Single Pole Circuit Breakers 83 Multi-Pole Circuit Breakers 84 APGHX/UPGHX Breakers 86 APGX/UPGX Breakers 87 APGN/UPGN Breakers 88 APG/UPG Handles and Actuators 89 IPG Breakers 90 Configurations 91 Operating Characteristics 93 Delay Curves 94 Specifications 98 APG/UPG Decision Tables 100 IPG Decision Tables 102 APG/UPG SINGLE POLE CIRCUIT BREAKERS Single Pole,Toggle The APG/UPG magnetic circuit breaker provides low-cost power 1.640 .69 switching, reliable circuit protec- [ ] [ ] 41.66 17.53 tion and accurate circuit control in one complete package. It is 32º intended for use in data processing and broadcast equipment, vending 32º and amusement machines, military and marine applications, and wherever precision operation APG/UPG – 1 is required. 2.00 MAX. .13 [ ] 50.80 [3.30] Designed using a current APG/UPG – 6 sensitive hydraulic magnetic 2.032 MAX. [51.61] principle, the APG/UPG adapts itself to many applications and environments. Temperature com- pensations which affect fuses and Single Pole APG 6-1* other thermal devices are not a 6 – 32 THD. concern. Nuisance tripping .187 [4.75] DEEP (TYP.) M3 1S0. THD. OPTIONAL .23 is minimized. .590 DIA. [5.84] MAX. The APG/UPG is available in a [ ] 15.00 wide variety of configurations with a choice of delays and ratings. 2.00 In addition, it is available in either OFF [ ] 50.80 1.53 DC, 50/60Hz or 400Hz versions. [ ] 38.86 1.66 [42.16] Available in single or multi-pole 1.22 [ ] 31.00 variations, the APG/UPG comes with a variety of actuators. To .168 enhance front-panel aesthetics, [ ] 4.27 .75 toggle or rocker actuated handles [19.05] and caps are available in a variety of attractive colors. Multi-pole circuit breakers can be furnished with either single or Single Pole, Mounting Detail Adapter Plate** multiple actuators. In addition, a +.010 unique sealed, single handle toggle -.000 2X .625 version for harsh or military +.25 -.00 environments is available in single 15.87 or multi-pole configurations. The UPG circuit breaker is recognized under UL Standard 1.660 1.050 [42.16] 1077, file numbers E66410 and [26.67] E33504. It is also certified by CSA, file number LR26229. The APG is 2X .156 qualified to MIL-PRF-55629. [ ] 3.96 APG/UPG circuit breakers are available in one through four pole assemblies with a variety of pole Notes: Tolerance ±.015 [.38] arrangements, terminal styles, and unless noted. accessories to meet your specifica- Terminals Dimensions in Brackets tions, including APG/UPG adapter [ ] are millimeters. plate option to allow mounting in * * Allows mounting in Amp APL/UPL cutout. APL/UPL cutout. Rating Push-on 8-32 M4 10-32 M5 X ≤ 30A X X X X > 30A 83 APG/UPG Single Pole Circuit Breakers MULTI-POLE CIRCUIT BREAKERS Two Pole Breakers An assembly consisting of two single pole units, having their trip mechanisms internally coupled, and with a single toggle handle, forms the APG/UPG-11. It is also possible to provide a handle per pole, which is referred to as UPGH11. Individual poles may differ in ratings, delays and internal connections. An auxiliary switch may be included in either or both poles if they are of the series trip type. Screw-type terminals can be provided, in which case the designation would be APG/UPG-66. Two Pole UPG11 UPGH11 6 – 32 THD. .187 [4.75] DEEP (TYP.) .590 DIA. MAX. M3 1S0. THD. OPTIONAL [15.00] 1.640 .69 [41.66] [17.53] 2.00 32º [ ] 50.80 OFF OFF OFF 1.66 32º [42.16] 1.22 [ ] 31.00 APG/UPG – 1 2.00 MAX. .13 [ ] .75 .168 50.80 [3.30] 1.515 MAX. [ ] [19.05] 4.27 APG/UPG – 6 [38.48] 1.515 2.032 MAX. MAX. [51.61] (Optional, handle [38.48] may be in pole 1 instead of pole 2) UPG11 UPGH11 .156 [3.96] (2 PER POLE) 1.660 +.010 [ ] -.000 42.16 1.050 .625 [26.67] +.25 -.00 15.88 ( 1 PER POLE) .750 .750 [ ] [ ] 19.05 19.05 Two Pole Two Pole* Panel Mounting Detail: Tolerance ±.005 [.13] unless noted. Note: Tolerance ± .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. Multi-Pole Circuit Breakers * See single pole mounting detail for hole sizes and locations. 