PRODUCT OVERVIEW OSP Retrofit Power System Cost-effective Energy Efficiency Upgrade Benefits Reliability – Extends the lifecycle of deployed CPS2000, CPS4000, OLS and SLC power plants – Proven field performance – Controller continuity Intelligence – Industry leading controller features • Preserves distribution and • High density power – Ethernet interface for remote access cabling investments – Centralized network management • 15 to 250A Systems at -48V • OSP cabinet and customer Investment Protection • Flexible AC Input premise applications – Energy efficiency improvement • Efficiency approaching 97% – Avoids complete replacement costs – Re-certify and re-warranty whole plant Lineage Power certified field technicians Overview are able to deploy OSP Retrofit Power On Time Delivery Lineage Power offered the CPS2000, Systems. Lineage will re-certify and re- CPS4000, OLS and SLC telecom – Comprehensive turn-key retrofit warranty the plant as part of the included power systems for outside plant (OSP) service including plant assessmnet retrofit upgrade services. No change applications over the past 30 years. is needed to the output distribution, – Fast track deployment The OSP Retrofit Power System enables batteries, or LVD contactor of the OSP – 24/7 support these legacy cabinet power plants to cabinet power plants with this retrofit. be upgraded to modern rectifiers and controller technology, while leaving the The OSP retrofit power solution provides distribution, shelves and frame in place. a turn-key, cost-effective maintenance Total Efficiency upgrade for the installed base of CPS2000, The OSP Retrofit Power System upgrades The Lineage Power Total Efficiency™ CPS4000, OLS and SLC telecom power (TE) architecture reduces energy loss the legacy rectifiers with CPS6000 TE systems. For most applications, the retrofit and lowers cooling costs by 50-70%. rectifiers to improve energy efficiency procedure is accomplished in less than 4 TE products will prioritize sustainable and deliver centralized management hours. energy sources like solar, wind, water visibility and control. The OSP RPS kits and fuel cells over traditional utility grid are designed to be “plug and play” as or diesel generator sources – and they Ringer Options much as possible. Attention has been will intelligently respond to smart grid given to minimize disruption to power OSP RPS has an available ringer module information to reduce consumption being supplied to the revenue generating for 100VA ring voltage generation with during peak demand periods. Active equipment in the cabinet. The OSP RPS true 1+1 redundancy for reliable remote Rectifier Management (ARM) and kits come with a CPS6000 Shelf, AC cables, terminal deployment. Battery Charging Optimization (BCO) features increase efficiency on current battery cables, circuit breakers and fuses, and legacy power infrastructures. The alarm cables, and thermal Probe kits. Controller Options Total Efficiency architecture addresses The OSP RPS incorporates three controller issues end-to-end based on our proven The OSP RPS kits consist of a Power Shelf experience and expertise in batteries, types. Some shelves use the QS840/QS841 Kit (CC109163044) and appropriate power distribution, DC energy systems, series controllers which plug into the shelf combinations of cable and battery kits to AC-DC power supplies, and DC-DC controller slot and have a cabled display. complete the retrofit requirements. For board mounted power to deliver a The latest shelf configurations utilize the some common combinations / cabinets, solution that is more safe, reliable and Pulsar Edge Controller which consolidates some pre-kitted combinations are also energy efficient than alternatives from all controller functionality into a single available. Rectifiers and ringer units are our competitors. plug-in module for higher reliability. ordered separately. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. ORDERING INFORMATION – OSP RETROFIT Ordering Information – OSP Retrofit Power Systems OSP Retrofit Power Systems have been created for the following cabinet applications: CPS2000 Retrofit OLS Retrofit 52B cabinet with DLC 80D/80E cabinet with DLC 52B cabinet with DSL SLC Retrofit CPS4000 Retrofit 80C cabinet with 4 SLC-96 channel shelves 52B cabinet with DSL 80C cabinet with 2 SLC-96 and 2 SLC Series 5 80A cabinet with DLC 80D/80E cabinet with 4 SLC Series 5 82A cabinet with DSL 2030 cabinet with DSL The Lineage Power Outside Plant Retrofit kits are designed to be “plug and play” as much as possible. Attention has been given to minimize disruption to power being supplied to the revenue generating equipment in the cabinet. The following kits come with a CPS6000 Shelf, AC cables, Battery cables, Circuit Breakers and Fuses, Alarm cables, and Thermal Probe kits. The basic kits consist of a Power Shelf Kit (CC109163044) and appropriate combinations of Cable and battery kits to complete the retrofit requirements. For some common combinations / cabinets, some pre-kitted combinations are also available. Rectifiers and Ringing Units must be ordered separately through your local Lineage Power Representative. