S800 I/O System for cost-effective process control, down to the last field device IT Industrial Solutions from ABB ABB Automation From project engineering to plant maintenance S800 I/O makes work easier S800 I/O is a comprehensive, distrib- uted, process I/O system that commu- S800 I/O is a highly distributed, rugged and nicates with parent controllers over reliable process I/O system. Therefore, it is industry-standard field buses. Thanks perfect for out-front installation in the field next to the devices that need be monitored/ to its broad connectivity it fits a wide controlled. range of process controllers from ABB and others. And it bears the name of ABB Automation, the world leader in industrial IT. S800 I/O offers a full range of process By permitting installation in the field, close to signal interfaces, from industry-standard d.c., a.c. and temperature-measurement sensors and actuators, S800 I/O reduces the signals to pulse and frequency counting. installation cost by reducing the cost of You need no other process I/O system. cabling. And thanks to benefits such as: flexibility, permitting a virtually infinite number of installation arrange- S800 I/O supports both Advant Fieldbus ments, small or large, indoors or 100 and Profibus DP. Therefore it is on outdoors, wall mounting or floor speaking terms with a wide range of process controllers from ABB and others. standing, modularity, permitting step-by-step expansion without bottlenecks ever developing, cost-effectiveness, making you save Thanks to a modular design and many installation communication and configu- on hardware, cabling, installation and ration alternatives, S800 I/O components maintenance, can be mixed and matched to suit your plant, hand in glove. reliability thanks to features such as autodiagnostics and redundancy with bumpless, automatic, change-over, it helps you improve productivity, increase S800 I/O components; a fieldbus competitiveness and obtain peace of mind. communication interface and an I/O module I/0 I/0 I/0 I/0 I/0 I/0 I/0 I/0 I/0 I/0 ABB Automation ABB Automation Installation alternatives to suit each former results in space savings with maximum application exactly I/O channels per rail, the latter in more room for cable termination. Extended termination S800 I/O is modularly designed, consisting of bases provide fuses and terminals for field passive termination bases mounted side by power distribution, eliminating the need for side on standard DIN rails. These bases extend external cable marshalling in the majority of the internal communication bus incrementally cases. Compact and extended termination bases can coexist in the same I/O station, meaning that they can be mixed and matched to meet the needs for termination of each field device. I.e. maximum installation flexibility. The space and environmental protection requirements are modest, making S800 I/O ideal for distributed out-front installation for maximum cost savings. Hardware keys ensure The compact termination base (left) saves space and that only the right type of allows for maximum I/O density, the extended base Little need for external signal module can be plugged (right) facilitates direct field-cable termination, thus onto each base. conditioning eliminating the need for external cable marshalling. Digital process interfacing modules typically and provide connection terminals for all in- provide 16 channels while analog modules and outgoing cables. Process I/O modules then offer 8. Since an S800 I/O station can accom- plug onto these bases, providing the interfac- modate 12 I/O modules, this means up to 192 ing required to the field. digitals or 96 analogs per station or any mix There are also all-in-one modules available – between the two extremes. With optional called S800L I/O – where the base and the ModuleBus expansion, up to 24 I/O modules actual I/O module are combined into a can be accommodated, thus doubling the S800 I/O is single indivisible unit. In this case, the above-mentioned I/O capacity. almost completely process cabling is terminated on configuration-free; all The I/O modules of a station can all be you have to do is to detachable screw-terminal blocks. mounted on a single rail or be distrib- set the fieldbus station This subfamily is a more cost- address on the uted across several, in the latter effective solution in less demanding switches provided. case using plug-in interconnect- applications. ing cables. For regular process I/O modules there are two types of termination bases, one Compact, for upright Upright and lateral I/O modules can be mixed and module installation, and one Ex- matched arbitrarily, and subordinated I/O clusters be tended, for lateral installation. The connected by electrical or fiber-optic extension cables. I/0 I/0 I/0 I/0 I/0 I/0 I/0 I/0 I/0 ABB Automation