84 Three Pole and Four Pole Breakers The three pole structure consists of three single pole units assem- 1.640 .69 bled with an internal mechanical interlock which actuates all units [ ] [ ] 41.66 17.53 simultaneously. A single toggle handle operates all three poles, or 32º a handle per pole is available. The four pole structure consists of four single pole units assembled with an internal mechanical 32º interlock which actuates all units simultaneously. A double toggle handle operates all four poles, or a handle per pole is available. The individual poles need not have identical characteristics and APGH/UPGH – 1 2.00 MAX. .13 any series trip pole may have an auxiliary switch. If screw-type [50.80] [3.30] terminals are required, the breaker designation will be APG/UPG- APGH/UPGH – 6 2.032 MAX. 666 for a three pole version and APG/UPG-6666 for a four [ ] 51.61 pole version. Breaker poles are numbered consecutively when viewed from the terminal side, with the ON position up, starting with Pole #1 on the left side and proceeding to the right. Three Pole Three Pole OFF OFF OFF OFF .750 .750 [ ] [19.05] 19.05 2.265 MAX. 2.265 MAX. [ ] 57.53 [ ] 57.53 UPG 111 UPGH 111 .750 .750 Mounting Mounting [ ] [ ] .750 .750 19.05 19.05 * See single pole mounting Detail Detail [19.05] [19.05] detail for hole sizes and locations. Three Pole* Three Pole* Four Pole Four Pole OFF OFF OFF OFF OFF OFF .750 .750 .750 .750 [19.05] [19.05] [19.05] [ ] 19.05 3.015 3.015 MAX. MAX. [ ] 76.58 [76.58] APG/UPG only APGH/UPGH only .750 .750 .750 .750 .750 .750 Mounting Mounting [19.05] [ ] 19.05 [19.05] [19.05] [19.05] [19.05] Detail Detail Four Pole* Four Pole* 85 Multi-Pole Circuit Breakers APGHX/UPGHX BREAKERS APGHX / UPGHX Rocker actuated APGHX/UPGHX provides one rocker handle for Number of Dimension “A” each pole of a multi-pole circuit breaker. Poles 2 Pole 1.510 ± .005 [38.35±.13] 3 Pole 2.265±.005 [57.53±.13] Two Pole Three Pole 6 – 32 THD. (TYP.) M3 1S0. THD. OPTIONAL 1.515 2.265 .23 MAX. MAX. [5.84] [ ] [38.48] 57.53 2.00 1.22 [50.80] [31.00] 1.66 ON ON ON ON [42.16] ON 1.53 [38.86] 2.481 OFF OFF OFF OFF OFF [63.02] 2.59 [65.79] .540 ±.005 .340 1.640 [13.72] .735 [ ] [8.64] 41.66 [18.67 ± .13] APGX / UPGX – 1 HANDLE WIDTH .440 .75 2.390 MAX. .75 .75 [11.18] [ ] 60.70 [19.05] [19.05] [19.05] APGX / UPGX – 6 2.422 MAX. [61.52] Panel Mounting Detail: Two Pole Three Pole Tolerance ±.005 [.13] unless noted. 1.510 2.265 [ ] [ ] 57.53 38.35 1.660 1.260 1.660 1.260 [ ] [32.00] [ ] [ ] 42.16 42.16 32.00 .200 .200 .750 .750 .750 4X .156 6X .156 [ ] [5.08] 5.08 [19.05] [19.05] [19.05] [ ] [ ] 3.96 3.96 APGHX / UPGHX Breakers 86 APGX/UPGX BREAKERS APGX / UPGX Rocker actuated APGX / UPGX provides one rocker handle per circuit breaker. Two Pole Single Pole .23 1.515 .75 6 – 32 THD. (TYP.) MAX. [5.84] [ ] 19.05 [38.48] M3 1SO. THD. OPTIONAL 2.00 1.22 [ ] 50.80 [ ] 31.00 2.59 ON ON [65.79] 1.53 1.66 [38.86] [42.16] OFF OFF 2.481 [ ] 63.02 .540 1.640 [ ] 13.72 [ ] 41.66 ±.005 APGX / UPGX – 1 .440 2.390 MAX. .735 [ ] 11.18 [60.70] [18.67 ± .13] HANDLE WIDTH APGX / UPGX – 6 (Optional, handle may 2.422 MAX. be in pole 2 instead of [61.52] pole 1) Three Pole One,Two & Three Pole .750 2.265 [19.05] MAX. [ ] 57.53 ON 1.660 1.260 OFF [ ] [ ] 42.16 32.00 Panel Mounting Detail: Tolerance ±.005 [.13] .200 unless noted. 2X .156 [5.08] [3.96] Note: Tolerance ± .015 [.38] unless noted. Dimensions in Brackets [ ] are millimeters. 87 APGX / UPGX Breakers APGN/UPGN BREAKERS ±.031 .625 .750 Bat Handle/Panel Seal (APGN/UPGN) [15.88] ± .79 The APGN is designated to provide circuit protection in harsh 19.05 .230 .130 [ ] [3.30] 5.84 and military environments. Waterproof panel integrity is provid- 6 – 32 MTG. SCREW ed by an “O” ring bushing seal and silicon rubber gland within ±3º the bushing/handle assembly. Single, two or three pole versions 13º ON are available with two and three pole versions featuring a single 1.530 [38.86] operating handle and mounting bushing. OFF ±3º 13º ⁄÷™ – 32 HEX NUT APGN – 1 LOCKWASHER 2.200 MAX. [ ] 55.88 RUBBER “O” RING APGN – 6 2.232 MAX. [56.69] Two Pole Three Pole Single Pole KEYWAY [ ] [ ] .060 1.52 – .065 1.65 WIDE .030 [.76] – .035 [.89] DEEP 1.220 [31.00] .656 2.000 [16.66] [ ] 50.80 1.515 2.265 .750 MAX. MAX. [ ] 19.05 [38.48] [57.53] (Optional handle may be in pole 2 instead of pole 1) Two Pole* Three Pole* Single Pole .750 .750 .750 .156 [19.05] [ ] [ ] 19.05 19.05 [ ] 3.96 .656 .515 [16.66] [13.08] Panel Mounting Detail: Optional Handle Mounting detail tolerance ±.005 [.13] unless noted. *See single pole mounting detail for hole sizes and locations. APGN/UPGN Breakers 88 APG/UPG HANDLES AND ACTUATORS Standard Handle Location Toggle Handles (Applies to 2 