WIRE PRO INC U-229/UG1

IIN NT TE ER RC CO ON NN NE EC CT T S SY YS ST TE EM MS S F FO OR R N NT TE ER RC CO ON NN NE EC CT T Y YS ST TE EM MS S F FO OR R II S S T TA AC CT TIIC CA AL L C CO OM MM MU UN NIIC CA AT TIIO ON NS S A AC CT TIIC CA AL L O OM MM MU UN NIIC CA AT TIIO ON NS S T T C C A HUBZone Certified Company General Connector, an industry leader in tactical communications, designs and manufactures audio, filtered audio and power connectors for the military market through WPI the Salem production facility. WPI WPI General Connector’s competencies lie in the design and the production of customized products quickly and efficiently, with its own tooling, molding and in-house manufacturing facilities. A division of WPI Interconnect Products, WPI General Connector has a variety of standard products on the shelf, ready to ship, at competitive prices. WPI General Connector meets several qualifications and offers testing and inspection services, including the following: Quality Systems ISO 9002-2000 REGISTERED QUALITY SYSTEM MIL-I-45208A QUALITY SYSTEM MIL-I-45662A CALIBRATION SYSTEM Qualified Products MILITARY QPL (QUALIFIED PRODUCTS LIST) MIL-C-21097/21 CARD EDGE CONNECTORS MIL-DTL-24308/2 and 24308/4 D-SUBMINIATURE CONNECTORS MIL-C-55116 AUDIO CONNECTORS MIL-C-55181 POWER CONNECTORS UL-Underwriter Laboratories FILE E115487 VOL. 1, Sections 1-4 card edge, 120 volt attachment plugs, d-sub and blue ribbon connectors (225, 160, 117, 777, 177, and 26 series connectors). FILE E116778 VOL. 1, Sections 1-4 120 volt attachment plugs (160 series connectors). FILE E56473 VOL. 1, Section 1 relay sockets (146 series connectors). FILE E170219 Right angle d-subminiature connectors. Testing and Inspection Capabilities � x-ray fluorescence plating tester � solderability � optical comparator � impedance, capacitance and inductance � ac hypot � force and strain � continuity � bounce � insulation resistance � insertion loss and voltage standing wave ratio (vswr) � coordinate measuring machine (cmm) � video digital measuring microscope (vdm) � micro-sectioning and micro-hardness � altitude � beta-backscatter plating tester � salt spray � water immersion � hydrostatic pressure � pressure testing � moisture resistance/humidity � thread (plug and ring) gages � thermal cycling/thermal shock � standard measuring equipment (micrometers, dial calipers, indicators) � vibration � mechanical shock � horizon cable testers Table of Contents T Ta ab blle e o of f C Co on nt te en nt ts s T Ta ab blle e o of f C Co on nt te en nt ts s General Information 4-5 D-Subminiature General Information 6-7 Audio 5-Contact-Standard 8-9 5-Contact-Lightweight 10 6-Contact-Standard 11-12 6-Contact-Lightweight 13 10-Contact 14-15 General Information 16 U-Type Multipurpose U-344/VRC, U-345/VRC 17 U-288/U, U-290/U 18 U-291/U, U-289/U, U393/U 19 U-318/U, U-316/U 20 General Information 21 Miscellaneous Components Shorting Plugs 22 Dust Caps 22 General Information 23 Power Specifications 24 UW Series 25-27 MW Series-QPL 28-29 General Information 30 Filtered Connectors EMI Filtered Connectors 31 Audio Filtered, MIL-C-55116 Type 32-33 MIL-DTL-24308 Type Series 34-35 MIL-C-26482 Type Series 36-37 Special Filtered Connectors 38 3 3 M MIIL L- -D DT TL L- -2 24 43 30 08 8 M MIIL L- -D DT TL L- -2 24 43 30 08 8 WPI’s D-subminiature rectangular connectors are space and weight saving, General reliable and accommodate several circuits. These D-subminiatures are Information qualified to the requirements of MIL-DTL-24308. They are designed for rack and panel, cable-to-panel, and cable-to-cable connection. They have rear insertion type crimp contacts and include 9, 15, 25, 37 and 50 contact arrangements, with two shell platings available. Materials & Finish Shells Steel .0003 cadmium plate with yellow chromate coating or .0003 zinc plate with yellow chromate coating. M39029/63-368. Socket Contacts M39029/64-369. Pin Contacts Glass-filled DAP SDG-F or GDI-30F per ASTM D 5948 or GPT-30F or Insulation GET-30F per MIL-M-24519. Environmental 0 0 Operating Range-55 C to +85 C. Temperature Physical Shock No damage or interruption of electrical conductivity longer than 1 microsecond, per MIL-STD 1344, method 2004, condition E. Resistance Electrical Current Rating 7.5 amperes maximum. Voltage Rating 1,000 VAC at sea level; 325 VAC at 70,000 ft. Mechanical Contact Retention Will not push out with 9 lbs. of force in the direction of the mating forces. Strength Engagement 0.7 ounces minimum