid misalignment between the modules (IP 65). � Make sure that connecting surfaces are clean (avoid leakage and contact faults). � The contacts of type 03 valve solenoid coils must not be bent (they are not resistant to bending, i.e. they will break off if bent backwards). � Electrostatically sensitive components Do not touch the contact surfaces of the plug connectors on the sides of the modules and components. Festo P.BE−VIFB5−03−EN en 0503e 2−3 2. Fitting 2.1.1 Earthing the end plates The valve terminal possesses both a left−hand and a right− hand end plate as a mechanical termination of the valve ter� minal. These end plates fulfil the following requirements: � they comply with protection class IP 65. � they contain connections/contacts for earthing. � they contain holes for fitting the valve terminal onto a wall and, in the case of type�03, also for the hat−rail clamping unit. Please note When supplied from the factory, the end plates of the valve terminal are earthed internally. If you wish to extend/con� vert the type 03 valve terminal, earth the end plates of the valve terminal as described below. You thereby avoid faults caused by electromagnetic in� fluences. Earth the end plates after extension/conversion as follows: 1. Right−hand end plate (type 03): In order to earth the right−hand end plate, connect the ready−fitted cable on the inside to the appropriate con� tacts on the pneumatic modules or on the node (see diagram below). 2. Left−hand end plate: The left−hand end plate is connected conductively to the other components by means of the ready−fitted spring contacts. Remark: Instructions on earthing the complete valve terminal can be found in the chapter �Installation". The diagram below shows how the end plates are fitted using as an example a type 03 valve terminal. 2−4 Festo P.BE−VIFB5−03−EN en 0503e 2. Fitting 1 23 4 1 1 Seals 3 Ready−fitted earth cable 2 Contact for the earth cable 4 Fastening screws max.�1�Nm Fig.�2/1: Fitting the end plates (example of type 03 valve terminal) Festo P.BE−VIFB5−03−EN en 0503e 2−5 2. Fitting 2.2 Fitting onto a hat rail (type 03) The valve terminal is suitable for fitting onto a hat rail (sup� port rail as per EN 50022). For this purpose there is a guide groove on the rear of all modules in order that they can be hung on a hat rail (see Fig. 2/3). Caution � Fitting the valve terminal onto a hat rail without a hat−rail clamping unit is not permitted. �If the valve terminal is fitted in a sloping position or if it is subject to vibration, secure the hat−rail clamping unit additionally: − against sliding down and use the locking screws (item�3) to protect it against unintentional loosening/ opening. Please note �If the valve terminal is fitted in a horizontal position and if the load is at rest, the hat−rail clamping unit can be used without locking screws (item 3). �If you do not have a hat−rail clamping unit for your valve terminal, you can order this and fit it at a later stage. � The use of MIDI or MAXI clamping units depends on the end plates available (MIDI/MAXI). Hat−rail clamping unit (type 03) In order to fit the valve terminal onto a hat rail, you will re� quire a hat−rail clamping unit. This must be fitted on the rear of the end plates as shown in the diagram below. Pay particu� lar attention to the following: 2−6 Festo P.BE−VIFB5−03−EN en 0503e 2. Fitting Before fitting: S Make sure that the surfaces for glueing on the rubber feet are clean (cleaned with spirit). S Make sure that the flat−head screws (item 3) are tight� ened. After fitting: S Fasten the lever with a locking screw (item 7). 3 2 1 4 1 5 6 *) 1 Lever 4 Self−adhesive rubber foot 2 O−ring 5 Clamping elements 3 Flat−head screw 6 Locking screw *) Different lever lengths with MIDI and MAXI Fig.�2/2: Fitting the hat−rail clamping unit Festo P.BE−VIFB5−03−EN en 0503e 2−7 2. Fitting Proceed as follows: 1. Ascertain the weight of your valve terminal as described in chapter 2.3 2. Make sure that the mounting surface can support this weight. 3. Fit a hat rail (support rail as per EN 50022 − 35x15; width�35 mm, height 15 mm). 4. Fasten the hat rail to the fastening surface at least every 100�mm. 5. Hang the valve terminal onto the hat rail. Fasten the valve terminal on both sides with the hat−rail clamping unit to prevent it from tilting or sliding (see Fig.�2/3). 6. If the hat−rail clamping unit is subject to vibration or if it is fitted in a sloping position, fasten it with two locking screws (item 3) against unintentional loosening/opening. 1 Hat−rail clamping unit unlocked 2 Hat−rail clamping unit locked 3 Locking screw 1 2 33 Fig.�2/3: Fitting the type 03 valve terminal to a hat rail 2−8 Festo P.BE−VIFB5−03−EN en 0503e 2. Fitting 2.3 Fitting the valve terminal onto a wall Caution In the case of long valve terminals with several I/O mod� ules, use additional support brackets for the modules (ap� proximately every 200 mm). You can thereby avoid: � overloading the fastening eyes on the left−hand end plate � the terminal sagging (I/O side) � natural resonance Proceed as follows: 1. Ascertain the weight of your valve terminal (weigh or calculate). Reference values: Valve terminal module *) type 03 MIDI MAXI − per pneumatic module (incl. valves) 0.8 kg 1.2 kg *) Type 04−B manifold sub−bases ISO size 1 ISO size 2 ISO size 3 � Adapter plate and right−hand end 3.0 kg 3.2 kg 4.1 kg plate � per pneumatic module (incl. manifold 1.2 kg 1.6 kg 2.4 kg sub−base, intermediate solenoid plate and valve) Node 1 kg 1 kg 1 kg I/O module 0.4 kg 0.4 kg 0.4 kg *) Components for high−level linking: Weight see Pneumatics manual 2. Make sure that the mounting surface can support this weight. Check to see if you require support brackets for the I/O modules. 3. If necessary, use spacers. Festo P.BE−VIFB5−03−EN en 0503e 2−9 2. Fitting 4. Fasten the valve terminal, depending on the type, as shown in the following table. The valve terminal can be fitted in any desired position. Type of valve terminal Fastening methods Type 03 � with four M6 screws on the left−hand and right−hand end plate. In the case of valve terminals with several I/O modules, use additional support brackets for the modules (approximately every 200 mm). Type 04−B � with two M6 screws on the left−hand end plate � with three M6 screws (ISO sizes 1 and 2) or M8 (ISO size 3) on the adapter plate and on the right−hand end plate. If required, use the following additional methods of fastening: �a fastening screw per manifold sub−base � the hole on the bottom of the manifold sub− base (�blind hole", see Pneumatics manual) �In the case of valve terminals with several I/O modules, use additional support brackets for the modules (approximately every 200 mm). Fig.�2/4: Possibilities for fitting onto a wall 2−10 Festo P.BE−VIFB5−03−EN en 0503e Installation Chapter 3 Festo P.BE−VIFB5−03−EN en 0503e 3−1 3. Installation Contents 3.1 General connection methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−3 3.1.1 Selecting the field bus cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4 3.1.2 Selecting the operating voltage cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−6 3.2 Field bus node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−7 3.2.1 Opening and closing the node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−7 3.2.2 Configuring the valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−9 3.2.3 Setting the field bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−10 3.2.4 Setting the field bus baud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−13 3.2.5 Setting the field bus protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14 3.3 Switching on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−15 3.3.1 Calculating the current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−16 3.3.2 Connecting the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−18 3.4 Connecting the field bus interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−23 3.4.1 Connection instructions for Festo and ABB . . . . . . . . . . . . . . . . . . . . . . . . . . 3−26 3.4.2 Connection instructions for Klöckner−Moeller . . . . . . . . . . . . . . . . . . . . . . . . 3−27 3.4.3 Terminating resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−28 3−2 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation 3.1 General connection methods Warning Switch off the following before undertaking installation and/or maintenance work: � the compressed air supply � the operating voltage supply for the electronics (pin 1) �the load voltage supply for the outputs/valves (pin 2). You can thereby avoid: � sudden uncontrolled movements of loose tubing � unexpected movements of the connected actuators � non−defined switching states of the electronic compo� nents. Festo P.BE−VIFB5−03−EN en 0503e 3−3 3. Installation 3.1.1 Selecting the field bus cable Please note Please observe the cable specifications During the exchange of data, transmission errors, signal reflections and signal attenuation occur, especially with high baud rates. Both can lead to transmission faults. The causes of reflections may be: � missing or incorrect terminating resistor � branches. The causes of signal attenuation may be: � transmission over long distances � unsuitable cables. ABB (CS31)/Klöckner−Moeller SucoNet K A twisted screened two−core cable must be used as the field bus cable. Please refer to the manual for your controller for information on the cable type to be used. Take into account the distance and the field bus baud rate set. Festo The cables listed can be used for data transmission over the distances mentioned. The relevant matchingsocket (PG) is specified in brackets. 1. Universally usable for distances up to 1000 m (note elec� tric strength): BELDEN 9841: twisted in pairs, double screened cable (wire 24AWG; 30 V) 3−4 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation 2. Recommended cable types depend on the baud rate and distance (see also the table below): A coaxial paired cable (socket PG 9) (Twinax; wire 20AWG, 600 V): BICC H8106 Belden 8227 or 1162A Helektra HE−TW−K 105 part no. 1107304 B Coaxial, screened paired cable (socket PG 7) (wire 25AWG, 300 V) Belden 9271 C Paired twisted cable with screening (socket PG 7) (wire 25AWG, 250 V) Kabelmetal DUE4001 part no. 444101 Helektra HE−DUE 4CY AWG20 part no. 1109401 D� Paired twisted, screened control cable � (socket PG 13) Belden 9860 Siemens L−2Y2YcY 2 1 1, * * 2 (1.5 mm , 900 V) 5kf40 part no. V45551−F21−B5 Baud rate Cable type for distances [m] [kBd] [kBd] 500 1000 2000 4000 375 AB � � � 187,5 AB A � � 62,5 ABCD ACD ACD � 31,25 ABCD ACD ACD D Festo P.BE−VIFB5−03−EN en 0503e 3−5 3. Installation Available from BICC Deutschland GmbH Düsseldorfer Str. 186 41460 Neuss Belden Electronics GmbH Fuggerstr. 2 41468 Neuss Helektra GmbH Boschweg 12−16 12057 Berlin 44 kabelmetal electro GmbH Schafhofstr. 35 90411 Nürnberg Siemens AG UB NK Kistlerhofstr. 170 81379 München 70 3.1.2 Selecting the operating voltage cable Several parameters must be taken into consideration when the operating voltages are connected. Further information can be found in the following chapters: Chapter 3.4: Installation section �Connecting the power supply " − calculating the current consumption − design of the power unit − cable cross section and length (orientation values) Appendix A.2: Cable length and cross−sectional area − determining the cross−sectional area and length by means of tables − calculating with a formula. 3−6 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation 3.2 Field bus node 3.2.1 Opening and closing the node Warning Switch off the following before undertaking installation and/or maintenance work: S the compressed air supply S the operating voltage supply for the electronics (pin 1) S the operating voltage supply for the outputs/valves (pin�2). You can thereby avoid: � sudden uncontrolled movements of loose tubing � unexpected movements of the connected actuators � non−defined switching states of the electronic compo� nents. Please note The node contains electrostatically sensitive components. S Do not therefore touch any contacts. S Please observe the regulations for handling electrostati� cally sensitive components. You can thereby prevent the electronics of the node from being damaged. Festo P.BE−VIFB5−03−EN en 0503e 3−7 3. Installation The following connecting and display elements can be found on the cover of the node: 1 Green LED 1 2 Red LED 2 3 Plug for field bus cable 3 4 Fuse for the oper� BUS ating voltage of the inputs 5 Operating voltage connection 4 5 Fig.