The Tricon supports a comprehensive range of modules to meet customers’ needs. Product Specifications Automation (I/A) Series DCS and Main Processors The Triconex product family includes a TriStation 1131. comprehensive range of modules. This The Main Processors execute the section includes: a summary of the system diagnostics and the user-written Fiber-Optic Remote system components and their uses, a control program. Extender Modules (RXM) table that lists standard products and For operation of Expansion Chassis up Communication Modules their model numbers, and a summary of to 7.5 miles (12 kilometers) away from • Tricon Communication Modules specifications for each standard product the Main Chassis, with exceptional (TCM) support a number of in the Tricon family immunity against electro-static and Triconex protocols and applications See the Tricon Planning and Installa- electro-magnetic interference. and user-written applications on tion Guide for complete information. Ethernet (802.3) networks, Interface Modules including TriStation, Modbus TCP • HART Analog Input Interface Summary of Tricon and OPC. It also supports RS-232 Modules act as an interface between Components and RS-485 serial communication 4-20 mA analog input points from with Modbus devices, TriStation Chassis HART smart devices in the field and 1131, and GPS for time HART Host software running on a • Main Chassis—houses Main synchronization. PC. Processors, memory back-up • Enhanced Intelligent batteries, communication modules • HART Analog Output Interface Communication Modules (EICM) and I/O modules. Modules act as an interface between support RS-232, RS-422 and RS- • Expansion Chassis—for additional 4-20 mA analog output points from 485 serial communication with I/O modules up to 100 feet (30 HART smart devices in the field and Modbus devices and TriStation meters) away from the Main HART Host software running on a 1131. Chassis. In restricted applications, PC. • Network Communication Modules operation up to 1,000 feet (300 I/O Modules (NCM) support a number of meters) is supported. Triconex protocols and applications • Digital Input Modules receive • RXM Chassis—for I/O modules up and user-written applications on discrete signals of these nominal to 7.5 miles (12 kilometers) away Ethernet (802.3) networks, voltages: 115 VAC/VDC, 48 from the Main Chassis. including TriStation 1131. VAC/VDC, and 24 VAC/VDC. All • Mechanical Keying—Each slot in voltages are available in TMR • Safety Manager Modules (SMM) act the Tricon is mechanically keyed to modules. Non-TMR modules are as an interface between a Tricon correspond with a specific type of available in 24 VDC and 48 VDC controller and a Honeywell module. This prevents the only. Speed input and totalization Universal Control Network (UCN), installation of modules into modules are also available. one of three principal networks of improper slots. the TDC-3000 DCS. • Supervised Digital Output Modules For chassis mounting and enclosure produce discrete output signals of specifications, see page 25. • Hiway Interface Modules (HIM) act these nominal voltages, with as an interface between a Tricon Power Supply Modules diagnostic coverage of the field controller and a Honeywell • Provide logic power to modules in circuit and load device: 115 VAC, TDC-3000 Hiway Gateway and the Main, Expansion or RXM 120 VDC, 48 VDC, and 24 VDC. Local Control Network (LCN). Chassis. Available in 24 VDC, 115 • Advanced Communication Modules • Digital Output Modules produce VAC and 230 VAC versions. The (ACM) allow a Tricon controller to discrete output signals of these power rating of each power supply is interface with a Foxboro Industrial nominal voltages: 115 VAC, 120 175 watts at 140 ° F (60° C). 17 Product Specifications VDC, 24 VDC, and 48 VDC. Dual Available in both isolated and DC- mA; and four output points at -60 to output modules are also available. coupled versions. 60 mA. • Analog Input Modules receive • Analog Output Modules are analog signals of these types: 0-5 available in these versions: eight VDC, -5 to +5 VDC, 0-10 VDC, and output points at 4-20 mA; six output Thermocouple types J, K, T and E. points at 4-20 mA and two at 20-320 18 Standard Tricon Products Description Model No. See Chassis Assemblies Main Chassis, High-Density Configuration, includes the Tricon printed manuals 8110 page 13, page 23 Expansion Chassis, High-Density Configuration 8111 page 13, page 23 Expansion Chassis, Enhanced Low-Density Configuration 8121 page 13, page 23 Remote Expansion Chassis, High-Density Configuration 8112 page 13, page 23 1 I/O Bus Expansion Cables (Set of 3) 9000 page 12 I/O-COMM Bus Expansion Cables (Set of 3) 9001 page 12, page 23 Blank I/O Slot Panel 8105 page 24 Power Modules 120 VAC/VDC – 175-Watt Power Module 8310 page 26 24 VDC – 175-Watt Power Module 8311 page 26 230 VAC – 175-Watt Power Module 8312 page 26 Main Processor Modules 3008 Main Processor, 16 megabytes DRAM 3008 page 27 Communication Hardware and Software Tricon Communication Module (TCM), Ethernet (802.3) and serial (RS-232/RS-485) ports 4351A, 4352A, page 28 4351B, 4352B 4353, 4354 Enhanced Intelligent Communication Module (EICM), serial (RS-232/RS-422/RS-485) ports 4119, 4119A page 29 Safety Manager Module (SMM), Honeywell UCN Interface 4409 page 30 Network Communication Module (NCM), Ethernet (802.3) ports 4329, 4329G page 31 Advanced Communication Module (ACM), Foxboro I/A Series Nodebus Interface 4609 page 32 Hiway Interface Module (HIM), Honeywell Data Hiway Interface 4509 page 33 Triconex DDE Server Software 7523-2 page 63 Network Accessory Kit (Ethernet thin cable, connectors and terminators) 7600-3 n/a Remote Extender Modules Primary RXM, Multi-Mode Fiber Optics, Set of 3 Modules 4200-3 page 34 Remote RXM, Multi-Mode Fiber Optics, Set of 3 Modules 4201-3 page 34 Primary SRXM, Single-Mode Fiber Optics, Set of 3 Modules 4210-3 page 34 Remote SRXM, Single-Mode Fiber Optics, Set of 3 Modules 4211-3 page 34 Interface Modules HART Analog Input Interface Module with 2071H HART Multiplexer 2770H page 48 HART Analog Input Interface Module with 2071H HART Multiplexer and Amp-Elco 2750-2H page 48 Adapter Cable HART Analog Output Interface Module with 2071H HART Multiplexer 2870H page 48 HART Multiplexer 2071H page 48 1. I/O Bus Expansion Cables are available in custom lengths. Please contact Triconex for more information. 19 Product Specifications Description Model No. See TriStation 1131 and Diagnostic Software TriStation 1131 v4.x Software License with printed manuals Contact Triconex page 65 Enhanced Diagnostic Monitor v2.x Contact Triconex page 66 Documentation Sets Tricon Planning and Installation, Field Terminations, and Communication printed manuals Contact Triconex Triconex User Documentation, includes all manuals in PDF format (CD-ROM) Contact Triconex Tricon I/O Modules Voltage Description Type Model No. Points For Details, See Digital Input Modules 115 VAC/VDC Opto-Isolated, Non-Commoned TMR 3501E/3501T 32 page 35 48 VAC/VDC Commoned in Groups of 8, Self-Test TMR 3502E 32 page 35 24 VAC/VDC Commoned in Groups of 8, Self-Test TMR 3503E 32 page 35 24/48 VDC High-Density, DC Coupled TMR 3504E 64 page 36 24 VDC Low Threshold with Self-test, Commoned TMR 3505E 32 page 35 24 VDC Single, Opto-Isolated, Commoned Single 3564 64 page 36 Pulse Input Differential, AC Coupled TMR 3511 8 page 37 Pulse Totalizer Opto-isolated, Non-commoned TMR 3515 32 page 38 Digital Output Modules 115 VAC Opto-Isolated, Non-commoned TMR 3601E/3601T 16 page 39 120 VDC Opto-Isolated, Non-commoned TMR 3603B, 16 page 39 Opto-Isolated, Commoned 3603E/3603T 24 VDC Opto-Isolated, Non-commoned TMR 3604E 16 page 39 48 VDC Opto-Isolated, Non-commoned TMR 3607E 16 page 39 115 VAC Galvanically Isolated, Commoned., Supv. TMR 3611E 8 page 41 48 VDC Galvanically Isolated, Commoned, Supv. TMR 3617E 8 page 41 120 VDC Opto-Isolated, Commoned, Supervised TMR 3623/3623T 16 page 40 24 VDC Opto-Isolated, Commoned, Supervised TMR 3624 16 page 40 24 VDC Supervised/Non-Supervised, Commoned TMR 3625 32 page 40 24 VDC Opto-Isolated, Commoned Dual 3664 32 page 42 24 VDC Opto-Isolated, Commoned Dual 3674 32 page 42 Relay Output Non-triplicated, Normally Open Non- 3636R/3636T 32 page 37 triplicated 20 Voltage Description Type Model No. Points For Details, See Analog Input Modules 0-5 VDC Differential, DC Coupled TMR 3700A 32 page 43 0-10 VDC Differential, DC Coupled TMR 3701 32 page 43 0-5, 0-10 VDC Differential, Isolated TMR 3703E 16 page 43 0-5, 0-10 VDC High-Density, Differential, DC Coupled TMR 3704E 64 page 43 Thermocouple Differential, DC Coupled TMR 3706A 32 page 46 Thermocouple Differential, Isolated TMR 3708E 16 page 46 0–5 VDC Single-Ended TMR 3720 64 page 43 0 to 5 or –5 to +5 VDC Differential, DC Coupled TMR 3721 32 page 43 Analog Output Modules 4-20 mA Current Loop, DC Coupled TMR 3805E/3805H 8 page 44 4-20 mA and 20-320 mA Current Loop, DC Coupled TMR 3806E 6 and 2 page 44 –60 to 60 mA BiPolar, Commoned Return, DC Coupled TMR 3807 4 page 44 General Environmental and EMC Specifications Other than the optional conformal coating of all PCB assemblies, the Tricon is not explicitly protected against dust, corrosive atmospheres or falling debris. Atmospheric and airborne-particle protection must be provided by housing the Tricon in an appropriate NEMA-rated enclosure. Operating Temperature 32° to 140° F (0° to 60° C), ambient, as measured at the bottom of the chassis, per IEC 60068-2-1 Test Nb Storage Temperature -40° to 167° F (-40° to 75° C), per IEC 60068-2-14, Test Na Relative Humidity 5% to 95%, non-condensing, per IEC 60068-2-2, Test Bb, and IEC 60068-2-3 test Db Sinusoidal Vibrations per Axis 2 G @ 10 to 150 Hz, per IEC 60068-2-6, Test Fc Shock 15 G for 6-11 ms in each axis, per IEC 60068-2-27 Electrostatic Discharge IEC 61000-4-2, 8 kV air, 4 kV contact Conducted Susceptibility IEC 61000-4-4, Fast Transient/Burst, 2 kV power, 1 kV signal lines and IEC 61000-4-5, Surge Withstand, 2 kV CM AC power lines, etc. IEC 61000-4-6, RFI, 0.15-80 MHz, 10V Radiated Susceptibility IEC 61000-4-3, 26-1000 MHz, 10 V/m and IEC 61000-4-8, 50-60 Hz, 30 A/m Conducted Emissions CISPR 16, Class A, 0.15-30 MHz, 73-79 db when installed per the guidelines of the P&I Guide Radiated Emissions CISPR 11, Class A, 30-1000 MHz @ 10 m, 4-47 db when installed per the guidelines of P&I Guide 1 Cable Flame Test Rating Interface cables (connect external termination panels to I/O modules): 2 FT4 Vertical Flame Test-Cables in Cable Trays per C.S.A. C22.2 No. 0.3-92 Para 4.11.4 I/O bus cables (connect chassis): 3 FT6 Horizontal Flame & Smoke Test-per C.S.A. C22.2 No. 0.3-92 Appendix B 1.Applies to cables shipped after April 1, 2009. 