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 2 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT CPS2000 Power Shelf Upgrade 52B Cabinet with DLC Retrofit Power System Commscope 52B DLC/T1 configurations were deployed with the CPS2000 power shelf. This kit contains the necessary hardware to upgrade the CPS2000 system with a CPS6000 shelf Ordering Code Description CC109155842 52B Cabinet DLC (CPS2000) Retrofit Kit 52B DLC (CPS2000) Retrofit Kit contains: Qty Ordering Code Description 1 CC109150760 23” CPS6000 power shelf (23-AC1-PS4-DC1-LVBD) 1 CC848862532 Single AC input 10 awg for CPS6000 1 CC848880708 Ground Cable Assembly (96") 1 CC408574395 100A Bullet Breaker, alarm on trip and off (Battery) 1 406159236 10A GMT fuse 1 CC848787102 Scotchloks T-Tap Blue connectors (24) kit 1 CC848878553 52B CPS2000 to CPS6000 retrofit transfer cable set 40" 1 CC109142980 CPS6000 Thermal Probe QS873A K4 1 CC848817024 10 FT Connect VT Probe to Controller 1 848742362 Alarm adapter cable from CPS6000 to CPS4000/2000 cabinet wiring 1 108991262 Ringer Housing 1 CC848907691 Job Aid JA-CPS6-002LP / Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 3 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Retrofit Overview The CPS6000 power shelf is a compact bulk power system designed with reliability, space conservation, and environmental considerations in mind. This solution is capable of powering any of the seven CommScope 52B DLC/T1 configurations. The CommScope 52B DLC/T1 configurations were deployed with the CPS2000 power shelf. The shelf is hardwired with a single 240Vac 30A service. These systems were typically deployed with 7.2 ampere rectifiers but could have the 9.5 ampere rectifiers installed for a total capacity of 38 amperes. Before After The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 power shelf. Qty Ordering Code Description 2 108990082 QS820A Ringer 3 CC109158168 QS861ATEZ Rectifier 15A 1 CC109103181 QS840A-BS1 Controller *Note: Equipment load requirements should be determined and the appropriate number of rectifiers should be ordered to provide an N+1 system. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 4 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT CPS2000 Power Shelf Upgrade 52B DSL Cabinet Retrofit Kit This kit is for upgrade of a CPS2000 power shelf in the CommScope 52B DSL cabinet configuration with the CPS6000 power system. Ordering Code Description CC109163457 52B DSL (CPS2000) Retrofit 52B DSL (CPS2000) Retrofit Kit contains : Qty Ordering Code Description 1 CC109150760 23” CPS6000 power shelf (23-AC1-PS4-DC1-LVBD) 1 CC848862532 Single AC input 10 awg for CPS6000 1 CC848879411 Single AC input IEC to Molex Mini-fit Sr adapter cable 1 CC109142980 QS873A K4 Thermal Probe 1 CC848817024 CPS6000 thermal probe cable 10' 1 CC848880708 Ground Cable Assembly 2 407998186 20A Bullet Breaker, alarm on trip only (Load) 1 CC408574395 100A Bullet Breaker, alarm on trip and off (Battery) 2 406700690 15A GMT fuse 1 848742362 Alarm adapter cable from CPS6000 to CPS2000 cabinet wiring 2 405356171 Double hole lug for 10 awg wire. (1/4 inch) 1 CC848878553 52B CPS2000 to CPS6000 retrofit transfer cable 1 CC848787102 Scotchloks T-Tap Blue connectors (24) 1 CC848907717 Job Aid CPS6000 JA-CPS6-007LP / Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 5 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Retrofit Overview The CommScope 52B DSL cabinets were deployed with the CPS2000 power shelf. The shelf may be hardwired with a single 240Vac 30A service. Some configurations utilized an IEC-320 C20 receptacle wired with a single 120Vac 20A service. The kit includes an adapter cable to allow use of the existing power cord in these configurations. Before After The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 power shelf. Qty Ordering Code Description 2 CC10915868 QS861ATEZ Rectifier 15A Low and Hi line AC 1 CC109103181 QS840A-BS1 Controller *Note: Equipment load requirements should be determined and the appropriate number of rectifiers should be ordered to provide an N+1 system. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 6 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT CPS4000 Power Shelf Upgrade 52B Cabinet with DSL Retrofit Power System This kit is for upgrade of a CPS4000 power shelf in the CommScope 52B DSL configuration with the CPS6000 power system. Ordering Code Description CC109155850 52B DSL (CPS4000) Retrofit The CommScope 52B DSL Low Profile -Ultra Density (LP-UD) configurations were deployed with the CPS4000 power shelf. The CPS6000 Retrofit Power System replaces the CPS4000 shelf 52B DSL (CPS4000) Retrofit Kit contains : Qty Ordering Code Description 1 CC109150760 23” CPS6000 power shelf (23-AC1-PS4-DC1-LVBD) 1 CC848871434 CPS6000 to CPS4000 AC Power Adapter 1 CC109142980 QS873A K4 Thermal Probe 1 CC848817024 CPS6000 thermal probe cable 10' VT probe to controller 1 CC848880708 Ground Cable Assembly 1 