BCcomponents DATA SHEET 5063JD series (space miser) 0.25 to 0.40 W; 1% and 5% Metal film resistors Product specification 2000 Aug 08 File under BCcomponents, BC08 BCcomponents Product specification 5063JD series (space miser) Metal film resistors 0.25 to 0.40 W; 1% and 5% DESCRIPTION A homogeneous film of metal alloy is deposited on a high grade BALOX ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting wires of electrolytic copper are welded to the end-caps. The resistors are coated with a blue lacquer which provides electrical, mechanical, and climatic protection. The encapsulation is resistant to all cleaning solvents in accordance with “MIL-STD-202E, method 215”, and “IEC 60068-2-45”. QUICK REFERENCE DATA DESCRIPTION VALUE Resistance range 0.22 Ω to 10 MΩ; see Table 1 Resistance tolerance and series ±5%, (E24); ±1%, (E24/E96) −6 Temperature coefficient ±100 × 10 /K Operation mode normal long term Climatic category (LCT/UCT/days) 55/155/56 55/125/56 Max. dissipation, P 0.40 W 0.25 W 70 Thermal resistance, R 200 °C/W th Max. continuous operating voltage, U 200 V (DC or RMS) max Noise R ≤1MΩ max. 0.1 V/V Surface temperature 155 °C 125 °C Operating temperature range −55 °C to +155 °C −55 °C to +125 °C Max. resistance change at P for resistance range, 70 ∆R/R max., after: 1000 h 0.50% 0.25% 8000 h 1.0% 0.50% 225000 h −1.5% Permissible voltage against ambient: 1 minute 300 V continuous 75 V Stability (∆R/R max.) after: load (1000 hours) ±0.50% + 0.05 Ω±0.25% + 0.05 Ω climatic test ±1.0% + 0.05 Ω resistance to soldering heat ±0.25% + 0.05 Ω short time overload (400 V max.) ±0.25% + 0.05 Ω 2000 Aug 08 2 BCcomponents Product specification 5063JD series (space miser) Metal film resistors 0.25 to 0.40 W; 1% and 5% ORDERING INFORMATION Table 1 Ordering code indicating resistor type and packaging TC TOL. SPQ TYPE RESISTANCE RANGE PART NUMBER −6 ( × 10 /K) (%) (units) (1) − jumper 5063JD0R000J12AFS 5000; tape & reel (1) − jumper 5063JD0R000J18AFS 5000; ammopack ±5 0.22 to 0.91 Ω 5063JDxxxxxJ12AFS 5000; tape & reel 5063JD ±100 ±5 0.22 to 0.91 Ω 5063JDxxxxxJ18AFS 5000; ammopack ±11 Ω to 10 MΩ 5063JDxxxxxF12AF5 5000; tape & reel ±11 Ω to 10 MΩ 5063JDxxxxxF18AF5 5000; ammopack Note 1. A 0 Ω jumper is available with a maximum resistance R ≤ 10 mΩ at 3 A. max Composition of the clear text code (NAFTA P/N) ORDERING EXAMPLE: CLEAR TEXT CODE • The resistors have an ordering code starting with 50 The ordering code of a 5063JD resistor, value 5600 Ω±1%, taped on a bandolier of 5000 units in tape on reel is: • The subsequent digits indicate the resistor type, 5063JD5K600F12AF5. temperature coefficient, ohmic value, tolerance and packaging; see Table 1 • The ohmic value is represented by 5-digits; see Table 2 • For temperature coefficient and tolerance, see Table 3. Table 2 Examples of the ohmic value OHMIC 5-DIGIT VALUE VALUE 0.22 Ω 0R220 1 Ω 1R000 10 Ω 10R00 100 Ω 100R0 1kΩ 1K000 10 kΩ 10K00 100 kΩ 100K0 1MΩ 1M000 Table 3 Letter coding for temperature coefficient and tolerance TC LETTER TOL. LETTER −6 (×10 /K) CODE (%) CODE 100 D ±5J −− ±1F 2000 Aug 08 3 BCcomponents Product specification 5063JD series (space miser) Metal film resistors 0.25 to 0.40 W; 1% and 5% FUNCTIONAL DESCRIPTION Product characterization Standard values of nominal resistance are taken from the P max E24 or E96 series for resistors with a tolerance of JW36 (%P ) rated ±5% or ±1%. The values of the E24 series are in accordance with 0.4 “IEC publication 60063”. Limiting values 0.2 LIMITING LIMITING (1) TYPE VOLTAGE POWER 0 (V) (W) 40 60 80 100 120 140 160 o T ( C) amb 5063JD 200 0.40 Note Fig.2 Derating curve, long term operation. 1. The maximum voltage that may be continuously applied to the resistor element, see “IEC publication 60115-1”. NOISE The current noise is measured in accordance with DERATING “DIN 44049 Part 1 and IEC 600195”. Maximum values are The power that the resistor can dissipate depends on the for 99.8% of all resistors; see Fig 3. operating temperature; see Figs 1 and 2. JW39 P max noise JW35 level (%P ) 3.0 rated µV 0.4 V 2.0 1.0 0.5 0.2 0.2 0.05 0 20 M 10 k 200 k 1 M 10 M 40 60 80 100 120 140 155 R (Ω) o ( C) T amb Fig.3 Current noise. Fig.1 Derating curve, normal operation. 