® Carlon Floor Boxes and Covers Round 1-, 2-, and 3-Gang Rectangular Residential – Fully Adjustable Drop-In Brass Covers Nonmetallic Covers Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com ® Carlon Floor Boxes and Covers Contents ® Adjust-A-Box Residential Floor Boxes 1-, and 2-Gang Adjustable Residential Floor Boxes................ 2 - 3 Drop-In Floor Box Drop-In Residential Floor Box ..................................................4 - 5 Rectangular Floor Boxes 1-, 2-, and 3-Gang .................................................................. 6 - 7 Activation Kit................................................................................ 7 Rectangular Floor Box Covers 1-, 2-, and 3-Gang Nonmetallic.................................................... 8 1-, 2-, and 3-Gang Solid Brass ..................................................... 9 Round Floor Boxes Nonmetallic Round Floor Boxes.......................................... 10 - 11 Multi-Service Divider Kit............................................................. 11 3/4" Y Fitting.............................................................................. 11 Reducer Plugs............................................................................. 11 Round Floor Box Covers Round Floor Box Covers - Nonmetallic ...................................... 12 Brass Round Floor Box Covers ................................................... 13 www.carlon.com 1 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com ® ® Adjust-A-Bo Adjust-A-Box x Residential Floor Bo Residential Floor Boxe xess 1-, and 2-Gang Adjustable ® Carlon Adjust-A-Box Floor Boxes make installing floor outlets faster and easy by providing maximum installa- tion flexibility. The box features a patented adjustment screw designed to adjust the box from 0" to 1-3/4" by simply turning the screw clockwise or counterclockwise, providing a flush mount every time. Covers are able in two styles, nonmetallic and brass, and feature two hinged doors to protect unused devices, and keep out dust and scrubwater. Because the doors are attached, they won’t get lost or misplaced while the Double-Gang, with Brass Cover outlet in use. *Devices not included ® The Adjust-A-Box is available in two sizes, single-gang and double-gang. The single-gang box has a 20 cubic *U.S. Patent 5,289,934 inch capacity and includes a duplex receptacle, and the double-gang box has as 34 cubic inch capacity, and comes with a divider for dual voltage capabilities. ® Carlon Adjust-A-Box Residential Floor Boxes are ideal for residential and home office applications and provide a clean, aesthetically pleasing floor outlet anywhere you need it. Single-Gang, with Brass Cover Features • Patented adjustment screw that adjusts depth • Two-Gang version features dual service capabilities 3 (from 0" to 1 /4") (requires use of dual service divider) • Available with nonmetallic and brass covers • Integral cable clamps • Covers have two (non-removable) hinged doors • Ideal for new work and retrofit applications • Solid brushed brass covers with a light lacquer • UL listed finish for extra protection • UL scrub water tested • Nonmetallic covers are available in white and • 2 hour fire classification ivory www.carlon.com 2 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com NEW! ® ® Adjust-A-Bo Adjust-A-Box x Residential Floor Bo Residential Floor Boxe xes s Installation Install Screw in to Beautiful clip over adjust to flush fit subfloor. height of every flooring or time! carpet Specifications E42728 Part Number Size Description Cubic In. Std. Ctn. Qty. Std. Ctn. Wt. (lbs.) B121BFBRW One-Gang Residential Floor Box w/ Nonmetallic White Cover 20 8 7.02 B121BFBR One-Gang Residential Floor Box w/ Nonmetallic Ivory Cover 20 8 7.02 B121BFBB One-Gang Residential Floor Box