CM1000 CM1000 Automatic ID PLC Module a Datalogic Group Company, Technical Description Features EMS,is the field-proven leader The CM1000 achieves high data exchange • Controls up to Four in the development and application of rates by using three independent high-speed Read/Write RFID Radio Frequency Identification (RFID) microprocessors in an advanced multiproces- Antennas Tags/Labels/PCBs, Antennas, Controllers and sor architecture. A master microprocessor • Eight Serial Ports for Interface to Bar Code network interface modules for tough industrial executes the standard program or the user Scanners or Other Serial environments. With over a dozen years of written application program while communicat- Interface Devices RFID successes in the automotive, electronics, ing with the backplane and with the two slave • C Programmable material handling and food processing indus- microprocessors. The master microprocessor • Three Microprocessors tries, EMS has built a global reputation in pro- system provides 32KB of battery backed RAM for Maximum viding customers with complete supply chain for storage of run- Performance solutions – from production to retail EMS has time variables, DIRECT • 32KB Battery-Backed the complete solution! pointers, and in- RAM for System Storage CONNECTION process data trans- • 32KB EEPROM for The CM1000 Module, developed together Program Storage actions, as well as with AEG Modicon, allows all serial devices as TO • 32KB Serial Buffer 32KB of ultra-reli- well as bar code and Read/Write Radio- • Direct Connection to able non-volatile Frequency Identification (RFID) products to be MODICON Modicon 800-Series EEPROM for pro- connected directly to the backplane of I/O Products gram storage. Modicon 800-Series I/O Housings. In addition PLC’S to four RFID ports for connection to EMS RFID The RFID slave Applications Antennas, eight serial ports have been incorpo- microprocessor is dedicated to communica- • Material Handling • Sortation Systems rated to allow direct connection with bar code tions with the RFID data collection ports. The • Work-in-Progress scanners or third-party serial interface devices. use of a separate microprocessor for this func- Monitoring tion insures maximum performance. The RFID The CM1000 can be operated with a stan- • Quality Control subsystem has its own 32KB of RAM for data dard interface program (included with the buffering and a dual port RAM for communica- module) and a software loadable function Use With tion with the master microprocessor, and can block which is available from EMS. • EMS Passive Read Only control up to four Read/Write Antennas. Alternatively, the Module can be custom-pro- • EMS Active Read/Write Connection to the RFID Antennas is via a grammed by the user using the optional C lan- • RS232 and RS422 Phoenix-type plug-in terminal strip. Serial Devices guage development system. The development system allows the application program to The second slave microprocessor system is modify the data before it is passed to the PLC dedicated to control of the eight bi-directional backplane and to fully control the routing of serial ports, which can be used to interface to data to and from the RFID or serial ports. bar code scanners or other serial interface devices. Each serial port is software-selectable for RS232 or RS422 interfaces. Your Complete Supply Chain RFID Provider – Call: 831/438-7000 Fax: 831/438-5768 Web: www.ems-rfid.com 193 CM1000 Automatic ID PLC Module Electrical Backplane—Supplied by PLC Supply Voltage 5VDC ±5% Maximum Current 500mA Front End—External Supply Required Supply Voltage 24VDC ±15% Maximum Current 500mA Maximum Ripple 2.0% of DC voltage Internal Memory Serial Port Buffer 32KB Static RAM, 2KB for Each Receive Channel RFID Port Buffer 32KB Static RAM Master Microprocessor 32KB Battery-Backed Static RAM Application Program Storage 32KB EEPROM, 2K Used by System Communication Modicon 800-Series I/O, Direct-Connect to OURBUS Backplane Modicon OURBUS Proprietary Interface Ports COM1 RS232/RS422 COM2 RS232 RFID Port Name ANT Interface to RFID Devices Compatibility All EMS Read/Write RFID Antennas Maximum Cable Length 4000ft. (1200m) Interface to Serial Devices Serial Port Names COM1 through COM8 Interface RS232, RS422 Baud Rate 300, 600, 1200, 2400, 4800, 9600, 19200 Parity Odd, Even, None Data Bits 7 or 8 Stop Bits 1 or 2 Max. Throughput 