Diagnostic LEDs on all modules. S800 I/O works with a wide range of process controllers from ABB and others. These alternatives make S800 I/O fit a wide range of standard wall-mounting and floor- High data communication security for zero errors. standing enclosures. The fiber-optic ModuleBus even makes it possible to break up S800 I/O stations into clusters installed hun- dreds of meters apart, i.e., a new, cost-effective and noise-immune level of distributed control Each output can be set individually to take on a predefined value or freeze in case of being made available to the control engineer. serious trouble. There are inputs and outputs for industry- standard d.c. and a.c. signal levels and devices, including resistance-temperature sensors, I/O modules of the regular S800 I/O range can be withdrawn and re-inserted live. thermocouples - even pulse and frequency Note: does not apply to S800L. counting. So process devices can be wired up to S800 I/O stations with a minimum of intermediate signal conditioning. Optional dual redundancy in power supply Intra-system communications by and fieldbus communications with bumpless change-over and failure reporting. industry-standard field buses S800 I/O supports both Advant Fieldbus 100 and Profibus DP. So it can communicate with a wide range of process controllers from ABB and others. Up to 79 I/O stations can be installed along a single bus, making such an I/ O system capable of managing many thou- sands of I/O. Both electric and fiber-optic communication media are available. In connection with Advant Fieldbus 100, S800 I/O also offers full dual redundancy, all the way from the communications The all-in-one version, S800L I/O, is a more cost- interfaces down. This means that all effective solution in less demanding applications. I/0 I/0 I/0 I/0 I/0 I/0 I/0 I/0 I/0 I/0 ABB Automation Technical Data, S800 I/O Power supply Supply voltage 24V d.c. (19.2 - 30V) communication links are duplicated; there are no common bottle necks. Communication interfaces / media Intrinsic safety support CI810 For Advant Fieldbus 100. Supports dual bus- cable redundancy. The S800 I/O system includes intrinsic safety CI830 For Profibus DP. GSD-file provided. I/O modules and an associated termination base, facilitating installation of I/O stations in Redundant interface potentially hazardous (Class I, Div. 2) areas CI820 For Advant Fieldbus 100 with dual redundancy. and connection to field devices in hazardous Only in combination with Advant Controller 400 series controllers. (Class I, Div. 1) areas. Consequently, you can TB815 Interconnection Unit. An electrical and optical use S800 I/O throughout your plant, standard- ModuleBus interface for coordination of the two parallell CI820 needed. ization that all involved will benefit from. Transparent configuration Dimensions in mm (in.) S800 I/O stations are configured as part of the Depth: 122 (4.8) parent controller like local I/O, which means that no additional knowledge or skills are required. Configurations defined in this way are downloaded automatically on start-up. Environment-friendly The S800 I/O family is designed and manufac- tured by ABB Automation Products AB, Sweden, which is certified according to the environmental protection standard ISO 14001. So you can go for S800 I/O with a clear conscience. Reliability and ruggedness confirmed S800 I/O has passed tough type tests by leading maritime inspection and classification Advant Fieldbus 100 societies, confirming that the equipment is Fieldbus medium Twisted pair overall screened / coaxial / fiber-optic cable able to operate reliably and durably even No. of stations Up to 79 per bus. Up to 32 per under the most extreme conditions. Reliability twisted-pair segment and durability you will benefit from. Bus length Up to 750 m (2 460 ft.) per twisted-pair segment overall up to: 15 km (9.3 miles) Profibus DP Fieldbus medium Twisted pair overall screened / coaxial / fiber-optic cable No. of stations Up to 79 per bus. Up to 32 per twisted-pair segment Bus length Up to 1200 m (3937 ft.) per twisted-pair segment I/0 I/0 I/0 I/0 I/0 ABB Automation Technical Data, S800 I/O Module Terminal Units (MTUs) Compact TU810 / 811 Rated insulation 50/250V 2 Cores 0.2-2.5 mm (AWG 24-12) TU812 With 25 pin D-sub connector Rated insulation 50V TU814 With 3 crimp snap-in connectors Rated insulation 50V TU890, intrinsic safety 2 Cores 0,2-2,5 mm (AWG 24-12) Extended TU830 / 831 / 836 / 835 / 837 / 838 Rated insulation 50/250V 2 Cores 0.2-2.5 mm (AWG 24-12)/ 2 0.2-4 mm (AWG 24-10) Station layouts Plug-in extension cables With the fiber-optic allow multiple mounting rails ModuleBus, S800 I/O and flexible cabinet layouts. stations can be configured as distributed subsystems containing I/O clusters installed up to 200 m (650 ft) No. of I/O modules Up to 