Pole Only) The APG/UPG circuit breaker is available with toggle handles in six different colors. For attractive panel appearance, color caps are also available. Handles may be specified in black, white, yellow, red, blue and green. For multi-pole units, specify handle per unit or handle per pole. Toggle Handles OFF Color Caps APG/UPG For attractive panel appearance the following color caps are available for use on APG/UPG breakers. Bat Handle/ Panel Seal APGN/UPGN Color Caps Order Separately Red 762 - 300 - 8046 Green 762 - 300 - 8043 White 762 - 300 - 8040 Gray 762 - 300 - 8041 Blue 762 - 300 - 8042 Rocker Yellow 762 - 300 - 8044 ON Orange 762 - 300 - 8045 OFF Brown 762 - 300 - 8047 Black 762 - 300 - 8048 APGX/UPGX Note: Tolerance ± .015 [.38] unless noted. 89 APG/UPG Handles and Actuators Dimensions in Brackets [ ] are millimeters. IPG MAGNETIC CIRCUIT BREAKERS 1.640 .690 The IPG circuit breakers provide [ ] 41.66 [17.53] the advantages of magnetic “stand alone” protection and 32º compliance with UL, CSA, SEV, VDE and IEC standards. 32º They are UL Recognized, CSA Certified, VDE approved and CE compliant to VDE 0642 2.032 .250 (EN60934). Additionally, they [6.35] [51.61] conform to the spacing require- MAX. ments of VDE 0730, 0804, 0805 and 0806, and IEC 950 for use in office machines and data Two Pole Single Pole processing equipment. IPG circuit breakers have 6 – 32 THREAD .140 [3.56] DEEP (TYP.) .590 MAX. current ratings from .020 to [ ] M3 ISO THD. OPTIONAL 15.00 50 amperes, 250Vac, 65Vdc, and an auxiliary switch is available with either gold or silver contacts. They feature one 2.000 1.660 [50.80] [ ] 42.16 through four pole configura- 1.220 [ ] 30.99 tions, with one handle per pole. A choice of handle actuation .168 .750 colors, terminals and hardware [ ] .750 4.27 [19.05] [19.05] are available and international 1.515 [38.48] markings are standard. And, MAX. with an adapter plate, they will fit in panels cut for Airpax APL and UPL type breakers. Three Pole Four Pole Note: Main terminals are stationary male push-on type .250 [6.35] wide x .031 [.787] thick x .312 [7.92] long or 8-32 x .187 [4.75] screw type (≤30A). 10-32 x .187 [4.75] screw type (>30A). .750 .750 .750 .750 .750 [19.05] [19.05] [ ] [ ] [19.05] 19.05 19.05 2.265 3.015 [57.53] [ ] 76.58 MAX. MAX. .156 Panel mounting detail: [3.96] Tolerance ± .005 [.13] unless noted. (2 PER POLE) 1.660 +.010 –.000 [42.16] 1.050 .625 [ ] +.25 26.67 –.00 15.88 (1 PER POLE) .750 [ ] 19.05 IPG Magnetic Circuit Breakers 90 APG/UPG/IPG CONFIGURATIONS Series and Switch Only Series Trip The most popular configuration for magnetic protectors .23 .23 [5.84] [5.84] is the series trip where the sensing coil and contacts are in series with the load being protected. The handle posi- tion conveniently indicates circuit status. In addition to providing conventional overcurrent protection, it’s 1.53 1.53 simultaneously used as an on-off switch. [ ] [ ] 38.86 38.86 Series Switch Only Shunt and Dual Coil .23 Shunt Trip [ ] 5.84 The shunt trip is designed for controlling two separate loads with one assembly. The control is established by 1.53 providing overload protection for the critical load. [38.86] 1.38 When the current through this load becomes excessive [35.05] and reaches the trip point, the protector will open and remove power from both loads simultaneously. The total current rating of both loads must not exceed the Shunt Dual Coil maximum contact rating. Tapped Coil .23 [5.84] 1.53 [38.86] 1.38 [35.05] 30º Tapped Coil Note: Tolerance ± .015 [.38] unless noted. 91 APG/UPG/IPG Configurations Dimensions in Brackets [ ] are millimeters. APG/UPG/IPG CONFIGURATIONS (CONT’D) Relay Trip Relay and Dual Coil This permits the overload sensing coil to be placed in a .23 [5.84] circuit which is electrically isolated from the trip contacts. The coil may be actuated by sensors monitoring pressure, .61 [15.50] flow, temperature, speed, etc. Other typical applications include crowbar, interlock and emergency/rapid 1.38 1.53 shutdown circuitry. Trip may be accomplished by [35.05] [38.86] voltage or current, which must be removed after trip. Dual Coil Relay .23 [5.84] Relay and Four Terminal Dual Coil with Screw Terminal .61 [ ] 15.50 1.53 1.38 [38.86] [ ] 35.05 30º (TYP.) Auxiliary Switch .295 Auxiliary Switch .312 [7.49] [7.92] This is furnished as an integral