�3/1: Cover of the node Please note The cover is connected to the internal printed circuit boards by means of the cables for the power supply and cannot therefore be removed completely. Opening Unscrew and remove the 6 Philips screws in the cover. Care� fully lift up the cover. Do not damage the cable as a result of mechanical stress. Closing Replace the cover. Push the cables for the operating voltage connection back into the housing, so that the cables are not squashed. Tighten the Philips screws of the cover in diag� onally opposite sequence. 3−8 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation 3.2.2 Configuring the valve terminal There are four printed circuit boards in the node. There is an LED and two plugs for the field bus cables on board 2; on board 3 there is an LED and switches for setting the configur� ation. 1 Green LED 1 2 Red LED 3 Address selector 2 switch (station no.) 3 4 DIL switches aA 5 Board 4 6 Board 3 aJ 4 7 Flat plug for the operating voltage 9 connection 5 8 8 Board 2 6 9 Screening plate aJ Board 1 aA Plug for field bus cable 7 Fig.�3/2: Connecting, display and operating elements on the node Festo P.BE−VIFB5−03−EN en 0503e 3−9 3. Installation 3.2.3 Setting the field bus address You can set the field bus address of the valve terminal with the two address selector switches on board 3. The switches are numbered from 0...9. The arrow on the address selector switches shows the tens or units figure of the field bus ad� dress set. � 1 Address selector switch for UNITS figure 2 Address selector 1 switch for TENS figure 2 Fig.�3/3: Address selector switch Please note Field bus addresses may only be assigned once per field bus module. Recommendation: Assign the field bus addresses in ascending order. Assign the field bus addresses, if necessary, to suit the machine struc� ture of your system. 3−10 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation Possible field bus addresses PLC Address designa� Addresses tion Festo Field bus address 1; 2; 3; ...; 99 *) ABB Procontic CS31 module address 0; 1; 2; ...; 60 Klöckner−Moeller − 1; ...; 99 *) also less, depending on the controller and the size of the valve terminal (see chapter 4.4) Proceed as follows: 1. Switch off the operating voltage. 2. Assign an unused field bus address to the valve terminal. 3. Use a screwdriver to set the arrow of the relevant address selector switch to the tens or units figure of the desired field bus address. Example 1 Setting with field 12 bus address: 05 UNITS UNITS 2 Setting with field bus address: 38 TENS TENS Fig.�3/4: Function of the address selector switch Festo P.BE−VIFB5−03−EN en 0503e 3−11 3. Installation Besides the address selector switch, there is a DIL switch in the node with which you can set the following functions: � the field bus baud rate � Field bus protocol. The DIL switch consists of four switch elements. These switch elements are numbered from 1...4. The position "ON" is marked. 1 Field bus baud rate 2 Field bus protocol 1 2 Fig.�3/5: Position of the DIL switch 3−12 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation 3.2.4 Setting the field bus baud rate Please note S Set the field bus baud rate of the valve terminal so that it corresponds to the setting of the field bus module (master) of the control system. � Klöckner−Moeller controllers require the use of a baud rate of 187.5 kBaud or 375�kBaud. The baud rate setting is carried out automatically. � ABB controllers (ABB CS31 and others) require the use of a baud rate of 187.5 kBaud. DIL switches Field bus baud rate [kBaud] 31,25 62,5 187,5 375 ABB *) Klöckner−Moeller *) The DIL switches must be set at baud rate 187.5, the field bus node then sets itself automatically to the baud rate set by the master. Fig.�3/6: Setting the field bus baud rate Festo P.BE−VIFB5−03−EN en 0503e 3−13 3. Installation 3.2.5 Setting the field bus protocol The setting depends on the control system used. DIL switches Control system Festo Klöckner−Moeller ABB Fig.�3/7: Setting the field bus protocol 3−14 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation 3.3 Switching on the power supply Warning S Use only PELV circuits as per IEC/DIN EN 60204−1 (Pro� tective Extra−Low Voltage, PELV) for the electrical supply. Consider also the general requirements for PELV circuits in accordance with IEC/DIN EN 60204−1. S Use power supplies which guarantee reliable electrical isolation of the operating voltage as per IEC/DIN EN 60204−1. By the use of PELV circuits, protection against electric shock (protection against direct and indirect contact) is guaranteed in accordance with IEC/EN 60204−1 (Electrical equipment for machines, General requirements). Caution The load voltage supply for the outputs/valves must be fused externally with maximum 10 A (slow blowing). With the external fuse you can avoid functional damage to the valve terminal in the event of a short circuit. Festo P.BE−VIFB5−03−EN en 0503e 3−15 3. Installation Before connecting the power supply, please note the follow� ing: S Avoid long distances between the power unit and the valve terminal. If necessary, calculate the maximum per� mitted distance as described in Appendix A. S The following apply as orientation values for your valve terminal. Cross−sectional area of Distance cable 2 1.5 mm � 8 m 2 2.5 mm � 14 m Current consumption (at V = 24 V): B Operating voltage (pin 1) = 2.2 A Operating voltage (pin 2) = 10 A S If necessary, calculate the complete current consumption as shown in the table below and then select a suitable power unit and suitable cable cross−sectional area. 3.3.1 Calculating the current consumption The table below shows you how to calculate the complete current consumption for the valve terminal. The values speci� fied have been rounded up. If you wish to use other valves or modules, please refer to the relevant technical specifications for their current consumption. 3−16 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation Current consumption for electronics and inputs (Pin 1 on the node, 24 V ± 25 %) Node 0,200A Number of simultaneously + Σ A assigned sensor inputs ____ x 0.010 A Power supply for sensors + Σ A (see manufacturer specifications) ____ x _____ A Current consumption for electronics and� inputs = Σ A A (pin 1 on the node) max.�2.2 A Current consumption of valves and outputs (pin�2� on the node, 24 V ± 10 %) Number of valve coils (simultaneously actuated): Type 03: MIDI: ____ x 0.055 A MAXI: ____ x 0.100 A Σ A Type 04: MIDI: ____ x 0.140 A Number of simultaneously actuated electric outputs: ____ x 0.010 A + Σ A Load current of simultaneously actuated electric outputs ____ x _____ A + Σ A Current consumption of outputs + = Σ A A (Pin 2 on the node) max. 10� A Current consumption on the node = Σ A *) Current consumption of high−current outputs *) (Pin 1 of additional supply 24 V/25 A) Number of high−current output modules fitted Σ A ____ x 0.100 A Load current of simultaneously actuated high−current output modules ____ x _____ A + Σ A *) Current consumption of high−current outputs = Σ A Σ A *) per additional supply module max. 25 A Fig.�3/8: Calculating the complete current consumption Festo P.BE−VIFB5−03−EN en 0503e 3−17 3. Installation 3.3.2 Connecting the power supply The following separate supplies of +24�V DC are provided via the power supply connection: � the operating voltage for the internal electronics and the inputs of the input modules (pin 1: +24 V DC�, tolerance ±25�%, external fuse M3.15�A recommended). � the load voltage for valve outputs and outputs of the out� put modules (pin 2: +24 V DC�, tolerance ±10�%, external fuse max. 10 A (slow blowing) required). 1 Power supply for type 03 2 Power supply for type 04B 1 2 ÓÓÓÓÓ Fig.�3/9: Type−specific power supply connection Please note Check within the framework of your EMERGENCY STOP circuit, to ascertain which measures are required for put� ting your machine/system in a safe state in the event of an EMERGENCY STOP (e.g. switching off the load voltage for the valves and output modules, switching off the pres� sure). 3−18 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation The pin assignments of the power supply connection on the node (type 03) and on the adapter block (type 04−B) are identical. 1 24�V supply for 1 electronics and inputs 4 2 24�V load voltage 2 supply for valves and outputs 3 3 0�V 4 Earth connection Fig.�3/10: Pin assignment of the power supply connection for types 03/04−B Please note Common operating and load voltage supplies for pin 1 (electronics and inputs) and pin 2 (outputs/valves): S In this case, note that the lower tolerance of ±10�% for both current circuits must be observed. Check the 24�V load voltage of the outputs while your system is operating. Make sure that the load voltage of the outputs lies within the permitted tolerance even during operation at full load. Recommendation: Use a closed−loop power unit. Festo P.BE−VIFB5−03−EN en 0503e 3−19 3. Installation Potential equalization The valve terminal has two earth connections for potential equalization. �on the load voltage connection (pin 4 incoming socket). �on the left−hand end plate (M4 thread). Please note S Always connect the earth potential to pin 4 of the volt� age connection. S Connect the earth connection of the left−hand end plate to the earth potential with low impedance (short cable with large cross−sectional area). S By means of low−impedance connections, you can be sure that the housing of the valve terminal and the earth connection at pin 4 have the same potential and that there are no equalizingcurrents. You can thereby avoid interference due to electromagnetic influences and you can ensure electromagnetic compatibil� ity in accordance with the EMC guidelines. 3−20 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation Example of connection The diagram below shows as an example the connection of a common 24�V power supply for pin 1 and pin 2. Please note here that: � the load voltage supply for the outputs/valves must be protected with an external fuse of maximum 10�A (slow blowing) against short circuit/overload. � the power supply for the electronics and the inputs should be protected with an external fuse of 3.15 A against short circuit/overload (recommendation). � the power supply for the sensors is also protected with the fuse fitted (2 A). � the common tolerance of 24 V DC � 10 % must be ob� served. � both connections are connected for potential equalization and that equalizing currents are avoided. � the load voltage at pin 2 (valves/electric outputs) can be switched off separately. Festo P.BE−VIFB5−03−EN en 0503e 3−21 3. Installation 3 1 5 0�V 24 V 3.15�A 230�V 24�V 10�A � 10�% 2 3 5 4 3 1 Fuse for sensor inputs (2�A) 4 Load voltage can be switched off separ� ately. 2 Earth connection pin 4 designed for 12�A 5 External fuses 3 Potential equalization Fig.�3/11: Example � connection of a common 24�V power supply and the potential equal� ization(example for type 03) 3−22 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation 3.4 Connecting the field bus interface There are two field bus plugs on the node for connecting the valve terminal to the field bus. One of these connections is intended for the incoming cable; the other is for the continu� ing bus cable. The signal cables of both plugs are connected with each other internally. This permits two types of connections. � looping the field bus cable from valve terminal to valve terminal. Both field bus plugs are required here. � connecting the field bus cable with a T−adapter. Only one field bus plug is required here. Caution Branches (e.g. T−adapters) cause �signal reflections with �high baud rates. This can lead to �telegram faults" with brief �failure" of the valves. Recommendation: S Do not exceed the maximum permitted distance of 15 cm between the T−adapter and the field bus plug, in order to avoid signal reflections. S Use the Festo T−adapter FB−TA for this purpose. Festo P.BE−VIFB5−03−EN en 0503e 3−23 3. Installation 1 Incoming field bus 2 Continuing field bus 1 BUS 2 Fig.