2.Cables will be marked with FT4 or CMG rating, but they all actually meet the more stringent FT4 rating. 3.Cables will be marked with FT6 or CMR rating, but they all actually meet the more stringent FT6 rating. 21 Product Specifications International Approvals The Tricon controller has been certified as complying with multiple internationally recognized standards by the following internationally recognized certification agencies, these certifications have qualified the Tricon for use around the world in safety critical applications. Test reports from the various certification agencies are available upon request. TÜV Rheinland — TÜV has certified that the Tricon v9 and v10 controllers are in full compliance with the internationally recognized standards listed below, and thus are qualified for use in the following applications and jurisdictions. • Emergency safety shut-down or other critical control applications requiring SIL 1-3 certification per the functional safety requirements of IEC 61508 9 (only Tricon v9.6 or later) • Emergency safety shut-down or other critical control applications requiring AK 1-AK6 certification per the functional safety requirements of DIN V 19250 and DIN V VDE 0801 (only Tricon v9.x) • Fire and gas detection applications requiring certification per the requirements of EN 54 • Fire and gas detection applications requiring certification per the requirements of NFPA 72 (only Tricon v9.6 or later) • Burner management applications requiring certification per the requirements of DIN VDE 0116 • Burner management applications requiring certification per the requirements of NFPA 8501 or NFPA 8502 (only Tricon v9.6 or later) • All applications in the European Union or other jurisdictions requiring compliance with the EMC Directive No. 89/336/EEC and Low Voltage Equipment Directive No. 72/23/EEC • All applications in the European Union or other jurisdictions requiring compliance with the ATEX Directive No. 94/9/EC for Zone 2, Group IIB hazardous locations • Environmental, health, and safety applications in semiconductor manufacturing facilities per the requirements of SEMI S2 For hazardous location applications, see the Tricon Planning and Installation Guide for application-specific installation instructions. Canadian Standards Association (CSA) — CSA has certified that the Tricon v10 controller is in full compliance with the internationally recog- nized electrical safety standards and is qualified for general use in North American and other jurisdictions requiring compliance with these standards. Factory Mutual Research (FM) — Factory Mutual has certified that the Tricon v10 controller is in full compliance with the international recog- nized standards and is qualified for use in Class I, Division 2 Temperature T4, Groups A, B, C, and D hazardous indoor (or outdoor in a NEMA 4 cabinet) locations. For hazardous location applications, see the Tricon Planning and Installation Guide for application-specific installation instructions. European Union CE Mark — Based upon the independent TÜV evaluation and test results, Triconex has certified the Tricon controller is suitable to use in the European Union and all other jurisdictions requiring compliance with the European Union EMC Directive No. 89/336/EEC and Low Voltage Equipment Directive No. 72/23/EEC, see Certificate of Compliance for details. For hazardous location applications, see the Tricon Planning and Installation Guide for application-specific installation instructions. U.S. Nuclear Regulatory Commission (NRC) — The NRC has certified that the Tricon controller is suitable for use in nuclear 1E applications within the limitations and guidelines referenced in the NRC Safety Evaluation Report (SER) ML013470433, Review of Triconex Corporation Topical Reports 7286-545, “Qualification Summary Report” and 7286-546, “Amendment 1 To Qualification Summary Report,” Revision 1. This report is available from the NRC via the Agency Document Access and Management System (ADAMS) Web site. This qualification was based upon EPRI TR-107330, Generic Requirements Specification for Qualifying a Commercially Available PLC for Safety- Related Applications in Nuclear Power Plants. For details on models and revisions qualified for 1E applications, please contact Invensys Nuclear by calling toll-free 866-703-6300, toll 949-885-0885, or visit the Invensys Nuclear Web site at http://www.invensysnuclear.com. 22 Chassis Options Keyswitch A Tricon system is made up of one or Backplane — LOCAL — I/O Expansion Bus Ports more chassis assemblies which contain REMOTE RUN I/O and communication modules. The first chassis of a system is called the PROGRAM Main Chassis (Model 8110). To enlarge STOP a system, Expansion Chassis (Model 8111 or 8121) and/or RXM Chassis (Model 8112) can be added. (See Power Supply “System Configuration” on page 11 for Module #1 details.) I/O Expansion Bus Each chassis has six RS-485 I/O expan- Power Supply Module #2 sion bus ports at the top left corner of the backplane. There are two sets of ports for channels A, B, and C, providing for two triplicated serial MPs 234 56 7 Logical Slots for I/O & communications paths between chassis. Communication Modules One set of cables is required for each Expansion Chassis and for the RXM execute the previously-loaded control Keyswitch for System Control Chassis which houses the primary program. Attempts to modify program RXM Module set. The standard length variables by TriStation 1131, Modbus The Main Chassis has a four-position of a cable set (Model 9000) is 6 feet— masters, or external hosts are rejected. keyswitch which controls all the longer cables are available if needed. However, a control program may call chassis in the system. The keyswitch gated access functions to enable setting is readable by Tricon control- The triplicated I/O bus transfers data external host writes during a designated lers, TriStation 1131 software, and the between the I/O modules and the Main window of time. control programs. Switch settings are: Processors at 375 kilobits per second. The communication bus runs between PROGRAM—For program loading and RUN—Normal operation with read- the Main Processors and the communi- checkout. Allows control of the Tricon only capability. The Main Processors cation modules at 2 megabits per system from the TriStation 1131 plat- second. form, including Download All and Download Changes. Also allows writes Mechanical Specifications to program variables by external hosts. These specifications apply to Main, Expansion and RXM Chassis; Power STOP—Stops reading inputs, forces Supply Modules; and other modules where indicated. non-retentive digital and analog outputs to 0, and halts the control program. Overall Dimensions 19 in wide by 22.75 in high by 17.75 in deep (48.3 cm by 57.8 cm by 45.1 cm) (Retentive outputs retain the value they had before the keyswitch was turned to Chassis Fabrication Black zinc-plated and welded cold-rolled steel Stop.) The Stop setting can be used for Approximate Weights installation and service of process- Main or Expansion Chassis 54.0 lbs. (24.5 kg.) related equipment, but is not required Power Module 7.2 lbs. (3.3 kg.) for service of the Tricon. Main Processor 4.7 lbs. (2.1 kg.) REMOTE—Allows writes to program I/O Module 4.7 to 6.0 lbs. (2.1 kg. to 2.7 kg.) variables by TriStation 1131 and HART Interface Module 4.8 lbs. (2.2 kg.) external hosts. (Download All and Communication Module 5.0 lbs. (2.3 kg.) Download Changes by TriStation 1131 16-point Termination Panel .09 lbs. (.04 kg.) are not allowed.) Modification of program logic is not allowed. 32-point Termination Panel 2.1 lbs. (.95 kg.) 23 Product Specifications integration engineer must make provi- Chassis and Mounting Slot Covers sions for sufficient heat management. Specifications All unused slots in a chassis should be filled with Blank I/O Slot Panels The Tricon system can be rack- Triconex recommends the installation (Model 8105) to maintain proper air mounted or panel-mounted in an of baffles (Triconex part number flow. industry-standard NEMA enclosure as 2000361-001), as shown on page 23. described on the next page. Cabinets For temperatures above 122° F (50° C), can optionally be equipped with base other heat management provisions Heat Management and casters. Multiple cabinets can be must be implemented, such as: bolted together on the sides, but suffi- When mounting Tricon chassis into • Louvers and pagoda top cient clearance must be allowed to fully vented or non-vented enclosures, the open their front and rear doors. • Enlarged front and rear louvers with raised pagoda top • Lower density filters 19.00" 48.3cm • Redundant fans (running all the Optional location of mounting bracket 17.40" for rear-rack or panel mounting of unit time) with appropriate louvers and 44.2cm (2 places) pagoda top • Failure detection circuitry 1/4 - 20 threaded chassis ground 16.50" 41.9cm Top View of Chassis (use for Rack or Panel Mounting) Standard location of mounting bracket for front rack mounting of unit (2 places) 21.00" 53.3cm 3.00" R 7.6cm Minimal clearance requirements for communication cables 18.31" 46.5cm Top of Backplane Top of Backplane NOTE: Bolt hole spacing on Slotted Clearance chassis fits standard 19" for 1/4" Screw (48.3cm) rack hole spacing. (2 places) Clearance for #10 screw 22.75" (4 places) 57.8cm Front View Front View 14.25" for Rack Mounting for Panel Mounting 36.2cm 10.25" 26.0cm 13.12" 33.3cm 5.50" 14.0cm 