w/ Brass Cover 20 8 14.50 B234BFBB Two-Gang Two-Gang Residential Floor Box w/ Brass Cover 34 4 9.976 Kits include: Single-Gang Double-Gang • One (1) New Work Bracket Ivory/White Cover: • Two (2) 6-32x1 flat head machine screws • One (1) Old Work Bracket • Four (4) #6 1-1/4 self-tapping flat head screws • One (1) 34 cubic in. UL • Two (2) #6 1-5/8 drywall screws Listed Floor Box • One (1) cover plug • One (1) Dual Voltage Divider • One (1) New Work Bracket • One (1) UL Listed Brass • One (1) Old Work Bracket Floor Cover • One (1) 20 cubic in. UL Listed Floor Box • Four (4) #6-32x1" flat head • One (1) UL Listed Brass Floor Cover machine screws • One (1) short shank receptacle • Four (4) #6 x1-1/4" flat head • One (1) tube Dow Corning #4 sealant self-tapping screws • Installation instructions • Two (2) #6x1-5/8" square Brass Cover: drive trim head screws • Two (2) 6-32x1 brass plated flat head machine screws • Green ground wire • Four (4) #6 1-1/4 self-tapping flat head screws • Installation instructions • Two (2) #6 1-5/8 drywall screws • One (1) New Work Bracket • One (1) Old Work Bracket • One (1) 20 cubic in. UL Listed Floor Box • One (1) UL Listed Brass Floor Cover • One (1) short shank receptacle • Green ground wire • Installation instructions *Devices not included www.carlon.com 3 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com D Dr rop-In Floor Box op-In Floor Box The Carlon Drop-In Floor Box with Brass Cover combines many of the same features in our existing Floor Box line with the strength, durability and style necessary to accommodate today’s residential electrical/ telecommunication needs. The Carlon Drop-In Floor Box is the fastest easiest way for contractors to put a floor socket anywhere they need it! It's designed to accommodate high and low voltage applications and comes complete with everything needed for installation - Floor box, Brass Cover, hole saw, wired receptacle, two-hole low voltage plate, blank plate, mounting screws, and wire nuts. Note: The Drop-In Floor Box is available with or without a hole saw. Features • Single hole installation • 11.8 inch cubic capacity • Fast, easy installation • For wood floor installations • Solid brass cover has a light lacquer finish to resist • Ideal for residential and home offices wear - Ideal for high traffic areas • Eliminates the need for extension cords • Accommodates high and low voltage applications • Superior aesthetics - Ideal for home offices • Includes single gang grounded receptacle, low voltage and entertainment rooms telephone/cable plate (data jacks not included), and • C-UL-US Listed Nonmetallic Outlet Box 655A blank plate for custom installations • Available with or without a hole saw www.carlon.com 4 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com NEW! D Dr rop-In Floor Box op-In Floor Box Installation E42728 1. Cut 2-3/8" hole through carpeting 2. Drill hole in floor using hole saw. 3. Pull romex through floor. before using hole saw. 4. Connect receptacle wires to romex. Be 5. Secure wire clamp on bottom of 6. Brass cover snaps into place. Use a sure to match wire color(s). tube. small screwdriver to pry open brass cover to plug in appliance. Installed Specifications Part Number UPC Code Description Std. Carton Qty. Std. Carton Wt. (lbs.) E971FBDI 034481186601 Drop-In Floor Box w/Hole Saw 5 6.5 E971FBDIB 034481189459 Drop-In Floor Box without Hole Saw 20 17.6 www.carlon.com 5 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Rectangular Floor Bo Rectangular Floor Boxe xess 1-, 2-, and 3-Gang ® Carlon Rectangular Floor Box Systems – three-way power, data, and communications plus easy double or triple ganging, too. Compared to metal boxes, Carlon rectangular floor boxes cost less and install faster to save you money on every job. Three-in-one power, data, and