�3/12: Connection variant for the field bus (looping the field bus cable through) 1 Incoming field 2 bus 1 3 2 T−adapter (e.�g. Festo FB−adapter) 3 Continuing field 4 bus 4 Branch line max.�15�cm BUS 5 Seal with a pro� tective cap (IP�65) 5 Fig.�3/13: Connection variant for the field bus (connecting with a T−adapter) 3−24 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation Caution S Please observe the correct polarity before connecting the field bus interface. S Connect the screening. The diagram below shows the pin assignment of the field bus interface. Connect the field bus cables to the pins of the bus cable socket. Note also the connection instructions in further diagrams, as well as in the PLC manual for your controller. 1 Screening/shield 3 2 S−/Bus 2 not used 2 Internal network S−/Bus 1 3 Housing of node 4 1 1 BUS 3 2 S−/Bus 2 not used S−/Bus 1 4 1 220 nF 1 MΩ 2 3 Fig.�3/14: Pin assignment of the field bus interface Festo P.BE−VIFB5−03−EN en 0503e 3−25 3. Installation 3.4.1 Connection instructions for Festo and ABB Manufacturer Field bus module Field bus cable Valve terminal Plug/pin assignment Pin assignment of field bus interface Festo Field bus module �E.CFA Festo field bus String 1 String 2 Pins 1 (S +) 3 (S −) String 3 4 (screening) ABB The geometrical arrangement of the connecting pins for the central unit Procontic differs from that for the coupler. The designation of the pins is the same. CS31 CS31 ABB Procontic Pins T200 Bus 1 1 (S +) Bus 2 3 (S −) Screening/shield 4 (screening) Check the assignment in the PLC manual Fig.�3/15: Connection instructions for Festo and ABB CS31 3−26 Festo P.BE−VIFB5−03−EN en 0503e 3. Installation 3.4.2 Connection instructions for Klöckner−Moeller Manufacturer Field bus module Field bus cable Valve terminal Plug/pin assignment Pin assignment of field bus interface Klöckner−Moeller Serial bus interface SucoNet K1 With 9−pin subminia� ture D−plug (DIN�41652/ISO�4902) Pins Pins 3 (T /R ) 1 (S +) A A 7 (T /R 3 (S −) B B 4 4 (screening) Check the assignment in the PLC manual Klöckner−Moeller Serial bus interface With 5−pin DIN plug (DIN 41512) Pins Pins 4 (T /R ) 1 (S +) A A 1 (T /R 3 (S −) B B Housing 4 (screening) Check the assignment in the PLC manual Fig.�3/16: Connection instructions for Klöckner−Moeller Festo P.BE−VIFB5−03−EN en 0503e 3−27 3. Installation 3.4.3 Terminating resistor If the valve terminal to be connected is at the end of a field bus string, a terminating resistor (120 Ohm, 0.25 Watt) must be fitted in the socket of the incoming field bus cable (adap� tion necessary). The unused field bus plug must be sealed with a protective cap (protection class IP 65). Proceed as follows (see diagram below). 1. Crimp the wires of the resistor together with those of the incoming field bus cable between the cores S+ (pin 1) and S− (pin 3) of the bus cable socket. In order to guarantee reliable contact, we recommend that you crimp together the wires of the resistor and those of the incoming field bus cable in common end sleeves. Fig.�3/17: Fitting the terminating resistor 2. Fit the bus cable socket onto one of the field bus plugs. 3. Seal the unused field bus plug with a protective cap. 3−28 Festo P.BE−VIFB5−03−EN en 0503e Commissioning Chapter 4 Festo P.BE−VIFB5−03−EN en 0503e 4−1 4. Commissioning Contents 4.1 Addressing and configuring the valve terminal . . . . . . . . . . . . . . . . . . . . . . . 4−3 4.1.1 Ascertaining the configuration data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−3 4.1.2 Address assignment of the valve terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−6 4.1.3 Address assignment after extension/conversion . . . . . . . . . . . . . . . . . . . . . . 4−11 4.2 General commissioning instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−13 4.2.1 Switching on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−14 4.3 Commissioning the Festo field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−15 4.3.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−15 4.3.2 Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−17 4.4 Commissioning the ABB CS31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−20 4.4.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−20 4.4.2 CS31 central unit as bus master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−22 4.4.3 T200 / 07CS61 as bus master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−24 4.4.4 T200 / 07CS61 as bus master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−26 4.4.5 Transmission times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−28 4.5 Commissioning Klöckner−Moeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−29 4.5.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−29 4.5.2 Addressing Klöckner−Moeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−30 4−2 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning 4.1 Addressing and configuring the valve terminal 4.1.1 Ascertaining the configuration data Before configuring, ascertain the exact number of available inputs/outputs. A multifunctional valve terminal consists of a varying number of I/Os, depending on what you have ordered. Please note S The status bits must be treated like inputs and occupy four additional input addresses. S The maximum possible extension of the valve terminal is limited by the addressing limits of the relevant field bus protocol and the mechanical limits of the valve terminal. S Type 04−B With this valve terminal, the assignment of the valve addresses can be set fixed by means of a DIL switch in the adapter block. This manual valve terminal configur� ation (�Address reserving") is described in the Appendix of the Pneumatics manual for type 04−B. Festo P.BE−VIFB5−03−EN en 0503e 4−3 4. Commissioning The table below shows the number of I/Os required per mod� ule for configuration. Type of module Number of I/Os *) assigned MIDI/MAXI manifold (type 03) � Single solenoid sub−base 2A � Double solenoid sub−base 4A ISO manifold (type 04−B) � Single solenoid sub−base 1A � Double solenoid sub−base 2A 4−output module (4 digital outputs) 4A 4−input module (4 digital inputs) 4E 8−input module (8 digital inputs) 8E 16−input module (16 digital inputs) 16E Multi I/O module **) Status bits 12E + 8A 4E *) The I/Os are assigned automatically within the valve terminal, irrespective of whether an input/output is actually used. **) The status bits are assigned automatically within the terminal, as soon as there are input modules. Fig.�4/1: Number of assigned I/Os per module Copy the following table for further calculations. 4−4 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning Calculating the number of inputs/outputs Inputs 1. Number of 4−input modules ________ x 4 Σ E 2. Number of 8−input modules ________ x 8 + Σ E + Σ E 3. Number of 16−input modules ________ x 16 4. Number of other inputs, e.�g. multi I/O module + Σ E 5. The 4 status bits are assigned internally automatically by the valve terminal. + 4 E Total number of inputs to be configured = Σ E Outputs 6. Number of single−solenoid sub−bases MIDI/MAXI ________ x 2 Σ A 7. Number of double−solenoid sub−bases MIDI/MAXI ________ x 4 + Σ A *) 8. Number of type 04−B single−solenoid sub−bases ________ x 1 + Σ A *) + Σ A 9. Number of type 04−B double−solenoid sub−bases ________ x 2 *) Note the possible address reservations with type 04−B Intermediate sum 6.���9. = Σ A 10.Check to see if the sum of 6. � 9. is divisible by four without remainder. This check is necessary because of the 4−bit−orientated internal addressing of the terminal. The following distinction is made: a) if divisible by four without remainder: continue with point 11. + � 2 A b) If not: round up to the next half byte (+1...3). 11.Number of 4−output electric modules ________ x 4 + Σ A 12.Number of other outputs, e.�g. multi I/O module + Σ A Total number of outputs to be configured = Σ A Festo P.BE−VIFB5−03−EN en 0503e 4−5 4. Commissioning 4.1.2 Address assignment of the valve terminal The address assignment of the outputs of a multifunctional valve terminal depends on the equipment fitted on the valve terminal. A distinction is made between the following equip� ment fitted: � valves and digital I/O modules. � only valves. � only digital I/O modules. The basic rules described below apply to the address assign� ment of these fitting variants. A detailed example is given after each of these basic rules. Please note If two addresses are assigned for one valve location, the following assignment applies: � lower−value address: pilot solenoid 14 � higher−value address: pilot solenoid 12 Information on reserving addresses of the valves on the type 04−B valve terminal can be found in the Pneumatics manual for type 04−B. 4−6 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning Basic rules of addressing With mixed fitting, the address assignment of the valves, digi� tal I/O modules and status bits is taken into account. Outputs 1. The address assignment of the outputs does not depend on the inputs. 2. Address assignment of the valves: � Assign the addresses in ascending order without gaps. � Counting begins on the node from left to right. � Maximum 26 valve solenoid coils can be addressed. Type 03: � Single−solenoid sub−bases always occupy 2 addresses � Double−solenoid sub−bases always occupy 4�addresses Type 04−B � Single−solenoid sub−bases always occupy 1 address � Double−solenoid sub−bases always occupy 2�addresses 3. Round up to 4 bits: The following distinction is made: a) If the number of valve addresses can be divided by 4 without remainder, continue with point 4. b) If the number of valve addresses cannot be divided by 4 without remainder, you must round up to 4 bits because of the 4−bit orientated addressing. The bits thus rounded up in the address range cannot be used. Festo P.BE−VIFB5−03−EN en 0503e 4−7 4. Commissioning 4. Address assignment of the output modules: After the (4−bit rounded) addresses of the valves the digital outputs must be addressed. � Assign the addresses in ascending order without gaps. �Counting begins on the node from right to left. � Counting on the individual modules is made from the top to the bottom. � Digital output modules occupy 4 or 8 addresses. Inputs 1. The address assignment of the inputs does not depend on the outputs. 2. Address assignment of the input modules: � Assign the addresses in ascending order without gaps. � Counting begins on the node from right to left. �On the individual modules from the top to the bottom. � Input modules occupy 4, 8, 12 or 16 addresses. 3. Status bits: The address assignment of the status bits depends on the fitting variants of the inputs and the configuration. The following always applies: �The status bits are only available if input modules are connected to the valve terminal and are configured � Addressing The status bits are transmitted to the four highest− value positions of the configured address range. 4−8 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning When the power supply is switched on, the valve terminal automatically recognizes all available pneumatic modules and digital input/output modules and assigns the appropri� ate addresses. If a valve location is not used (cover plate) or if an input/output is not connected, the relevant address will still be assigned. The diagram below shows the address as� signment as an example. 1 2 34 56 1 4−input module 4 Single sub−base 2 8−input module 5 Double sub−base 3 4−output module 6 Round up Fig.�4/2: Address assignment of a valve terminal with digital I/Os (example type 03) Remarks on the diagram �If single−solenoid valves are fitted onto double−solenoid sub−bases of valve terminal type 03 (MIDI/MAXI), four addresses will be reserved for valve solenoid coils; the higher address in each case will then remain unused (see address 3 or Fig.