part of a series pole in single or multi-pole assemblies. Isolated electrically from the protector’s circuit, the switch works in unison with the power contacts and provides indication at a remote location of the protector’s on-off status. Voltage Trip Sometimes called “dump circuits” or “panic trip circuits,” these units make it possible to open main power contacts with lower power inputs from one or more sources. This configuration is becoming increasingly more important .110 .187 for sensitive circuitry and denser packaging in automation [4.75] [2.79] systems. Available in series, shunt, or relay configurations. -1 REC 4 -1 REC 5 -1 REG 4 -1 REG 5 Quick Connect Quick Connect Terminals Terminals C NO Series with Auxiliary Switch NC All auxiliary switch terminals .020[.51] thick Standard auxiliary switch is REC 4. Breaker in OFF position Note: Main terminals are stationary male push-on type .250 [6.35] wide, x .031 [.787] thick, x .312 [7.92] long or 8-32 x [4.75] screw type (≤30A), 10-32 x .187 [4.75] screw type (>30A). Note: Tolerance ± .015 [.38] unless noted. APG/UPG/IPG Configurations 92 Dimensions in Brackets [ ] are millimeters. APG/UPG/IPG OPERATING CHARACTERISTICS Nominal DCR and Impedance DC Delays 50/60Hz Delays 400Hz Delays Current Resistance in Ohms Impedance in Ohms Impedance in Ohms Ratings in Amperes Dual Coil 600 64-65-66 50 59 51-52 51-52 60 69 61-62 Dual Coil 40-49 41-42 53 53 71-72-73 61-62 43 .05 162. 540. 460. 640. 174. 419. 582. 691. 1975. 1195. 155. 103.4 119.0 .10 35.4 105. 150. 42.5 160. 495. 284. .50 1.2 4.2 4.5 5.6 1.9 4. 4.1 6.2 22. 12. 1. .236 1.02 1.2 1.41 .41 .955 1.08 1.56 5.01 2.72 5. .021 .048 .059 .070 .030 .045 .048 .068 .240 .140 .0105 10. .0060 .0121 .0140 .0160 .0075 .0134 .0174 .0520 .0283 .0040 .0100 .0068 .0120 .0260 15. .0067 .0092 .0038 .0070 .0140 20. .0032 .0047 .0052 .0070 .0024 .0049 .0050 .0069 .0140 .0088 .0021 .0043 30. .0036 .0036 .0040 .0022 .0032 .0035 .0037 .0079 0024 .0026 .0036 50. .0020 . .0023 .0020 .0020 .0025 .0030 .0028 Notes: DCR and impedance based on 100% rated current applied and stablized a minimum of one hour. Tolerance: .02 amperes to 2.5 amperes, ± 20%; 2.6 amperes to 20 amperes, ± 25%; 21 amperes to 50 amperes, ± 50%. Consult factory for special values and for coil impedance of delays not shown. Percentage Overload vs.Trip Time in Seconds Delay 100% 125% (Note A) 150% 200% 400% 600% 800% 1000% 40 No Trip May Trip .040 Max. .035 Max. .030 Max. .025 Max. .020 Max. .018 Max. 41 No Trip May Trip .5 - 8 .15 - 1.9 .02 - .4 .006 - .25 .004 - .1 .004 - .05 2.2 - 25 42 No Trip May Trip 5 - 70 .40 - 5 .012 - 2 .006 - .2 .006 - .15 49 No Trip .150 Max. .100 Max. .032 Max. .020 Max. .020 Max. .020 Max. .020 Max. 12 - 120 43 & 400 No Trip May Trip 35 - 350 1.5 - 20 .1 - 4 .01 - .250 .009 - .100 50 No Trip May Trip .032 Max. .024 Max. .020 Max. .018 Max. .016 Max. .015 Max. .1 - 1.2 51 No Trip .5-6.5 .3 - 3 .031 - 5 .011 - .25 .004 - .1 .004 - .08 52 No Trip 2-60 1 - 10 1.8 - 30 .15 - 2 .04 - 1 .008 - .5 .006 - .1 59 No Trip .100 Max. .020 Max. .020 Max. .020 Max. .070 Max .032 Max. .020 Max. 53 & 500 No Trip 15 - 150 2 - 20 .010 - .100 80 - 700 40 - 400 .7 - 10 .1 - 3 .018 Max. 60 No Trip May Trip .040 Max. .025 Max. .020 Max. .035 Max. .030 Max. 61 No Trip .030 - 1 .008 - .1 .7 - 12 .35 - 7 .130 - 3 .015 - .3 .01 - .15 6 - 60 .01 - .25 62 No Trip 10 - 120 2 - 20 .2 - 3 .02 - 2 .015 - .8 No Trip .15 - 3 .05 - .6 .015 - .15 64 .7-10 .35 - 6 .025 - .3 .020 - .22 3 - 40 .016 - .3 65 No Trip 7 - 90 1 - 12 .2 - 3 .08 - 1 .03 - .7 No Trip 30 - 400 10 - 150 1.5 - 20 .4 - 10 .02 - 2 66 50 - 700 .05 - 3 .100 Max. 69 No Trip .120 Max. .050 Max. .017 Max. .022 Max. .017 Max. .017 Max. No Trip 45 - 400 15 - 150 2 - 20 .2 - 4 .01 - .2 600 80 - 700 .025 - 1 Notes: All trip curves and trip currents are specified with the breaker mounted in the normal vertical position at ambient temperture of +25° C. Breakers do not carry current prior to application of overload. A: Ratings above 30 amps may deviate from the above limits by approximately 10% (130% for delay 49). For dual frequency curves, see page 94. 