with minimum diameter pin. 18.0 ounces maximum with maximum diameter pin, per MIL-DTL-24308, paragraph 3.5.10. Separation Force Vibration No interruption of electrical continuity longer than one microsecond per MIL-STD 1344, method 205, condition 4. No mechanical or electrical defects harmful to the operation of the connector Contact Durability after 500 engagement and disengagement cycles, per MIL-DTL-24308, Paragraph 3.5.16. WPI General Connector 4 4 D-Subminiatures D-Subminiatures Ordering Information* Shell Contacts PART NUMBER Size Gender Plating Included M24308/2-1 9 Female Zinc Yes M24308/2-2 15 Female Zinc Yes M24308/2-3 25 Female Zinc Yes M24308/2-4 37 Female Zinc Yes M24308/2-5 50 Female Zinc Yes M24308/2-281 9 Female Zinc No M24308/2-282 15 Female Zinc No M24308/2-283 25 Female Zinc No M24308/2-284 37 Female Zinc No M24308/2-285 50 Female Zinc No M24308/4-1 9 Male Zinc Yes M24308/4-2 15 Male Zinc Yes M24308/4-3 25 Male Zinc Yes M24308/4-4 37 Male Zinc Yes M24308/4-5 50 Male Zinc Yes M24308/4-259 9 Male Zinc No M24308/4-260 15 Male Zinc No M24308/4-261 25 Male Zinc No M24308/4-262 37 Male Zinc No M24308/4-263 50 Male Zinc No M24308/2-1F 9 Female Cadmium Yes M24308/2-2F 15 Female Cadmium Yes M24308/2-3F 25 Female Cadmium Yes M24308/2-4F 37 Female Cadmium Yes M24308/2-5F 50 Female Cadmium Yes M24308/2-281F 9 Female Cadmium No M24308/2-282F 15 Female Cadmium No M24308/2-283F 25 Female Cadmium No M24308/2-284F 37 Female Cadmium No M24308/2-285F 50 Female Cadmium No M24308/4-1F 9 Male Cadmium Yes M24308/4-2F 15 Male Cadmium Yes M24308/4-3F 25 Male Cadmium Yes M24308/4-4F 37 Male Cadmium Yes M24308/4-5F 50 Male Cadmium Yes M24308/4-259F 9 Male Cadmium No M24308/4-260F 15 Male Cadmium No M24308/4-261F 25 Male Cadmium No M24308/4-262F 37 Male Cadmium No M24308/4-263F 50 Male Cadmium No *Custom available. Consult factory. 23 Front Street, Salem, NJ 08079 5 5 A Au ud diio o A Au ud diio o General Information These connectors are universally used in communications equipment where 5 & 6 Contact the highest reliability is needed under the most severe environmental conditions. The standard 5-contact connectors meet all requirements of MIL- C-55116, latest revision. 6-contact connectors as well as the light-weight versions are designed to meet all performance requirements of MIL-C-55116. Mating is accomplished quickly with a twist-lock motion. Non-rigid contacts are spring loaded and provide positive electrical connection with minimum voltage drop. The 10-contact connectors conform to MIL-C-10544, latest revision. 10 Contact Construction and mating action are similar to the 5-contact line. Years of successful field experience have proven the remarkable reliability of this line of connectors for all types of military and commercial communications equipment. WPI General Connector 6 6 Audio Audio 5 & 6 Contact Materials & Finish Shells Stainless steel, passivated, sand-blasted. Panel Nuts Stainless steel, passivated, sand-blasted. Contacts Copper alloy, .000030 gold per MIL-G-45204, Type I, Class 0 over .001 nickel. Diallyl phthalate per MIL-M-14F, Type MDG. Insulators Specifications Dielectric Strength—500 V RMS. Electrical Insulation Resistance—1000 Megohms, Min. Contact Resistance (mated)—0.050 Ohms, Max. Air Pressure—2.5 psi. Mechanical Immersion—48 hrs. at 6 ft. Durability—3000 cycles, mate and unmate. 10 Contact Materials & Finish Receptacle Shells Stainless steel, passivated, sand-blasted. Plug Shells Stainless steel, black passivated. Plug Rear Housing Aluminum, black oxide. Panel Nuts Stainless steel, passivated, sand-blasted. Contacts Copper alloy, .000030 gold. Diallyl phthalate per MIL-M-14F, Type MDG. Insulators Specifications Dielectric Strength—500 V RMS. Electrical Insulation Resistance—1000 Megohms, Min. Contact Resistance (mated)—0.015 Ohms, Max. Air Pressure—2.5 psi. Mechanical Immersion—48 hrs. at 6 ft. Durability—3000 cycles, mate and unmate. 23 Front Street, Salem, NJ 08079 7 7 A Au ud diio o A Au ud diio o 5-Contact Standard per MIL-C-55116 U-183/U 1/8 MAX. PANEL RECEPTACLE L THICKNESS .665/.655 Spring loaded contacts, solder terminals, mates with U-229/U, GC 217 & GC 217A. 31/32 .760/ Other pin styles ØMAX Ø.750 available. 