848742362 Alarm adapter cable from CPS6000 to CPS4000 cabinet wiring 1 407998236 60A Bullet Breaker, alarm on trip only (Load) 1 CC408574395 100A Bullet Breaker, alarm on trip and off (Battery) 2 408555453 20 AGMT fuse 2 402099436 Dummy Fuse 1 CC848907700 Job Aid JA-CPS6-004LP/ Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 7 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Retrofit Overview The CommScope 52B DSL Low Profile - Ultra Density (LP-UD) configurations were deployed with the CPS4000 power shelf. The shelf is not wired to an AC distribution panel. A single cable was provided to power only one power slot in the CPS4000. The CPS6000 Retrofit Power System provides an adapter cable that plugs in between the AMP MATE-N-LOK II connector on the existing AC cable and the Molex Mini-fit connector on the CPS6000. This will allow up to two 15 ampere rectifiers to be installed in the CPS6000. Before After The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 power shelf. Qty Ordering Code Description 2 108990082 QS820A Ringer 2-3 CC109158184 QS862ATEZ Rectifier 25A 1 CC109103181 QS840A-BS1 Controller *Note: Equipment load requirements should be determined and the appropriate number of rectifiers should be ordered to provide an N+1 system. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 8 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT CPS4000 Power Shelf Upgrade 80A Cabinet with DLC Retrofit Power System This kit is for upgrade of a CPS4000 power shelf in the CommScope 80A DLC configuration with the CPS6000 power system. Ordering Code Description CC109155867 80A (CPS4000) Bulk Power Retrofit 80A (CPS4000) Bulk Power Retrofit Kit contains : Qty Ordering Code Description 1 CC109150760 23” CPS6000 power shelf (23-AC1-PS4-DC1-LVBD) 2 CC848871434 CPS6000 to CPS4000 AC Power Adapter 3 CC109142980 QS873A K4 Thermal Probe 1 CC848817024 CPS6000 thermal probe cable 10' VT probe to controller 2 848719803 CPS6000 thermal probe cable 6’ VT probe to VT probe 1 108991262 QS820A Ringer Housing Chassis 1 CC848880708 Ground Cable Assembly (96”) 1 CC848891300 80A CIP Back power Cable 10’ 1 848742362 Alarm adapter cable from CPS6000 to CPS4000 cabinet wiring 1 CC848876672 Ringing Adapter Cable for CPS4000 to CPS6000 1 407098474 KS-23616L36 20A breaker 1 407998236 60A Bullet Style Load Circuit Breaker 1 CC408574395 100A Bullet Style Battery Circuit Breaker 1 CC848880716 Job Aid JA-CPS6-005LP/ Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 9 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Retrofit Overview The CPS6000 power shelf is a compact bulk power system designed with reliability, space conservation and environmental considerations in mind. The 80A DLC cabinet configurations were deployed with the CPS4000 power shelf. The shelf is hardwired in the AC distribution panel to two 240Vac 20A breakers. The connection on the equipment end is an AMP MATE-N-LOK II connector. The CPS6000 Retrofit Power System is installed utilizing the existing 240Vac 20A services. Two short adapter cables are supplied to connect the existing AC power cables to the CPS6000. Before After The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 power shelf. Qty Ordering Code Description 2 108990082 QS820A Ringer 2-3 CC109158168 QS862ATEZ Rectifier 25A 1 CC109103181 QS840A-BS1 Controller *Note: Equipment load requirements should be determined and the appropriate number of rectifiers should be ordered to provide an N+1 system. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 10 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT CPS4000 Power Shelf Upgrade 82A Cabinet with DSL Retrofit Power System This kit is for upgrade of a CPS4000 power shelf in the CommScope 82A DSL cabinet configuration with the CPS6000 power system. Ordering Code Description CC109155875 82A (CPS4000) Bulk Power Retrofit Retrofit Kit contents : Qty Ordering Code Description 1 CC109150760 23” CPS6000 power shelf (23-AC1-PS4-DC1-LVBD) 2 CC848871434 CPS6000 to CPS4000 AC Power Adapter 3 CC109142980 QS873A K4 Thermal Probe 1 CC848817024 CPS6000 thermal probe cable 10' VT probe to controller 2 848719803 CPS6000 thermal probe cable 6’ VT probe to VT probe 1 108991262 QS820A Ringer Housing Chassis 1 CC848880708 Ground Cable Assembly (96”) 1 CC848879667 82A CIP Transfer cable 10’ with 1/2” x 1” standoffs 1 848742362 Alarm adapter cable from CPS6000 to CPS4000 cabinet wiring 1 CC848876672 Ringing Adapter Cable for CPS4000 to CPS6000 1 407998236 60A Bullet Style Load Circuit Breaker 1 CC408574395 100A Bullet Style Battery Circuit Breaker 1 CC848878264 Job Aid JA-CPS6-006LP/ Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 11 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Retrofit Overview The 82A DSL configurations were deployed with the CPS4000 power shelf. The shelf is hardwired in the AC distribution panel to two 240Vac 20A breakers. The connection on the equipment end is an AMP MATE-N-LOK II connector. The CPS6000 Retrofit Power System is installed utilizing the existing 240Vac 20A services. Two short adapter cables are used to connect the existing AC power cables to the CPS6000. The 82A DSL configurations employ up to three strings of front access batteries. These batteries may continue to be used with the CPS6000 retrofit power system. Before After The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 power shelf. Qty Ordering Code Description 2 108990082 QS820A Ringer 2-3 CC10915868 QS861ATEZ Rectifier 15A 1 CC109103181 QS840A-BS1 Controller *Note: Equipment load requirements should be determined and the appropriate number of rectifiers should be ordered to provide an N+1 system. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 12 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT CPS4000 Power Shelf Upgrade 2030 Cabinet with DSL Retrofit Power System This kit is for upgrade of a CPS4000 power shelf in the Alcatel LSC-2030 cabinet configuration with the CPS6000 power system. AC power is provided by two 220Vac 30A receptacles. Ordering Code Description CC109155900 2030 DSL (CPS4000) Retrofit 2030 DSL (CPS4000) Retrofit Kit contains : Qty Ordering Code Description 1 CC109150760 23” CPS6000 power shelf (23-AC1-PS4-DC1-LVBD) 2 CC848871434 CPS6000 to CPS4000 AC Power Adapter 4 CC109142980 CPS6000 Thermal Probe QS873A K4 1 CC848817024 CPS6000 thermal probe cable 10' VT probe to controller 3 848719803 CPS6000 thermal probe cable 6’ VT probe to VT probe 1 CC848880708 Ground Cable Assembly 1 CC109155371 Power Connection Panel 1 CC848879667 UFAP temporary return cable set 10’ 1 848742362 Alarm adapter cable from CPS6000 to CPS4000 cabinet wiring 1 407998236 60A Bullet Style Load Circuit Breaker 2 CC408574395 100A Bullet Style Battery Circuit Breaker 1 CC848897256 Job Aid CPS6000 JA-CPS6-008LP / Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 13 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Retrofit Overview The CPS6000 power shelf is a compact bulk power system designed with reliability, space conservation and environmental considerations in mind. The Alcatel LSC-2030 configurations were deployed with the CPS4000 power shelf. AC power is provided by two 220Vac 30A receptacles. The connections on the CPS4000 end are an AMP MATE-N-LOK II connector. The CPS6000 Retrofit Power Solution is installed utilizing the existing 220Vac 30A services. Two short adapter cables are supplied to connect the existing AC power cables to the CPS6000. Before After The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 power shelf. Qty Ordering Code Description 2-4 CC10915868 QS861ATEZ Rectifier 15A Low and Hi line AC 1 CC109103181 QS840A-BS1 Controller *Note: Equipment load requirements should be determined and the appropriate number of rectifiers should be ordered to provide an N+1 system. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 14 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT OLS Power Shelf Upgrade 80D/80E Cabinet with DLC Retrofit Power System This kit is intended to upgrade legacy OLS bulk power plants found in many 80D-BP and 80E-BP cabinet configurations. The CS787B540 25A power units in the OLS shelf feed an RT-60 Control and Distribution shelf. A CPS6000 shelf is used to replace this plant. Ordering Code Description CC109155883 80D/80E OLS DLC Bulk Power Retrofit 80D/80E OLS DLC Bulk Power Retrofit Kit contents : Qty Ordering Code Description 1 CC109150760 23” CPS6000 power shelf (23-AC1-PS4-DC1-LVBD) 2 CC848878537 6 FT 8 AWG AC Cable Assembly (Molex Mini-fit SR to 20A Plug) 1 CC848878462 OLS Load and Battery Cable Assembly (6 cables) 1 CC848880708 Ground Cable Assembly (96”) 1 CC848879551 Ringing adapter for OLS to CPS6000 1 CC848882233 Battery termination plates (2 plates with 4 nuts) 2 407998236 60A Bullet Breaker, Alarm on trip only (Load) 2 CC408574395 100A Bullet Breaker, Alarm on trip and off (Battery) 4 CC109142980 QS873A K4 Thermal Probe 1 CC848817024 Cable 10FT Connect Probe to CPS6000 controller 3 848719803 Cable Assembly 5FT Connect VT Probe to VT Probe 1 848748558 Cable CPS6000 Discrete Office Alarm 25FT 1 108991262 QS820A Ringer Housing Chassis 1 CC848882852 Job Aid JA-CPS6-003LP/ Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 15 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Retrofit Overview The CPS6000 power shelf is a compact bulk power system design with reliability, space conservation and environmental considerations in mind. The OLS bulk power plant is an older power system found in many 80D-BP and 80E-BP cabinet configurations. The CS787B540 25A power units in the OLS shelf feed an RT-60 Control and Distribution shelf. The RT-60 distribution shelf provides connection for the battery strings and fault protection for the telecommunication equipment housed in the cabinet. Before After The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 power shelf. Qty Ordering Code Description 2 108990082 QS820A Ringer 2-3 CC109158184 QS862ATEZ Rectifier 25A 1 CC109103181 QS840A-BS1 Controller *Note: Equipment load requirements should be determined and the appropriate number of rectifiers should be ordered to provide an N+1 system. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 16 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT SLC Retrofit Power System Ordering Code Description CC109163044 Basic SLC Power Shelf Kit The CPS6000-based SLC Retrofit Power System is designed to be flexible in accommodating different SLC configurations. This solution can handle up to four SLC-Series 5 dual channel shelves or four SLC-96 channel shelves or a combination of two SLC-Series 5 dual channel shelves and two SLC-96 channel shelves. The Basic SLC Power Shelf Kit is required for all solutions with the appropriate combination of SLC and battery cable kits Basic SLC Power Shelf Kit contents: Qty Ordering Code Description 1 CC109163366 SLC sub assembly (Power Shelf + distribution + misc nuts and bolts + factory assembly) 1 CC848783992 GND cable 1 CC848817024 CPS6000 thermal probe cable 10' VT probe to controller 1 CC109152575 AC Input Dual Power cable with metal mounting bracket. 1 108991262 Ringer Generator Chassis 1 CC848783984 Ringer cable 1 CC848704029 Job Aid JA-CPS6-001LP / Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 17 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT SLC–96 Interface Cable Kit Ordering Code Description CC109163036 SLC–96 Interface Cable Kit The SLC-96 Interface Cable Kit includes the equipment required to cut over two SLC-96 channel banks. SLC–96 Interface Cable Kit contents: Qty Ordering Code Description 1 CC848890112 DC Power, Ring Power and Alarm Output from ED83470 G2,B Distribution Panel to SLC 96 Channel Bank 6 406976985 3A GMT fuse 12 406159061 5A GMT fuse 1 CC848818014 Y cable Note: 1 kit required per two (2) SLC-96 channel banks SLC Series–5 Interface Cable Kit Ordering Code Description CC109163028 SLC Series–5 Interface Cable Kit The SLC Series-5 Interface Cable kit includes the equipment required to cut over two SLC Series-5 channel banks to the new power shelf. SLC Series–5 Interface Cable Kit contents: Qty Ordering Code Description 2 CC848829630 DC Power, Ring Power and Alarm Output from ED83470 G2,B Distribution Panel to SLC series 5 Dual Channel Bank 1 CC848784000 ED83470 G2,B Distribution Panel to 2A Fan Assembly 4 406976985 3A GMT fuse 4 406159236 10A GMT fuse 8 406159061 5A GMT fuse 1 CC848818014 Y cable 1 CC848787102 Jumper Kit. (Scotchloks and Jumper Wires to be used during an installation where dc power is not to be interrupted) Note: 1 kit required per two (2) SLC-5 Channel Banks 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 18 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Bulk Battery Cable Kit Ordering Code Description CC10916362 Bulk Battery Cable Kit 2 The bulk battery kit is designed to provide termination to larger battery strings that may be installed in place of the original batteries. Bulk Battery Cable Kit contains: Qty Ordering Code Description 1 CC848910092 Bulk Battery Cables (one pair, 13ft) 1 CC109142980 QS873A K4 Thermal Probe 1 848719803 Thermal Probe to Thermal Probe (cable 5’) 1 CC408574395 100A Battery Breaker Note: 1 kit required per “Bulk” Battery String 181 Battery Shelf Kit Ordering Code Description CC109163052 181 Battery Shelf Kit The 181 Battery Shelf Kit is designed to allow the existing 28Ahr batteries typically installed in distributive powered configurations to be reused with the CPS6000 retrofit power system. The cables included in the kit bypass the battery charger circuits in the 181A shelf. This allows the CPS6000 to control charge current and thermal compensation of the batteries. 181 Battery Shelf Kit contains: Qty Ordering Code Description 1 CC848879130 Three way Branch Cable 3 CC848878875 Distributive battery cables 1 CC408574395 100A Battery Breaker 3 848719803 Thermal Probe to Thermal Probe (cable 5’) 3 CC109142980 QS873A K4 Thermal Probe Note: 1 kit required per three (3) 181A Battery shelves 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 19 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT SLC Retrofit Example Applications 80D/80E cabinet equipped with four SLC Series-5 dual channel banks, two J1C182BA power units and six 181A battery shelves. Order the following: Qty Ordering Code Description 1 CC109163044 SLC Power Shelf Kit 2 CC109163028 SLC-5 Cable Kits 2 CC 109163052 181A Battery Kits Modular plug-ins not included in Kits – order Rectifiers / Ringers separately 80C cabinet equipped with four SLC-96 channel shelves, two 3B battery chargers, two 1A jack panels and six 181A battery shelves. Order the following: Qty Ordering Code Description 1 CC109163044 SLC Power Shelf Kit 2 CC109163036 SLC-96 Cable Kits 2 CC 109163052 181A Battery Kits Modular plug-ins not included in Kits – order Rectifiers / Ringers separately 80C cabinet equipped with two SLC-96 channel shelves, one 3B battery charger, two SLC Series-5 dual channel banks, one J1C182BA power unit and two newly installed 100Ahr battery strings. Order the following: Qty Ordering Code Description 1 CC109163044 SLC Power Shelf Kit 1 CC109163028 SLC-5 Cable Kit 1 CC109163036 SLC-96 Cable Kit 2 CC 109163622 Bulk