2.62" 6.7cm Minimum clearance 5.25" (13.3cm), Minimum clearance 5.25" (13.3cm), to other equipment & cabinet floor to other equipment & cabinet floor 1.50" 3.8cm Dimensions and Clearances for Rack and Panel Mounting 24 31.5" 31.5" 31.5" (800 mm) (800 mm) (800 mm) 31.5" Field Power Supply (80.0cm) DC Distribution Panel A/C Distribution Panel Analog Input/ Digital Input External Termination Panel 4.5" x 10" (114 mm x 254 mm) Tricon Main Chassis 86.0" (2,200 mm) 1.75" (44.5 mm) Baffle minimum Tricon Expansion 16-point Chassis Digital Output External Tricon Termination Chassis Panel (side view) 4.5" x 5.0" (114 mm x 127 mm) 3.5" minimum 4.0" minimum (89 mm minimum) (102 mm minimum) FRONT VIEW SIDE VIEW REAR VIEW Typical Dimensions and Clearances for Chassis Installation with External Terminations NOTE This drawing shows a typical set-up for external termination panels—other set-ups are possible. Please contact the IPS Global Client Support (GCS) center for details. Mounting Tricon Chassis in Enclosures Triconex will mount Tricon chassis in any of the industry-standard enclosures listed below. (Please contact Triconex regarding other enclosures, available for additional engineering and documentation charges.) See page 14 for a photograph of Tricon chassis and terminations mounted in a sample enclosure. Enclosures Typically Supported by Triconex* Type Width Depth Height Rittal NEMA 12 31.5 inches (800 mm) 31.5 inches (800 mm) 86.0 inches (2,200 mm) 31.5 inches (800 mm) 31.5 inches (800 mm) 78.0 inches (2,000 mm) MarkHon NEMA 1 31.5 inches (800 mm) 31.5 inches (800 mm) 85.0 inches (2,160 mm) * Other sizes are available. Please contact Triconex for more information. 25 Wire Duct Wire Duct Product Specifications Power Modules • The hardware configuration Module along with the ATEX-certified conflicts with the control program’s 24 VDC power supply from Phoenix Each Tricon chassis is equipped with logical configuration Contact (part number: QUINT-PS-100- two Power Modules—either one is 240AC/24DC/10/EX). fully capable of running the Tricon at • A module fails full load and rated temperature. Each • A Main Processor detects a system Power Module can be replaced online. fault The Power Modules, located on the left Front Panel of Power Module: • Primary power to a Power Module side of the chassis, convert line power (located on lower left side of chassis) fails to DC power appropriate for all Tricon modules. Terminal strips for system • A Power Module has a “Low 120 VAC/DC grounding, incoming power and hard- Battery” or “Over Temperature” $ĭ+]:,5($:,5( wired alarms are located on the lower warning PASS left corner of the backplane. Incoming )$,/ WARNING: Do not use the Model power should be rated for a minimum $/$50 8312 Power Module in Tricon systems of 240 watts per power supply. 7(03 that are located in hazardous locations %$77/2: The Power Module alarm contacts are and must meet ATEX requirements. If actuated when: you have 230 V line voltage and your system must meet ATEX requirements, • A module is missing from the use the Model 8311 24 VDC Power system Power Module Specifications 32:(502'8/( 02'(/ Isolation >1,000 VAC or 1,500 VDC, Input to Output Input Terminations Protected by safety cover 2 Accepts three 12-gauge wires (3.310mm ): neutral, hot, and protective earth (chassis ground) Terminal Strip for Power Module: Over-Temp. Sensor Temperature warning monitor—trips when internal temp. is (located on backplane above the Power Module) greater than 181° F (83°C); this typically occurs at ambient temperature 140°F (60°C) or higher L N Alarm Contacts Normally open, normally closed and common 1 Each contact supports 120 VAC @ 1 amp NO 2 Accepts 12-gauge (3.310mm ) wire C NC Protected by safety cover L Input Power Required 240 watts minimum per Power Module N Output Power 175 watts at 140°F (60°C) 2 NO Output Voltage 6.5 VDC, ±1% under all operating conditions RC C NC Output Current 27 amps maximum at 140°F (60°C) ambient Power Module Model 8310 8311 8312 Chassis Type Main/Expansion/RXM Main/Expansion/RXM Main/Expansion/RXM Nominal Voltage 120 VAC/VDC 24 VDC 230 VAC Input VAC @ 47-63 Hz 85–140 n/a 185–285 Input VDC 95–180 22–31 n/a Fuse Rating and Type 5 amps, time-delay 15 amps, time-delay 2.5 amps, time-delay Output Hold Time 20 ms minimum 2.8 ms minimum 20 ms minimum (nominal to 0 volts) Diagnostic Indicators PASS, FAULT, ALARM, TEMP, PASS, FAULT, ALARM, TEMP, PASS, FAULT, ALARM, TEMP, BAT LOW BAT LOW BAT LOW 26 • Test all basic processor and floating- Main Processor Modules If multiple Tricon systems are point instructions and operating connected by means of NCMs, the time Model 3008 Main Processors (MP) are modes synchronization capability ensures a available for Tricon v9.6 and later consistent time base for effective SOE • Validate user memory by means of systems. For detailed specifications, time-stamping. See page 72 for more the TriBus hardware-voting see the Planning and Installation Guide information. circuitry for Tricon Systems. Diagnostics • Verify the shared memory interface Three MPs must be installed in the with each I/O communication Extensive diagnostics validate the Main Chassis of every Tricon system. processor and channel health of each MP, I/O module and Each MP independently communicates communication channel. Transient with its I/O subsystem and executes the • Verify handshake and interrupt faults are recorded and masked by the user-written control program. signals between the CPU, each I/O hardware majority-voting circuit. communication processor and Sequence of Events (SOE) Persistent faults are diagnosed and the channel and Time Synchronization errant module is hot-replaced. • Check each I/O communication During each scan, the MPs inspect MP diagnostics perform these tasks: processor and channel designated discrete variables for state microprocessor, ROM, shared changes known as events. When an • Verify fixed-program memory and memory access and loopback of RS- event occurs, the MPs save the current static RAM 485 transceivers variable state and time stamp in the buffer of an SOE block. • Verify the TriClock and TriBus interfaces Physical Description of Model 3008 Main Processors Tricon Communication Feature Description Module Microprocessor Motorola MPC860, 32 bit, 50 MHz The Tricon Communication Module Memory • 16 MB DRAM (non-battery backed-up) (TCM), which is compatible with only • 32 KB SRAM, battery backed-up Tricon v10.0 and later systems, allows • 6 MB Flash PROM the Tricon to communicate with TriSta- Tribus Communication Rate • 25 megabits per second tion 1131, other Tricon or Trident controllers, Modbus master and slave • 32-bit CRC protected devices, and external hosts over • 32-bit DMA, fully isolated Ethernet networks. I/O Bus and Communication Bus • Motorola MPC860 Processors Each TCM contains four serial ports, • 32 bit two network ports, and one debug port •50 MHz (for Triconex use). Each serial port is uniquely addressed and can be configured as a Modbus Indicators on Main Processors master or slave. Serial Port #1 supports PASS Module has passed self-diagnostic tests either the Modbus or the Trimble GPS FAULT Module has a fault and should be replaced interface. Serial Port #4 supports either the Modbus or the TriStation interface. ACTIVE Module is executing the user-written control program Each TCM supports an aggregate data MAINT1 Maintenance indicator 1 rate of 460.8 kilobits per second, for all MAINT2 Maintenance indicator 2 four serial ports. COM TX Transmitting data across COMM bus Any standard Modbus device can COM RX Receiving data from COMM bus communicate with the Tricon through I/O TX Transmitting data across I/O bus the TCM, provided that aliases are assigned to the Tricon variables. Alias I/O RX Receiving data from I/O bus numbers must also be used when host 27 Product Specifications computers access the Tricon through Peer-to-Peer Time Synchronization other communication modules. See protocols. “Communication Capabilities” on PASS On TCM Models 4353 and 4354, NET 2 page 61 for more information. FAULT supports only the embedded OPC ACTIVE TCM Models 4353 and 4354 have an server, TriStation, and SNTP protocols, FIRM embedded OPC server on NET 2, while NET 1 supports all of the listed which allows up to 10 OPC clients to protocols except the embedded OPC NET 1 subscribe to data collected by the OPC server. LINK NET 1 TX RX Server. The embedded OPC Server (Copper or Fiber Ethernet) A single Tricon system supports a supports the Data Access 2.05 standard maximum of four TCMs, which must and the Alarms and Events 1.10 stan- reside in two logical slots. Different dard. NET 2 TCM Models cannot be mixed in one LINK Each TCM contains two network logical slot. Each Tricon system TX RX NET 2 ports—NET 1 and NET 2. Models supports a total of 32 Modbus masters or (Copper or Fiber Ethernet) 4351A, 4351B, and 4353 have two slaves—this total includes network and copper Ethernet (802.3) ports and serial ports. The hot-spare feature is not Models 4352A, 4352B, and 4354 have available for the TCM, though you can SERIAL 1 two fiber-optic Ethernet ports. replace a faulty TCM while the TX RX controller is online. Serial Port #1 On TCM Models 4351A, 4351B, for GPS or 4352A, and 4352B, NET 1 and NET 2 Modbus interface support the TCP/IP, Modbus TCP/IP Slave/Master, TSAA, TriStation, SNTP, and Jet Direct (for network SERIAL 2 TX RX printing) protocols. NET 1 also supports the Peer-to-Peer (UDP/IP) and Serial Port #2 for Modbus interface TCM Specifications SERIAL 3 TX RX Model Number 4351A, 4351B, 4352A, 4352B, 4353, 4354 Serial ports 4, RS-232/RS-485 ports, DB-9 connectors Serial Port #3 for Modbus interface Network ports 2, 10/100BaseT Ethernet ports, RJ-45 connectors (Models 4351A, 4351B, 4353) 2, fiber-optic mode Ethernet ports, MT-RJ connectors with 62.5/125 um fiber cables (Models 4352A, 4352B, 4354) Port isolation 500 VDC SERIAL 4 TX RX Protocols TriStation, Modbus, TCP/IP, ICMP, SNTP, TSAA (with support for IP Serial Port #4 Multicast), Trimble GPS, Embedded OPC Server (Models 4353 and for