93 APG/UPG/IPG Operating Characteristics APG/UPG/IPG OPERATING CHARACTERISTICS AND DELAY CURVES Dual Frequency (DC/60Hz) Delay 100% 135% 150% 200% 400% 600% 800% 1000% .2 - 7 .1 -3 71 No Trip .4 -14 .027 - 1 .015 - .3 .01 - .15 .008 - .1 3 - 60 1.3 - 20 72 No Trip 7-130 .085 - 3 .02 - 2 .015 - .8 .01- .26 30 - 400 10 - 150 73 No Trip 50 -700 .8 - 20 .14 - 4 .025 - 1 .01 - .26 Notes: All trip curves and trip currents are specified with the breaker mounted in the normal vertical position at ambient temperture of +25°C. Breakers do not carry current prior to application of overload. Inrush Pulse Tolerance It can be seen that the 64, 65 and 66 delays have a high inrush capability and for most applications an inertia wheel would not be required. Pulse tolerance is defined as a single pulse of half sine wave peak current amplitude of 8 milliseconds duration that will not trip the circuit breaker. 10000 1000 DELAY 60 Pulse T olerance Delay 100 10 61, 62 10 times rated current 1 61F, 62F 20 times rated current 64, 65, 66 20 times rated current .1 64F, 65F, 66F 35 times rated current .01 Note: These limits do not apply to dual coil and tapped coil units. .001 0 100 150 200 300 400 500 600 700 800 900 1000 125 PERCENT OF RATED CURRENT 10000 50/60Hz Delay Curves (typ) 1000 A choice of delays is offered for DC, 50/60Hz, and 400 Hz DELAY 61 applications. Delays 40, 50, 60, 49, 59 and 69 provide fast-acting, 100 instantaneous trip and are often used to protect sensitive electronic equipment (not recommended where known inrush exists). Delays 10 41, 51, 61 and 71 have a short delay for general purpose applications. Delays 42, 52 and 62 are long enough to start certain types of motors 1 and most transformer and capacitor loads. Delays 43, 53 and 63 are .1 long delays for special motor applications at 400Hz DC and 50/60Hz. .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 125 PERCENT OF RATED CURRENT Operating Characteristics & Delay Curves 94 TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP APG/UPG/IPG DELAY CURVES 50/60Hz Delay Curves (typ) 10000 1000 DELAY 65 100 10 1 .1 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 135 PERCENT OF RATED CURRENT 10000 10000 1000 1000 DELAY 66 DELAY 62 100 100 10 10 1 1 .1 .1 .01 .01 .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT 10000 10000 1000 DELAY 64 1000 DELAY 69 100 100 10 10 1 1 .1 .1 .01 .01 .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT 95 Delay Curves TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP TIME IN SECONDS TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP MAY TRIP APG/UPG/IPG DELAY CURVES DC Delay Curves (typ) 10000 1000 DELAY 52 100 10 1 .1 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 125 PERCENT OF RATED CURRENT 10000 10000 1000 1000 DELAY 50 DELAY 53 100 100 10 10 1 1 .1 .1 .01 .01 .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT 10000 10000 1000 DELAY 51 1000 DELAY 59 100 100 10 10 1 1 .1 .1 .01 .01 .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT Delay Curves 96 TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP TIME IN SECONDS TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP MAY TRIP APG/UPG/IPG DELAY CURVES 400Hz Delay Curves (typ) 10000 1000 DELAY 42 100 10 1 .1 .01 .001 0 100 150 200 300 400 500 600 700 800 900 1000 125 PERCENT OF RATED CURRENT 10000 10000 1000 1000 DELAY 43 DELAY 40 100 100 10 10 1 1 .1 .1 .01 .01 .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 125 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT 10000 10000 1000 DELAY 41 1000 DELAY 49 100 100 10 10 1 1 .1 .1 .01 .01 .001 .001 0 100 150 200 300 400 500 600 700 800 900 1000 0 100 150 200 300 400 500 600 700 800 900 1000 125 130 PERCENT OF RATED CURRENT PERCENT OF RATED CURRENT 97 Delay Curves TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP TIME IN SECONDS TIME IN SECONDS TIME IN SECONDS MAY TRIP MAY TRIP MAY TRIP SPECIFICATIONS Trip Free Insulation Resistance Will trip open on overload, even when forcibly held in the Not less than 100 megohms at 500Vdc. ON position. Dielectric Strength Trip Indication APG/UPG/IPG breakers withstand 1500 volts, 60Hz for 60 The operating handle moves positively to the OFF position seconds between all electrically isolated terminals. on overload. Except auxiliary switch terminals shall withstand 600 Volts at 60Hz. Ambient Operation APG/UPG breakers operate normally in temperatures Endurance between -40°C and +85°C. Withstands 10,000 operations at rated voltage and current or withstands 50 operations of 600% AC or 1000% DC rated current at rated voltage followed by 6000 