516 SERIES RACK & PANEL CONNECTOR Plug and Receptacle 516 SERIES ORDERING CODE Example Part Number 516 - 038 - 500 - 2 1 2 Series Total Number of Contacts Contact Code Style and Material Cover Code Hardware Code Series 516 Total Number of Contacts 020, 038, 056, 090 or 120 1, 2 Contact Code Description & Tail Size Tail Length "G" 000 No Contacts Assembled — — 500 Wire Hole .110 x .024 (2.79 x 0.61) .245 (6.22) 520 P.C. Tail .025 x .024 (0.64 x 0.61) .215 (5.46) 540 Wire Wrap.050 x .024 (1.27 x 0.61) .600 (15.24) 541 Wire Wrap.026 x .024 (0.66 x 0.61) .620 (15.75) 542 Wire Wrap.050 x .024 (1.27 x 0.61) .790 (20.07) FEATURES 3 Style and Material Style Insulator Material ● UL Recognized 1 Plug Green Diallyl Phthalate ● .150 (3.81) Contact Spacing x .130 (3.30) or .150 (3.81) Row 2 Receptacle Green Diallyl Phthalate Spacing with Staggered Grid 3 Plug Grey Polycarbonate ● Plug and Receptacle in 20, 38, 56, 90 or 120 Contact Sizes 4 Receptacle Grey Polycarbonate ● Edacon Hermaphroditic Contact Mating Design 5 Plug Green Polyester ● Contact Termination Options include Crimp, P.C. Tail, Wire 6 Receptacle Green Polyester Hole and Wire Wrap ● Mating and Unmating Simplified with use of Actuating Screws 4, 5, 6, 7 Cover Code Description ● Optional Covers with Side or Top Entry Cable Clamp in 0 No Cover Assembled Plastic or Metal Material Available for all Connector Sizes 1 Plastic Cover, Top Entry Standard Clamp ● Versatile Metal Cover Design permits Assembly or Disassembly 2 Plastic Cover, Side Entry Standard Clamp After Cabling is Complete plus Cable Entry Style Flexibility 3 Plastic Cover, Top Entry Large Clamp ● Actuating Screws, Locknuts, Polarizing Hardware, Covers 4 Plastic Cover, Side Entry Large Clamp and Contacts Suitable for either Plug or Receptacle 5 Metal Cover, Side Entry ● Polarizing Hardware Adjustable for 288 Mating Combinations 6 Metal Cover, Top Entry ● Tools Available for Contact Installation, Removal and Crimping and Polarizing Changes 8 Hardware Code Description 0 No Hardware Assembled SPECIFICATIONS 1 Actuating Screw and Polarizing Hardware ◆ Insulator Material: Diallyl Phthalate or Thermoplastic Polyester, 2 Locknut and Polarizing Hardware UL 94V-0, Colour: Green, or Polycarbonate, Colour: Grey 5 Actuating Screw with No Polarizing Hardware 6 Locknut with No Polarizing Hardware ◆ Contact Material: Phosphor Bronze Alloy CA-510 ◆ Contact Plating: Gold over Nickel for Entire Contact Ordering Code Notes ◆ Cover Material: Polycarbonate, Colour: Green, or Die-Cast 1) Crimp contacts are also available for the 516 series connectors. Zinc, Finished with Grey Enamel Paint Contacts may be ordered separately for pre-wired or select ◆ Current Rating: 8.5 Amperes position assembly. ◆ Contact Resistance: 10 Milliohms Maximum Part Number Description Silhouette ◆ Dielectric Withstanding Voltage: 2000 V AC rms at Sea Level 516-290-500 Wire Hole ◆ Insulation Resistance: 5000 Megohms Minimum 516-290-520 P.C. Tail ◆ Operating Temperature: -65 to +105 Degrees C 516-290-540 Wire Wrap ◆ Insertion and Withdrawal Force: 2 to 16 oz (0.56 to 4.45 N) 516-290-541 Wire Wrap per Contact Position 516-290-542 Wire Wrap 516-290-590 Crimp - Loose 516-290-591 Crimp - 1800 Contacts per reel Continued on next page Page 90 Tel: (416) 754 - 3322 RACK & PANEL CONNECTOR SERIES 516 Plug and Receptacle ORDERING CODE NOTES (Continued) POLARIZING CODES 2) For contact installation, removal and crimping tools, refer to � Polarizing Hardware Changes allow 288 Mating Combinations � Standard Code Supplied for Plugs PG1G1, for Receptacles page 96. RS1S1. Connectors with Special Polarizing Codes Available 3) Grey polycarbonate insulator material is not available for the 120 pin size connector. upon Request 4) The 20 pin connector cover will not accept the length of the � Example Polarizing Code: P G 4 S 2 wire wrap contacts. Type of Connector 5) Plastic covers with large clamps are only available for the 38 P - Plug, R - Receptacle and 56 pin size connectors. Large Diameter Hardware 6) Metal covers with side entry may be converted