TriStation 1131 or 4354), Peer-to-Peer (UDP/IP), Peer-to-Peer Time Synchronization, Jet Modbus interface Direct (network printing) Modbus functions 01 — Read Coil Status 06 — Modify Register Content supported 02 — Read Input Status 07 — Read Exception Status 03 — Read Holding Registers 08 — Loopback Diagnostic Test DEBUG 04 — Read Input Registers 15 — Force Multiple Coils Debug Port 05 — Modify Coil Status 16 — Preset Multiple Registers for Triconex use Communication Copper Ethernet ports: 10/100 Mbps (Model 4353 supports only 100 speed Mbps) Fiber Ethernet ports: 100 Mbps TCM Serial ports: up to 115.2 Kbps per port 435x Status Indicators PASS, FAULT, ACTIVE, FIRM LINK— 1 per network port, TX (Transmit) — 1 per port, RX (Receive) — 1 per port 28 Modbus communication can be Enhanced Intelligent performed in either RTU or ASCII Communication Module mode. The parallel port provides a The Model 4119A Enhanced Intelligent Centronics interface to a printer. Communication Module (EICM) allows the Tricon to communicate with Each EICM supports an aggregate data Modbus masters and slaves, TriStation rate of 57.6 kilobits per second (for all 1131, and printers. four serial ports). For Modbus connections, the EICM Programs for the Tricon use variable user can select the RS-232 point-to- names as identifiers but Modbus point interface for one master and one devices use numeric addresses called slave, or the RS-485 interface for one aliases. Therefore an alias must be master and up to 32 slaves. The RS-485 assigned to each Tricon variable name network trunk can be one or two that will be read by or written to a twisted-pair wires up to a maximum of Modbus device. An alias is a five-digit 4,000 feet (1,200 meters). number which represents the Modbus message type and the address of the Each EICM contains four serial ports variable in the Tricon. An alias number and one parallel port which can operate is assigned in TriStation 1131. concurrently. Each serial port can be configured as a Modbus master with up Any standard Modbus device can to seven Modbus masters per Tricon communicate with the Tricon through chassis. A single Tricon system the EICM, provided that aliases are supports a maximum of two EICMs, assigned to the Tricon variables. Alias which must reside in one logical slot. numbers must also be used when host (The hot-spare feature is not available computers access the Tricon through for the EICM, though you can replace a other communication modules, such as faulty EICM while the controller is the NCM. See “Communication Capa- online.) Each serial port is uniquely bilities” on page 61 for more informa- addressed and supports either the tion. Modbus or TriStation interface. EICM Specifications Model Number 4119A, Isolated Serial ports 4 ports RS-232, RS-422 or RS-485 Parallel ports 1, Centronics, isolated Port isolation 500 VDC Protocol TriStation, Modbus Modbus functions supported 01 — Read Coil Status 02 — Read Input Status 03 — Read Holding Registers 04 — Read Input Registers 05 — Modify Coil Status 06 — Modify Register Content 07 — Read Exception Status 08 — Loopback Diagnostic Test 15 — Force Multiple Coils 16 — Preset Multiple Registers Communication speed 1200, 2400, 9600, or 19,200 Baud Diagnostic Indicators Pass, FaULT, Active TX (Transmit) — 1 per port RX (Receive) — 1 per port 29 Product Specifications • Reads Tricon diagnostics for display Safety Manager Module by the DCS The Model 4409 Safety Manager PASS Module (SMM) acts as an interface • Write protection to lock out changes FAULT between a Tricon controller and a to the Tricon controller from all ACTIVE Honeywell Universal Control Network TDC-3000 sources (UCN), one of three principal networks • Time synchronization from the DCS LOW of the TDC-3000 Distributed Control BATT master clock System. Appearing to the Honeywell SPARE RDY system as a safety node on the UCN, the • Peer-to-Peer communication for UCN A SMM communicates process informa- plants with many Tricon controllers, tion at full network data rates for use each containing an SMM—the DCS UCN B anywhere on the TDC-3000. The SMM can use shared data to alert XMIT transmits Tricon aliased data (including downstream Tricons of significant A system variables) and diagnostic infor- process changes Four-character mation to operator workstations in alphanumeric display for 0 • Sequence of Events—transmits SMM diagnostic codes display formats that are familiar to 7 Tricon event data to Universal STATUS Honeywell operators. Stations for display or History The SMM makes the following func- Modules for recording, to help UCN A tions available to the TDC-3000: determine the cause of plant trips and increase process up-time • Handles critical I/O points and passes results to the DCS • Hot-spare capability for F-Connectors uninterrupted communication with • Processes Tricon alarms and for Redundant Honeywell networks propagates them to user-defined UCN Ports DCS destinations (consoles, UCN B printers, etc.) • Reads/writes aliased data to satisfy DCS requests SMM Specifications Model Number 4409 UCN ports 2 isolated (AC coupled) UCN data rate 5 MBytes per second DB-25P Connector Status indicators PASS (Module Status) for RS-232 Debug Port FAULT (Module Status) (for Triconex & ACTIVE (Module Status) Honeywell use only) LOW BATT (Low Battery) SPARE RDY (Hot Spare Ready) SMM UCN A (UCN Port A Active) 4409 UCN B (UCN Port B Active) XMIT (SMM Transmitting) STATUS (Module Node and Diagnostic Info.) Power Module load < 20 watts Isolation 500 VDC 30 Server or user-written applications. See Network Communication “Communication Capabilities” on Module page 61 for more information about PASS With a Model 4329 Network Commu- Triconex protocols and applications. FAULT nication Module (NCM) installed, the ACTIVE Tricon can communicate with other Two NCMs can reside in one logical Tricons and with external hosts over slot of the Tricon chassis, but they func- Ethernet (802.3) networks. The NCM tion independently, not as hot- spare supports a number of Triconex propri- modules. External hosts can read or NET 1 etary protocols and applications as well write data only to Tricon variables to as user-written applications, including which Alias numbers have been BNC Connector for those that use TSAA protocol. assigned. (See “Enhanced Intelligent Thin IEEE 802.3 Cable Communication Module” on page 29 The NCMG module has the same func- TX for more information about Aliases.) RX tionality as the NCM, as well as the Port #1—for Peer-to-Peer & ability to synchronize time based on a The NCM is compatible with Ethernet Time Synchronization Only GPS system. For more information, see (IEEE 802.3 electrical interface) and 15-Pin "D" Connector the Communication Guide for Tricon operates at 10 megabits per second. The for Self-powered Systems. NCM connects with external host External Transceiver computers by means of coaxial cable (reserved) The NCM provides two BNC connec- (RG58) at typical distances up to 607 tors as ports: NET 1 supports Peer-to- feet (185 meters). Distances up to 2.5 Peer and Time Synchronization proto- miles (4,000 meters) are possible using NET 2 cols for safety networks comprised of repeaters and standard (thick-net or Tricons only. NET 2 supports open BNC Connector for fiber-optic) cabling. networking to external systems using Thin IEEE 802.3 Cable Triconex applications such as TriSta- The Main Processors typically refresh TX tion 1131, SOE, OPC Server, and DDE data on the NCM once per scan. Port #2—for TSAA, RX External Host Applications (including TRISTATION) NCM Specifications & TCP-IP/UDP-IP Model Number 4329, 4329G 15-Pin "D" Connector for Self-powered Ethernet (802.3) ports 2, BNC connectors, RG58 50-ohm thin cable External Transceiver External Transceiver Ports 2, 15-pin D-connectors (reserved) Serial port 1, RS-232 compatible Port Isolation 500 VDC COMM Protocol TSAA TX (TCP(UDP)/IP/802.3) RX Functions supported TRICON_DATA (Frame Type 1) TRICON_DATA_REQ (Frame Type 2) RS-232 Serial Port WRITE_TRICON_DATA (Frame Type 3) Reserved for future use WRITE_TRICON_DATA_RSP (Frame Type 4) READ_TRICON_CLOCK (Frame Type 5) READ_TRICON_CLOCK_RSP (Frame Type 6) SET_TRICON_CLOCK (Frame Type 7) NCM SET_TRICON_CLOCK_RSP (Frame Type 8) 4329 READ_TRICON_DATA (Frame Type 11) READ_TRICON_RSP (Frame Type 12) Communication speed 10 megabits per second (for Ethernet ports) Status indicators PASS, FAULT, ACTIVE TX (Transmit) — 1 per port RX (Receive) — 1 per port 31 D D C C B B A A 9 9 8 8 7 7 Product Specifications • Propagates Tricon alarms as I/A Advanced Communication Series system messages Module (ACM) PASS • Reads/writes aliased data to satisfy The Model 4609 Advanced Communi- FAULT I/A Series requests cation Module (ACM) acts as an inter- ACTIVE face between a Tricon controller and a • Time synchronization from the I/A I/A SERIES Interface to NODEBUS Foxboro Intelligent Automation (I/A) Series environment I/A Series Nodebus ONLINE Series system, appearing to the SBRDY • Reads Tricon diagnostics for display Foxboro system as a safety node on the by the I/A Series workstation TX RX I/A Series Nodebus. The ACM • Write protection to lock out changes communicates process information at BNC Connector to the Tricon controller from all I/A full network data rates for use Reserved NET1 Series sources anywhere on the I/A Series system, transmitting all Tricon aliased data • Hot-spare capability for (including system variables and AUI Connector uninterrupted communication with to DNBI Nodebus Data system aliases) and diagnostic infor- the I/A Series Nodebus mation to operator workstations in The ACM also supports the following display formats that are familiar to DNBI Triconex protocols and applications on TX RX Foxboro operators. The ACM makes external host PCs connected to a sepa- the following functions available to rate BNC port (labeled NET 2): RS-423 Serial Port the I/A Series: to DNBI Nodebus Control • Tristation protocol for the TriStation • Handles critical I/O points and 1131 software TS/TSAA passes results to the I/A Series TriStation/TSAA Interface • TSAA protocol for Triconex using the Object Management Node Address Switches NODE applications Database (OMDB) ADDRESS • TSAA/TCP (UDP/IP) for user- • Processes Tricon alarms and written applications on external propagates them to user-defined TX RX NET2 BNC Connector hosts I/A Series destinations (consoles, NET2 TriStation, SOE and printers, etc.) and TSAA applications 2 TX RX ACM Specifications RS-232/422 Serial Port Model Number 4609 Reserved Nodebus Ports BNC connector 1 for RG58 50-ohm thin cable (reserved) 1 TX RX 15-pin D connector 1 for AUI cable to DNBI RS-232 Serial Port 9-pin RS-423 connector 1 for Control Bus to DNBI Reserved 1 NET 2 port 1 BNC connector for RG58 50-ohm Thin cable to Ethernet network ACM 9-pin serial ports RS-232/RS-485 protocol (reserved) 4609 Port isolation 500 VDC (Ethernet and RS-232 ports) Communication speeds BNC and 15-pin D connectors 10 megabits per second 9-pin Nodebus connector 2400 baud Status indicators Module status PASS, FAULT, ACTIVE Nodebus/standby activity ONLINE and SBRDY Port activity TX and RX—1 each per port Power Module load 20 watts 1. The address for this port is set by the TS/TSAA Node Addresses switches. 