51/64 MAX. 8/32 1 MAX. U-228/U PLUG Spring loaded contacts, barrel pin terminals,* mates with U-229/U, GC 217 & GC 217A. U-229/U PLUG Rigid contacts, barrel pin terminals,* mates with U-183/U, U-228/U & GC183S. *Solder pin terminals also available. WPI General Connector 8 8 Audio Audio GC429 RECEPTACLE Rigid contacts, solder terminals, mates with U-183/U, U-228/U & GC183S. .500 REF. .831 .779 REF. GC629 .710 SQ. 25/32 MAX. ±.005 7/32 MAX. RECEPTACLE ±.005 .355 Rigid contacts, solder SQ. terminals, mates with U-183/U, U-228/U & GC183S. .937 .775 SQ. DIA. .615 DIA. ±.005 #4-40 UNC-2B (4) PLACES 'O' RING SEAL MOUNTING HOLE PATTERN 23 Front Street, Salem, NJ 08079 9 9 A Au ud diio o A Au ud diio o 5-Contact Lightweight (Conforms to MIL-C-55116) GC183S .590/ .580 RECEPTACLE Spring loaded contacts, solder terminals, mates ÿ.812 with U-229/U, GC217 .635/ & GC217A. .625 ÿ Other pin styles available. .655 1.135 GC217 PLUG 3 11/16 Rigid contacts, solder terminals, mates with U-183/U, U-228/U Ø.831 3/16 OR 1/4 & GC183S. OVER DIA. CABLE KNURL 2 GC217A* PLUG 3 11/16 Rigid contacts, solder terminals, mates with U-183/U, U-228/U & GC183S. Ø.831 3/16 OR 1/4 OVER DIA. CABLE KNURL 2 Weight In Ounces 5-Contact U-229/U GC217 U-183/U *Shell material is Standard 2.02 1.20 1.03 aluminum. 5-Contact NA GC217A GC183S Lightweight 0.81 0.72 WPI General Connector 10 10 Audio Audio 6-Contact Standard (Conforms to MIL-C-55116) GC283 1/8 MAX. PANEL L THICKNESS RECEPTACLE .665/.655 Spring loaded contacts, solder terminals, mates with GC329, GC617 & GC617A. 31/32 .760/ Other pin styles ØMAX Ø.750 available. 51/64 MAX. 8/32 1 MAX. GC328 PLUG Spring loaded contacts, solder pin terminals, mates with GC329, 831 GC617 & GC617A. DIA. 2 1/4 MAX. GC329 PLUG Rigid contacts, barrel pin terminals,* mates with GC283, GC328 & GC683S. 2 1/16 MAX. REF. *Solder pin terminals also available. 23 Front Street, Salem, NJ 08079 11 11 A Au ud diio o A Au ud diio o GC529 RECEPTACLE Rigid contacts, solder terminals, mates with GC283, GC328 & GC683S. Also available in 5-pin version. .500 REF. .831 .779 REF. .710 SQ. 25/32 MAX. GC729 ±.005 7 32 RECEPTACLE ±.005 MAX. .355 Rigid contacts, solder SQ. terminals, mates with GC283, GC328 & GC683S. .937 .775 SQ. DIA. .615 DIA. ±.005 #4-40 UNC-2B (4) PLACES 'O' RING SEAL MOUNTING HOLE PATTERN WPI General Connector 12 12 Audio Audio 6-Contact Lightweight (Conforms to MIL-C-55116) GC683S .590/ .580 RECEPTACLE Spring loaded contacts, solder terminals, mates ÿ.812 with GC329, GC617 .635/ & GC617A. ÿ.625 .655 1.135 GC617 PLUG 3 11/16 Rigid contacts, solder terminals,* mates with GC283, GC328 Ø.831 3/16 OR 1/4 & GC683S. OVER DIA. CABLE KNURL 2 GC617A** PLUG 3 11/16 Rigid contacts, solder terminals,* mates with GC283, GC328 Ø.831 3/16 OR 1/4 & GC683S. OVER DIA. CABLE KNURL 2 Weight In Ounces 6-Contact GC329 GC617 GC283 *Also available with Standard 2.01 1.19 1.04 barrel terminals. **Shell material is aluminum. 6-Contact NA GC617A GC683S Lightweight 0.80 0.73 23 Front Street, Salem, NJ 08079 13 13 A Au ud diio o A Au ud diio o 10-Contact Per MIL-C-10544 U-78/U PLUG Non-rigid, spring loaded contacts, solder terminals, mates with U-77/U, U-126/U, U-127/U & U-161/U. U-79/U or GC790 50∞ RECEPTACLE Non-rigid, spring loaded contacts, solder terminals, mates with U-77/U, U-127/U & U-161/U. 3.0133 15/ 32 U-126/U RECEPTACLE Rigid contacts, solder terminals, mates with U-78/U. WPI General Connector 14 14 Audio Audio U-77/U PLUG 3 13/32 Rigid contacts, solder terminals, mates with 2 1/8 U-78/U & U-79/U. 1 19/64 U-127/U PLUG Rigid contacts, solder terminals, mates with U-78/U & U-79/U. REF. 3.356 U-161/U PLUG Rigid contacts, taper pin terminals, mates with U-78/U & U-79/U. Ø.963 .959 REF. 23 Front Street, Salem, NJ 08079 15 15 U U- -T Ty yp pe e M Mu ullt tiip pu ur rp po os se e U U- -T Ty yp pe e M Mu ullt tiip pu ur rp po os se e The following U-type connectors are used in a great variety of military General Information communications equipment and cable assemblies. Some specific applications are listed. Designation Typical Equip. Military Spec. Description Application or Dwg. No. U-344/VRC MT-1029 SC-D-621105 Power receptacle. MT-1898 3 #12, 15 #16 socket contacts. U-345/VRC VRC-12 SM-D-414116 Power receptacle. 