�4/1). �if unused valve locations are fitted with cover plates, the addresses will still be assigned (see addresses 12, 13). Festo P.BE−VIFB5−03−EN en 0503e 4−9 4. Commissioning � Due to the 4−bit orientated addressing of the modular valve terminal, rounding up to the full four bits is always made on the last valve location (if the fitting does not al� ready use the full four bits). This means that two ad� dresses cannot perhaps be used (see addresses 14, 15). Additional notes on valve terminals without I/O modules If only valves are used, the address assignment will always be as described in the section �Basic rules for addressing". Please note � Maximum 26 valve solenoid coils can be addressed. � The last two locations on the valve side are not rounded up. � Valve terminals without input modules do not require a configuration for the inputs. The status bits are not therefore available. Additional instructions for valve terminals without valves If only electric I/Os are used, the address assignment will always be as described in the section �Basic rules for addres� sing". Please note � Counting begins immediately to the left of the node. � The last two locations on the valve side are not rounded up. � The maximum possible amount of equipment which can be fitted on the valve terminal is limited by the addres� sing limits of the relevant field bus protocol and the mechanical limits of the valve terminal (max. 96 inputs or 48 outputs). 4−10 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning 4.1.3 Address assignment after extension/conversion A special feature of the multifunctional valve terminal is its flexibility. If the demands made to the machine change, the equipment fitted on the valve terminal can also be changed. Caution If the valve terminal is extended or converted at a later stage, the input/output addresses may be shifted. This applies in the following cases: � when one or several pneumatic sub−bases are added or removed at a later stage (types 03/04−B). � Type 03: when a pneumatic sub−base for two single− solenoid valves is replaced by a sub−base for two double−solenoid valves or vice versa. � Type 04−B when a pneumatic sub−base for one single− solenoid valve is replaced by a sub−base for a double− solenoid valve or vice versa. � when additional input/output modules are added be� tween the node and the existing input/output modules. � when existing input/output modules are removed or replaced by input/output modules which occupy fewer or more input/output addresses. If the configuration of the inputs is modified, the addresses of the status bits may be shifted. Festo P.BE−VIFB5−03−EN en 0503e 4−11 4. Commissioning The diagram below shows, as an example, the modifications which occur to the address assignment when more equip� ment is added to the standard fitting of the previous diagram. 2 double−solenoid and 2 single−solenoid sub−bases have been added to the valve side. An 8−input module and a 4−output module have been removed from the electric I/Os. 1 2 3 4 5 436 1 4−input module 4 Double sub−base 2 4−output module 5 Power supply 3 Single sub−base 6 No rounding Fig.�4/3: Address assignment of a valve terminal with digital I/Os after extension (example type 03) Remarks on the diagram Pressure supply modules and intermediate pressure supply modules do not occupy any addresses. 4−12 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning 4.2 General commissioning instructions Before commissioning or programming, please compile a configuration list of all the connected field bus slaves. On the basis of this list you can: � carry out a comparison between the NOMINAL and the ACTUAL configurations in order to recognize connection faults � access these specifications during the syntax check of a program in order to avoid addressing errors . The configuration of the valve terminal requires an accurate procedure, as in certain circumstances different configuration specifications are required for each valve terminal on account of the modular structure. Please observe the instructions for this procedure in the following sections. Festo P.BE−VIFB5−03−EN en 0503e 4−13 4. Commissioning 4.2.1 Switching on the power supply Please note Please observe also the instructions in the manual for your controller. When the controller is switched on, it automatically carries out a comparison between the NOMINAL and the ACTUAL configurations. For this configuration run it is important that: � the specifications for configuration are complete and cor� rect. � the power supplies for the PLC and the field bus slaves are switched on either simultaneously or in the sequence specified below. Please note the following points when switching on the power supply: � Common supply: If there is a common power supply for the control system and all the field bus slaves, the power should be switched on via a central power unit or switch. � Separate supply: If the control system and the field bus slaves have separate power supplies, the power should be switched on in the following sequence: 1. the power supply for all the field bus slaves 2. the power supply for the controller. 4−14 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning 4.3 Commissioning the Festo field bus 4.3.1 Configuration The field bus configurator in the FST software will help you in creating the NOMINAL configuration. The menu control and operation of the FST software is described in the appropriate FST manual for your controller. Configure your system as follows: � Enter the field bus address of the field bus slave (valve terminal). � Enter the string number (only FPC 405). � Select and enter the type of the valve terminal from the field bus type file (�valve terminal 03" for types 03/04−B). � Enter the calculated inputs/outputs byte−by−byte under IW and OW. The number of IWs may differ from the number of OWs. Please note The entry mask of the field bus configurator shows the IWs and OWs on the screen. This stands for input words and output words, therefore 16 bits each. If you select a type 03 valve terminal from the type file, the software will in� terpret all I/O entries as bytes, therefore 8 bits each. Opti� mum byte−by−byte configuration of the modular valve ter� minal is therefore possible. Example 48 inputs ⇒ 6 IW (48 bits) 20 outputs ⇒ 3 OW (24 bits) Festo P.BE−VIFB5−03−EN en 0503e 4−15 4. Commissioning Fig.�4/4: Example Configure with FST 405, select the valve terminal from the type file Fig.�4/5: Example Configure with FST 405, different number of IW/OW 4−16 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning 4.3.2 Addressing Inputs/outputs Please note The addressing of valve terminal type 03 is carried out byte−by−byte. Note the differences from the word−by−word addressing of other field bus slaves. The diagram below shows the addressing of the inputs/out� puts using the standard fittings as an example (master: SF−202, field bus address of the valve terminal: 3). Fig.�4/6: Addressing the valve terminal with standard fittings Festo P.BE−VIFB5−03−EN en 0503e 4−17 I3.1.0...I3.1.3 I3.0.0...I3.0.7 O3.2.4...O3.2.7 O3.2.0...O3.2.3 O3.3.0 O3.3.1 O3.02,O3.0.3 O3.04,O3.0.5 O3.06,O3.0.7 O3.1.0,O3.1.1 O3.1.2,O3.1.3 O3.1.4,O3.1.5 O3.1.6,O3.1.7 (cannotbeused) 4. Commissioning Addressing the status bits The status bits always occupy the four highest−value ad� dresses of the configured address range. If the inputs of the input addresses thereunder are not used, the valve terminal will set them to �logical zero". The following diagram shows the addresses of the status bits in the address range of a valve terminal, depending on the configuration. Configured inputs Available address Addresses of the range status bits 0EW No address range for No status bits availa� inputs ble 1EW 0...7 4, 5, 6, 7 2EW 0...15 12, 13, 14, 15 3EW 0...23 20, 21, 22, 23 4EW 0...31 28, 29, 30, 31 5EW 0...39 36, 37, 38, 39 6EW 0...47 44, 45, 46, 47 7EW 0...55 52, 53, 54, 55 8EW 0...63 60, 61, 62, 63 Fig.�4/7: The addresses of the status bits depend on the configuration 4−18 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning Example Configuration FPC405 system with: processor system address E.CFA: 4 Field bus address of the valve terminal 16 With mixed fittings as shown in the diagram below, outputs 1, 11 and 20 are to be set and inputs 0, 10 are to be loaded. Valve no. 012 34 56 Program extract IF E416.0.0 “input 0 (1st. input module, input 0) AND E416.1.2 “input 10 (2nd. input module, input 2) THEN SET A416.0.1 “output 1 (valve 1, upper coil) SET A416.1.3 “output 11 (valve 6, lower coil) SET A416.2.4 “output 10 (2nd. output module, output 0) Fig.�4/8: Example Addressing the inputs/outputs Further details on addressing and programming can be found in the PLC manual for your controller (e.g. Festo system man� ual FPC 405, chapter 7). Festo P.BE−VIFB5−03−EN en 0503e 4−19 4. Commissioning 4.4 Commissioning the ABB CS31 4.4.1 General information A valve terminal can be fitted with different numbers of inputs and outputs. This results in the number of bits. See also chapter �Basic principles of configuration and addressing". The addressing of the valve terminal is based in every case on the specifications for the CS31 system bus. The following applies for the valve terminal: Every 16 bits require a CS31 bus address. A group of 16 which has been started also requires a full CS31 bus address. The following applies if the CS31 system bus is connected to an ABB Protonic T200. � The address designation of the inputs/outputs is different from that of a CS31 central unit. � The appropriate module identifiers must be entered in the configuration table of the T200. Please note Select if possible the range n = 0...58 for the address to be set in the field bus node. n+3 � 61 can also be addressed here. 4−20 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning If there are inputs on the valve terminal, 4 additional status bits will be reserved for diagnostic messages. The status bits always lie at the upper end of the highest group of 16. Example Valve terminal with 60 + 4 inputs on the CS31 system bus, set address 20, CS31 central unit: Status bits I 23,12; I 23,13; I 23,14 and I 23,15. The limits of the valve terminal are: � max. 60 inputs and max. 64 outputs, � max. 26 valve locations (rounded up to groups of 4, these occupy 28 output sig� nals) � only valve terminal type 05 (ISO): max. 12 valve coils may be switched on at the same time. Festo P.BE−VIFB5−03−EN en 0503e 4−21 4. Commissioning 4.4.2 CS31 central unit as bus master Summary of addresses Valve terminal Signal designations when a CS 31 central unit is used Inputs max. Outputs max. Inputs Outputs 16 O n,00 ... O n,15 32 O n,00 ... O n,15 O n+1,00 ... O n+1,15 48 O n,00 ... O n,15 O n+1,00 ... O n+1,15 O n+2,00 ... O n+2,15 64 O n,00 ... O n,15 O n+1,00 ... O n+1,15 O n+2,00 ... O n+2,15 O n+3,00 ... O n+3,15 12 + 4 I n,00 ... I n,15 28 + 4 I n,00 ... I n,15 I n+1,00 ... I n+1,15 44 + 4 I n,00 ... I n,15 I n+1,00 ... I n+1,15 I n+2,00 ... I n+2,15 60 + 4 I n,00 ... I n,15 I n+1,00 ... I n+1,15 I n+2,00 ... I n+2,15 I n+3,00 ... I n+3,15 12 + 4 16 I n,00 ... I n,15 O n,00 ... O n,15 28 + 4 32 I n,00 ... I n,15 O n,00 ... O n,15 I n+1,00 ... I n+1,15 O n+1,00 ... O n+1,15 44 + 4 48 I n,00 ... I n,15 O n,00 ... O n,15 I n+1,00 ... I n+1,15 O n+1,00 ... O n+1,15 I n+2,00 ... I n+2,15 O n+2,00 ... O n+2,15 60 + 4 64 I n,00 ... I n,15 O n,00 ... O n,15 I n+1,00 ... I n+1,15 O n+1,00 ... O n+1,15 I n+2,00 ... I n+2,15 O n+2,00 ... O n+2,15 I n+3,00 ... I n+3,15 O n+3,00 ... O n+3,15 Fig.�4/9: Configuration possibilities and addresses for a CS31 central unit 4−22 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning The CS31 central unit ascertains the configuration of the CS31 system bus when it is switched on and does not require any settings for this. Please note With system flag KW 00,09, program processing can be stopped until the specified number of I/O modules (incl. valve terminals) exists on the CS31 system bus. Example of addressing with the CS31 central unit Address 20 is set in the field bus node. The valve terminal occupies 2 CS31 bus addresses (28 + 4 input signals and 32 output signals). Fig.