4800 Baud on All Ports Simultaneously, Sustained Mechanical Specifications Dimensions (W x H x D) 2.2 x 10.5 x 8.6in. (56 x 266 x 217mm) Weight 2.8lbs. (1.26kg) Connectors Backplane Direct Plug-in to Modicon 800-Series I/O Rack Serial Ports Separate DE-9S for COM 1 through 5, Single DB-25S for COM 6 through 8 RFID Port/Front End Power 20-Position Plug-in Terminal Strip (Mating End Furnished) LED Indicators Power, Active, Program, RunMode, Serial Ports, RFID Ports Environment Operating Temperature 32° to 120°F (0° to 49°C) Storage Temperature -40° to 185°F (-40° to 85°C) Humidity 95% Non-Condensing Shock Resistance 30G for 11ms Vibration Resistance 1G at 3-500 Hz for 23 Minutes Per Plane, 1Octave/Minute in All Three Planes Per IEC 68-2-6, Test Fc Altitude 15000ft. (4540m), Per MIL-STD-810, Method 500.2, Low Pressure ESD Immunity 8kV to All Surfaces Per IEC 801-2, Level Test Magnetic Immunity Per IEC 801-3, Level 3 Noise Emissions FCC Part 15, Subpart B, Class A; CDC Class B Your Complete Supply Chain RFID Provider – Call: 831/438-7000 Fax: 831/438-5768 Web: www.ems-rfid.com 194 PROGRAM CM1000 Automatic ID PLC Module Mechanical Dimensions 8.20 208.3 RFID PORT/POWER 20-POSITION TERMINAL STRIP CM1000 RUN MODE PROGRAM ANT0- ANT0- ANT0- ANT0- ANT1-1 ANT 1- ANT ANT 1- ANT 1 ANT 1- ANT 2 ANT2- LED INDICATORS ANT2- ANT 3 ANT2- ANT2- ANT3- ANT3- ANT3- ModConnect ANT3- 0 ACTIVE +24VD 10.48 GND 1 +24VD 266.2 GND A COM 1 COM 2 COM 3 COM 4 COM 5 COM 6 SERIAL PORTS COM 7 COM 8 COM1 THROUGH COM8 POWER RUN AUTOMATIC ID MODULE KEYSWITCH 8.55 2.19 217.2 55.6 inches mm Your Complete Supply Chain RFID Provider – Call: 831/438-7000 Fax: 831/438-5768 Web: www.ems-rfid.com 195 CM1000 Automatic ID PLC Module Serial Port Connectors Electrical Connections RFID Port/Power Connector Electrical Connections 20-Position RFID Port/Power 1 5 1 Pinouts 13 Terminal 20 6 9 13 25 Strip Pin# Port Function 1 ANT0 Antenna 0/Pin 1 2 Antenna 0/Pin 2 DB-25S (Female) DE-9S (Female) 3 Antenna 0/Pin 3 4 Antenna 0/Pin 4 COM1-COM5 Pinouts COM6-COM8 Pinouts 5 ANT1 Antenna 1/Pin 1 (6 Connectors) (1 Connector) 6 Antenna 1/Pin 2 Pin# Interface Function Pin# Port # Function 7 Antenna 1/Pin 3 2 RS232 RS232RX 1 COM6 Signal Ground 8 Antenna 1/Pin 4 3 RS232TX 3 RS232 RS232RX 9 ANT2 Antenna 2/Pin 1 5 Signal Ground 4 RS232TX 10 Antenna 2/Pin 2 6 RS422 RS422RX+ 11 Antenna 2/Pin 3 14 COM6 RS422RX+ 7 RS422RX- 12 Antenna 2/Pin 4 15 RS422 RS422RX- 8 RS422TX+ 13 ANT3 Antenna 3/Pin 1 16 RS422TX+ 9 RS422TX- 14 Antenna 3/Pin 2 17 RS422TX- Pins 1 and 4 are no connection 15 Antenna 3/Pin 3 5 COM7 Signal Ground 16 Antenna 3/Pin 4 7 RS232 RS232RX 17 (Power) Antenna +24VDC* Keying Diagram 8 RS232TX 18 Antenna Ground* 18 COM7 RS422RX+ 19CM1000 +24VDC 19 RS422 RS422RX- 20 CM1000 Ground 20 RS422TX+ 21 RS422TX- *The Antennas may be powered by local 24VDC supplies. Voltages between the 9 COM8 Signal Ground KEYING PINS Antennas and the CM1000 must conform 11 RS232 RS232RX 6 PLACES to RS422 limits, however it is usually not 12 RS232TX necessary to maintain a common ground 22 COM8 RS422RX+ with the CM1000 module. See specific 23 RS422 RS422RX- Antenna manual or instruction sheet for 24 RS422TX+ power and ground pinouts. 25 RS422TX- Pins 2, 6, 10, 13 are no connection 1 BOTTOM (REAR VIEW) Available Models Model Description CM1000 Automatic ID Module for Direct Plug-In to Modicon 800-Series I/O Rack. Includes Standard Program. Mating Connector Included. SP1004 Required to Run Standard Program. Accessories Model Description SP1003-LIB Software Manual and Libraries for Use in Developing Custom Application Programs for the CM1000 Auto ID Module. Diskette includes Libraries and Standard Program Source Code. Does Not Include Compiler, Tools or Compiler Manual. 88-1001 Franklin C Compiler for CM1000 Software Development SP1004 Software Program, Loadable for Most Models of the Modicon 984 CPU (Excluding 984-A, -B, -X), Provides for Bi-Directional Data Transfers between the CM1000 and PLC. Required to Run Standard Program. CBL-1091 Download Cable, for Downloading Application Programs from a PC-Compatible Computer to the CM1000, 10′ Long, DB-25S to DE-9P CBL-1095 Cable Assembly, PC AT-to-CM1000 Download Cable, 10′ Long, DE-9P to DE-9S 10-7098 Back Shell Kit, metal screw lock, for CM1000 Your Complete Supply Chain RFID Provider – Call: 831/438-7000 Fax: 831/438-5768 Web: www.ems-rfid.com 196