18 pin contacts.17 contacts OA-3633 integrally filtered (1500 pf). Mates with U-344/VRC. U-288/U AS1729 Medium power plugs and receptacles. U-291/U VRC-12 12 #20 contacts. U-290/U CX4742 MIL-C-55243(EL) GC290R and U-393/U are right angle versions *GC290R of U-290/U and U-289/U, respectively. U-289/U CX4722 U-393/U CX4722 U-316/U OA-3633 MIL-C-55243(EL) Medium power plugs and receptacles. U-317/U PRC-25 MIL-C-26482 14 #20 contacts. U-318/U PRC-77 *U-type nomenclature not yet assigned. WPI General Connector 16 16 U-Type Multipurpose U-Type Multipurpose U-344/VRC 4 5/8 RECEPTACLE 18 socket contacts, mates with U-345/VRC. 1 19/32 1.066 U-345/VRC RECEPTACLE 18 pin contacts, 17 integrally filtered (1500 pf), mates with U-344/VRC. 2.78 REF. 1.72 REF. 23 Front Street, Salem, NJ 08079 17 17 D E F A J K H B L M N R S P C T U V U U- -T Ty yp pe e M Mu ullt tiip pu ur rp po os se e U U- -T Ty yp pe e M Mu ullt tiip pu ur rp po os se e The following are 12-contact medium power, quick disconnect connectors meeting all requirements of MIL-C-55243(EL), and they intermate. U-288/U .852 RECEPTACLE Pin contacts. 1.156 .780 DIA. .776 7/8 -20 UNEF-2A U-290/U PLUG Socket contacts. 3/8 DIA. MAX. CABLE 1.083 MAX. 2-3/8 MAX. WPI General Connector 18 18 U-Type Multipurpose U-Type Multipurpose The following are 12-contact medium power, quick disconnect connectors meeting all requirements of MIL-C-55243(EL), and they intermate. U-291/U .852 RECEPTACLE Socket contacts. 1.156 .780 DIA. .776 7/8-20 UNEF-2A THD U-289/U PLUG Pin contacts. 3/8 DIA. B A C 1.083 MAX. H E D MAX DIA CABLE K L J N M 2-3/8 MAX. U-393/U RT. ANGLE PLUG 1.125 Pin contacts. MAX. 1.250 MAX. 2.150 MAX. 23 Front Street, Salem, NJ 08079 19 19 U U- -T Ty yp pe e M Mu ullt tiip pu ur rp po os se e U U- -T Ty yp pe e M Mu ullt tiip pu ur rp po os se e The following are 14-contact medium power, quick disconnect connectors conforming to applicable requirements of MIL-C-55243(EL) and MIL-C-26482. U-318/U .137 .117 RECEPTACLE Socket contacts. .751 .745 DIA. .691 U-316/U 2.250 MAX. CLOSED PLUG Pin contacts. 1.020 DIA. CABLE SIZE .386 DIA. THRU .445 DIA. WPI General Connector 20 20 U-Type Multipurpose Miscellaneous M Miis sc ce elllla an ne eo ou us s M Miis sc ce elllla an ne eo ou us s This section contains connectors, shorting plugs and dust caps, which General Information have been used over the years in various military communications equipment. Specific applications are listed. Your inquiries are requested for modifications or variations as needed. Part Number Description Typical Equip. Military Application Drawing No. GC075 3-contact battery connector with center post. PRC-25 SM-C-447075 PRC-77 GC102 Antenna connector. Phosphor bronze insert, PRC-25 SM-C-447102 with spring loaded contact, molded in modified PRC-27 polycholorotrifluoroethylene plastic. GC382 Shorting type plug, 10-contact, 3 contact pairs VRC-12 SM-D-414382 wired together. Mates with MIL-C-26482 #12 shell size receptacle, GC07A12-10S. U-317/U Shorting type plug, 14-contact, 3 contact pairs PRC-25 SM-C-447929 wired together. Mates with U-318/U. PRC-77 GC855 Dust cap for GC07A12-10S VRC-12 SM-B-454855 OA-3633 GC887 Dust cap for U-318/U. PRC-25 SM-B-454887 PRC-77 VRC-12 OA-3633 GC800 Dust cap for 5- and 6-contact audio Various NA receptacles. GC864 Dust cap for 5- and 6-pin contact audio plugs. Various NA GC865 Dust cap for 5- and 6-pin contact audio plugs Various NA GC866 Dust cap for U-79/U or GC790. Various NA 23 Front Street, Salem, NJ 08079 21 21 M Miis sc ce elllla an ne eo ou us s M Miis sc ce elllla an ne eo ou us s Shorting Plugs GC382 U-317/U Dust Caps GC855 GC864 GC865 GC887 GC866 GC 800 WPI General Connector 22 22 Miscellaneous Power P Po ow we er r P Po ow we er r General Information The UW connectors meet all requirements of MIL-C-12520 for the latest UW revision. These connectors are rugged, proven reliable, and are designed for power and control interconnections. Featured is a center-locking, double-lead screw for maximum reliability, with a fold-down, wing-blade handle. They are waterproof and can withstand the extreme range of environmental conditions encountered by ground support equipment. The MW connectors meet all requirements of MIL-C-55181 for the latest MW revision. These connectors are similar in construction to the UW series, QPL but provide greater contact density in the 18-pin configuration. These are used exclusively in the U.S. Army’s VRC-12 communication system, as well as other applications. Materials & Finish Shells Aluminum alloy body, steel alloy nosepiece .0003 cadmium plate with Plugs olive drab chromate. Receptacles Brass, .0003 cadmium plate will olive drab chromate. Nosepieces Alloy steel, .0003 dacmium plate with olive drab chromate. Drawscrews Stainless steel. Contacts Socket High conductivity copper alloy with beryllium copper spring element, .000030 gold over 50-100 nickel. Yellow brass, .000030 gold over 50-100 nickel. Pin Glass-filled diallyl phthalate, type GDI-30 F or SDG-F. Insulators 