�4/10: Example Addressing with a CS31 central unit Festo P.BE−VIFB5−03−EN en 0503e 4−23 I20,8...I20,11 I20,2...I20,7 O21,4...O21,7 O21,0...O21,3 Sub−base O20,0 SINGLE− O20,1 SOLENOID O20,2,O20,3 DOUBLE− O20,4,O20,5 SOLENOID O20,6,O20,7 O20,8,O20,9 O20,10,O20,11 O20,12,O20,13 O20,14,O20,15 (cannotbe used) 4. Commissioning 4.4.3 T200 / 07CS61 as bus master The T200 station offers the possibility of connecting 4 CS31 system busses. The coupler 07CS61 plugged in nearest to the T200 central unit has line no. 1, the next following have line numbers 2, 3 and 4. The signal designation I1.20,05 means: line 1, address in the field bus node 20, input 05. The max. scope of data for each line is 1024 bits, whereby the unused bits are also included. In the example shown below with 12 + 4 inputs and 24 out� puts a total of 64 bits are assigned. When the program is created, the central unit must be in� formed how the lines are configured. With the 07 PC 332 pro� gramming system, enter here the appropriate module ident� ifiers in the configuration table (see examples). 4−24 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning Examples Module identifiers The configuration list shown applies to line 1. Valve terminals entered: � Address in the field bus node: 20 28 + 4 inputs, 32 outputs The status bits are: I 21,12...I 21,15 � Address in the field bus node: 33 64 outputs, this valve terminal does not supply any status bits � Address in the field bus node: 50 60 + 4 inputs, 64 outputs The status bits are: I 53.12...I 53.15 1 ÓÓÓÓÓÓÓÓÓ ÓÓÓÓÓÓ ÓÓÓÓÓÓ ÓÓÓÓÓÓ 1 Permitted configuration identifiers for Festo valve terminals Fig.�4/11: Example Module identifiers Remark: Other identifiers could also be entered for the same signal numbers. However, this will result in completely different signal addresses. Festo P.BE−VIFB5−03−EN en 0503e 4−25 4. Commissioning 4.4.4 T200 / 07CS61 as bus master Summary of addresses Valve terminal T200 mo� Signal designations when a dule iden� T200/07CS61 central unit is used tifier tifier Inputs max. Outputs max. Inputs Outputs 16 O 16 O�l.n,00 ...O�l.n,15 32 O 16 O�l.n,00 ...O�l.n,15 O 16 O�l.n+1,00...O�l.n+1,15 48 O 16 O�l.n,00 ...O�l.n,15 O 16 O�l.n+1,00...O�l.n+1,15 O 16 O�l.n+2,00...O�l.n+2,15 64 O 16 O�l.n,00 ...O�l.n,15 O 16 O�l.n+1,00...O�l.n+1,15 O 16 O�l.n+2,00...O�l.n+2,15 O 16 O�l.n+3,00...O�l.n+3,15 12 + 4 I 16 I�l.n,00 ...I�l.n,15 28 + 4 I 16 I�l.n,00 ...I�l.n,15 I 16 I�l.n+1,00 ...I�l.n+1,15 44 + 4 I 16 I�l.n,00 ...I�l.n,15 I 16 I�l.n+1,00 ...I�l.n+1,15 I 16 I�l.n+2,00 ...I�l.n+2,15 60 + 4 I 16 I�l.n,00 ...I�l.n,15 I 16 I�l.n+1,00 ...I�l.n+1,15 I 16 I�l.n+2,00 ...I�l.n+2,15 I 16 I�l.n+3,00 ...I�l.n+3,15 12 + 4 IO 16 I�l.n,00 ...I�l.n,15 O�l.n,16 ...O�l.n,15 28 + 4 IO 16 I�l.n,00 ...I�l.n,15 O�l.n,16 ...O�l.n,15 IO 16 I�l.n+1,00 ...I�l.n+1,15 O�l.n+1,16...O�l.n+1,15 44 + 4 IO 16 I�l.n,00 ...I�l.n,15 O�l.n,16 ...O�l.n,31 IO 16 I�l.n+1,00 ...I�l.n+1,15 O�l.n+1,16...O�l.n+1,31 IO 16 I�l.n+2,00 ...I�l.n+2,15 O�l.n+2,16...O�l.n+2,31 60 + 4 IO 16 I�l.n,00 ...I�l.n,15 O�l.n,16 ...O�l.n,31 IO 16 I�l.n+1,00 ...I�l.n+1,15 O�l.n+1,16...O�l.n+1,31 IO 16 I�l.n+2,00 ...I�l.n+2,15 O�l.n+2,16...O�l.n+2,31 IO 16 I l.n+3,00 ...I�l.n+3,15 O�l.n+3,16...O�l.n+3,31 Explanation l = line, n = set address Fig.�4/12: Possibilities of configuration and addresses with T200 as CS31 bus master 4−26 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning Example of addressing with T200/07CS61 as central unit (line 1): � Address 20 is set in the field bus node. � The valve terminal occupies 2 CS31 bus addresses (28 + 4 input signals and 32 output signals). Fig.�4/13: Example Addressing with T200/07CS61 as central unit Festo P.BE−VIFB5−03−EN en 0503e 4−27 I1.20,8...I1.20,11 I1.20,2...I1.20,7 O1.21,4...O1.21,7 O1.21,0...O1.21,3 Sub−base O1.20,0 SINGLE− SOLENOID O1.20,1 O1.20,2,O1.20,3 DOUBLE− O1.20,4,O1.20,5 SOLENOID O1.20,6,O1.20,7 O1.20,2,O1.20,3 O1.20,10,O1.20,11 O1.20,12,O1.20,13 O1.20,14, O1.20,15 (cannotbe used) 4. Commissioning 4.4.5 Transmission times Festo valve terminals react on the ABB−CS31 bus like a local module. The total transmission time is calculated from the CS31 basic transmission time (1.5 ms) and the transmission time of the individual local modules (ABB−CS31 local modules 323...1355 µs depending on scope of data, Festo valve ter� minals see table). Valve terminal Transmission time timeon on th the eC CS31 S31 Inputs max. Outputs max. bus 0 16 �452 µs 0 32 �582 µs 0 48 �620 µs 0 64 �712 µs 12 + 4 0 �452 µs 28 + 4 0 �582 µs 44 + 4 0 �620 µs 60 + 4 0 �712 µs 12 + 4 16 �516 µs 28 + 4 32 �772 µs 44 + 4 48 1000 µs 60 + 4 64 1284 µs Fig.�4/14: Transmission times of the valve terminal 4−28 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning 4.5 Commissioning Klöckner−Moeller 4.5.1 Configuration If you are using the modular valve terminal in the SUCOnet K, please observe the following: � The valve terminal may have maximum 60 inputs and 64�outputs. � Use the following types of modules: − valve terminal with up to 28 inputs/32 outputs SIS−K−06/07 − valve terminal with up to 60 inputs/64 outputs SIS−K−10/10 The following diagram shows the configuration entries for a valve terminal, using as an example a PS4−201 as master. Fig.�4/15: Configuration on the SUCOnet K1 Festo P.BE−VIFB5−03−EN en 0503e 4−29 4. Commissioning 4.5.2 Addressing Klöckner−Moeller Inputs/outputs When addressing the inputs/outputs of a valve terminal, please observe the following: The slave number or the number of the unit differs from the set station number by −1. Example Set field bus address of the Number of the unit or slave valve terminal number 2 1 3 2 4 3 . . . . Fig.�4/16: Assignment of units 4−30 Festo P.BE−VIFB5−03−EN en 0503e 4. Commissioning Status bits Please note The four status bits of the valve terminal are only available if there are electric input modules. The status bits always occupy the four highest−value ad� dresses of the 4th. or 8th. input byte (depending on equip� ment fitted). If the inputs of the addresses thereunder are not used, the valve terminal will set them to �logical zero". The following diagram shows the addresses of the status bits in the address range of a valve terminal, depending on the equipment fitted. Module type Number of inputs Number of status bits None No address range for No status bits availa� inputs ble SIS−K−06/07 up to 28 28, 29, 30, 31 SIS−K−10/10 up to 60 60, 61, 62, 63 Fig.�4/17: Addresses of the status bits depending on the equipment fitted Festo P.BE−VIFB5−03−EN en 0503e 4−31 4. Commissioning Example � With mixed fittings as shown in the diagram below, outputs 1, 11 and 20 are to be set and inputs 0, 10 are to be loaded. Configuration Master: PS4−201 Field bus address 2 (= unit 1) 012 34 56 Valve no. Program extract 156 L RD1.1.0.0.0 (input 0: 1st. input module, input 0) 157 A RD1.1.0.1.2 (input 10: 2nd. input module, input 2) 158 S SD1.1.0.0.1 (output 1 valve 1, upper coil) 159 S SD1.1.0.1.3 (output 11 valve 6, lower coil) 160 S SD1.1.0.2.4 (output 20: couple flag for 2nd. output module, output 0) Fig.�4/18: Example Addressing the inputs/outputs with PS 4−201 4−32 Festo P.BE−VIFB5−03−EN en 0503e Diagnosis and error treatment Chapter 5 Festo P.BE−VIFB5−03−EN en 0503e 5−1 5. Diagnosis and error treatment Contents 5.1 Summary of diagnostic possibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3 5.2 On−the−spot diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−4 5.2.1 LEDs on the bus node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−4 5.2.2 LEDs of the valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−7 5.2.3 LEDs of the input/output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−9 5.2.4 Testing the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−11 5.3 Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−14 5.3.1 Short circuit/overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−16 5.4 Diagnosis with the field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−17 5.4.1 Diagnostic byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−18 5.4.2 Festo field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−19 5.4.3 Diagnosis via ABB CS31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−21 5.4.4 Diagnosis with Klöckner−Moeller SUCOnet K . . . . . . . . . . . . . . . . . . . . . . . . . 5−26 5.4.5 Position of the status bits � . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−27 5.5 Error treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−28 5.6 Type 04−B Fuses for the pilot solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−29 5−2 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 5.1 Summary of diagnostic possibilities The modular valve terminal offers extensive and user−friendly possibilities of diagnosis and error treatment. The following possibilities are available depending on the fittings on the valve terminal. Valve terminal with inputs Valve terminal without inputs Diagnostic Status bits LEDs Diagnostic byte possibilities 6 7 5 4 Bit 2 Bit 2 Bit 2 Bit 2 70 6 5 4 3 2 1 0 0 0 0 Cycle X 0 1 X sc/o None V V V None None out val sen p.no. X 1 0 X X 1 1 X 1 X X X X = not relevant Brief de� The four status bits are The LEDs show The diagnostic byte must be read out scription transmitted to the directly con� and evaluated user−program controlled. module cyclically as figuration er� �inputs" together with rors, hardware the normal inputs. errors, bus er� rors, etc. Advantages fast access to error fast �on−the− Detailed error recognition, depending on messages, irrespective spot" error rec� the field bus protocol of the module and the ognition master Detailed de� chapter 5.3 chapter 5.2 chapter 5.4 scription Fig.�5/1: Possibilities of diagnosis and error treatment Festo P.BE−VIFB5−03−EN en 0503e 5−3 5. Diagnosis and error treatment 5.2 On−the−spot diagnosis 5.2.1 LEDs on the bus node The LEDs on the cover of the node indicate the operating status of the valve terminal. 1 Green LED (oper� ating status dis� play) 1 POWER 2 Red LED (error ERROR 2 display) Fig.�5/2: LEDs on the field bus node The following table explains how the various operating states are shown by the LEDs. 5−4 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment LEDs Operating status Error treatment green red Operating status normal or: None operating status normal but valves do not switch. Possible causes Check the ... � Operating voltage of the outputs S operating voltage connection of the not in tolerance range or not ap� outputs (pin 2), tolerance range plied. 21.6�V DC ... 26.4 V) � Compressed air supply not correct. S the compressed air supply � Pilot exhaust blocked. S pilot exhaust channels Operating voltage not applied Check the operating voltage connec� tion for the electronics (pin 1) Baud rate setting and/or address se� Check the address/baud rate settings lector switch setting are not permitted (very fast) with the field bus protocol set Field bus connection not correct. Check the ... Possible causes � Address setting is not correct S setting of the address selector (1 second i (e.g. address assigned twice) switch � The baud rates set on the valve ter� S baud rate setting on the valve ter� minal and on the field bus module minal and on the field bus module are not the same. � Field bus protocol setting is not cor� S field bus protocol setting rect � Switched−off or defective field bus S field bus module module � Interrupted, short−circuited or S field bus connection faulty field bus connection out flashes green flashes red lights up green lights up red Fig.�5/3: LED display of operating status (part 1) Festo P.BE−VIFB5−03−EN en 0503e 5−5 5. Diagnosis and error treatment LEDs Operating status Error treatment green red modules not fitted correctly Reduce the number of ... � more than 12 I/O modules fitted � I/O modules � This number of I/Os is not sup� (long ported by the protocol set out) � module type not permitted � Use only permitted module types Internal faults of the valve terminal � Short circuit/overload at an electric S Eliminate the short circuit output S or replace the fuse �V <21.6 V S Check the loading of the power unit valves �V <10 V outputs �V < 10 V sensor out flashes green flashes red lights up green lights up red Fig.