12 per station, optionally 24 away. Ideal for electrically Extension cable Plug-in, lengths: 0.3, 0.6 and 1.2m (1, 2 and 4ft.) noisy environments and Optical ModuleBus sprawling equipment sets. Expansion up to 7 I/O clusters and/or 24 I/O modules Max length 15 or 200 m (49 or 656 ft) I/O modules Digital input modules DI820 DI801 No. of channels / Grouping 8 / Separate returns No. of channels / Grouping 16 / 1 group Rating/Type 110V d.c., 120V a.c. Rating/Type 24V d.c./current sink DI821 DI810 No. of channels / Grouping 8 / Separate returns No. of channels / Grouping 16 / 2 groups of 8 ch Rating/type 220V d.c., 230V a.c. Rating/Type 24V d.c./current sink DI830, with time tagging DI811 No. of channels / Grouping 16 / 2 groups of 8 ch No. of channels / Grouping 16 / 2 groups of 8 ch Rating/Type 24V d.c./current sink Rating/Type 48V d.c./current sink Time tagging resolution <0.5 ms DI814 DI831, with time tagging No. of channels / Grouping 16 / 2 groups of 8 ch No. of channels / Grouping 16 / 2 groups of 8 ch Rating/Type 24V d.c./current source Rating/Type 48V d.c./current sink Time tagging resolution <0.5 ms ABB Automation Technical Data, S800 I/O DI885, with time tagging & wire-fault detection AI830, RTD input No. of channels / Grouping 8 / 1 group of 8 ch No. of channels 8 Rating/Type 24-48V d.c./current sink Rating/type Pt100, Ni100, Ni120, Cu10, Time tagging resolution 1 ms resistor 0-400W / 14 bits / 3-wire DI890, with intrinsic safety & wire-fault detection AI835, TC input No. of channels/Grouping 8 / Separate returns No. of channels 8 (7+ ref. junction) Rating/Type 24V d.c./ current sink Grouping Separate returns Rating/type TC types B, C, E, J, K, N, R, Pulse input module S, T, -30 ...75mV / 15 bits DP 820 AI890, intrinsic safety No. of channels / Grouping 2 / Separate returns No. of channels 8, single-ended Frequency measurement 0.25 Hz - 1.5 MHz Rating/Type 0(4)-20mA / 12 bits Signal voltage 5 / 24V d.c Transmitter power supply AI895, intrinsic safety & HART interface Digital output modules No. of channels 8, single-ended DO801 Rating/Type 4-20mA / 12 bits Transmitter power supply No. of channels / Grouping 16 / 1 group Rating/Type 24V, max 0.5A d.c., transistor, Analog output modules current source / short-circuit-proof AO801 DO810 No. of channels / Grouping 8 / Common return No. of channels / Grouping 16 / 2 groups of 8 ch Rating/type 0(4)-20mA / 12 bits Rating/Type 24V, max 0.5A d.c., transistor, Load <750W current source / short-circuit-proof DO814 AO810 No. of channels / Grouping 16 / 2 groups of 8 ch No. of channels / Grouping 8 / Common return Rating/Type 24V, max 0.5A d.c., transistor, Rating/type 0(4)-20mA / 14 bits current sink / short-circuit-proof Load 850W (short-circuit-proof) AO820, isolated output DO815 No. of channels / Grouping 4 / Separate returns No. of channels / Grouping 8 / 2 groups of 4 ch Measuring range–0(2)-10V, –0(4)-20mA Rating/Type 24V, max 2A d.c. , transistor, Resolution 12 bits+sign current source / short-circuit-proof Load£500W current/‡2kW voltage, short-circiut-proof DO820 AO890, intrinsic safety & wire-fault detection No. of channels / Grouping 8 / 8 Rating/Type 5-250V, max 3A a.c./d.c., relay (N.O.) No. of channels/Grouping 8 / Common return Rating/Type 0(4)-20mA/ 12 bits DO821 Load 750W ( (short-circuit-proof) No. of channels / Grouping 8 / 8 AO895, intrinsic safety, with HART interface & wire- Rating/Type 5-250V, max 3A a.c./d.c., relay (N.C.) fault detection DO890, with intrinsic safety & wire-fault detection No. of channels/Grouping 8 / Common return No. of channels/Grouping 4 / Separate returns Rating/Type 4-20mA / 12 bits Rating/Type Load 150 - 5000W, 11V @ 40mA Load 750W (short-circuit-proof) current source / short circuit-proof Analog input modules Environmentals and standards AI801 Environmental No. of channels 8, single-ended Temperature range Max. 55 °C Rating/type 0(4)-20mA / 12 bits Protection class IP20 AI810 Standards complied with No. of channels 8, single-ended EMC EN 50081-2, EN 50082-2, EN 60439-1, Rating/type 0(4)-20mA / 0(2)-10V / 12 bits EN 50178, EN 60950, EN 61010-1 AI820, differential input Fieldbus media IEC 1158-2 Corrosive gases ISA Class G2 CSA approval pending No. of channels 4 Environmental 14001 Rating/type 0(1)-5V, –0(2)-10V, –0(4)-20mA / 14 bits+sign Intrinsic safety Class 1, div. 2 (pending) ABB Automation For additional information, visit us on the Internet at www.abb.com Regional Center Americas Regional Center Germany Regional Center Sweden Wickliffe, OH, USA Mannheim, Germany Västerås, Sweden Telephone: +1 (440) 585-8500 Telephone: +49 (0) 1805 266776 Telephone +46 (0) 21-34 20 00 Telefax: +1 (440) 585-8756 Telefax: +49 (0) 1805 776329 Telefax +46 (0) 21-13 78 45 3BSE 009 891R0701 Copyright © 2000 by ABB Automation Inc. 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