23 Front Street, Salem, NJ 08079 23 23 P Po ow we er r P Po ow we er r UW Specifications ELECTRICAL Dielectric Strength 2800 V RMS. 4, 9 & 14 contacts 2000 V RMS. 19 contacts 1000 Megohms min. at 500 V DC. Insulation Resistance Voltage Drop 20 MV at 35 A. 4 contact 21 MV at 20 A. 9, 18 contact MECHANICAL Air Pressure 2.5 psi. Water Immersion 6 ft., 48 hours. Durability 500 cycles with a coupling torque of 25 in. -lbs. Contact Retention 15 lbs. Insert Strength 400 lbs. QPL MW Specifications ELECTRICAL Dielectric Strength 2000 V RMS. 4 contact 1500 V RMS. 9, 18 contact Insulation Resistance 1000 Megohms min. at 500 V DC. Voltage Drop 20 MV at 35A. 4 contact 25 MV at 7.5A. 9, 18 contact MECHANICAL Air Pressure 2.5 psi. Water Immersion 6 ft., 48 hours. Durability 500 cycles with a coupling torque of 12 in. -lbs. Contact Retention 10 lbs. Insert Strength 400 lbs. WPI General Connector 24 24 Power Power UW Series UW1220 Plug 1.458 REF. K A J B H C F D E 2.500 2 8 .550 INLET UW1320 Plug 1 15/16 MAX. REF. 1 1/2 MAX. 31/32 1 15/16 MAX. CLOSED 2.23 REF. UW1326 Plug 1 7/8 MAX. 23 Front Street, Salem, NJ 08079 25 25 P Po ow we er r P Po ow we er r UW Receptacles UW2020 3/8 Receptacle 1 15/32 DIA. +005 1178-005 1 5/8-18 NEF-2A 1 3/16 MAX. ACROSS FLATS UW2026 Receptacle 1 27/32 DIA. +005 3/8 1153-005 ACROSS FLATS 1 3/16 MAX. 1 5/8-18 NEF-2A WPI General Connector 26 26 Power Power UW Part Numbers Part Numbers per MIL-C-12520 Contact Size Number of Contacts Plugs Mating Receptacles UW1220MAXX 12 4 UW1320MAXX UW2020FA00 (.094 diameter) UW1220FAXX UW1320FAXX UW2020MA00 UW1220MBXX UW1320MBXX UW2020FB00 9 UW1220FBXX UW1320FBXX UW2020MB00 16 14 UW1326MCXX UW2026FC00 (.0625 diameter) UW1326FCXX UW2026MC00 19 UW1326MDXX UW2026FD00 UW1326FDXX UW2026MD00 20 30 UW1326FEXX UW2026FE00 UW1326MEXX UW2026ME00 “M” denotes pin contacts. “F” denotes socket contacts. *For complete part number, replace “XX” with cable clamp code as follows: Cable Cable Clamp Applicable Diameter Code Connectors by (inches) No. of Contacts .292 to .343 11 4, 9 .323 to .406 13 4, 9 .386 to .468 15 4, 9 .448 to .531 17 4, 9 .511 to .593 19 4, 9, 14, 19, 30 .573 to .656 21 4, 9, 14, 19, 30 .636 to .718 23 14, 19, 30 .698 to .781 25 14, 19, 30 .761 to .843 27 14, 19, 30 23 Front Street, Salem, NJ 08079 27 27 P Po ow we er r P Po ow we er r MW Series QPL 4 Contact MW10M(M)AXX* MW20F(M)A00 4 Contact MW10F(M)AXX* MW20M(M)A00 9 Contact MW10M(M)BXX* MW20F(M)B00 18 Contact MW20F(M)D00 MW10M(M)DXX* *For complete part number, replace “XX” with cable clamp code shown on previous page. WPI General Connector 28 28 Power Power Substitute cable clamp code for Government Manufacturer’s Test or Qualification “XX” as required. Designation Designation Reference Cable Diameter Cable Clamp M55181/1-01 MW10F(M)A11 55181-1246-85 (inches) Code M55181/1-02 MW10F(M)A13 55181-1246-85 M55181/1-03 MW10F(M)A17 55181-1246-85 .292 to .343 11 M55181/1-04 MW10F(M)A19 55181-1246-85 .323 to .406 13 M55181/1-05 MW10F(M)A15 55181-1246-85 .386 to .468 15 M55181/2-01 MW20M(M)A00 55181-1246-85 .448 to .531 17 M55181/3-01 MW10M(M)A11 55181-1247-85 .511 to .593 19 M55181/3-02 MW10M(M)A13 55181-1247-85 M55181/3-03 MW10M(M)A17 55181-1247-85 M55181/3-04 MW10M(M)A19 55181-1247-85 M55181/3-05 MW10M(M)A15 55181-1247-85 M55181/4-01 MW20F(M)A00 55181-1247-85 M55181/5-01 MW10M(M)B11 55181-1248-85 M55181/5-02 MW10M(M)B13 55181-1248-85 M55181/5-03 MW10M(M)B17 55181-1248-85 M55181/5-04 MW10M(M)B19 55181-1248-85 M55181/6-01 MW20F(M)B00 55181-1248-85 M55181/7-01 MW10M(M)D11 55181-1249-85 M55181/7-02 MW10M(M)D13 55181-1249-85 M55181/7-03 MW10M(M)D17 55181-1249-85 M55181/7-04 MW10M(M)D19 55181-1249-85 M55181/7-05 MW10M(M)D15 55181-1249-85 M55181/8-01 MW20F(M)D00 55181-1249-85 MW 10 Plug 1.450 Ø1.44 REF. MAX. 2 1/8 MAX. CLOSED 2.47 REF. .90 REF. MW 20 Receptacle 1.175±.005 3/8 ACROSS FLATS 1 15/32 DIA. 1 1/4-18 NEF-2A 1 5/64 MAX. 23 Front Street, Salem, NJ 08079 29 29 F Fiillt te er re ed d C Co on nn ne ec ct to or rs s F Fiillt te er re ed d C Co on nn ne ec ct to or rs s WPI General Connector is a leading manufacturer of audio, power General and U-type multipurpose connectors for tactical communications Information systems. In order to meet the growing demand for cost-effective systems for controlling electro-magnetic (EMI) and radio frequency (RFI) interference, WPI General Connector offers an extensive line of filtered connectors, as well as its special connector design capabilities. The complete line of WPI filtered connectors now includes: 5- and 6-contact audio connectors, sub-rectangular (MIL-DTL-24308 type) connectors, MIL-C-26482 type connectors and U-type multipurpose connectors. All are available in fully or selectively loaded configurations. Used in commercial, industrial and military systems, WPI filtered connectors are available in both pi-network, and “C-Type” configurations. WPI designs incorporate both tubular capacitors (where each filter surrounds the pin to be filtered), or planar technology. EMI Filtered Connectors Audio Filtered Connectors 5 contact receptacles (GC183F). 