communications capability cuts installation time and cost even more, while simple two- and three-gang modularity gives you the flexibility, installation ease, and cost-savings no other nonmetallic boxes can match. The covers attach without the use of fasteners, providing a professional, clean installation as well as preserving the aesthetic life of the product. Take a closer look at all our rectangular floor box systems offer you. *U.S. Patent 5,866,845 Features • Covers require no adjusting collar. Two screws • Convenient cubic inch capacity markings assure a flush, secure installation. on inside allow for easy inspection. • Nonmetallic PVC construction, watertight gasket, • PVC molded ports and reducer plugs and corrosion-resistant hardware assure long life included. and reliable performance even in harsh and/or 1 3 • Accepts /2", /4", and 1" conduit, tubing corrosive environments. or raceway. • One consistent box depth simplifies ordering time • Rectangular sides are drillable. and reduces inventory. • For tile and carpet applications. • Saves time and money on installations with • Cover options include solid brass or simple saw cut to floor level. thermoplastic (brown, slate, and caramel). • Concrete tight and suitable for any on grade/ • UL scrub water tested. below grade application; concrete or wood sub-floor construction approved. www.carlon.com 6 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Rectangular Floor Bo Rectangular Floor Boxe xes s Installation E42728 With our rectangular boxes, one SKU is all you ever need. Simply remove appropriate sides and slide boxes together to create two- or three-gang boxes for on-the-job flexibility no competitor offers. Specifications Rectangular Floor Box Internal Min. Part Volume Concrete Reducer Std. Std. Ctn. No. Material Size (cu. in.) Depth Hubs Plugs Ctn. Qty. Wt. lbs. 6.00" 6.00" 1 3 E976RFB PVC 1-Gang 97.4 3 /2" (2) 1" (2) 1" x /4" 3 6.92 3 1 (2) /4" x /2" (16.8 per inch of 3.25" 5.50" Depth) 7.46" Activation Kit Activation kit provides components to accommodate all standard power, data, and communications devices plus a divider to separate power from data and communications – all in a single SKU. Device yokes can be adjusted to store excess cord in the box. Part Std. Std. No. Material Ctn. Qty. Ctn. Wt. (lbs.) E976AK2 PVC 3 2.47 www.carlon.com 7 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Rectangular Floor Bo Rectangular Floor Box Co x Cov ve er rs – Nonmetallic s – Nonmetallic 1-, 2-, and 3-Gang Nonmetallic E42728 On-the-job flexibility extends to our rectangular box covers. Each one-, two-, or three-gang cover is suitable for any wiring application and can be used with any floor surface. Nonmetallic covers are even field reversible for tile or carpet. Double door feature allows easy access to the device and helps keep stray cords organized. Carlon Rectangular Floor box covers do not require a separate carpet flange. The carpet flange is part of the cover and may *U.S. Patent 5,866,845 be removed for tile application. Features • High impact resistant thermoplastic • Double door design • Field reversible for tile or carpet • For tile and carpet applications • Gasketed for a watertight seal • UL scrub water tested Specifications Rectangular Floor Box Covers – Nonmetallic Part Dimensions Std. Std. No. Description (W x L) Ctn. Qty. Ctn. Wt. (lbs.) E9761B Brown Single-Gang Cover/Carpet Flange 7.13" x 5.00" 3 1.7 E9762B Brown Double-Gang Cover/Carpet Flange 7.13" x 8.25" 9 8.5 E9763B Brown Triple-Gang Cover/Carpet Flange 7.13" x 11.50" 6 7.5 E9761C Caramel Single-Gang Cover/Carpet Flange 7.13" x 5.00" 3 1.7 E9762C Caramel Double-Gang Cover/Carpet Flange 7.13" x 8.25" 9 8.5 E9763C Caramel Triple-Gang Cover/Carpet Flange 7.13" x 11.50" 6 7.5 E9761S Slate Single-Gang Cover/Carpet