operations at rated voltage and current, in accordance with UL 1077. Auxiliary Switch Rating 10 Amp @ 250Vac 3 Amp @ 50Vdc Agency Approvals Rated Current (A) Interrupting Voltage (V) Minimum/Maximum Capacity (A) Maximum Frequency Minimum Maximum Rating (V) (Hz) Phase Poles UL/CSA UL1077/CSA Series Fuse .05 - 50 2500 32 DC - 1 none .05 - 30 2000 65 DC - 1 none .05 - 15 1000 130 DC - 2 none 1 .05 - 50 3600 120 50/60 1 200 1 .05 - 50 1000 120/240 50/60 2 none 1 & 3 .05 - 10 5000 240 50/60 1 40 1 & 3 .05 - 50 1000 250 50/60 1 none 1 & 3 .05 - 50 3650 250 50/60 1 80 1 .05 - 30 1000 277 50/60 1 120 1 .05 - 10 5000 277 50/60 1 40 1 .05 - 30 2000 125 400 1 none 1 & 3 .05 - 20 2100 240 400 1 80 1 & 3 .05 - 30 1000 250 400 1 none 1 & 3 .05 - 30 3500 250 400 1 125 1 .05 - 20 1000 277 400 1 80 Note: Series fuse to be a branch-circuit UL approved type K-5 back-up fuse rated at not more than four times the rating of the highest-rated type UPG (15 amperes minimum). Specifications 98 SPECIFICATIONS Approximate Weight Per Pole Moisture Resistance Meets all the requirements of MIL-PRF-55629 when tested in accordance with Method 106 of MIL-Std. 202. Ounces Grams Salt Spray (Corrosion) APG/UPG/IPG 2.2 60.5 Meets requirements of MIL-PRF-55629 when tested in accordance APGN/UPGN 3 76.2 with Method 101 of MIL-Std. 202. All APG/UPG breakers are constructed with stainless steel springs and plated parts. In addition to meeting normal require- ments for moisture and salt spray resistance, the breaker meets the fungus resistance requirements of MIL-PRF-55629. Recommended T orque Specifications Poles One through four poles with the UPGH, one through three poles 6-32 mounting inserts 6 - 8 inch pounds with all other types. M3 mounting inserts 4 - 5 inch pounds MIL-PRF-55629 (APG) 8 - 32 screw terminals 10 - 12 inch pounds Single, two and three pole versions, with and without the auxiliary M4 screw terminals 10 - 12 inch pounds switch option, have been qualified to MIL-PRF-55629. 10 - 32 screw terminals 14 - 15 inch pounds Construction M5 screw terminals 14 - 15 inch pounds Series, shunt, relay, dual coil, tapped coil, voltage trip, no-voltage trip, auxiliary switch, switch only. Various delays 1 2 - 32 mounting bushing 30 - 35 inch pounds and combinations. Shock Withstands 100G or more without tripping while carrying full rated current per MIL-Std. 202, Method 213, Test Condition I. Instant trip breakers are tested at 80% of rated current. Vibration Withstands 10G without tripping while carrying full rated current per MIL-Std. 202, Method 204, Test Condition A. Instant trip breakers are tested at 80% of rated current. 99 Specifications APG/UPG DECISION TABLES 1 First Decision How to Order The ordering code for APG/UPG circuit breakers may be Type determined by following the steps in the decision tables Type Description shown here. The coding given permits a self-assigning part number but APG One handle per unit with certain limitations. Units with mixed ratings, combina- UPG One handle per unit tions of styles, or constructions not listed in the third decision UL Recognized and table, require a factory-assigned part number. With these, it is CSA Certified suggested that order entry be by description and/or drawings, APGX One rocker handle per unit and a part number will be established. Additionally, it is standard policy to establish a factory-assigned part number UPGX One rocker handle per unit UL Recognized and whenever a descriptive drawing exists to provide cross CSA Certified reference, traceability and manufacturing control. APGN Panel seal When specifying a circuit breaker for AC motor start or high (one bat handle per unit) inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. UPGN Panel seal (one bat handle For example, the following is the code for a single pole UPG, per unit) UL Recognized and quick-connect type terminal series unit with auxiliary switch, CSA Certified designed for operation in a 50/60Hz circuit. It has a short time APGH One handle per pole delay and a rating of 20 amperes. A white handle is specified by the seventh decision table. UPGH One handle per pole UL Recognized and To determine the ordering number for your particular CSA Certified APG/UPG unit, simply follow the steps shown. You may use this number to place an order or as a reference for further APGHX One rocker handle per