BURNDY Compression TWO HOLE HYLUG™ B B CODE CONDUCTOR T T T STANDARD BARREL (Continued) Fig. 1 Fig. 2 Fig. 3 Conductor▲Installation Tooling Stud Stud Figure Mechanical Hydraulic Wire Fig *** Hole Hole Tongue Dimensions Dieless MD6, OUR840, BCT500HS, Y35, Y39, Y750, Color Die Strip 2 Catalog Number # AWG MM Size Spacing Width (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 Code Index Length YA6C-2L 1 2.01� C-44 YA6C-2L-45 2 1/4� 5/8� .45� .08� 1.98� YA6C-2L-90 3 1.45� YA6C-2LN 1 3.87� YA6C-2LN-45 2 1/2� 1-3/4� .81� .12� 3.91� YA6C-2LN-90 3 3.28� YA6CL-2TC10 1 1.94� YA6CL-2TC10-452# 10 5/8� .42� .09� 1.94� YA6CL-2TC10-90 3 1.39� YA6CL-2TC14 1 2.07� YA6CL-2TC14-45 2 1/4� 5/8� .45� .08� 2.04� YA6CL-2TC14-90 3 1.51� YA6CL-2TC14E 1 1.94� YA6CL-2TC14E-45 2 1/4� 1/2� .45� .08� 1.91� YA6CL-2TC14E-90 3 1.38� YA6CL-2TC14E1 1 2.44� Y1MR (1) YA6CL-2TC14E1-45 2 1/4� 1� .45� .08� 2.41� W5CVT (1) W5CVT (1) Y2MR (1) YA6CL-2TC14E1-90 3 1.88� W5CRT (1) W5CRT (1) U5CRT (1) 6 AWG - .54� MY29-3 (1) Blue 7 7/8� YA6CL-2TC14E2 1 2.19� X5CRT (1) X5CRT (1) U8CABT (1) MY29-11 (1) YA6CL-2TC14E2-45 2 1/4� 3/4� .44� .08� 2.16� X8CART (1) X8CART (1) MRC840 (1) YA6CL-2TC14E2-90 3 1.63� YA6CL-2TC38 1 2.63� YA6CL-2TC38-45 2 3/8� 1� .63� .06� 2.56� YA6CL-2TC38-90 3 2.06� YA6C-2L51 1 1.79� YA6C-2L51-452# 10 1/2� .42� .09� 1.78� YA6C-2L51-90 3 1.23� YA6CL-2TC516 1 2.51� YA6CL-2TC516-45 2 5/16� 1� .52� .07� 2.45� YA6CL-2TC516-90 3 1.94� YA6CL-2TC516E2 1 2.26� YA6CL-2TC516E2-45 2 5/16� 3/4� .52� .07� 2.20� YA6CL-2TC516E2-90 3 1.69� YA6C-2L52 1 1.88� YA6C-2L52-45 2 1/4� 1/2� .45� .08� 1.85� YA6C-2L52-90 3 1.32� YA5C-2L 1 2.28� YA5C-2L-45 25 AWG 1/4� 5/8� .44� .81� .07� 2.15� YA5C-2L-90 3 1.44� YA4C-2L 1 2.30� YA4C-2L-45 2 1/4� 5/8� .49� .81� .09� 2.21� YA4C-2L-90 3 1.48� YA4CL-2TC14 1 2.36� Y1MR (2) YA4CL-2TC14-45 2 1/4� 5/8� .49� .81� .09� 2.27� Y2MR (2) W4CVT (1) W4CVT (1) YA4CL-2TC14-90 3 1.54� MY29-3 (1) U4CRT (1) 4 AWG - W4CRT (1) W4CRT (1) Gray 8 7/8� YA4CL-2TC38 1 2.96� MY29-11 (1) U6CABT (1) X4CRT (1) X4CRT (1) YA4CL-2TC38-45 2 3/8� 1� .58� .81� .08� 2.82� MRC840 (1) YA4CL-2TC38-90 3 2.09� Y644M (1) YA4CL-2TC14E1 1 2.74� YA4CL-2TC14E1-45 2 1/4� 1� .49� .81� .09� 2.65� YA4CL-2TC14E1-90 3 1.91� -- Color code not assigned.◆For applications greater than 2000 volts consult cable ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 ▲See tooling section of this catalog for complete tool and manufacturer for voltage stress relief instructions. adapter not required. 2 die listings. * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. *** The MM conductor sizes listed are the recommendations for Class 2 conductor. B BURNDY Compression INTRODUCTION MEDIUM AND LARGE HYDENT™ Copper and aluminum compression terminals and splices for terminating conductors from #8 AWG through 2000 kcmil. The medium and large HYDENT™ line is designed for terminating and splicing medium and large conductors in electrical power C-1 applications. • Marked with the proper number and Features and Benefits HYLUG™ location of crimps. • Manufactured from seamless high ◊ Lowers installed costs. Provides for conductivity electrolytic copper tubing proper installations. UNINSULATED COPPER with heavy duty wall thickness. • Proper compression systems forms a COMPRESSION TERMINALS ◊ Provides maximum conductivity, low homogeneous mass. resistance and ductility for an excellent ◊ The result is an excellent electrical UL LISTED 90° C, combination of electrical and crimp connection. 