Flange 7.13" x 5.00" 3 1.7 E9762S Slate Double-Gang Cover/Carpet Flange 7.13" x 8.25" 9 8.5 E9763S Slate Triple-Gang Cover/Carpet Flange 7.13" x 11.50" 6 7.5 www.carlon.com 8 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Rectangular Floor Bo Rectangular Floor Box Co x Cov ve er rs – Br s – Brass ass 1-, 2-, and 3-Gang Solid Brass E42728 ® Carlon Brass rectangular Floor Box Covers add a classic touch to all floor box installations and are particularly suited for use in high- traffic areas because of the resistance to wear. The gasket gives a watertight seal, and the light lacquer finish provides extra protection. *U.S. Patent 6,265,662 Features • Rugged solid brass construction. • Gasketed for watertight applications. • Brushed finish coated with a light • Rectangular brass covers allow for single, lacquer for protection. duplex, GFCI receptacles, and low voltage. • Rectangular brass covers include • For tile and carpet applications. a cord door. • UL scrub water tested. Specifications Rectangular Floor Box Covers – Brass E9761BR E9762BR E9763BR Part Std. Std. No. Description Ctn. Qty. Ctn. Wt. (lbs.) E9761BR Brass Single-Gang Cover 3 6.8 E9762BR Brass Double-Gang Cover 3 9.9 E9763BR Brass Triple-Gang Cover 3 12.1 E976AK2 Rectangular Floor Box Activation Kit 3 1.3 www.carlon.com 9 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Round Floor Bo Round Floor Boxe xess ® Carlon Round Floor Box Systems – three-way versatility for power, data, and communications. Carlon round floor boxes give you the same cost-saving advantages over metal boxes as our rectangular boxes. By letting you combine power, data, and communications in the same box, you can dramatically reduce your installation time and cost compared to other nonmetallic boxes. In addition, multi-use covers mean fewer SKUs to deal with and greater jobsite flexibility to increase your savings further. Take a closer look at all their advantages for yourself. Features • Nonmetallic PVC construction, watertight • Concrete tight and suitable for any on gasket, and corrosion-resistant hardware grade/below grade application; concrete or assure long life and reliable performance wood floor construction approved. even in harsh and/or corrosive environments. • Y-connector (E972Y) allows you to feed parallel 3 • Brass and an assortment of nonmetallic runs of /4" conduit or to feed in/out from the covers are available for a variety of same side for increased wiring flexibility and applications. faster installation. • The same box depth simplifies ordering and • PVC molded ports and reducer plugs included. reduces inventory. 1 3 • Accepts /2", /4", and 1" conduit, tubing or • For tile and carpet applications. raceway. • UL scrub water tested. www.carlon.com 10 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Round Floor Bo Round Floor Boxe xes s Where noted by E42728 Specifications Carlon Round Floor Boxes allow for various thickness of concrete pours. Round Floor Box Trim out is easy – just use a handsaw to cut off box at desired height to 6.11" accommodate carpet, tile, or other flooring. Carlon leveling ring guarantees a 5.03" .25" O level top every time, even if the box is tipped slightly during the pouring process. 4.00" Internal Min. 6.44" 6.00" Part Volume Concrete Reducer Std. Std.Ctn. No. (cu. in.) Depth Hubs Plugs Ctn. Qty. Wt. lbs. 3 4.00" E971FB 90.0 3" (2) 1" and (2) 1" x /4" and 10 15.6 3 3 1 (15.5 per (2) /4" (2) /4" x /2" inch of Depth) Accessories Multi-Service Divider Kit Multi-service divider kit for separate power, data, and communications compartments provides unbeatable flexibility and money-saving installation speed. For use with nonmetallic boxes only. Part Std. Std. No. Ctn. Qty. Ctn. Wt. (lbs.) E973K 10 3 3 /4" Y Fitting The 3/4" Y Fitting provides for in and out service