32 6 6 5 5 4 4 3 3 2 2 1 1 0 0 F F E E The HIM allows redundant BNC Hiway Interface Module connections directly to the Data Hiway The Model 4509 Hiway Interface and has the same functional capacity as Module (HIM) acts as an interface four extended Data Hiway Port (DHP) between a Tricon controller and a addresses. Honeywell TDC-3000 control system by means of the Hiway Gateway and The HIM provides eight Hiway Local Control Network (LCN). The addresses, implements the same slot HIM can also interface with Honey- structure as the DHP, and typically well’s older TDC 2000 control system refreshes all data in less than 0.5 by means of the Data Hiway. seconds. The hot-spare capability allows online replacement of a faulty The HIM enables higher-order devices module. on the LCN or Data Hiway, such as computers and operator workstations, to communicate with the Tricon. HIM Specifications Model Number 4509 Data Hiway channels 2 isolated (AC coupled) Poll response switches 2 per channel Baud rate 250 kilobits per second Status indicators PASS (Module Status) FAULT (Module Status) ACTIVE (Module Status) ON LN (HIM Online) H I/F (Hiway Interface) CAL UP (Call-up Received) CH A (Channel A Active) CH B (Channel B Active) XMIT (HIM Transmitting) STD BY IN (Standby Module Inserted) STD BY READY (Standby Module Ready) Power Module load < 10 watts Isolation 500 VDC 33 Product Specifications Remote Extender Module (RXM) PASS PASS PASS PASS PASS PASS RXMs and chassis allow I/O modules FAULT FAULT FAULT FAULT FAULT FAULT to be located several kilometers from ACTIVE ACTIVE ACTIVE the Main Chassis. RXM sets, consisting ACTIVE ACTIVE ACTIVE of three identical modules, serve as TX TX TX TX TX TX repeaters and extenders of the Tricon (Receive) (Receive) I/O bus and provide ground loop isola- RX1 RX1 RX1 RX RX RX tion. A primary RXM set supports three To Remote A B C remote locations by connecting to three Location #1 remote RXM sets housed in a remote (Transmit) (Transmit) chassis. See “System Configuration” on page 11 regarding configurations that use RXMs. RXM sets are available for fiber-optic (Receive) cables with a communication rate of RX2 RX2 RX2 To Remote 375 kilobits per second. These sets Location #2 provide maximum immunity against (Transmit) electro-static and electro-magnetic interference, and support configura- tions with optical modems and fiber- optic point-to-point cabling. Remote sites can be located as far as 7.5 miles (Receive) (12 kilometers) from the primary site. RX3 RX3 RX3 To Remote Location #3 The figure at right shows uni-direc- (Transmit) tional cabling for three channels of a remote location. For each channel, one cable carries data transmitted from the primary RXM to the remote RXM, and RXM RXM RXM RXM RXM RXM the other cable carries data received by 42x0 42x0 42x0 42x1 42x1 42x1 the primary RXM from the remote RXM. A pair of modules must be wired Channel A Channel B Channel C Channel A Channel B Channel C for each of the three channels, Primary RXM Set Remote RXM Set amounting to a total of six cables for Located Near Main Chassis at Remote Location #1 each remote location. Sample Wiring for One Remote Location NOTE: The selection and installation of fiber-optic cabling requires specialized knowledge, training and tools. Triconex recommends hiring a fiber-optic specialist to handle these tasks. RXM Specifications RXM Model 4200-3 4201-3 4210-3 4211-3 RXM Chassis Location Primary Remote Primary Remote Cable Type Multi-mode Multi-mode Single-mode Single-mode Cable Length Limit 1.2 miles (2 kilometers) 1.2 miles (2 kilometers) 7.5 miles (12 kilometers) 7.5 miles (12 kilometers) Connectors 6/remote site 6 6/remote site 6 Remote Sites Supported 3 n/a 3 n/a Modem Ports Fiber Optic with ST Fiber Optic with ST Fiber Optic with ST Fiber Optic with ST connectors connectors connectors connectors Diagnostic Indicators PASS, FAIL, ACTIVE, PASS, FAIL, ACTIVE, PASS, FAIL, ACTIVE, PASS, FAIL, ACTIVE, TX, RX1, RX2, RX3 TX, RX1, RX2, RX3 TX, RX1, RX2, RX3 TX, RX1, RX2, RX3 34 All TMR Digital Input Modules sustain de-energize-to-trip capability, the TMR Digital Input Modules complete, ongoing diagnostics for each ability to detect Off points is an impor- Each TMR Digital Input (DI) module channel. Failure of any diagnostic on tant feature. To test for stuck-On inputs, has three isolated input channels which any channel activates the module Fault a switch within the input circuitry is independently process all data input to indicator, which in turn activates the closed to allow a zero input (Off) to be the module. A microprocessor on each chassis alarm signal. The module Fault read by the optical isolation circuitry. channel scans each input point, indicator points to a channel fault, not a The last data reading is frozen in the I/O compiles data, and transmits it to the module failure. The module is guaran- communication processor while the test Main Processors upon demand. Then teed to operate properly in the presence is running. input data is voted at the Main Proces- of a single fault and may continue to sors just prior to processing to ensure All TMR Digital Input Modules operate properly with certain kinds of the highest integrity. All critical signal support hot-spare capability, and multiple faults. paths are 100 percent triplicated for require a separate external termination guaranteed safety and maximum avail- Models 3502E, 3503E, and 3505E can panel (ETP) with a cable interface to ability. Each channel conditions signals self-test to detect stuck-On conditions the Tricon backplane. Each module is independently and provides optical where the circuitry cannot tell whether mechanically keyed to prevent isolation between the field and the a point has gone to the Off state. Since improper installation in a configured Tricon. most safety systems are set up with a chassis. 32-Point Digital Input Module Specifications Model Number 3501E/3501T 3502E 3503E 3505E Type TMR TMR with Self-Test TMR with Self-Test TMR, Low Threshold Voltage 115 VAC/VDC 48 VAC/VDC 24 VAC/VDC 24 VDC Points 32, non-commoned, 32, commoned 32, commoned 32, commoned isolated in groups of 8 in groups of 8 in groups of 8 AC Range/DC Range 90-155 VAC/VDC 35-95 VAC/VDC 20-42.5 VAC/VDC 20-42.5 VDC Frequency Range DC or 47-63 Hz DC or 47-63 Hz DC or 47-63 Hz n/a Maximum Voltage 155 VAC/VDC 95 VAC/VDC 42.5 VAC/VDC 42.5 VDC Switching Level Off to On > 86 VAC/VDC > 32 VAC/VDC > 18 VAC/VDC > 12 VDC On to Off < 28 VAC/VDC < 11 VAC/VDC < 6 VAC/VDC < 4 VDC Nominal Turn-On 6-9 mA 6-9 mA 6-9 mA 3 mA to 5 mA Typical Hysteresis 32 VAC/VDC 7 VAC/VDC 4 VAC/VDC 2 VDC Input Delay OFF to ON/ON to OFF < 8 ms/< 15 ms < 8 ms/< 15 ms < 8 ms/< 15 ms < 8 ms/< 15 ms 1 Point Isolation 1,500 VDC/ 2500 VDC 1,500 VDC 1,500 VDC 1,500 VDC Nominal Input Impedance > 8.5 K > 2.9 K > 1.25 K > 1.25 K Nominal Field Power Load Per On point 1.5 watts 1.0 watts 0.5 watts 0.5 watts @ max. field voltage 2.9 watts 3.2 watts 1.5 watts 1.5 watts Diagnostic Indicators Input Status 1 per point 1 per point 1 per point 1 per point Module Status PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE Stuck Test n/a On On On Color Code Red Dark Red Dark Red Dark Red 1. For 3501T. 35 Product Specifications may operate properly with certain kinds The Model 3564 Single Digital Input 64-Point Digital Input of multiple faults. Module is optimized for safety-critical Modules applications where low cost is more Each 64-point Digital Input (DI) All Digital Input Modules support hot- important than maximum availability. module has three isolated channels spare modules and require a separate On single modules, only those portions which independently process all data external termination panel (ETP) with a of the signal path which are required to input to the module. A microprocessor cable interface to the Tricon backplane. ensure safe operation are triplicated. on each channel scans each input point, Each module is mechanically keyed to Special self-test circuitry detects all compiles data and transmits it to the prevent improper installation in a stuck-On and stuck-Off fault conditions Main Processors on demand. Then chassis. in less than half a second. If a single input data is voted at the Main Proces- The Model 3504E High-Density module detects an input fault, it reports sors just prior to processing to ensure Digital Input Module continuously that point as Off, which may cause a the highest integrity. verifies the ability of the Tricon to glitch during switch-over to a hot-spare All Digital Input Modules sustain detect transitions to the opposite state. module. complete, ongoing diagnostics for each On this TMR module, all critical signal channel. A failure on any channel acti- paths are 100 percent triplicated for vates the Fault indicator which in turn guaranteed safety and maximum avail- activates the chassis alarm. A TMR ability. Each channel conditions signals module is guaranteed to operate prop- independently between the field and the erly in the presence of a single fault and Tricon. 