�5/4: LED display of operating status (part 2) 5−6 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 5.2.2 LEDs of the valves There is a yellow LED for each valve solenoid coil on the valve terminal. This shows the switching status of the valve sole� noid coil. Valve terminal type LEDs of the valve solenoid coils Type 03 Type 04−B Fig.�5/5: Positions of the valve solenoid coil LEDs Festo P.BE−VIFB5−03−EN en 0503e 5−7 5. Diagnosis and error treatment LED Switching position of the valve Meaning solenoid coil yellow out basic position logical 0 (no signal) yellow alight � switch position logical 1 (signal present) or � basic position logical 1 but � operating voltage of outputs lies below permitted tolerance range (21.6�V...26.4�V DC) or � compressed air supply not correct. or � pilot exhaust blocked. or � servicing required Fig.�5/6: LEDs for the status display of the valve solenoid coils Short circuit/overload (only type 04−B) The valve solenoid coils of valve terminal type 04−B are fitted with special fuses for protection against short circuit or over� load. The method of replacing these fuses is described in chapter 5.6. 5−8 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 5.2.3 LEDs of the input/output modules Specific explanations on further I/O modules can be found in the �Supplementary description of the I/O modules". Next to the relevant connections on the input/output mod� ules there are one or two LEDs (status displays) in the co� lours: � green (status display of the digital inputs). � yellow (status display of the digital outputs). � red (error display of the digital outputs). The signal currently at the relevant input or output is shown by means of the yellow and green LEDs. The red LEDs of the outputs display a short circuit/overload at the relevant out� put. Festo P.BE−VIFB5−03−EN en 0503e 5−9 5. Diagnosis and error treatment 2 3 1 4 Description LED Status Short circuit/overload display Red LED out Input without short circuit/overload 1 of the sensor power supply (only input modules with elec� Red LED alight Short circuit/overload at the relevant *) tronic fuse) input Switching status display of the green out logical 0 (no signal) 2 inputs green alight logical 1 (signal present) Switching status display of the yellow out Output without short circuit/overload 3 outputs yellow alight Short circuit/overload at the relevant output or input (only input modules *) with electronic fuse ) Short circuit/overload display red out logical 0 (no signal) 4 of the outputs red alight logical 1 (signal present) *) Treatment of short circuit/overload see �Supplementary description of the I/O modules" Fig.�5/7: LED displays of the input/output modules 5−10 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 5.2.4 Testing the valves Warning Before starting the test, switch off the compressed air sup� ply to the valves. You can thereby avoid unexpected or dangerous movements of the actuators. Caution � This test function runs automatically in the valve termi� nal. All valves will be switched on/off cyclically. � None of the programmed interlockings or further switch� ing conditions will be taken into account. The valve terminal provides the following test routines with which all the valves are switched on/off cyclically. Test routine Meaning Parallel All valves will be switched on/off cyclically. Serial All the valves of an address byte will be switched on/off one after the other at 1 second intervals. Fig.�5/8: Test routines which can be set Festo P.BE−VIFB5−03−EN en 0503e 5−11 5. Diagnosis and error treatment Starting the test routine 1. Switch off the operating and load voltage supplies (pins 1 and 2). 2. Open the node in accordance with chapter 3.2.1, �Open� ing and closing the node". 3. Note the settings of the address selector switch and the DIL switch elements. 4. Set address 99 and DIL switch elements 1...4 to OFF. 5. Switch on the power supplies (pins 1 and 2). 6. Set the desired test routine on the address selector switches as follows: Test routine Address to be set Parallel 0, 1 or 2 Serial 3 Fig.�5/9: Setting the test routines 7. Start: Set DIL switch elements 1 and 2 to ON. If faults occur when the test routine is started, the red LED on the node will flash fast. The procedure must then be re� peated. 5−12 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment Stopping the test routine 1. Switch off the operating and load voltage supplies to the valve terminal (pins 1 and 2). 2. Set the address selector switch and the DIL switch elements to their original positions. Remark: If the yellow LED on the valves does not light up, it may be due to one of the following causes: � the LED or the solenoid coil is defective. Only type 04−B: � the internal 0.315�A fuse of the manifold sub−base is burnt through (see chapter 5.6). Festo P.BE−VIFB5−03−EN en 0503e 5−13 5. Diagnosis and error treatment 5.3 Status bits The valve terminal provides 4 status bits for diagnostic pur� poses irrespective of the protocol used. Please note The four status bits of the valve terminal are only available when the terminal is equipped with input modules. The status bits are configured as inputs and always occupy the four highest value addresses in the available address space. If the inputs of the addresses underneath these are not used, the terminal sets them to �logic zero". The position of the 4 status bits within the address space of the valve terminal can be found in the following chapters on diagnosis with the relevant field bus protocol. 5−14 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment The 4 status bits provide coded diagnostic information with the following significance: Status bits*) Diagnostic information 7 6 5 4 2 2 2 2 0 0 0 0 no error X 0 1 X Short circuit/overload at output X 1 0 X V < 21.6V valves� X 1 1 X V < 10V outputs� 1 X X X V < 10�V Sensor X = not relevant *) The status bits can always be addressed at the four highest value addresses of the configured address space. Fig.�5/10: Coded diagnostic information of the 4 status bits Festo P.BE−VIFB5−03−EN en 0503e 5−15 5. Diagnosis and error treatment Diagnostic information Description Function Short circuit/overload at output Output short circuited or over� Monitors of electrical outputs of loaded output stages V <21.6V Load voltage on pin 2 (valves Monitors the tolerance of the valves� and outputs) of the operating load voltage for valves and elec� voltage connection < 21.6�V trical outputs VU <10V Load voltage on pin 2 (valves Monitors the load voltage for outputs� and outputs) of the operating valves and electrical outputs voltage connection < 10�V (no voltage present, e.g. emerg� ency stop) V < 10�V Operating voltage on pin 1 Monitors the operating voltage Sensor (electronics and inputs) of the for inputs (sensors). Shows operating voltage connection whether internal fuse has been <�10�V triggered (fuse on node or at least one electronic fuse on the 1) input module VIGE−03−FB−8−S) 1) Electronic fusing of input module available since February 1999. Fig.�5/11: Diagnostic information 5−16 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 5.3.1 Short circuit/overload During a short circuit or overload, the error code �Short cir� cuit/overload" is entered in the 4 status bits of the node. Depending on the field bus protocol used, the terminal pro� vides one or more diagnosis status registers (bytes, words). Most of the field bus protocols can therefore detect and evaluate a short circuit (see Chapter 5.4). Short circuit/overload at an IO module Valve terminals type 03 or 04−B can be equipped, amongst others, with the following IO modules: � Output modules � High−current output modules � Multi−I/O modules � Input modules � Input modules with fuses The behaviour of these modules during short circuit/overload is described in the �Supplementary description of the I/O modules". Festo P.BE−VIFB5−03−EN en 0503e 5−17 5. Diagnosis and error treatment 5.4 Diagnosis with the field bus The modular valve terminal offers the two following possibi� lities of diagnosis via the field bus: � with a diagnostic byte � with four status bits Diagnostic byte The diagnostic byte is structured manufacturer−specific and contains the following diagnostic information, depending on the field bus system used: SPS manufacturer Valve terminal Name Designation Diagnostic information Festo Status byte Individual error message on: shor short tcircuit/o circuit/overload verloadof of the the outputs outputs ABB Remote � operating voltage at pin 2 under (CS31) status or error 21.6�V (V ) VEN flag � operating voltage at pin 2 under 10 10�V V((V V )) OUT Klöckner− Diagnostic � supply to inputs (sensors) under 10 Moeller byte V (V ) ON Fig.�5/12: Diagnostic byte � manufacturer−specific diagnostic information Status bits The four status bits are interrogated like normal inputs. The contents are coded and contain the following information: Status bits Diagnostic information the four highest− Coded individual error message: value addresses � Short circuit/overload of the outputs of the configured � Operating voltage at pin 2 under 21.6 V address range (V ) VEN � Operating voltage at pin 2 under 10 V (V ) OUT �Power supply for inputs (sensors) under 10�V Fig.�5/13: Status bits � manufacturer−independent diagnostic information 5−18 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 5.4.1 Diagnostic byte The diagnostic information of a valve terminal is grouped into a diagnostic byte. The following error states are recognized with this diagnostic byte and communicated to the PLC: Diagnostic Meaning Cause information V (V ) Monitors the tolerance Operating voltage at Valves val of the operating voltage pin�2 of the operating of the valves and electric voltage connection outputs <�21.6 V V Monitors the operating Operating voltage at Outputs (V ) voltage of the valves and pin�2 of the operating out electric outputs (no volt� voltage connection age applied, e.g. < 10��V EMERGENCY STOP) V Monitors the supply Internal fuse triggered Outputs (V ) voltage to the inputs out (sensors). Short circuit/ Monitors the electric Short circuit or overload overload outputs of the output modules Fig.�5/14: Error states of the valve terminal The diagnostic byte is transmitted to the PLC in accordance with the relevant field bus protocol. Please note in this re� spect the following information, depending on the manufac� turer: Festo P.BE−VIFB5−03−EN en 0503e 5−19 5. Diagnosis and error treatment 5.4.2 Festo field bus All diagnostic information can be evaluated directly with a Festo PLC. An error list is created in the field bus module for this purpose. All diagnostic bytes are included and contin� ually updated in this list. 7 6 5 4 3 2 1 0 Bit no. None V V V None Short circuit/ None None Diagnostic out val in overload information (sc/o) 0 or 1 1 Signal status Signal status 0: No faults Cyclic field Meaning Signal status 1: Faults bus slave Fig.�5/15: Structure of a diagnostic byte (status byte) The diagnostic byte is interrogated with function module 44 or in the command interpreter (CI). Further information can be found in the PLC manual for your controller. 5−20 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment Example Interrogation and evaluation of the diagnostic byte of a field bus slave. Field bus address 23 Processor system address: 4 Interrogation: With faults of V inputs (Bit no. 4) is to be branched in the program. Solution With bit−by−bit masking of the return parameter, the contents will be evaluated (HEX10 = 0001.0000). Program STL: STEP (1) “Read status byte terminal 23 IF NOP THEN CFM 54 “Function module – call in CZE 4 WITH C44 “CFM 44 in CFA WITH C23 “Address of field bus slave STEP (2) “Bit no. 4 set in status byte? IF (FU32 “CFM return parameter AND $10) “Condition: Bit no. 4 = 1 = K$10 THEN JMP TO V_error (3) “Jump to subprogram “Error” OTHERWISE NOP Basic program CALL FN54 (44, 23) :I Read status byte terminal 23 via CFM 44 IF @Q0 AND $10 THEN...:I Condition: Bit no. 4 = 1 Fig.