6 contact receptacles (GC283F). Per MIL-C-55116. Capacitance values: 8,000; 29,000; 32,000 (others available, consult factory). Low pass/pi-network ferrite-ceramic capacitors. Solder-cup terminals (printed circuit terminals available on request). MIL-DTL-24308 Type Series Subminiature Rectangular Filtered Connectors Available in five shell sizes: E—9 contacts. A—15 contacts. B—25 contacts. C—37 contacts. D—50 contacts. ●Selective loading: filters, ground contacts and feed-thru contacts. ●Four standard filter types: low frequency, mid range frequency, standard frequency and high frequency (others available, consult factory). ●Low pass pi-network ferrite-ceramic capacitors. ●Solder cup terminals (printed circuit terminals available on request). WPI General Connector 30 30 Filtered Connectors Filtered Connectors EMI Filtered Connectors MIL-C-26482 Type Series Filtered Connectors ●Available in 9 shell sizes: 8, 10, 12, 14, 16, 18, 20, 22, 24. ●Full or selective loading: filters, ground contacts and feed-thru contacts. ●Variety of filter types available—consult factory. ●Low pass pi-network ferrite-ceramic capacitors—tubular capacitors or planar technology. ●Solder-cup terminals—printed circuit terminals available on request. ●Pi-network, and “C-Type” configurations. Special Filtered Connectors Let us review your custom application. With over 30 years of experience, WPI can provide a wide range of services from design engineering to manufacturing. Some examples of our custom capabilities include the following: MIL-C-26482 Type Adapters (For retrofitting over an existing connector, eliminating system shutdown and rework). Transient Protection Connectors (Example: MIL-C-55116 audio connector with transient voltage suppressors, capacitors and filters packaged as integral part of connector). U-Type Signal Corps Filtered Connectors. 23 Front Street, Salem, NJ 08079 31 31 F Fiillt te er re ed d C Co on nn ne ec ct to or rs s F Fiillt te er re ed d C Co on nn ne ec ct to or rs s Audio Filtered Connectors, MIL-C-55116 Type Integrally filtered connectors for controlling electromagnetic interference General (EMI) are available in various connectors such as the 5- and 6- contact Information audio receptacles, U-183/U and GC283, per MIL-C-55116. The filters used are low-pass, pi-network, ferrite-ceramic capacitors. Each filter surrounds the pin to be filtered and is connected to a ground-plane built into the connector. Specifications 5 & 6 Contact Materials & Finish Shells Stainless steel, passivated, sand blasted. Panel Nuts Stainless steel, passivated, sand blasted. Contacts Copper alloy, .000050 gold per MIL-G-45204, Type II, Class 1 over .00010 nickel. Diallyl phthalate per MIL-M-14F, Type MDG. Insulators Dielectric Strength—500 VDC. Electrical Insulation Resistance—10,000 Megohms, Min. Contact Resistance (Mated)—0.050 Ohms, Max. Mechanical Air Pressure—2.5 psi. Durability—1500 cycles, mate and unmate. 5 Pin Part # GC183F-X-050 GC183F-X-025 GC183F-1-220 6 Pin Part # GC283F-X-050 GC283F-X-025 GC283F-1-220 Attributes Requirements Capacitance 0 25 C 0.1 VRMS 5.000 Pf G.M.V. 2500 P.F. ±500 22,000 Pf G.M.V. 1 KHZ ± 1 Working Volts 100 Volts DC Dielectric Withstanding 500 Volts DC 300 Volts DC 500 Volts DC Volts Insulation Res (Min) 10,000 0 (25 C 200 VDC Megohms Charging) Min. Current < 50 MA) Insertion loss (typical) per 50 DB Min. 55 DB Min. MIL-STD-220 100 MHZ to 100 MHZ to 0 (25 C No load) 10 GHZ 10 GHZ Operating 0 0 -55 C to + 85 C Temperature Range WPI General Connector 32 32 Filtered Connectors Filtered Connectors Part Number Code: Example: GC183F C -- / Filter Code* 1 - “A” Pin Grounded 3 - All Pins Filtered 4 - “C” & “E” Pins Grounded 5 - “E” Pin Grounded Termination Code* Blank-Solder Cup Conductor O-Ring Blank, Standard O-Ring Filter Value Code *Consult factory for other configurations, PC tail dimensions and lengths. Per MIL-C-55116 1.235 1.405±.010 