Battery cable Kits Modular plug-ins not included in Kits – order Rectifiers / Ringers separately 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 20 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Pre-configured SLC Retrofit Power Systems 80D Cabinet Distributed Power SLC Series-5 Retrofit Kit Kit to upgrade two J1C182B distributive power plants in an 80D cabinet equipped with four SLC Series-5 Dual channel banks and six 181A battery shelves Ordering Code Description CC109155891 80D Cabinet Distributed Power SLC Series-5 Retrofit Kit 80D Cabinet Distributed Power SLC Series-5 Retrofit Kit contains : Qty Ordering Code Description 1 CC109163366 SLC sub assembly (Power shelf + distribution + misc nuts and bolts + factory assembly) 1 CC848783992 GND cable 1 CC848817024 CPS6000 thermal probe cable 10' VT probe to controller 1 CC109152575 AC Input Dual Power cable with metal mounting bracket. 1 CC848787102 Jumper Kit. (Scotchloks and Jumper Wires to be used during an installation where dc power is not to be interrupted) 1 108991262 Ringer Generator Chassis 1 CC848783984 Ringer cable 4 CC848829630 DC Power, Ring Power and Alarm Output from ED83470 G2,B Distribution Panel to SLC series 5 Dual Channel Bank 2 CC848784000 Cable - ED83470 G2,B Distribution Panel to 2A Fan Assembly 8 406976985 3A GMT fuse 8 406159236 10A GMT fuse 16 406159061 5A GMT fuse 2 CC848818014 Y cable 2 CC848879130 Distributive battery cables 6 CC848878875 Distributive battery cables 2 CC408574395 100A Battery Breaker 6 848719803 Thermal Probe to Thermal Probe (cable 5’) 6 CC109142980 QS873A K4 Thermal Probe 1 CC848704029 Job Aid JA-CPS6-001LP / Installation Manual 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 21 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Retrofit Overview The CPS6000 Retrofit Power System operates from two 120Vac 20A services. Three QS861A 15 ampere rectifiers provide a maximum current of 45 amperes total. This solution is capable of powering four (4) SLC-5 Dual Channel Banks from a single distribution shelf. The typical 80D distributed power configurations that employ the J1C182BA power apparatus utilize up to six 181A battery shelves. Each 181A will hold one -48 VDC string of 28 Ahr VRLA batteries. It is recommended that the 181A power shelves be removed and a battery box be added below the cabinet. Before After The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 power shelf. Qty Ordering Code Description 2 108990082 QS820A Ringer 2-3 CC109158168 QS861ATEZ Rectifier 15A 1 CC109103181 QS840A-BS1 Controller *Note: Equipment load requirements should be determined and the appropriate number of rectifiers should be ordered to provide an N+1 system. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 22 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Shelf for Upgrade of Ringer Units 19” CPS6000 Shelf with bulk DC option This shelf is a standard CPS6000 power shelf that is used for housing a dual redundant ringer units. Each ringer has a capacity of 100VA at 20Hz. The shelf is fed 54V DC from the existing power plant and supplies the ringing signal. The unit is intended for deployment without a shelf controller, and in this deployment NO ringer alarms are available. Ordering Code Description CC109161147 19” CPS6000 Shelf - 19-AC5-PS4-BULK-EDGE The items below will need to be ordered separately. These items will be required in order to turn-up the CPS6000 ringer shelf. Qty Ordering Code Description 2 108990082 QS820A Ringer 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 23 TECHNICAL SPECIFICATIONS – RECTIFIER CPS6000 TE Rectifiers The CPS6000 rectifiers are designed to operate in harsh temperature environments converting ac power to dc power. Integrated into the CPS6000 Power System, the QS Rectifiers provide a battery reserve system with battery management features such as slope thermal compensation, low-voltage disconnect, battery high temperature alarm and shorted cell detection. Applications • OSP Cabinets • Customer Premise • Fiber in the loop • Data networks • DSL Equipment • Indoor/outdoor wireless • Digital Loop Carrier • PBX Key Features • Extended temp range • Front panel LED indicators • Analog load sharing • Hot pluggable • Redundant fan cooling • 2U height, minimized depth • Constant Power Operation • RoHS compliant Input/Output Ordering Rectifier Model Nominal Input Voltage* Input Amps Output Power** Heat Dissipation Code Number Output Current CC109158176 QS860ATEZ Rectifier 10A 85-150Vac 5.0A 545 W 184 BTU 10A 165-275Vac 2.8A 545 W 162 BTU CC109158168 QS861ATEZ Rectifier 15A 85-150Vac 7.3A 818 W 210 BTU 15A 165-275Vac 4.2A 818 W 162 BTU CC109158184 QS862ATEZ Rectifier 25A 85-150Vac 12.0A 1362 W 339 BTU 25A 165-275Vac 6.9A 1363 W 245 BTU CC109161758 QS863ATEZ Rectifier 25A 85-150Vac 12.0A 1362 W 339 BTU 30A 165-275Vac 8.3A 1635 W 318 BTU CC109158151 QS864ATEZ Rectifier 25A 85-150Vac 12.0A 1362 W 339 BTU 40A 165-275Vac 11.1A 2180 W 424 BTU CC109149340 QS865ATEZ Rectifier 25A 85-150Vac 12.0A 1362 W 339 BTU 50A 165-275Vac 14.0A 2725 W 614 BTU