�5/16: Example of program with Festo field bus Festo P.BE−VIFB5−03−EN en 0503e 5−21 5. Diagnosis and error treatment 5.4.3 Diagnosis via ABB CS31 The valve terminal reacts on the ABB CS31 system bus like a binary input/output module. All central units and couplers perform the general monitoring of the CS31 system bus, e.g. total failure of the local modules. On the valve terminal, the central units and couplers also interrogate the available diagnostic messages (see section �Diagnostic byte" in this chapter). Depending on their per� formance ability, the diagnostic messages can be processed in detail and can be interrogated with test devices, etc. The displays on the central units and on the couplers indicate the status of the ABB CS31 system bus and the local modules. The relevant ABB manuals apply to all the central units and couplers. The following diagram shows as an example the diagnostic possibility in conjunction with � central unit 07KR91 � coupler 07CS61 5−22 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment Example 1 central unit 07KR91 Diagnostic Meaning Cause Remote status/ LED display information error flag Coupler/central *) V Monitors the operat� Operating voltage Internal fault remote unit error val V ing voltage of the at pin 2 of the val valves and electric operating voltage outputs connection <21.5�V *) V Monitors the operat� Operating voltage Internal fault remote unit error Outputs (V ) ing voltage of the at pin 2 of the out valves and electric operating voltage outputs (no voltage connection <10 V applied, e.g. EMERGENCY STOP) *) V Monitors the power Internal fuse trig� Internal fault remote unit error Outputs (V ) supply to the inputs/ gered out sensors on the valve terminal (e.g. fuse triggered) *) Short circuit/ Monitors the electric Short circuit or Overload remote unit error overload outputs of the valve overload terminal *) The exact meaning can be found in the diagram below Fig.�5/17: Diagnostic information � example 07KR91 Festo P.BE−VIFB5−03−EN en 0503e 5−23 5. Diagnosis and error treatment The entries of the Festo valve terminals types 03/04−B in the error flag have the following meaning: Structure of ABB error flag FK3 = Simple fault FK4 = Warning M�255,10 M�255.13 M�255.14 MW�255.08 MW�255,00 1 4 MW�255.09 MW�255.01 2 2 MW�255.02 3 MW�255.10 3 MW�255.03 MW�255.11 5 MW�255.04 MW�255.12 MW�255.05 MW�255.13 MW�255.06 MW�255.14 MW�255.07 MW�255.15 5−24 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 1 15 = valve terminal not connected D 2 Device type 0,2 or 4D 0 = Binary entry (terminal only with inputs) D 2D = Binary output (terminal only with outputs) 4D = Binary inputs/outputs (terminal with inputs/out� puts) 3 Group no. (= set field bus address, decimal) 4 1 = internal module error (terminal V , V , V ) D VAL SEN OUT 4 = overload or short circuit (terminal short circuit/ D overload) 5 Channel no. in conjunction with the Festo valve ter� minals types 03/04−B is always 0. Fig.�5/18: Example 07KR91: Error recognition of the Festo valve terminals Example 2 coupler 07CS61 The diagnostic information of the terminals is entered in the following system flags: � Line 1: MW 4104.02...10 � Line 2: MW 4105.10..15 � Line 3: MW 4107.02...10 � Line 4: MW 4108.10..15 Example for line 1: (see next page) Festo P.BE−VIFB5−03−EN en 0503e 5−25 5. Diagnosis and error treatment Meaning System flag Configuration fault MW 4104.02 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Incorrect configuration Status word MW 4104.03 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Common message error code 1111 no error 1011 Remote Unit Error *) 1101 Bus error 1110 Serial unit error Error word 1 MW 4104.04 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Error word 2 MW 4104,05 Error word 3 MW 4104.06 Error word 4 MW 4104.07 Error word 5 MW 4104.08 1 Error word 6 MW 4104.09 65 4 3 2 Error word 7 MW 4104.10 1 Error code 0000 No error 1111 Module separated from bus, no longer responds 1000 Short circuit 0100 Overload 0010 Wire fracture *) D= internal module error (V , V , V ) VAL OUT SEN 2 Channel no. always 0 in conjunction with Festo valve terminals 3 0 = input module 1 = input/output module 4 1= always 1 in conjunction with Festo valve terminals 5 CS31 Module address (set field bus address) 6 0 = binary module (= Festo valve terminal) 1 = analogue module *) Will be modified by the valve terminal Fig.�5/19: Example 07CS61 Error recognition of the Festo valve terminals 5−26 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 5.4.4 Diagnosis with Klöckner−Moeller SUCOnet K The master receives the diagnostic byte from the SUCOnet K via the 5th. or 9th. input byte, depending on the equipment fitted on the valve terminal (up to 28 inputs, more than 28 inputs). Further information can be found in the example below and in the PLC manual for your controller. Example Load diagnostic byte. Master: PS4−201 Field bus address of the valve terminal 2 (= unit no. 1) Program extract L RDB1.1.0.8 Status byte of valve terminal no. 1 = MB 11 Fig.�5/20: Program example Klöckner−Moeller Structure of diagnostic byte Bit no. 7 6 5 4 3 2 1 0 None V V V None Short None None Diagnosis out val in circuit/ information over� load L or H Signal status Signal status L: no error Meaning Signal status H: error Fig.�5/21: Structure of diagnostic byte Festo P.BE−VIFB5−03−EN en 0503e 5−27 5. Diagnosis and error treatment 5.4.5 Position of the status bits � Position of the status bits within the available inputs (depend� ing on equipment fitted) Configured inputs Available address range Position of the status bits Festo No status bits available None � 1 IW 0 ... 7 4, 5, 6, 7 2 IW 0 ... 15 12, 13, 14, 15 3 IW 0 ... 23 20, 21, 22, 23 4 IW 0 ... 31 28, 29, 30, 31 5 IW 0 ... 39 36, 37, 38, 39 6 IW 0 ... 47 44, 45, 46, 47 7 IW 0 ... 55 52, 53, 54, 55 8 IW 0 ... 63 60, 61, 62, 63 ABB None � 16 I 0 ... 15 12, 13, 14, 15 32 I 0 ... 31 28, 29, 30, 31 48 I 0 ... 47 44, 45, 46, 47 64 I 0 ... 63 60, 61, 62, 63 Klöckner−Moeller None � 32I 0 ... 31 28, 29, 30, 31 (SIS type K06/07) 64I 0 ... 63 60, 61, 62, 63 (SIS type K10/10) Fig.�5/22: Position of the status bits depending on the equipment fitted 5−28 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 5.5 Error treatment Reaction to faults in the control system PLC Reaction of valve terminal manufac manufac�� to a PLC stop to field bus faults to field bus interruptions turer Festo Valves and electric out� Valves and electric out� Valves and electric outputs will puts putswill willbe bereset resetim� im puts putswill willbe bereset resetwhen when be bereset resetimmediately immediately ABB mediatelyy the timeout time has ex� pired id Klöckner− Moeller Fig.�5/23: Reaction of the control system to faults Please note If all outputs are reset after a PLC stop, a field bus interrup� tion or a field bus fault, the following �pneumatic rules" must be observed. � unilaterally actuated valves move to the basic position � double−solenoid valves remain in the current position � mid−position valves move to the mid−position and (de� pending on valve type) are pressurized, exhausted or blocked. Festo P.BE−VIFB5−03−EN en 0503e 5−29 5. Diagnosis and error treatment 5.6 Type 04−B: fuses for the pilot solenoids The pilot solenoid coils of the valve terminals of type 04−B are fused separately with (quick acting) 0.315 A fuses. These fuses are situated on the printed circuit board (behind a cover) in each manifold sub−base. Each single−solenoid mani� fold sub−base is fitted with one fuse; each double−solenoid manifold sub−base is fitted with two fuses. Replacing defective/burnt through 0.315 A fuses In order to replace burnt through fuses, proceed as follows (note also Fig. 5/8). 1. Switch off the compressed air supply and the power sup� ply (connections 1 and 2). 2. Open the cover of the manifold sub−base. 3. Carefully remove the defective/burnt through fuse from its base (see diagram). 4. Insert a new (quick−acting) 0.315 A fuse. 5. Close the cover. 5−30 Festo P.BE−VIFB5−03−EN en 0503e 5. Diagnosis and error treatment 1 2 3 1 1 Fastening screws of the cover 2 Left−hand fuse for pilot solenoid coil 12 3 Right−hand fuse for pilot solenoid coil 14 Fig.�5/24: Replacing a fuse for a pilot solenoid coil Further information can be found in the Pneumatics manual for valve terminal type 04−B. Festo P.BE−VIFB5−03−EN en 0503e 5−31 5. Diagnosis and error treatment 5−32 Festo P.BE−VIFB5−03−EN en 0503e Technical appendix Appendix A Festo P.BE−VIFB5−03−EN en 0503e A−1 A. Technical appendix Contents A.1 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−3 A.2 Cable length and cross−sectional area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−6 A.3 Examples of circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−12 . . . . . . . . . A.3.1 Power supply type 03 � internal layout . . . . . . . . . . . . . . . . . . . . . A−13 A.3.2 Power supply type 04−B � internal layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−14 A−2 Festo P.BE−VIFB5−03−EN en 0503e A. Technical appendix A.1 Technical specifications General Protection class (as per IP 65 EN�60529) Temperature during � operation − 5�°C ... +50�°C � storage/transport −20�°C +60�°C Vibration (as per DIN/IEC68/EN�60068 part 2−6 and as per IEC�721/EN�60068 part 2−3) � Transport 3,5�mm path at 2−8�Hz 1�g acceleration at 8−25�Hz � Operation/use 0,35�mm path at 25−57�Hz 5�g acceleration at 57−150 Hz 1�g acceleration at 150−200�Hz Shock (as per DIN/IEC 68/EN�60068 30�g at 11�ms duration part 2−27 and IEC 721) Protection against electric shock by means of PELV circuits (protection against direct and (Protective�Extra−Low Voltage) indirect contact as per IEC/DIN EN 60204−1) Elektromagnetic compatibility � Interference emitted Tested as per DIN EN 61000−6−4 1) (industry) � Immunity against interfe� Tested as per DIN EN 61000−6−2 rence (industry) 1) The component is intended for industrial use. Festo P.BE−VIFB5−03−EN en 0503e A−3 A. Technical appendix Operating voltage for electronics and inputs (pin 1 � operating voltage con� nection) � Rated value (protected 24�V DC against incorrect polarity) � Tolerance ± 25�% (18�V DC ... 30�V) � Residual ripple 4�Vpp � Current consumption (at 24�V) 200�mA + sum of internal current consumption of inputs � Fusing the power supply for 2 A, slow−blowing the inputs/sensors P[W] = (0.2 A + ∑ I ) inputs ⋅ 24�V Power consumption (P) � Calculation min. 20�ms Bridging time (drop �in�logic voltage) Load voltage for outputs/valves (pin 2 � load voltage connection) External fuse required (typ. 10 A, see circuitry example chapter�3.2) � Rated value (protected 24�V DC against incorrect polarity) � Tolerance ±10�% (DC 21.6�V ... 26,4�V) � Residual ripple 4 Vpp � Current consumption (at 24�V) 10�mA + Sum of current consumption of outputs + Sum of current consumption of switched valve solenoid coils (e.�g. per MIDI−valve solenoid coil 55�mA) Power consumption (P) P[W] = (0.01A � Calculation +∑I electricoutputs +∑I ) ⋅ 24�V Solenoidcoil A−4 Festo P.BE−VIFB5−03−EN en 0503e A. Technical appendix Field bus Design RS 485, floating Transmission type serial asynchronous, half−duplex Protocol � Festo field bus � can be set with switch � ABB Procontic CS31 � Klöckner−Moeller SUCOnet K Baud rate depends on protocol: � can be set with switch 31.25 kBaud 62.5 kBaud 187.5 kBaud 375 �kBaud Cable length (depends on baud max. 4000 m rate and cable type) Cable type (depends on cable length and field bus baud rate see manual for your controller set) Technical specifications for the pneumatics and valves can be found in the Pneumatics catalogue. Technical specifications for the I/O modules can be found in the Supplementary description of the I/O modules. Festo P.BE−VIFB5−03−EN en 0503e A−5 A. Technical appendix A.2 Cable length and cross−sectional area Please note It is assumed here that the user is already familiar with the information contained in the chapters �Installation" in this manual. The following information is therefore aimed ex� clusively at personnel trained in electro−technology. A load−dependent drop in voltage occurs on all three cables of the power supply to a valve terminal. This can cause the voltage at pin 1 or pin 2 of the power supply connection to be outside the permitted tolerance. Recommendation: S Avoid long distances between the power unit and the valve terminal. S Calculate suitable cable lengths and cross−sectional areas with the aid of the graphs or formulae below. When doing this please note the following: � the graphs provide approximate values for cross− 2 2 sectional areas 1.5 mm and 2.5 mm . � the formulae provide exact values for any cross− sectional area. Please note In the following graphs and formulae it is assumed that the cross−sectional areas of the power supply cables (pins 1, 2 and 3) are the same. A−6 Festo P.BE−VIFB5−03−EN en 0503e A. Technical appendix Calculating with the graph Proceed as follows: 1. Calculate the maximum current consumption of the out� puts/valves (I ). 