64-Point Digital Input Module Specifications Model Number 3564 3504E Type Single, DI TMR, DI 1 Voltage 24 VDC 24 or 48 VDC Points 64, commoned 64, commoned, DC coupled DC Range 15-30 VDC 20-72 VDC Maximum Voltage 36 VDC 72 VDC Switching Level 24 V 48 V OFF to ON > 15 VDC >18 VDC >32 VDC ON to OFF < 6 VDC < 6 VDC <11 VDC Nominal Turn-On 2-3 mA negligible Typical Hysteresis 4 VDC 4 VDC/7 VDC Input Delay Off to On/On to Off < 2 ms/< 2 ms < 10 ms/< 10 ms Minimum Point Isolation 1,500 VDC n/a Nominal Input Impedance > 3.0 K > 30 K Nominal Field Power Load Per On point 0.2 watts negligible @ maximum field voltage 0.5 watts negligible Diagnostic Indicators Input Status 1 per point 1 per point Module Status PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE Stuck Test On and Off On and Off Color Code Dark Red Dark Red 1. The voltage is selected using TriStation 1131. 36 Each module provides complete cated modules for use on non-critical Pulse Input Module ongoing diagnostics on each channel. points which are not compatible with The Model 3511 Pulse Input (PI) Failure of any diagnostic on any “high-side” solid-state output switches. Module provides eight very sensitive, channel activates the Fault indicator, An example is interfacing with annun- high-frequency inputs. It is optimized which in turn activates the chassis ciator panels. The Relay Output module for use with non-amplified magnetic alarm signal. The Fault indicator receives output signals from the Main speed sensors common on rotating merely indicates a channel fault, not a Processors on each of three channels. equipment such as turbines or compres- module failure. The module is guaran- The three sets of signals are then voted, sors. The module senses voltage transi- teed to operate properly in the presence and the voted data is used to drive the tions from magnetic transducer input of a single fault and may continue to 32 individual relays. devices, accumulating them during a operate properly with certain kinds of selected window of time (rate measure- Each output has a loopback circuit multiple faults. The Pulse Input Module ment). The resulting count is used to which verifies the operation of each supports hot- spare modules. generate a frequency or RPM which is relay switch independently of the pres- transmitted to the Main Processors. The WARNING: The PI module does not ence of a load, while ongoing diagnos- pulse count is measured to 1 micro- provide a totalization capability—it is tics test the operational status of the second resolution. optimized for measuring the speed of module. Failure of any diagnostic acti- rotation equipment. For pulse totaliza- vates the Fault indicator, which in turn The PI module includes three isolated tion, see Model 3515 on page 38. activates the chassis alarm. input channels. Each input channel independently processes all data input The Relay Output module comes with to the module and passes the data to the normally open (NO) contacts. It Relay Output Module Main Processors, which vote on the supports hot-spare modules and The Model 3636R and 3636T Relay data to ensure the highest integrity. requires a separate external termination Output (RO) Modules are non-tripli- panel (ETP) with a cable interface to the Tricon backplane. Pulse Input Module Specifications RO Module Specifications Model Number 3511 Model Number 3636R/T Type TMR, PI Type Non-triplicated, RO Input Signals 8, non-commoned Points 32, non-commoned Resolution 16 bits Voltage Range 125 VAC/VDC, maximum Accuracy 1,000 Hz to 20,000 Hz, ± 0.01% Current Load 2A, maximum Input Characteristics (AC coupled, balanced differential) Update Rate 25 ms, typical Minimum 10 mA, 5 VDC Permissible Load Impedance (load) > 8 KW, 20 KW typical Switching Power, 2,000 V A, 150 watts Common Mode Range -100 VDC to +100 VDC peak-to-peak Resistive maximum Normal Mode Range 1.5 V to 200 V peak-to-peak Point Isolation 1,500 VDC 1 Overrange Protection ±150 VDC, continuous 1,900 VDC Hysteresis 150 millivolts, typical Fuses 1 per output (2.5A fast-acting) Wave Shape Sine, square, pulse, etc. Diagnostic Indicators Duty Cycle 10% to 90% Frequency 20 Hz to 20,000 Hz Output Status 1 per point Module Status PASS, FAULT, Current Range 0-20 mA (250-ohm shunt) ACTIVE Diagnostic Indicators (ON=true) Output Contact Normally Open Input Status 1 per point Color Code Silver Blue Module Status PASS, FAULT, ACTIVE Color Light Purple 1. For 3636T. 37 Product Specifications The PTI module has three isolated input chassis alarm. The Fault indicator Pulse Totalizer Input Module channels. Each input channel indepen- points to a channel fault, not a module The Model 3515 Pulse Totalizer Input dently processes all input data and failure. The PTI module is guaranteed (PTI) Module provides 32 individual passes it to the Main Processors, where to operate properly in the presence of a 31-bit counters that operate indepen- it is voted before processing to ensure single fault, and may continue to dently. The counters are used with the highest integrity. operate with certain kinds of multiple active-flow sensors or per-unit sensors faults. to measure a quantity (count) which is Each PTI module provides complete transmitted to the Main Processors. At ongoing diagnostics on each channel, The PTI module can operate with or the time specified by the control including channel-to-channel count without a hot-spare module. If you use program, the Main Processors clear a comparison. Failure of any diagnostic a hot-spare module, it re-educates all single counter or all counters. on any channel activates the Fault indi- counter values from the active module. cator, which in turn activates the Pulse Totalizer Input Module Specifications Model Number 3515 Type TMR, Pulse Totalizer Number of Input Signals 32, non-commoned Input Frequency Range 0 Hz to 1 KHz Minimum Input Pulse Width 300 microseconds Accuracy Active Module ± 2 counts Hot-spare module (maximum error 1–10 >= 100 Hz counts during hot replacement) 0-1 <= 100 Hz 31 Maximum Count 2,147,483,647 (2 - 1) Counter Overflow (worst case @ 1 KHz) 596 Hours (24 days) Count Overflow Indication Count goes to negative integer Count Resets Individual reset per counter Recommended Input Voltage Range 42.5 VDC absolute maximum Count Up Switching Level Rising edge (Off to On) Switching Voltages Off to On 15 VDC typical, 18 VDC worst case On to Off 8 VDC typical, 6 VDC worst case Typical Hysteresis 4 VDC Normal Turn-on Current 6mA to 9mA Count Input Delay < 15 ms Point Isolation (opto-isolated) 1,500 VDC minimum Diagnostic Indicators On or Off State 1 per point Module Status PASS, FAULT, ACTIVE Logic Power < 10 watts Nominal Field Power Load 0.5 watts per On point 1.5 watts @ maximum field voltage Color Code Purple 38 exist. Failure of the detected field All TMR Digital Output Modules TMR Digital Output Modules voltage to match the commanded state support hot-spare capability, and Each TMR Digital Output (DO) of the output point activates the require a separate external termination module receives output signals from LOAD/FUSE alarm indicator. panel (ETP) with a cable interface to the Main Processors on each of three the Tricon backplane. Each module is channels. Each set of three signals is In addition, ongoing diagnostics are mechanically keyed to prevent then voted by special quadruplicated performed on each channel and circuit improper installation in a configured output circuitry on the module. The of a TMR Digital Output Module. chassis. circuitry produces one voted output Failure of any diagnostic on any signal and passes it to the field termina- channel activates the Fault indicator, Digital outputs are designed to source tion. The quadruplicated voter circuitry which in turn activates the chassis the current to field devices, so field provides multiple redundancy for all alarm signal. The Fault indicator power must be wired to each output critical signal paths, guaranteeing merely indicates a channel fault, not a point on the field termination. safety and maximum availability. module failure. The module is guaran- teed to operate properly in the presence Each TMR Digital Output Module has of a single fault and may continue to a voltage-loopback circuit which veri- operate properly with certain kinds of fies the operation of each output switch multiple faults. independently of the presence of a load and determines whether latent faults 16-Point Digital Output Module Specifications Model Number 3601E/3601T 3603B/3603E/3603T 3607E 3604E Nominal Voltage 115 VAC 120 VDC 48 VDC 24 VDC Type TMR, DO TMR, DO TMR, DO TMR, DO Output Signals 16, non-commoned 16, commoned (3603E/T 16, non-commoned 16, non-commoned 16, non-commoned (3603B Voltage Range 80-155 VAC 90-150 VDC 44-80 VDC 22-45 VDC 1 Voltage Drop < 3V, typical < 1.5V, typical < 3V, typical < 4V, typical Frequency Range 47-63 Hz n/a n/a n/a Current Ratings, 2A per point 0.8A per point 1A per point 2A per point Maximum 12A surge/cycle 4A surge/10 ms 5A surge/10 ms 10A surge/10 ms Load Leakage 2 mA maximum @ 60 Hz 2 mA maximum 2 mA maximum 2 mA maximum Chassis Leakage 4 mA maximum @ 60 Hz n/a n/a n/a Fuses (on Field 1 per output, 1 per output, 1 per output, 1 per output, Termination) 3A fast-acting 1.0A fast-acting 1.25A fast-acting 2.5A fast-acting 2 3 Point Isolation 1,500 VDC/ 2500 VDC 1,500 VDC/ 2500 VDC 1,500 VDC 1,500 VDC Diagnostic Indicators On or Off state 1 per point 1 per point 1 per point 1 per point Module Status PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE Field Alarm LOAD/FUSE LOAD/FUSE LOAD/FUSE LOAD/FUSE Color Code Green Blue Light blue Dark blue 1. WARNING: The voltage drop may be significantly higher in some applications. 2. For 3601T. 3. For 3603T. 39 Product Specifications so that one voted output signal is passed • Loss of power or blown fuse 16-Point Supervised and to the field termination. 