pole questions you may have. UPGHX One rocker handle per pole UL Recognized and CSA Certified Notes: 2 Second Decision A It is recommended that power leads be soldered to breakers having quick-connect terminals for current Poles (Note A) trip ratings above 10 amperes. B The standard current values for 100% of rated Number Number Quick- Screw current are listed. Please consult an Airpax office or Connect of poles of poles Terminals sales representative for other values. Terminals C UL recognized and CSA certified applications Single pole unit Single pole unit 1 6 above 30 amperes are restricted to loads having a power factor of 75 minimum and limited to 32Vdc Tw Two pole unit o pole unit 11 66 only. Standard terminals on ratings over 30 amperes 666 Thr Three pole unit ee pole unit are 10-32 screw type. 111 D Four pole breakers are available only in the F Four pole unit our pole unit 1111 6666 APGH/UPGH and APG/UPG types. The APGH/ (Note D) (Note D) UPGH four pole provides one handle per pole, while the APG/UPG four pole has handles in the center two poles only, for simplified mounting. E Sub panel mount available in APGX/UPGX configuration only. F When “A” is specified in the sixth decision in conjunction with APG/UPG-6 type, metric screw terminals are supplied. G If a circuit breaker is marked in this manner, it means 277V per pole – single phase source. Thus, if a two or three pole unit is marked 277V, all line terminals must be connected to the same phase, assuming the 277V is taken from line to neutral of 3 phase 277/480V system. APG/UPG Decision Tables 100 3 4 Third Decision Fourth Decision Internal Configuration Hz and Delay -40 400Hz 150% instant trip -0 Switch only (omit 4th and 5th decisions) -41 400Hz short delay -1 Series -42 400Hz long delay -1REC4 Auxiliary switch* -43* 400Hz motor start .110 quick-connect -49 400Hz 130% instant trip -1REG4 Auxiliary switch* (Gold Contacts) .110 quick-connect -50 DC 150% instant trip -1REC5 Auxiliary switch* -51 DC short delay .187 quick-connect -52 DC long delay Shunt (up to 30 amperes only) -3 -53* DC motor start -4 Relay (up to 30 amperes only) -59 DC 125% instant trip *Only one auxiliary switch is normally supplied on two and three pole units. Can be used for solder terminals also. Switch is -60 50/60Hz 150% instant trip located in the right-hand pole (viewed from terminal end) unless otherwise specified. Multi-pole units with mixed construction, -61 50/60Hz short delay poles numbered left to right when viewed from terminal end. -62 50/60Hz long delay -600* 50/60Hz motor start delay 7 Seventh Decision -64 50/60Hz, short delay Handle/Actuator Color** (high pulse) Toggle Handle Color † -65 50/60Hz, long delay (high pulse) -01 Black w/ white markings Example: -66* 50/60Hz, motor start -11 Yellow w/ black markings (high pulse) -21 Red w/ white markings UPG 1-1REC4-61-203-09 -69 50/60Hz 125% instant trip -31 Blue w/ white warkings -71 DC, 50/60Hz short delay 1 23 4 5 7 -41 Green w/ white markings -72 DC, 50/60Hz long delay -91 White w/ black markings -73* DC, 50/60Hz motor start delay Rocker/Actuator Color For addition of inertial delay, add an “F” to any delay number. * Not available above 30 amperes. -00 Black w/o markings -01 Black w/ white markings -02 Red w/o markings 5 Fifth Decision -05 Opaque white w/o markings Nominal Average Rating (Note B) -08 Gray w/o markings Current Ratings Current Ratings Code (Amps) Code (Amps) 09 Translucent white w/o markings - -103 10.0 -101 .100 -21 Red w/ white markings -251 .250 -153 15.0 -51 Opaque white w/ black markings -501 .500 -203 20.0 6 Sixth Decision -81 Gray w/ black markings -751 .750 -303 30.0 Optional -91 Translucent white w/ black markings -102 1.0 -353 35.0* **Not available for bat handle. -A Metric thread mounting (Not †Unmarked handles are available. Please consult factory. available on APGN/UPGN) (Note F) -403 -252 2.5 40.0* -B Sub panel mount (Note E) -502 5.0 -503 50.0* -C 277Vac 50/60Hz (Note G) -752 7.5 -H International handle markings See page 18 for maximum voltage ratings. (*Note C) Standard current ratings listed. For other ratings, One or more descriptions may be used as required. please consult factory. If this table is not used, go directly to the seventh decision. 