CC848902841 CPS6000 Insulating Rectifier Slot Filler *Operating frequency range 45-66Hz **Nominal Output voltage is 54.5Vdc Environmental Mechanical Operating Temperature -40°C to +75°C (-40 to 167 °F) Length (in. / mm) 11.2 / 285 Storage Temperature -40°C to +85°C (-40 to 185 °F) Width (in. / mm) 3.4 / 87 Power Derating > +55°C Height (in. / mm) 3.4 / 87 Relative Humidity 0 to 95% non-condensing Weight (lbs. / kg) 5.75 / 2.6 Altitude 4000m max Safety and Compliance Audible Noise < 60dBA NEBs Evaluated by independent NRTL test lab to Telcordia GR63 and GR1089-CORE, Issue 4 Specifications NEBs Level 3 Certified Zone 4 rated (all floor) Operating Voltage Range 42-58 Vdc Safety CE mark to low Voltage Directive 2006/95/EC Boost Voltage 48-58 Vdc and EMC Directive 2004/108/E Operating Frequency 45-66Hz UL 609501-1 Recognized CSA C22.2 No. 60950-1-03 Certified Output Voltage Regulation +/- 0.5% RoHS Compliant to RoHS EU Directive 2002/95/EC Output Ripple Noise 250mV EMC FCC and EN 55022 Class B, FCC Class B Psophometric Noise 2 mV ESD EN61000-4-2 Level 4 Power Factor >0.95 for >50% loads <5% at full load for QS862/864/865A Total Harmonic Distortion <10% at full load for QS861/852/853A 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 24 TECHNICAL SPECIFICATIONS – RECTIFIER Dimensions Outline Drawing 3.40 (86.36mm) 3.40 (86.36mm) 3.18 3.40 (80.77mm) (86.36mm) 11.01 (279.65mm) 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 25 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Step 2: Select Rectifiers and Ringers Nominal Output Heat Ordering Code Rectifier Model Number Input Voltage* Input Amps Output Current Power** Dissipation CC109158176 QS860ATEZ Rectifier 10A 85-150Vac 5.0A 545 W 184 BTU 10A 165-275Vac 2.8A 545 W 162 BTU CC109158168 QS861ATEZ Rectifier 15A 85-150Vac 7.3A 818 W 210 BTU 15A 165-275Vac 4.2A 818 W 162 BTU CC109158184 QS862ATEZ Rectifier 25A 85-150Vac 12.0A 1362 W 339 BTU 25A 165-275Vac 6.9A 1363 W 245 BTU CC109161758 QS863ATEZ Rectifier 25A 85-150Vac 12.0A 1362 W 339 BTU 30A 165-275Vac 8.3A 1635 W 318 BTU CC109158151 QS864ATEZ Rectifier 25A 85-150Vac 12.0A 1362 W 339 BTU 40A 165-275Vac 11.1A 2180 W 424 BTU CC109149340 QS865ATEZ Rectifier 25A 85-150Vac 12.0A 1362 W 339 BTU 50A 165-275Vac 14.0A 2725 W 614 BTU CC848902841 CPS6000 Insulating Rectifier Slot Filler Ordering Code Description Photo 108990082 QS820A Ringer 1 or 2 Ringers plug into Ringer Chassis. 108991337 QS820A Ringer Kit Chassis occupies a single slot in the rectifier shelf (includes 1 ringer) 847922101 Ringer Output Cable 15-foot cable (connects to Ringer Chassis) CC848804765 150-foot cable Ringers convert -48Vdc to a 100VA ringing power output with configurable ac voltage, ac frequency, and dc offset. The ringing output can be either Redundant (1+1 ringer module) or non-redundant (1 ringer module). The QS820M ringer chassis mounts in the rightmost available power slot. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 26 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Step 3: Select Alarm Cables Ordering Code Description Photo 848748558 25ft alarm cable - for QS841A Controller CC848764448 50ft alarm cable - for QS841A Controller 848748566 150ft alarm cable - for QS841A Controller CC848817651 50ft Auxiliary input alarm cable CC109157442 15ft alarm cable for Pulsar Plus Controller (for systems with external distribution) CC848817635 50ft alarm cable for Pulsar Plus Controller (for systems with external distribution) CC848817643 150ft alarm cable for Pulsar Plus Controller (for systems with external distribution) CC848890161 5ft alarm cable for Pulsar Edge Controller CC848890178 15ft alarm cable for Pulsar Edge Controller CC848890186 50ft alarm cable for Pulsar Edge Controller CC848890194 150ft alarm cable for Pulsar Edge Controller Step 4: Select Battery Monitoring Ordering Code Description Photo CC109142980 QS873A Thermal Probe (A) CC848817024 10 ft wire set (B: thermal probe to controller) CC848822560 1 ft wire set (C: thermal probe to thermal probe) 848719803 5 ft wire set (C: thermal probe to thermal probe) CC848822321 10 ft wire set (C: thermal probe to thermal probe) 108958422 ES771A Battery Voltage Monitor Card CC848791517 2-1/2 ft wire set (D: ES771A to thermal probe) CC848797290 6 ft wire set (D: ES771A to thermal probe) 848719829 10 ft wire set (D: ES771A to thermal probe) CC848791500 4 ft wire set (G: ES771A to ES771A or controller) 848652947 10 ft wire set (G: ES771A to ES771A or controller) 555052-1 In-Line Coupler Temperature/Voltage probes are needed for battery monitoring. They are connected to each battery or battery string to provide slope thermal compensation, temperature alarms and voltage imbalance alarms. Temperature Measurement Temperature and Voltage Measurement 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 27 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Step 5: Select Circuit Breakers or Fuses Breakers Ordering Code Amperage Photo Bullet Battery Circuit Breakers (Yellow Handle) (Alarms on Mid-trip and in Off position) CC408612758 30 