from a single 1" port, and allows for two 3/4" parallel conduit runs to adapt into a single conduit body port. Part Std. Std. No. Ctn. Qty. Ctn. Wt. (lbs.) E972Y 10 2.1 Reducer Plugs Part Std. Std. No. Size Ctn. Qty. Ctn. Wt. (lbs.) 3 1 E971C /4" x /2" 100 2.1 3 E971D 1" x /4" 100 3.2 www.carlon.com 11 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Round Floor Bo Round Floor Box Co x Cov ve er rs – Nonmetallic s – Nonmetallic Features Nonmetallic Covers E42728 • High impact resistant thermoplastic • Compatible with standard NEMA Duplex, 1 and 1 /4" NPS receptacles 3 • Drill points ( /8") provided for low voltage cable pass throughs Caramel Slate Ivory 1 • 1 /4" NPS plugs may be modified to accept 3 1 3 smaller fittings ( /8", /2", and /4") • For tile and carpet applications • UL scrub water tested Taupe Brown U.S. Patent 6,450,353 Duplex Covers Part Std. Std. No. Color Description Ctn. Qty. Ctn. Wt. (lbs.) E97DSI Ivory Duplex Cover 10 5.2 E97DSC Caramel Duplex Cover 10 5.7 E97DST Taupe Duplex Cover 10 5.7 E97DSS Slate Duplex Cover 10 5.6 E97DSB Brown Duplex Cover 10 5.8 1 1 /4" NPS Covers Part Std. Std. No. Color Description Ctn. Qty. Ctn. Wt. (lbs.) E97SSRB Brown NPS Cover 10 3.8 E97SSRC Caramel NPS Cover 10 3.8 E97SSRS Slate NPS Cover 10 3.8 Metal Cover Adapter Ring Part Std. Std. No. Devices Ctn. Qty. Ctn. Wt. (lbs.) E97ABR2 One-Piece Metal Cover Adapter 10 3.3 Clear Cover Carpet Ring Part Std. Std. No. Color Ctn. Qty. Ctn. Wt. (lbs.) E97CCR Clear 10 1.2 www.carlon.com 12 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com Round Floor Bo Round Floor Box Co x Cov ve er rs – Br s – Brass ass Features Brass Covers E42728 • Screws concealed under doors • Rugged solid brass construction • Brushed finish coated with a light lacquer for protection • Resistance to wear – suited for high traffic areas • Gasketed for watertight applications • Available in four styles – Single Door, Two Door, NPS Opening, and Two Door Dual Service • For tile and carpet applications U.S. Patent 6,179,634 • UL scrub water tested Two Door Dual Service (Divider Kit included) Part Std. Std. No. Devices Ctn. Qty. Ctn. Wt. (lbs.) E97BR2D Duplex and Two Data Ports 5 9.2 Two Door Part Std. Std. No. Devices Ctn. Qty. Ctn. Wt. (lbs.) E97BR2 Duplex 5 7 Single Door Part Std. Std. No. Devices Ctn. Qty. Ctn. Wt. (lbs.) E97BR GFCI and Duplex 5 7 NPS Opening Part Std. Std. No. Devices Ctn. Qty. Ctn. Wt. (lbs.) E97BRG 1 1/4" Outlet and Single Receptacle 5 7.5 www.carlon.com 13 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com ONE-YEAR LIMITED WARRANTY ® The following are the only warranties made by Carlon . Carlon warranties this product to be free from defects in materials and workmanship for a period of one year from date of purchase. In the event of a product failure, Carlon’s liability, whether based on contract, tort, strict liability, warranty or any other claim, will be limited to the replacement of the product or refund of the purchase price which shall be in lieu of all other express or implied warranties, statutory or otherwise, including warranties of merchantability and fitness for use. CARLON SHALL NOT BE LIABLE FOR LOST PROFITS, INDIRECT SPECIAL, EXEMPLARY, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION ANY SUCH DAMAGE DUE TO IMPROPER WIRING OR MISUSE OF THE PRODUCT. In USA, contact: In Canada, contact: 25701 Science Park Drive • Cleveland, Ohio 44122 Lamson & Sessions Ltd. 1-800-3-CARLON (1-800-322-7566) • In Ohio, (216) 464-3400 121 Watline Avenue Fax: (216) 766-6444 Mississauga, ON • Canada L4Z 1P2 TDD/Hearing Impaired Access (216) 831-5918 (905) 755-1262 • (888) 269-9902 www.carlon.com Fax: (905) 755-1265 • (888) 269-8622 2B38 5M SP 11/06 © Lamson & Sessions 2006 Gross Automation (877) 268-3700 · www.carlonsales.com · sales@grossautomation.com