32-Point Supervised/Non- • Open or missing load Supervised Digital Output Each SDO module has voltage and • A field short resulting in the load Modules current loopback circuitry coupled with being energized in error sophisticated online diagnostics that Designed for the most critical control • A shorted load in the de-energized verify the operation of each output programs, Supervised Digital Output state switch, the field circuit and the pres- (SDO) modules meet the needs of Failure to detect field voltage on any ence of a load. This design provides systems whose outputs remain in a output point energizes the power alarm complete fault coverage without the single state for extended periods of time indicator. Failure to detect the presence need to influence the output signal. (in some applications, for years). An of a load energizes the load alarm indi- SDO module receives output signals The modules are called “supervised” cator. from the Main Processors on each of because fault coverage is extended to three channels. Each set of three signals All SDO modules support hot-spare include potential field problems. In is then voted upon by a fully fault- modules and require a separate external other words, the field circuit is super- tolerant quadruplicated output switch termination panel (ETP) with a cable vised by the SDO module so that the whose elements are power transistors, interface to the Tricon backplane. following field faults can be detected: 16-Point and 32-Point Supervised Digital Output Module Specifications 1 Model Number 3623/3623T 3624 3625 Nominal Voltage 120 VDC 24 VDC 24 VDC Type TMR, Supervised DO TMR, Supervised DO TMR, Supervised/Non-Supervised DO Output Signals 16, commoned 16, commoned 32, commoned Voltage Range 90-150 VDC 16-30 VDC 16-32 VDC Maximum Voltage 160 VDC 36 VDC 36 VDC Voltage Drop < 1.5 VDC, typical < 1.5 VDC, typical < 2.8 VDC @ 1.7A, typical Power Module Load < 10 watts < 10 watts < 13 watts Current Ratings, Maximum 0.8A per point 0.7A per point 1.7A per point 4A surge per 10 ms 4.8A surge per 10 ms 7A surge per 10 ms Minimum Required Load 30 mA 30 mA 10 mA Load Leakage 4 mA maximum 4 mA maximum 4 mA maximum Fuses (on Field Termination) 1A fast-acting n/a—self-protecting n/a—self-protecting 2 Point Isolation 1,500 VDC/ 2500 VDC 1,500 VDC 1,500 VDC Diagnostic Indicators On or Off State 1 per point 1 per point 1 per point Module Status PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE PASS, FAULT, LOAD, ACTIVE Field Alarm POWER, LOAD (1 per point) POWER, LOAD (1 per point) LOAD (1 per point) Color Code Steel blue Turquoise green Dark blue 1. CAUTION: Triconex highly recommends that you perform compatibility testing before selecting the Model 3623T module for use in applications that have field wiring lengths over 328 feet (100 meters), cable that is not twisted pair, or atypical loads such as smart devices, strobe lights, or klaxons. 2. For 3623T. 40 sophisticated online diagnostics that • A shorted load in the de-energized 8-Point Supervised Digital verify the operation of each output state Output Modules switch, the field circuit and the pres- Failure to detect field voltage on any Designed for the most critical applica- ence of a load. This design provides output point energizes the power alarm tions, Supervised Digital Output (SDO) complete fault coverage without the indicator. Failure to detect the presence modules meet the needs of systems need to influence the output signal. of a load energizes the load alarm indi- whose outputs remain in a single state cator. When an optional secondary for extended periods of time (in some The modules are called “supervised” power supply is used, shorted loads in applications, for years). An SDO because fault coverage is extended to the Off state can be detected. (This module receives output signals from include potential field problems. In feature is not provided on Model the Main Processors on each of three other words, the field circuit is super- 3611E, an AC module.) channels. Each set of three signals is vised by the SDO module so that the then voted upon by a fully fault-tolerant following field faults can be detected: All SDO modules support hot-spare quadruplicated output switch whose capability, and they require separate • Loss of power or blown fuse elements are mechanical power relays, external termination panels (ETP) with • Open or missing load so that one voted output signal is passed a cable interface to the Tricon back- to the field termination. • A field short resulting in the load plane. being energized in error Each SDO module has voltage and current loopback circuitry coupled with 8-Point Supervised Digital Output Module Specifications Model Number 3611E 3617E Nominal Voltage 115 VAC 48 VDC Type TMR, Supervised DO TMR, Supervised DO Points 8, commoned 8, commoned Voltage Range 90-155 VAC 36-72 VDC Frequency Range 47-63 Hz n/a Maximum Switching Power 2,000 VA (resistive) 150 W (resistive) 1 On State Voltage Drop < 2V, typical < 2V, typical Current Ratings, Maximum 2A per point 1A per point 10A/AC cycle 5A/10 ms Minimum Required Load 50 mA 100 mA Voltage Range of Secondary Power Supply n/a 5.00 VDC ±.25 VDC Chassis Leakage 1mA max. @ 60 Hz n/a Load Leakage 4 mA max. 4 mA max. Fuses (on Field Termination) 1 per output (2.5A fast-acting) 1 per output (1.25A fast-acting) Point Isolation 1,500 VDC, min. 1,500 VDC, min. Diagnostic Indicators Output Status POINT, PWR, LOAD, POINT, PWR, LOAD, Module Status PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE Color Code Deep green Mint green 1. WARNING: The voltage drop may be significantly higher in some applications. 41 Product Specifications each output switch independently of the during switch-over to a hot-spare Dual Digital Output Module presence of a load and determines module. Dual Digital Output (DDO) modules whether latent faults exist. Failure of receive output signals from the Main DDO modules support hot-spare capa- the detected field voltage to match the Processors along a single parallel or bility, which allows online replacement commanded state of the output point series path, and applies a 2-out-of-3 of a faulty module. Each module is activates the LOAD/FUSE alarm indi- voting process individually to each mechanically keyed to prevent cator. switch. The switches produce one improper installation in a configured output signal which is then passed to In addition, ongoing diagnostics are chassis. the field termination. While the quadru- performed on each channel and circuit DDO modules require a separate plicated output circuitry on TMR of a DDO module. Failure of any diag- external termination panel (ETP) with a modules provides multiple redundancy nostic on any channel activates the cable interface to the Tricon backplane. for all critical signal paths, dual Fault indicator, which in turn activates Digital outputs are designed to source circuitry provides just enough redun- the chassis alarm signal. A dual module the current to field devices, so field dancy to ensure safe operation. DDO operates properly in the presence of power must be wired to each output modules are optimized for those safety- most single faults and may operate point on the field termination. critical control programs where low properly with some kinds of multiple cost is more important than maximum faults, but stuck-Off faults are an availability. exception. If one of the output switches has a stuck-Off fault, the output goes to DDO modules have a voltage-loopback the Off state and a glitch may occur circuit which verifies the operation of Dual Digital Output Module Specifications Model Number 3664/3674 Nominal Voltage 24 VDC Type Dual DO, serial (recommended for de-energize-to-trip control programs) Output Signals 32, commoned Voltage Range 16-30 VDC Maximum Voltage 36 VDC Voltage Drop < 1.5 VDC, typical Power Module Load < 10 watts Current Ratings, Maximum 2A per point 10A surge per 10 ms Load Leakage 2 mA maximum Fuses (on Field Termination) n/a—self-protecting Point Isolation 1,500 VDC minimum Diagnostic Indicators On or Off State 1 per point Module Status PASS, FAULT, ACTIVE Field Alarm LOAD/FUSE Load Alarm, output stuck-On 3664 — Stuck-On point, all others commanded state - On or Off 3674 — Stuck-On point, all others commanded Off (de-energized) Load Alarm, output stuck-Off 3664 and 3674 — Stuck-Off point, all others commanded state — On or Off Color Code Dark blue 42 affecting another channel. Each Analog Analog Input Modules require a sepa- Analog Input Modules Input Module sustains complete, rate external termination panel (ETP) Analog Input (AI) Modules includes ongoing diagnostics for each channel. with a cable interface to the Tricon three independent input channels. Each Failure of any diagnostic on any backplane. Each module is mechani- input channel receives variable voltage channel activates the Fault indicator for cally keyed for proper installation in a signals from each point, converts them the module, which in turn activates the Tricon chassis. to digital values, and transmits the chassis alarm signal. The module’s values to the three Main Processor Fault indicator merely reports a channel modules on demand. In TMR mode, fault, not a module failure—the module one value is then selected using a mid- can operate properly with as many as value selection algorithm to ensure two faulty channels. correct data for every scan. Analog Input Modules support hot- Sensing of each input point is spare capability, which allows online performed in a manner that prevents a replacement of a faulty module. single failure on one channel from Analog Input Module Specifications Model Number 3700/3700A 3701 3703E 1 Voltage 0-5V, + 6% (only 3700A) 0-10V 0-5V or 0-10V , + 6% Type TMR, AI TMR, AI TMR, AI No. of Input Points 32, diff, DC coupled 32, diff, DC coupled 16, diff, isolated Isolated Points No No Yes Input Update Rate 55 ms 55 ms 50 ms Resolution 12 bits 12 bits 12 bits Accuracy < .15% of FSR, < .15% of FSR, < .15% of FSR, from 0° to 60°C from 0° to 60°C from 0° to 60°C Input Resistance (load) 30 M (DC), min. 30 M (DC), min. 30 M (DC), min. Power-Off Resistance 30 K (DC), typical 30 K (DC), typical 30 M (DC), min. Common Mode Rejection -80 dB (DC-100Hz), -80 dB (DC-100Hz), -90 dB @ 60Hz, min. typical typical -100 dB @ DC, min. Common Mode Range -12V to +12V peak -12V to +12V peak +200V peak Leg-to-Leg Isolation 200 K, typical 200 K, typical 20 K, typical Normal Mode Rejection @ 8Hz -3 dB -3 dB -3 dB @ 60Hz -17 dB -17 dB -17 dB @ 120Hz -23 dB -23 dB -23 dB Input Overrange 150 VDC/115 VAC 150 VDC/115 VAC 150 VDC/115 VAC Protection continuous continuous continuous Current Range 0-20 mA, 0-20 mA, 0-20 mA, 250  shunt 500  shunt 250  shunt for 5V 500  shunt for 10V Diagnostic Indicators Module Status Pass, Fault, Active Pass, Fault, Active Pass, Fault, Active Color Code Yellow Light yellow Mustard yellow 1. The voltage is selected using TriStation 1131. 