101 APG/UPG Decision Tables IPG DECISION TABLES How to Order The ordering code for IPG circuit breakers may be determined 1 First Decision by following the steps in the decision tables shown here. Type The coding given permits a self-assigning part number but with certain limitations. Units with mixed ratings, combina- Std. Handle Color Type Description tions of styles, or constructions not listed in the third decision table, require a factory-assigned part number. With these, it is IPG Single pole with one Black handle per unit (Not suggested that order entry be by description and/or drawings, available in multi-pole and a part number will be established. Additionally, it is configuration) standard policy to establish a factory-assigned part number IPGH Multi-pole with Black whenever a descriptive drawing exists to provide cross handle per pole reference, traceability and manufacturing control. When specifying a circuit breaker for AC motor start or high inrush applications, the peak amplitude and surge duration should be specified for factory assistance in rating selection. For example, the following is the code for a single pole IPG, quick-connect type terminal series unit with auxiliary switch, designed for operation in a 50/60Hz circuit. It has a short time delay and a rating of 20 amperes. Metric mounting inserts and 2 a white handle are also specified. Second Decision To determine the ordering number for your particular IPG Poles unit, simply follow the steps shown. You may use this number Push-On Screw Number to place an order or as a reference for further questions you Terminals Terminals of poles may have. 1 6 Single pole 11 66 Two pole 111 666 Three pole 1111 6666 Four pole Notes: A It is recommended that power leads be soldered to breakers having push-on terminals for current trip ratings above 10 amperes. B The standard current values for 100% of rated current are listed in the fifth decision table. Please consult an Airpax office or sales representative for other values. C All IPG breakers meet normal requirements for moisture and salt spray resistance. 3 Third Decision D UL recognized and CSA certified applications above 30 amperes Internal Configuration are restricted to loads having a power factor of .75 minimum, and limited to 32Vdc only. VDE approval above 30 amperes is -0 Switch only (omit 4th and restricted to 32Vdc and 120Vac 50/60Hz. Standard terminals on 5th decisions) ratings over 30 amperes are 10-32 screw type. E When “A” is specified in the sixth decision in conjunction -1 Series with IPG-6 type, metric screw terminals are supplied. -1REC4 Auxiliary switch* .110 quick-connect -1REG4 Auxiliary switch* (Gold Contacts) .110 quick-connect -1REC5 Auxiliary switch* .187 quick-connect -3 Shunt (up to 30 amperes only) *Only one auxiliary switch is normally supplied on two and three pole units. Switch is located in the right-hand pole (viewed from terminal end) unless otherwise specified. IPG Decision Tables 102 4 5 Fourth Decision Fifth Decision Hz and Delay Nominal Amperage Rating -40 400Hz 150% instant trip Current Ratings Current Ratings Code (Amps) Code (Amps) -41 400Hz short delay -101 .100 10.0 -103 -42 400Hz long delay -251 .250 15.0 -153 -43* 400Hz motor start -501 .500 -203 20.0 -49 400Hz 130% instant trip -751 .750 -303 30.0 -50 DC 150% instant delay -102 1.0 35.0* -353 -51 DC short delay -252 2.5 40.0* -403 -52 DC long delay -502 5.0 50.0* -503 -53* DC motor start -752 7.5 -59 DC 125% instant trip (*Note D) -60 50/60Hz 150% instant trip Standard current ratings listed. For other ratings, please consult factory. -61 50/60Hz short delay -62 50/60Hz long delay, -64 50/60Hz, short delay (high pulse) -65 50/60Hz, long delay (high pulse) -66* 50/60Hz, motor start (high pulse) -69 6 Sixth Decision number. * Not available above 30 amperes. Optional (Note E) -A Metric thread mounting Example: When this table is not used, table 7 may be substituted and U.S. thread will be supplied. IPG 1 - 1REC4 - - 20 - - - V 1 2 3 4 5 6 7 V 7 Seventh Decision IPG and IPGH Toggle Handle Color -00 Black V = VDE Approved -10 Yellow The shaded areas denote VDE approval options. -20 Red This approval requires the addition of a V at the end -30 Blue of the part number. The V will be added to any part number formed entirely from shaded decisions. -40 Green If non-shaded areas are selected, the unit will not -90 White be VDE approved, but other approvals still apply. 103 IPG Decision Tables