600 VOLTS TO 35 kV ◆forming properties. • Use up to 35 kV as indicated. • Barrel diameter closely matches ◊ Suitable for high voltage applications. BURNDY's HYLUG™ terminals, types YA, commercial (code) cable and Navy • Expanded wire ranges when using YA-TC, YA-L, YA-L-TC, YA-2N, YA-2TC, YA-L- cable diameters. Y644 HYPRESS™ Dieless “1” Crimp. TC-FX, YA-L-2TC, and YA-2LN are designed ◊ Provides an excellent relationship ◊ Provides ability to complete emergency for terminating copper conductors in a wide of the conductor/connector combination repairs when connector and wire size variety of electrical connections, including to produce a high quality electrical con- do not match. heavy-duty industrial, utility, commercial, and nection with the recommended tooling. •Crimp areas clearly marked. telecommunications applications. • Electro-tin plated. Electro-lead plated. ◊ Provides correct number and location Burndy’s proprietary brite finish. of crimps for proper installation. The HYLUG™ terminals require simple cable ◊ Provides durable long-lasting • Hydraulic and Battery tooling crimp preparation for an easily installed permanent corrosion resistance. embossment. and inspectable cable termination. The termi- • Internally beveled barrel end. ◊ Provides permanent die index number nals are listed by UL (UL STD. 486A) and ◊ Provides easy cable insertion. embossment on completed crimp for CSA certified to 600 volts, when applied with • Each connector is clearly marked with inspection purposes. the proper tool and die combination. The the wire size and type, die index, and terminals may be used in applications to color coding. 35KV. See each catalog page for UL 35kV ◊ Provides easy identification and proper listings. tooling recommendation. BURNDY Compression ONE HOLE YA-L, YA-L-TC C-9 - C14 NARROW TONGUE YA-L-NT C15 STD. LENGTH NARROW TONGUE TWO HOLE YA-L-2NT C50 LUGS TWO HOLE YA-2L, YA-2LN, YA-L-2TC C43 - C49 ONE HOLE YA, YA-TC, YAZ C16 - C24 LONG TWO HOLE YA-2N, YA-2TC, YAZ C51 - C63 BARREL LUGS FOUR HOLE YA-4N, YAB-4N C85 STRANDED “CODE” CLASS “B” STANDARD LENGTH YS-L C93 COPPER CABLE SPLICES LONG BARREL YS, YS-T, YSP-T C94, C98 C-3 REDUCER REDUCER ADAPTER Y-R C95 ADAPTER TEE YST, NYT C112 - C113 COPPER C-TAP YC-C C104 TAPS LIGHT DUTY C TAP YC-L C103 COPPER ONE HOLE YA-L, YA-L-FX, YAV, YAV-L-FX C25 - C30 ONE HOLE — WIDE BELLED ENTRY YA-LB C31 STD. LENGTH ONE HOLE — LEAD PLATED YAG-L-TC-LD C32 - C37 BARREL LUGS TWO HOLE YA-L-2TC-FX, YAV-L-2TC-FX C64 - C70 TWO HOLE-LEAD PLATED YAG-L-2TC-LD C71 - C77 ONE HOLE YA-TC-FXB, YAV-TC-FXB, YAZV C38 - C42 LONG BARREL-LUG TWO HOLE YA-2TC-FXB, YAV-2TC-FXB, YAZV C78 - C83 PIN FLEXIBLE PIN ADAPTER YEV-P-FX, YEP-FX, YEP C114 - C116 ADAPTER EXTRA FLEX Accepts Code and Flex Cables Up to 4/0 SPLICE STANDARD LENGTH BELLED YS-LB C96 - C978 SPLICE LONG BARREL — BELLED YS-FXB C99 C-TAP YCHC C105 COPPER H-TAP YH C106 - C108 TAPS LONG H TAP YSH C109 COVERS FOR H TAPS CF-FR C110 ONE HOLE YA-A, YA-A-TN C117 - C118 LUGS TWO HOLE YA-A C119 TRANSFORM. YA-A-KIT C120 LUG KIT STACKING ASA-U, CUSA C92 ADAPTER STRAIGHT AYP C121 - C122 PIN ALUMINUM ADAPTER OFFSET AYPO C121 - C122 STANDARD YS-A C123 - C124 SPLICES TAPERED FOR HIGH VOLTAGE YS-AT C125 YRB C126 REDUCERS H-TAPS YFD, YFN, YFO, YFR C127 TAPS COVERS FOR H TAPS CFA, CFA-FR C128 BURNDY Compression SELECTION AND USE TOOLING COMPRESSION Copper compression connectors are recom- Tooling systems are essential for proper CONNECTORS mended for use on copper conductors. installation of a compression connector. BURNDY's compression connectors are Aluminum compression connectors are Since connectors and dies are designed as a designed for reliable and controllable electri- recommended for use on aluminum conduc- unit for specific wire sizes, only the recom- cal connections. The complete installation is tors. Dual-rated aluminum compression mended tools and dies should be