2000 Aug 08 4 BCcomponents Product specification 5063JD series (space miser) Metal film resistors 0.25 to 0.40 W; 1% and 5% Pulse-load behaviour JW37 3 10 ^ P max (W) 2 10 single pulse rep. pulse 10 t /t = 1000 pi 1 1 10 6 5 4 3 2 1 10 10 10 10 10 10 1 t (s) i ˆ Fig.4 Pulse on a regular basis; maximum permissible peak pulse power (P ) as max a function of pulse duration (t ). i JW38 1200 V max (V) 800 400 0 6 5 4 3 2 1 10 10 10 10 10 10 1 t (s) i ˆ Fig.5 Pulse on a regular basis; maximum permissible peak pulse voltage (V ) as max a function of pulse duration (t ). i 2000 Aug 08 5 BCcomponents Product specification 5063JD series (space miser) Metal film resistors 0.25 to 0.40 W; 1% and 5% Definition of symbols (see Figs 4, 5, 6 and 7) PULSE SHAPES Figure 6 shows the maximum pulse-load for a rectangular SYMBOL DESCRIPTION ˆ ˆ 2 P applied peak pulse power t ⋅ V i pulse shape: P = ----- -------- - maximum permissible peak pulse power; ˆ t ⋅ R P p max see Fig.4 ˆ Other pulses should be converted into rectangular pulse V applied peak pulse voltage; see Fig 6 i shapes (see Fig.7), having the same energy at a given peak maximum permissible peak pulse voltage; ˆ V max voltage. The following equation shows the calculation for see Fig.5 exponential pulses: V(t) pulse voltage ˆ 2 τ e V L R nominal resistance value P = ----- ------ - ⋅ ----- - with τ = RC ⋅ or τ = ---- e e 2t ⋅ R R p P rated dissipation at ambient temperature U R nominal resistance value nom t pulse duration (rectangular pulses) i t pulse repetition time p MGA206 V Pulses t p The permissible pulse-load is determined by the resistance t i change as given for the endurance test after 8000 hours. V i PULSE VOLTAGE LIMIT ˆ The maximum permissible impulse voltage V is the max voltage pulse short overload depending on the impulse time t t . High ohmic values are protected by the interdependence i of voltage limit and impulse time. this function is given by 2.5 ⋅ V Fig.6 Rectangular pulses. ˆ max the equation: V = --------- ----------- ----- - + V max max 1t + ⋅ K i V = maximum permissible continuous voltage; max ti = pulse time; −1 K = 100 s . MGA207 MAXIMUM PULSE-LOAD V t p The average load P must not exceed the rated dissipation. For resistance values above the critical resistance the rated dissipation is given by the resistance value and the limiting 2 1 t2 element voltage V P = -------- - U () t dt ≤υ P max: ∫ t1 t R p t CONTINUOUS AND SINGLE PULSE-LOAD τ There is a difference between repetitive pulse-load t i  Fig.7 Exponential pulses. ---- P = ⋅ P with P = power at the pulse time t or i  t p single pulse load (e.g. switching events P0 > ). A higher pulse-load P is accepted in the latter case. max 2000 Aug 08 6 BCcomponents Product specification 5063JD series (space miser) Metal film resistors 0.25 to 0.40 W; 1% and 5% MECHANICAL DATA L 2 Mass per 100 units 13 g ∅d Marking JW34 The nominal resistance and tolerance are marked on the ∅D L resistor using four or five coloured bands in accordance with 1 IEC publication 60062 “Colour codes for fixed resistors”. For dimensions see Table 4. Mounting The resistors are suitable for processing on automatic Fig.8 Outline. insertion equipment in addition to cutting and bending machines.The minimum bending is 5 mm (.200 inch). Table 4 Resistor type and physical dimensions; see Fig.8 Outlines ∅D L L 1 2 The length of the body (L ) is measured by inserting the leads 1 ∅d TYPE MAX. MAX. MAX. into holes of two identical gauge plates and moving these (mm) (mm) (mm) (mm) plates parallel to each other until the resistor body is clamped without deformation (“IEC publication 60294”). Dimensions in inches 5063JD 0.063 .142 1.14 .020 Dimensions in millimetres 5063JD 1.6 3.6 29 0.5 2000 Aug 08 7