1.230 .594 DIA. .810 DIA. .594 DIA .810 DIA. .787 .787 0 Insertion Loss (Typical) per MIL-STD-220 (25 C, No Load) 120 100 GC183F-X-025 GC283F-X-025 GC183F-X-050 80 GC283F-X-050 GC183F-X-220 GC283F-X-220 60 40 20 0 10 KHZ 1 MHZ 10 MHZ 100 MHZ 250 MHZ 100 KHZ 1.0 GHZ 1.2 GHZ FREQUENCY (MHZ) 23 Front Street, Salem, NJ 08079 33 33 INSERTION LOSS (dB) F Fiillt te er re ed d C Co on nn ne ec ct to or rs s F Fiillt te er re ed d C Co on nn ne ec ct to or rs s MIL-DTL-24308 Type Series Filtered Connectors ●Cost effective way of solving EMI problems. General ●Used in both military and commercial applications to help equipment Information meet FCC (Docket 20780, Class A & B) and military MIL-STD 461 requirements. Subminiature ●Compatibility with RS-232 and RS-449; will mount in existing chassis Rectangular hole patterns. Available in shell sizes ●Four standard filter types, plus a number of optional types and values and insert arrangements: available on request. E - 9 contacts ●Selective loading of connectors to include different filter values, A- 15 contacts ground contacts and feed-thru contacts. B - 25 contacts ●Special requirements including modifications to shells and filters C - 37 contacts available on request. D - 50 contacts Specifications: Electrical Characteristics Materials & Available Filter Low Freq. Mid. Freq. Std. Freq. High Freq. Finishes Filter Type M H L T Contacts Voltage Rating (Working) 100 VDC 200 VDC Copper alloy. 5.0 Current Rating (AMP DC) Shell, Front Insulation Resistance, 2 Min. 1000 Steel (standard). Electrification Time Max. at Megohms 10,000 Megohms Minimum 0 Brass (NM versions). 25 C & 100 VDC Minimum Shell, Rear DWV, Sea Level, W/500 Die cast aluminum. Micro-Amps Max, 300 VDC 500 VDC Charge/Discharge Insulators Diallyl phthalate. Capacitance at 1 KHz, 50,000 4,000 2,300 500 0.1 Vrms Picofarads Minimum 12,000 5,000 1,300 Ground Plane Photo-etched copper Freq. MHz Attenuation (db) alloy. Typical 0.1 2-6 insertion loss 1 15 min. 2-6 per MIL-STD- Finish 2 20 min. 5 min. 2-6 0 200 at 25 with 10 35 min. 15 min. 9 min. 2-6 Contacts no applied 100 50 min. 50 min. 50 min. 30 min. voltage or Gold plate. 500 to 10,000 50 min. 55 min. 55 min. 50 min. current Shell, Front Tin plate. Shell, Rear Typical 100 Tin plate. Insertion Insulators Loss/ 80 None. GJ Series 'L Filte Frequency r GJ Series 'M' Filter 60 GJ Series 'T" Filter GJ Series 'H Filter 40 20 0 10 KHZ 100 KHZ 1 MHZ 10 MHZ 100 MHZ 1.0 GHZ FREQUENCY (MHZ) WPI General Connector 34 34 Filtered Connectors INSERTION LOSS (dB) Filtered Connectors MIL-DTL-24308 Type Series Filtered Connectors Subminiature A 1.045 C REF. Rectangular K J B H .080/ .050 L D E .125/ ÿ.115 TYP. 10∞ 10∞ F TYP. G Dimensions - Standard Line (Custom sizes also available. Consult factory) Part Number A B C D E F G H J K L by Shell Size ±.015 ±.005 ±.005 ±.005 ±.015 ±.010 ±0.10 ±.010 ±.010 ± 005 ± 005 GEJ-9P 1.213 .984 .494 .816 .456 .234 .950 .666 .329 GEJ-9S 1.213 .643 .984 .311 .494 .816 .456 .243 .958 GAJ-15P 1.541 1.312 .494 1.144 .456 .234 .950 .994 .329 GAJ-15S 1.541 .971 1.312 .311 .494 1.144 .456 .243 .958 GBJ-25P 2.087 1.852 .494 1.683 .456 .230 .954 1.534 .329 GBJ-25S 2.087 1.511 1.852 .311 .494 1.683 .456 .243 .958 GCJ-37P 2.729 2.500 .494 2.332 .456 .230 .954 2.182 .329 GCJ-37S 2.729 2.159 2.500 .311 .494 2.332 .456 .243 .958 GDJ-50P 2.635 2.406 .605 2.237 .573 .230 .954 2.079 .436 GDJ-50S 2.635 2.064 2.406 .423 .605 2.237 .573 .243 .958 Part Number Code GB J 25 T P NM (example) G B J 25 T P NM GJ - Series Prefix: G - Subminiature Rectangular, solder termination Shell Size: E, A, B, C, D Filter Indicator: J - filtered connector Contact Arrangement: 9, 15, 25, 37, 50 Filter Type: L- low frequency M - mid-range frequency T- standard frequency H - high frequency (Others available. Consult factory). Contact Type: P- pin contacts S - socket contacts Terminations: Solder cup (blank space). PCB terminals (Consult factory). Non-Magnetic Version: (NM) 23 Front Street, Salem, NJ 08079 35 35 F Fiillt te er re ed d C Co on nn ne ec ct to or rs s F Fiillt te er re ed d C Co on nn ne ec ct to or rs s MIL-C-26482 Type Series Filtered Connectors Typical Filter Characteristics* General Information Attributes Requirements ●Available in 8 shell Capacitance 0 .22 uf GMV 25 C, 0.1 VRMS 5,000 Pf GMV 600 Pf GMV sizes and a variety of 1 KHZ ± .1 insert arrangements: 8, 10, 12, 14, 16, 18, Working Volts 200 VDC 100 VDC 50 VDC 20, 22. Dielectric Withstanding Volts 500 VDC 250 VDC 150 VDC ●Full or selective loading: filters, Insulation Res. (Min.) 0 (25 C 200 VDC Charging) 5,000 Megohms ground contacts and Current < 50 MA feed-thru contacts. ●Variety of filter types Insertion loss (typical) per 0 MIL-STD-220 (25 C, no load) available. Consult 2 db — 28 db 1 MHZ factory. 