used. Most fully inspectable. They are high conductivity connectors may be used on both copper and aluminum and copper HYLUG™ terminals copper and operate cooler than the wire on aluminum conductors. and HYLINK™ splices are marked with a die which they are installed. The connectors with- index number and are color-coded to identify Two basic compression designs are available: stand a wide range of electrical and environ- the correct installation die. Dies marked with Circumferential and indent. mental conditions, including current surges, the matching die index number and color can C-4 temperatures, corrosion and vibrations, for a be used to install the connector. wide variety of applications. These features ® BURNDY tooling installs a wide range of mean a consistently high quality connection connectors, is reliable, cost effective, and pre- Circumferential at a low installed cost. compression is solid cision engineered for durable, long-lasting and symmetrical. Copper compression connectors are manu- service and quality connections. The tools No sharp "Flash". factured from high-conductivity electrolytic include small plier types, full cycle ratchet Indent compression. copper. The connectors are normally tin- designs and hydraulically-powered The connector is swaged plated, lead-plated, or plated with proprietary HYPRESS™ heads and new Battery to the conductor. ® BURNDY brite finish to provide durable Actuated Tools. Some have permanent die long-lasting corrosion resistance. The con- grooves or adjustable dies, while others nector design has been matched to the cable require a change of die sets or nest die for size to provide the necessary physical each connector size. BURNDY's recommend- After compression, virtually all the air is strength requirements for reliable electrical ed tools achieve crimp performance consis- removed leaving a tight homogeneous mass performance. tent with UL and other industry standards. of connector and conductor. Since several tools are suitable for most Aluminum compression connectors are man- connectors, the most economical and practi- The circumferential crimp design is recom- ufactured from high conductivity, high purity cal tool can be chosen for each application. mended for color coded connectors in low wrought aluminum. They are designed with and high voltage applications. Die index sufficient mass and are electro-tin plated to number embossment provides an easy minimize corrosion due to galvanic action INDUSTRY STANDARDS inspection where required to verify the use of between dissimilar metals. The connector the proper connector/die combination. It is BURNDY's compression terminals, splices ® barrels are pre-filled with PENETROX , also recommended for insulated connectors and tap connectors requiring third party test- BURNDY's oxide inhibiting compound. and for terminating flexible and welding ing and approval are listed by Underwriters' ® PENETROX contains homogeneously sus- cables. Laboratories, Inc. Many have also received pended metallic particles which penetrate the CSA approval and are approved under MIL- The circumferential crimp design dies com- wire's oxides to establish excellent continuity T-7928 and other military standards. All press cable strands into polygonal shapes between the individual strands and the conform to applicable sections of the National forming intimate contact with each other and connector barrel for a low-resistance connec- Electrical Code. the connector barrel. This compression forms ® tion. PENETROX maintains an air-tight ® a tight homogeneous mass with virtually no BURNDY also offers connectors and splices connection. Each barrel end is covered with a