to top entry by G - Guide Pin (at Contact Position "A" End) removing side plate and changing clamp orientation. H - Guide Pin (at Last Contact Position End) 7) Covers may be ordered separately. Refer to page 93. S - Socket (at Contact Postion "A" End) 8) Insulator design prevents improper mating of individual plug T - Socket (at Last Contact Position End) and receptacle. Polarizing hardware enables specific plug Position of Large Diameter Keyway - 1 through 6 and receptacle mating combinations. Small Diameter Hardware (Opposite End from Large Diameter) G - Guide Pin, S - Socket Position of Small Diameter Keyway - 1 through 6 CRIMP CHARACTERISTICS This Example Mates with Code RS4G2 � Contacts and Crimp Tools Accommodate from 28 AWG to 18 AWG, Solid or Stranded Conductor Diameters from .012 (0.30) to .049 (1.25) and an Insulation Diameter up to .074 (1.88) � Crimp Tensile Strength for Wire Sizes � Multiple Smaller Gauge Wires may be Crimped Together 18 AWG - 40 lbs (178 N) 20 AWG - 25 lbs (111 N) � Crimp Resistance from 0.5 Milliohms (18 AWG) to 1.5 22 AWG - 15 lbs (67 N) 24 AWG - 10 lbs (44 N) 26 AWG - 5 lbs (22 N) 28 AWG - 3 lbs (13 N) Milliohms (28AWG) Fax: (416) 754 - 3299 Page 91 RACK & PANEL CONNECTOR SERIES 516 Metal and Plastic Covers 516 SERIES COVER ORDERING CODE Example Part Number 516 - 230 - 5 56 Series Cover Identification Code Cover Type Cover Size Series 516 Cover Identification Code 230 1, 2 Cover Type Description 1 Plastic Cover, Side Entry Standard Clamp 2 Plastic Cover, Top Entry Standard Clamp 3 Plastic Cover, Side Entry Large Clamp 4 Plastic Cover, Top Entry Large Clamp 5 Metal Cover, Side Entry 6 Metal Cover, Top Entry Cover Size Fits Connector 12 516 Series 120 Pin 20 516 Series 20 Pin and 519 Series 14 Pin 38 516 Series 38 Pin and 519 Series 36 Pin 56 516 Series 56 Pin 90 516 Series 90 Pin Ordering Code Notes 1) Plastic covers with large clamps are only available for the 38 and 56 pin size connectors. 2) Metal covers with side entry may be converted to top entry by removing side plate and changing clamp orientation. FEATURES � Available in Metal (Die-Cast Zinc Finished with Grey Enamel Paint) or Plastic (Green Polycarbonate) Material � Covers with Top or Side Entry Cable Clamp. Orientation of Clamp on Metal Covers may be changed by theCustomer � Versatile Metal Cover Design permits Assembly or Disassembly after Cabling is Complete � Screws for Securing Cover to 516 or 519 Series Connectors Supplied COVER FOR COVERCLAMP "A" "B" "C" "D" "E" "F" "G" CONNECTOR MATERIAL SIZE Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) Inch (mm) 20 Pin Plastic Standard 1.605 (40.77) 1.325 (33.66) .906 (23.01) 1.190 (30.23) .715 (18.16) .450 (11.43) .450 (11.43) 20 Pin Metal Standard 1.539 (39.09) 1.325 (33.66) .906 (23.01) 1.120 (28.45) .686 (17.42) .446 (11.33) .490 (12.45) 38 Pin Plastic Standard 2.460 (62.48) 2.010 (51.05) 1.530 (38.86) 1.985 (50.42) .910 (23.11) .650 (16.51) .500 (12.70) 38 Pin Plastic Large 2.460 (62.48) 2.010 (51.05) 1.530 (38.86) 1.985 (50.42) 1.110 (28.19) .650 (16.51) .608 (15.44) 38 Pin Metal Standard 2.206 (56.03) 2.006 (50.95) 1.566 (39.78) 1.766 (44.86) .875 (22.23) .720 (18.29) .575 (14.61) 56 Pin Plastic Standard 3.052 (77.52) 2.602 (66.09) 1.530 (38.86) 1.985 (50.42) .910 (23.11) .650 (16.51) .500 (12.70) 56 Pin Plastic Large 3.052 (77.52) 2.602 (66.09) 1.530 (38.86) 1.985 (50.42) 1.110 (28.19) .650 (16.51) .608 (15.44) 56 Pin Metal Standard 2.802 (71.17) 2.602 (66.09) 1.566 (39.78) 1.766 (44.86) .875 (22.23) .720 (18.29) .575 (14.61) 90 Pin Plastic Standard 3.124 (79.35) 2.718 (69.04) 1.775 (45.09) 2.181 (55.40) 1.250 (31.75) .800 (20.32) .800 (20.32) 90 Pin Metal Standard 3.118 (79.20) 2.718 (69.04) 1.775 (45.09) 2.175 (55.25) 1.234 (31.34) .880 (22.35) .900 (22.86) 120 Pin Plastic Standard 3.156 (80.16) 2.750 (69.85) 2.020 (51.31) 2.426 (61.62) 1.530 (38.86) .800 (20.32) 1.080 (27.43) 120 Pin Metal Standard 3.175 (80.65) 2.750 (69.85) 2.020 (51.31) 2.445 (62.10) 1.531 (38.89) .890 (22.61) 1.080 (27.43) Fax: (416) 754 - 3299 Page 93 Page 93