2 2. Calculate the lowest voltage to be expected during oper� ation (VB ) on thepower unit. When doing this, please min note: � the load dependency of the power unit � the fluctuations in the primary mains voltage 3. Read off the permitted cable length for your cross− sectional area in the relevant table. 2 Example for 1.5 mm : V = 22.8 V, I = 2 A; L = 25 m Bmin 2 max Festo P.BE−VIFB5−03−EN en 0503e A−7 A. Technical appendix V Bmin [V] CurrentI 2 [A] Cable length [ m] 2 Fig.�A/1: Calculating the maximum cable length for cross−sectional area 1.5 mm V Bmin [V] CurrentI 2 [A] Cable length [ m] 2 Fig.�A/2: Calculating the maximum cable length for cross−sectional area 2.5 mm A−8 Festo P.BE−VIFB5−03−EN en 0503e A. Technical appendix Calculating with a formula Proceed as follows: 1. Calculate the maximum current consumption of the inputs and electronics (I ) as well as of the outputs/valves (I ). 1 2 2. Calculate the lowest voltage to be expected during oper� ation (V ) on the power unit. When doing this, please min note: �� the load dependency of the power unit �� the fluctuations in the primary mains voltage 3. Enter the values in the formula below. The equivalent cir� cuit diagram and the example explain the correlation. Festo P.BE−VIFB5−03−EN en 0503e A−9 A. Technical appendix Power supply Equivalent circuit diagram V B R V R V L1 L1 L2 L2 1 Valve terminal T 3.15 A I 1 Pin 1 I AC 2 Pin 2 V R R valveterminal L2 I1 T 10 A DC I 0 Pin 3 L 2 R V +V L0 L2 L1 0�V 3 1 Line resistance (outgoing) R + RL2 L1 2 Line resistance (incoming) R L0 3 L = distance (cable length) Fig.�A/3: Equivalent circuit diagram for power supply A−10 Festo P.BE−VIFB5−03−EN en 0503e A. Technical appendix Formula for cable length: (V − 21.6�V) · A · κ Bmin CU L � 2 � I + I 2 1 � This means: � 21.6 V V = 24 V ± 10%, minimum: � 21.6 V VALVE TERMINAL �V = minimum supply voltage Bmin (at the power unit) �l = current for electronics and inputs 1 �I = current for outputs/valves 2 2 �A = cable cross−sectional area (uniform e.�g. 1.5 mm ) � κ = conductance value of cables m (uniform e.�g. κ = 56 Cu 2 mm · Ω Example: I =1 A 1 I =5 A 2 V = 24 V Bmin V = 21.6 V VALVE TERMINALmin m κ = 56 Cu 2 mm · ≅ Ω Result of example: 2 L � 18 m for A = 1.5 mm 2 L � 30 m for A = 2.5 mm Festo P.BE−VIFB5−03−EN en 0503e A−11 A. Technical appendix A.3 Examples of circuitry 1 24�V supply for 1 electronics and inputs 4 2 24�V load voltage 2 supply for valves and outputs 3 3 0�V 4 Earth connection Fig.�A/4: Pin assignment (node) A−12 Festo P.BE−VIFB5−03−EN en 0503e A. Technical appendix A.3.1 Power supply type 03 � internal layout *) 1 Electric outputs 12 *) 2 Valves 2� A 8 3 Power supply connection of node type�03 7 4 Potential equaliz� ation 5 Load voltage can be switched off separately. 3 6 Power unit (e.�g.�central power supply) 7 24V electronics (fused internally) 3.15� A 24�V 8 Electric inputs/ 24�V ± 10�% sensors (fused�in� 230�V 10�A ternally) 0�V 6 4 5 4 *) (must be fused externally) Fig.�A/5: Example of circuitry and internal layout of type 03 Festo P.BE−VIFB5−03−EN en 0503e A−13 A. Technical appendix A.3.2 Power supply type 04−B � internal layout 1 Electric outputs 1 (fused internally) 2� A 2 Adapter cable 9 3 Valves max. 50 % simultaneity 2 (fused internally) 4 Power supply 3 8 connection adapter plate (type 04−B) 4 5 Potential equaliz� ation 6 Load voltage can be switched off separately. 7 Power unit (e.�g. 3.15� A central power 24�V supply) 24�V ± 10�% 230�V 10�A 8 24V electronics 0�V (fused internally) 9 Electric inputs/ sensors (fused in� ternally) 7 6 5 Fig.�A/6: Example of circuitry and internal layout of type 04−B A−14 Festo P.BE−VIFB5−03−EN en 0503e Accessories Appendix B Festo P.BE−VIFB5−03−EN en 0503e B−1 B. Accessories Contents B.1 Connecting the cables to the plugs/sockets . . . . . . . . . . . . . . . . . . . . . . . . . B−3 B−2 Festo P.BE−VIFB5−03−EN en 0503e B. Accessories B.1 Connecting the cables to the plugs/sockets Caution The position of the pins on the plug is different from that on the socket. � The connections of the input/output modules are in the form of sockets. � The connections for the power supply are in the form of plugs. Please see the following chapters for the pin assignment. When you have selected suitable cables, connect them to the plugs/sockets in accordance with the steps listed below. 1. Open the Festo plugs/sockets as follows (see diagram): � Mains power supply socket Insert the power supply socket in the power supply connection of the valve terminal. Unscrew the housing of the socket. Then remove the connecting part of the socket which inserted in the power supply connection. � Sensor plug (for input/output modules): Loosen the centre knurled nut. Festo P.BE−VIFB5−03−EN en 0503e B−3 B. Accessories 2. Open the strain relief on the rear of the housing. Pass the cable through as follows (see diagram). Outer diameter of cable � PG7: �4.0 ... �6.0 mm � PG9: �6.0 ... �8.0 mm � PG13.5: 10.0 ... 12.0 mm Plug/socket (straight or angled): � Power supply socket PG7, 9 or 13.5 � Sensor plug PG7 � Bus cable socket PG7, 9 or 13.5 1 Cables 2 Strain relief 1 3 Housing 2 4 Connecting part 5 Plug 3 6 Socket 4 4 ÎÎÎÎÎÎ 6ÎÎÎÎÎÎ 5 Fig.�B/1: Individual plug/socket parts and cable routing B−4 Festo P.BE−VIFB5−03−EN en 0503e B. Accessories 3. Remove 5 mm of insulation from the end of the conduc� tors. 4. Fit end sleeves to the wires. 5. Connect the conductors. 6. Place the connecting part back on the housing of the plug and screw the two items together. Pull the cable back so that there are no loops inside the housing. 7. Tighten the strain relief. Festo P.BE−VIFB5−03−EN en 0503e B−5 B. Accessories B−6 Festo P.BE−VIFB5−03−EN en 0503e Index Appendix C Festo P.BE−VIFB5−03−EN en 0503e C−1 C. Index Contents C. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C−1 C−2 Festo P.BE−VIFB5−03−EN en 0503e C. Index A ABB Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−22, 4−24 Setting the field bus protocol . . . . . . . . . . . . . . . . . . . . 3−14 Settings of the valve terminal . . . . . . . . . . . . . . . 3−10, 3−13 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII Address Festo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−17 Field bus/valve terminal . . . . . . . . . . . . . . . . . . . . . . . . 3−10 Klöckner−Moeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−30 Address assignment General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−6 C Cables Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B−3 Field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4 Load voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−15, A−6 Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4, 3−6, A−6 Connecting Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−15 Connections Electric modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−4 ISO modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7 MAXI modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−6 MIDI modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−5 Current Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−16 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−18 Selecting the cables . . . . . . . . . . . . . . . . . . . . . . . . . 3−6, A−6 D Data transmission Baud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−12 Diagnosis Bus node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−4 Festo P.BE−VIFB5−03−EN en 0503e C−3 C. Index LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−4 Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−27 E Earthing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4 Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . 3−20 EMERGENCY STOP circuit . . . . . . . . . . . . . . . . . . . . . . . . . 3−18 End plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−4, 2−5 F Faults Diagnostic byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−18 Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−27 Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3 Faults Field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−4, 3−23, 5−28 PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−28 Festo Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−17 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−15 Programming examples . . . . . . . . . . . . . . . . . . . . . . . . . 4−19 Settings of the valve terminal . . . . . . . . . . . . . . . . . . . . 3−10 Festo field bus Locating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−19 Programming examples . . . . . . . . . . . . . . . . . . . . . . . . . 5−20 Field bus Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−10 Baud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−12 Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−12 Terminating resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−28 Field bus protocol Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−14 Fuse External . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−18, 3−21 Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−21 C−4 Festo P.BE−VIFB5−03−EN en 0503e C. Index H Hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2−6 I Inputs Calculating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V INTERBUS Addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−13 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−13 K Klöckner−Moeller Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−26 Programming example . . . . . . . . . . . . . . . . . . . . . . . . . . 4−32 L LED display Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−10 Node . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−8, 5−4, 5−5 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−10 O Outputs Calculating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−5 P Pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII Pin assignment Operating voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−19 Power supply Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−6 Festo P.BE−VIFB5−03−EN en 0503e C−5 C. Index Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−14 power supply connection . . . . . . . . . . . . . . . . . . . . . . . . . 3−18 Power unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−15 Programming examples Festo field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−19, 5−20 Klöckner−Moeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−32 S Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Siemens Locating faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−3 Status bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−14 Switching status Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−9 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5−9 T Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . A−3 Terminating resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−28 Text markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII the data transmission Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3−12 Transmission times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4−28 U User instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI V Valves ISO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−7 C−6 Festo P.BE−VIFB5−03−EN en 0503e C. Index MAXI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3, 1−6 MIDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3, 1−5 Voltage Selecting the cables . . . . . . . . . . . . . . . . . . . . . . . . 3−6, 3−15 Festo P.BE−VIFB5−03−EN en 0503e C−7 C. Index C−8 Festo P.BE−VIFB5−03−EN en 0503e