air pockets. The circumferential crimp which meet the (LOCA Seismec and Aging) color-coded plastic dust cap which prevents provides an excellent electrical connection requirements of IEEE standards 323, 383 foreign matter from entering the connector with high pull-out values. The circumferential and 344 for class 1E critical circuits for use in before it is used. The connector design has crimp is ideal for high voltage applications Nuclear Utility Applications. Certification to been engineered to match the cable size to leaving the connector barrel symmetrical, 10CFR50 and 10CFR21 available. provide the necessary physical strength which is easier to insulate. requirements for reliable electrical perfor- Detail catalog listings should be consulted to mance. The indent type crimp can be used in virtually obtain the appropriate standards for each any application except polyvinylchloride connector and splice. (PVC) insulated terminals and splices. It is an excellent means of terminating flexible, extra flexible and welding cables. The indentor compresses the cable strands to form inti- mate contact with each other and the connector barrel. The result is an excellent electrical connection with high pull-out strength. Laboratory work testing curves established the proper depth and shape of indent for each type of connector and wire combination. BURNDY Compression TWO HOLE HYLUG™ DIE AND COLOR CODE INFORMATION BEVELED CODE CONDUCTOR ENTRY INSPECTION WINDOW STANDARD BARREL TYPES YAV-2TC, YA-L2L, YA-2LN, AND YA-L-2TC CRIMP ELECTRO-TIN CABLE COPPER COMPRESSION PLATED ACCOMMODATION TERMINAL C-43 UL Listed 90° C, 600 Volts to 35 KV ◆ B B T T T Fig. 1 Fig. 2 Fig. 3 Conductor▲Installation Tooling Stud Stud Figure Mechanical Hydraulic Wire Fig *** Hole Hole Tongue Dimensions Dieless MD6, OUR840, BCT500HS, Y35, Y39, Y750, Color Die Strip 2 Catalog Number # AWG MM Size Spacing Width (B) (T) (L) (# of crimps) MD7-34R Y500CTHS Y46*, PAT750 Code Index Length YAV102TC10 1 1.72� YAV102TC10-452# 10 5/8� .38� .38� .06� 1.70� YAV102TC10-90 3 1.33� YAV102TC14 1 1.84� YAV102TC14-45 2 #14-10 STR 1/4� 5/8� .47� .38� .06� 1.81� YAV102TC14-9036 1.45� Y8MRB-1 (1) - - - 7/16� YAV102TC14E1 1 #12-10 SOL 1/4� 1� .47� .38� .05� 2.22� YAV102TC14E2 1 1/4� 3/4� .47� .38� .05� 1.97� YAV102TC38 1 2.40� YAV102TC38-45 2 3/8� 1� .56� .38� .04� 2.34� YAV102TC38-90 3 2.01� YA8CL-2TC10 1 1.83� YA8CL-2TC10-452# 10 5/8� .41� .44� .08� 1.83� YA8CL-2TC10-90 3 1.37� YA8CL-2TC10E2 1 1.95� YA8CL-2TC10E2-452# 10 3/4� .41� .44� .08� 1.96� YA8CL-2TC10E2-90 3 1.50� YA8CL-2TC14 1 1.95� YA8CL-2TC14-45 2 #8 AWG 1/4� 5/8� .41� .44� .08� 1.94� Y1MR (1) YA8CL-2TC14-90 3 1.49� Y2MR (1) YA8CL-2TC14E1 1 #8 WELD † 2.33� W8CVT (1) W8CVT (1) Y8MRB-1 (1) YA8CL-2TC14E1-45 2 1/4� 1� .41� .44� .08� 2.32� W8CRT (1) W8CRT (1) U8CRT (1) Red 49 1/2� MY29-3 (1) YA8CL-2TC14E1-90 3 37/24 10 1.87� X8CRT (1) X8CRT (1) MY29-11 (1) YA8CL-2TC14E2 1 2.08� MRC840 (1) YA8CL-2TC14E2-45 2 #6 SOL 1/4� 3/4� .41� .44� .08� 2.07� YA8CL-2TC14E2-90 3 1.62� YA8CL-2TC38 1 2.52� YA8CL-2TC38-45 2 3/8� 1� .57� .44� .06� 2.46� YA8CL-2TC38-90 3 2.05� YA8C-2LN 1 3.75� YA8C-2LN-45 2 1/2� 1-3/4� 0.83 .44� .12� 3.83� YA8C-2LN-90 3 3.27� 2 -- Color code not assigned. *** The MM conductor sizes listed are the recommendations▲See tooling section of this catalog for complete tool and die * Use PUADP-1 adapter with "U" dies in Y46 HYPRESS™. for Class 2 conductor. listings. 2 ** P-RT die sets for use in Y46 HYPRESS™ only, PUADP-1 † The MM conductor size referenced here is for both Class◆For applications greater than 2000 volts consult cable man- adapter not required. 2 and Class 5. ufacturer for voltage stress relief instructions. B