CC408612766 40 CC408612774 45 CC408574370 50 408560123 60 CC408574387 70 CC408574395 100 CC109106548 100A battery bullet bus strap (substitute for battery breaker) Bullet Load Circuit Breakers (Alarms on Mid-trip) 407998137 3 407998145 5 407998152 10 407998160 15 407998178 16 407998186 20 407998194 25 407998202 30 408213486 40 407998210 45 407998228 50 407998236 60 407998244 70 407998251 80 407998269 90 CC848808551 100 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 28 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Step 5: Select Circuit Breakers or Fuses (cont.) Fuses Ordering Code Amperage Photo Bullet Style Fuse Holder and TPS Fuses 406700567 3 406700583 5 406700591 6 406700609 10 406700617 15 406700625 20 406700633 25 406700641 30 406700658 40 406700674 50 406700682 60 406700690 70 402328926 0.18 Alarm Fuse 408548944 Bullet Fuse Holder, TFD-101-011-09 (Alarms on Blown Fuse or Fuse Removal) CC408617410 Bullet Fuse Holder, TFD-101-011-10 (Alarms on Blown Fuse Only) GMT Fuses 405006222 0.25A 406976894 0.5A 405673146 1.33A 405181983 2A 406976985 3A 406159061 5A 405725433 7.5A 406159236 10A 406473959 15A 408555453 20A Fuse Accessories 408515823 Fuse Puller 402099436 Dummy Fuse CC109103157 6 Position GMT Bullet Fuse Holder 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 29 TECHNICAL SPECIFICATIONS - CONTROLLER ORDERING INFORMATION – OSP RETROFIT Step 6: Select Lugs Ordering Code STR Wire GA (Class B) Flex Wire GA (Class I) WP-91412 List Photo Straight Lug (1/4” bolt on 5/8” centers) for DC1, DC2 Rear Output, DC4 Top Battery 406021626 8 8 75 405347519 6 6 3 405347576 4 4 5 405348202 2 – 54 405347683 – 2 8 Straight Lug (#10 bolt on 5/8” centers) for DC2, DC3, DC4, DC6 Load Connections 405356171 14-10 14-10 73 405348178 8 8 52 406338400 6 6 108 Straight Lug (1/4” bolt on 3/4” centers) for DC5 Rear Output 406338343 8 8 103 406338442 6 6 110 406338574 4 4 117 406338673 2 – 122 Step 7: Select Optional Accessories Ordering Code Description Photo/Description 848683009 19” to 23” Adapter Bracket Kit CC408627062 NEMA L6-20P TwistLock Connector (for unterminated AC cord) 402530976 NEMA L6-30P TwistLock Connector (for unterminated AC cord) CC109160446 Distribution Hardware Kit CC848772822 AC Cord Bracket (cover for AC cord termination) CC848803461 DC cable set, 3ft., 16 guage for DC3 or DC4 GMT fuses 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 30 Notes: ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... ......................................................................................................................................................................................................................... 06/11 CPS6000 © 2011 Lineage Power. All rights reserved. Page 31 ORDERING INFORMATION – OSP RETROFIT Management Visibility Service & Support Galaxy Manager™ software is the centralized visibility and control Lineage Power field service and support personnel are trusted component of a comprehensive power management system advisors to our customers – always available to answer designed to meet engineering, operations and maintenance questions and help with any project, large or small. Our certified needs. The Galaxy Manager client-server architecture enables professional services team consists of experts in every aspect of remote access to system controllers across the power network. power conversion with the resources and experience to handle large turnkey projects along with custom approaches to complex • Dashboard display with one-click access to management challenges. Proven systems engineering and installation best information database practices are designed to safely deliver results that exceed our customers’ expectations. • Trend analysis • Scheduled or on demand reports Warranty • Fault, configuration, asset, and performance management Lineage Power is committed to providing quality products and solutions. We have developed a comprehensive warranty that Training protects you and provides a simple way to get your products Lineage Power offers on-site and classroom training options repaired or replaced as soon as possible. based on certification curriculum. Technical training can be tailored to individual customer needs. Training enables customers The CPS6000 comes with a two year hardware warranty. and partners to more effectively manage and support the power For full warranty terms and conditions please go to infrastructure. We have built our training program on practical www.lineagepower.com/warranty. learning objectives that are relevant to specific technologies or infrastructure design objectives. Contact Us For more information, call Lineage Power toll free at 877-LINEAGE (877-546-3243), or +1 972 244 9288 and visit us on the Web at lineagepower.com Lineage Power reserves the right to change specifications without notice. Please contact your Lineage representative to confirm current specifications. Please visit www.lineagepower.com/patents for patents and trademark information. 06/11 CPS6000 © 2011 Lineage Power. All rights reserved.