15 db 2-6 db 45 db 10 MHZ ●Low pass pi-network 50 db 30 db 55 db 100 MHZ 60 db 50 db 70 db ferrite-ceramic 1 GHZ capacitors—tubular R.F. Current (Max.) 0.25 Amperes capacitors or planar 0 0 technology. Operating Temperature Range -55 C to +125 C ●Solder-cup Method 102A Cond. D Per MIL-STD 202 Thermal Shock 0 0 terminals—printed (-55 C to +105 C) circuit terminals, *Other filters available upon request available on request. ●Pi-network, and “C- Type” configurations. Typical Insertion Loss/Frequency NOTE: Selective loading of connectors, including a 100 broad range of filter values, ground contacts and feed-thru contacts, is a common request 80 1 - 5000 Pf GMV from WPI General Connector customers. 2 - 600 Pf GMV We provide this custom 60 3 - .22 uf GMV service without the long (consult factory for options) lead times offered by other connector 40 companies. 20 0 10 KHZ 100 KHZ 1 MHZ 10 MHZ 100 MHZ 1.0 GHZ FREQUENCY (MHZ) WPI General Connector 36 36 Filtered Connectors INSERTION LOSS (dB) Filtered Connectors MIL-C-26482 Type Series Filtered Connectors Dimensions—Box Mounting Shell A Dim. B (TP) C Dia. D Dia. E Max. F Dim. G Dim. H Dim. J Dia. Size ± .010 + .001 +.011 ± .015 +.020 Max. -.005 -.000 -.000 8 .812 .594 .473 .438 1.103 0.62 .431 .810 .120 10 .938 .719 .590 .562 1.103 0.62 .431 .810 .120 12 1.031 .812 .750 .688 1.103 0.62 .431 .810 .120 14 1.125 .906 .875 .812 1.103 0.62 .431 .810 .120 16 1.219 .969 1.000 .938 1.103 0.62 .431 .810 .120 18 1.312 1.062 1.125 1.062 1.103 0.62 .431 .810 .120 20 1.438 1.156 1.250 1.188 1.166 .094 .556 .715 .120 22 1.562 1.250 1.375 1.312 1.166 0.94 .556 .715 .120 24 1.688 1.375 1.500 1.438 1.166 0.94 .589 .682 .147 Dimensions—Jam Nut Mounting Conn. A Dim. B Dim. C Dia. D Dim. E TH’D F Dia. G Dim. Size Max. ±.005 + .001 ±.010 UNEF-2A Max. Max. -.005 8 .954 .525 .473 .705 .5625-24 .500 .650 10 1.078 .650 .590 .705 .6875-24 .600 .650 12 1.266 .813 .750 .705 .875-20 .720 .650 14 1.391 .937 .875 .705 1.000-20 .850 .650 16 1.516 1.061 1.000 .705 1.125-18 1.000 .650 18 1.641 1.186 1.125 .705 1.250-18 1.100 .650 20 1.828 1.311 1.250 .894 1.375-18 1.225 .650 22 1.954 1.436 1.375 .894 1.500-18 1.350 .650 24 2.078 1.561 1.500 .927 1.625-18 1.500 .650 Box Mounting Jam Nut Mounting E MAX. F A A D B G A A C DIA. B D DIA. C F DIA. B (FLAT) E THD G H J DIA TYP MAX (CONTACT EXTENSION) 23 Front Street, Salem, NJ 08079 37 37 F Fiillt te er re ed d C Co on nn ne ec ct to or rs s F Fiillt te er re ed d C Co on nn ne ec ct to or rs s Ordering Information Part Number Code GC 26 02 1 16 26 P (example) GC 26 02 1 16-26 P GC 26 - Series Prefix: GC Filtered Series: 26 Code Mounting Configuration: 02-box mount 07-jam nut Contact Arrangement: 9, 15, 25, 37, 50 Filter Type: 1-5000 PF GMV 2-600 Pf GMV 3-.22Pf GMV (consult factory for options). Shell Size and Insert Arrangement: (example: 16-26, consult factory). Contact Type: P-pin contacts S-socket contacts Insert Position: (blank)-normal Special Filtered Connector Series WPI General Connector manufactures a line of filtered adapters which 26482 Filtered incorporate all of the features of the 26482 series filtered connectors. Adapters They are available in many shell sizes, insert arrangements and filtering options. They are extremely useful for retrofitting over an existing connector in a system, thus eliminating costly system shutdown and rework. WPI General Connector has been supplying Signal Corps Connectors, U-Type both STD and filtered, for over 20 years. There is no need to do Signal Corps extensive vendor research the next time you require that “special” Signal Corps Connector. Filtered Connectors WPI General Connector supplies Transient Protection Connectors, which Transient incorporate standard 5- and 6-pin audio connectors, conforming to MIL-C- Protection 55116, and discreet transient voltage suppressors, capacitors and filters neatly packaged as an integral part of the connector. We welcome the Connectors opportunity to review your custom application. WPI General Connector 38 38 Filtered WPI General Connector A Division of WPI Interconnect Products 23 Front Street Salem, NJ 08079 P: 856-935-7560; F: 856-935-0102; E: info@wpi-interconnect.com Web: www.wpi-interconnect.com