43 Product Specifications Analog Input Module Specifications Model Number 3704E 3720 3721 1 1 Voltage 0-5V or 0-10V , + 6% 0-5VDC, + 6% 0 to 5 VDC or -5 to +5 VDC , + 6% Type TMR, AI TMR, AI TMR, AI No. of Input Points 64, commoned 64, single-ended 32 differential, DC-coupled Isolated Points No Yes Yes Input Update Rate 75 ms 10 ms 10 ms Resolution 12 bits 12 bits or 14 bits programmable 12 bits or 14 bits programmable Accuracy < 0.25% of FSR from 0° to 60°C < 0.15% of FSR from 0° to 60° C < 0.15% of FSR from 0° to 60° C Input Resistance (load) 30 M (DC), min. 10 M (DC), min. 10 M (DC), min. Power-Off Resistance 30 k (DC), typical 140 k (DC), typical 140 k (DC), typical Common Mode Rejection n/a n/a -85 dB (DC - 100 Hz) Common Mode Range n/a n/a -12V to +12V peak Leg-to-Leg Isolation 200 k, typical 420 k, typical 420 k, typical Normal Mode Rejection -1 dB @ 8Hz -3 dB @ 8Hz -3 dB @ 23 Hz -12 dB @ 60Hz -17 dB @ 60Hz -8 dB @ 60 Hz -18 dB @ 120Hz -23 dB @ 120Hz -14 dB @ 120 Hz Input Overrange 150 VDC/115 VAC 150 VDC/115 VAC 150 VDC/115 VAC Protection continuous continuous continuous Current Range 0-20 mA, 0-20 mA (plus 6% over-range) with 0-20 mA with 250  shunt resistor 250  shunt resistor 250  shunt for 5V 500  shunt for 10V Diagnostic Indicators Module Status PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE, FIELD PASS, FAULT, ACTIVE, FIELD Color Code Copper Yellow Yellow 1. The voltage is selected using TriStation 1131. field. In addition, ongoing diagnostics supplies for analog outputs must be Analog Output Modules are performed on each channel and provided by the user. A LOAD indi- Analog Output (AO) modules receive circuit of the module. Failure of any cator activates if an open loop is output signals from the Main Processor diagnostic test deactivates the faulty detected on one or more output points. module on each of three channels. Each channel and activates the Fault indi- PWR1 and PWR2 are on if loop power set of data is then voted and a healthy cator and the chassis alarm. The is present. channel is selected to drive the outputs. module Fault indicator merely indicates Each module monitors its own current AO modules support hot- spare capa- a channel fault, not a module failure. outputs (as input voltages) and main- bility, which allows online replacement The module continues to operate prop- tains an internal voltage reference to of a faulty module. erly with as many as two channels provide self-calibration and module failed. Open loop detection is provided AO modules require a separate external health information. by a LOAD indicator which activates if termination panel (ETP) with a cable Each channel on a module has a current the module is unable to drive current to interface to the Tricon backplane. Each loopback circuit which verifies the one or more outputs. module is mechanically keyed to accuracy and presence of analog prevent improper installation in a The module provides for redundant signals independently of load presence configured chassis. loop power sources with individual or channel selection. The module’s power and fuse indicators called PWR1 The Model 3805H module has been design prevents a non-selected channel and PWR2. External loop power modified to support increased inductive from driving an analog signal to the 44 loads. It is fully compatible for use in The Model 3806E High Current AO Model 3807 contains four hard-wired all applications of the 3805E module. Module has two 20 to 320 mA outputs coil diagnostic inputs. The Model 3807 to drive servo actuators. is designed for control applications The Model 3806E and Model 3807 only, and should not be used in safety modules are optimized for turboma- The Model 3807 BiPolar AO Module applications. chinery control. has four -60 to + 60 mA outputs to drive servo coils in servo-control applica- tions. The termination panel for the Analog Output Module Specifications Model Number 3805E/3805H 3806E 3807 Type TMR, AO TMR, AO TMR, AO Output current range 4-20 mA output (+6% overrange) 4-20 mA and 20-320 mA -60 to 60 mA Number of points 8 output 6 (4-20 mA) output; 2 (20-320 mA) 4 bipolar output output Isolated points No, commoned return, DC coupled No, commoned return, DC coupled No, commoned return, DC coupled Resolution 12 bits 12 bits 13 bits Output Accuracy <0.25% (in range of 4-20 mA) of <0.25% (in range of 4-20 mA) of < 0.25% (in range of -60 to 60 mA) FSR (0-21.2 mA), from 32° to 140° FSR (0-21.2 mA and 0-339.2 mA), of Full Scale Range (FSR), from 0° F (0° to 60° C) from 32° to 140° F (0° to 60° C) to 60° C. FSR = 120 mA. External loop power +42.5 VDC, maximum +42.5 VDC, maximum 24 VDC –15%/+20%, +5% ripple (reverse voltage protected) +24 VDC, nominal +24 VDC, nominal Output loop power requirements Max. load vs. external loop voltage Load (Ohms) Loop power required 4-20 mA 16-320 mA Independent; For ± 60mA, maximum load is 150 ohms and is 250 > 20 VDC (1 amp minimum) 20 VDC < 275 <15 independent of variations in 500 > 25 VDC (1 amp minimum) 24 VDC < 475 <25 external loop power supply voltage. 750 > 30 VDC (1 amp minimum) 28 VDC < 650 <40 1000 > 35 VDC (1 amp minimum) 32 VDC < 825 <50 Over-range protection +42.5 VDC, continuous < +42.5 VDC +36 VDC, continuous Switch time on leg failure < 10 ms, typical < 10 ms, typical < 10 ms, typical Diagnostic Indicators Module status PASS, FAULT, ACTIVE, PASS, FAULT, ACTIVE, PASS, FAULT, ACTIVE, (one each per module) LOAD, PWR1, PWR2 LOAD, PWR1, PWR2 LOAD, PWR1, PWR2 Color code Pea green Light green Light green 45 Product Specifications isolated Thermocouple Input Modules. channel activates the Fault indicator, Thermocouple Input Modules The isolated module allows users to which in turn activates the chassis Thermocouple Input (TC) modules select upscale or downscale burnout alarm signal. The module Fault indi- include three independent input chan- detection with TriStation 1131. For cator merely reports a channel fault, not nels. Each input channel receives vari- non-isolated modules, upscale or a module failure. The module continues able voltage signals from each point, downscale burnout detection depends to operate properly with as many as two performs thermocouple linearization on the field termination selected. faulty channels. and cold-junction compensation, and converts the result to degrees Celsius or Triplicated temperature transducers Thermocouple Input Modules support Fahrenheit. Each channel then trans- residing on the field termination panel hot-spare capability, which allows mits 16-bit signed integers representing support cold-junction compensation. online replacement of a faulty module. 0.125 degrees per count to the three Each channel of a Thermocouple Input Thermocouple Input Modules require a Main Processors on demand. In TMR Module performs auto-calibration separate external termination panel mode, a value is then selected using a using internal precision voltage refer- (ETP) with a cable interface to the mid-value selection algorithm to ensure ences. On the isolated module, a Tricon backplane. correct data for every scan. faulting cold-junction transducer is Each module is mechanically keyed to annunciated by a cold-junction indi- Each Thermocouple Input Module is prevent improper installation in a cator on the front panel. programmable to support one thermo- configured chassis. couple type, selected from J, K and T Each module performs complete for standard Thermocouple Input ongoing diagnostics on each channel. Modules and from J, K, T and E for Failure of any diagnostic on any Thermocouple Input Module Specifications Model Number 3706A 3708E Type TMR, thermocouple TMR, thermocouple Number of input signals 32 differential, DC coupled 16 differential, isolated Isolated points No Yes 1 Input update rate 50 ms, maximum 50 ms 2 Thermocouple types supported J, K, T J, K, T, E Accuracy/temp range See Table A See Table B Input resistance (load) 22 M (DC), typical 30 M (DC), minimum Noise rejection Common mode -85 dB @ 0-60 Hz, minimum -90 dB @ 0-60 Hz, minimum -95 dB @ DC, typical -100 dB @ DC, minimum Normal mode -17 dB @ 60 Hz -3 dB @ 8 Hz, typical -17 dB @ 60 Hz, typical Common mode range ±10 VDC max. (channel-to-channel ±200 VDC, max (channel-to-channel or channel-to-ground) or channel-to-ground) Leg-to-leg isolation 200 K, typical 20 K, typical Input point protection 110 VAC, continuous 110 VAC, continuous Reference junction compensation range 32°-140°F (0°-60°C) 32°-140°F (0°-60°C) Diagnostic indicators PASS, FAULT, ACTIVE PASS, FAULT, ACTIVE, CJ FAULT Color code Tan Deep yellow 1. Inputs frozen for one second upon insertion of spare module. 2. Selected using TriStation 1131. 46 Accuracy of Thermocouple Types for Model 3706A 1 Accuracy (TC Termination Module @ 32-140F [0-60C]) T = 77F (25C) T = 32-140F (0-60C) a a TC Type Temperature Range (Typical) (Maximum) -250 to 32°F (-157 to 0°C) ± 5.0°F (2.8°C) ± 7.0°F (3.9°C) J >32 to 2000°F (0 to 1093°C) ± 4.0°F (2.3°C) ± 5.0°F (2.8°C) -250 to 32°F (-157 to 0°C) ± 6.0°F (3.4°C) ± 9.0°F (5.0°C) K >32 to 2500°F (0 to 1371°C) ± 4.0°F (2.3°C) ± 6.0°F (3.4°C) -250 to 32°F (-157 to 0°C) ± 5.0°F (2.8°C) ± 9.0°F (5.0°C) T >32 to 752°F (0 to 400°C) ± 3.0°F (1.7°C) ± 5.0°F (2.8°C) Accuracy of Thermocouple Types for Model 3708E 1 Accuracy (TC Termination Module @ 32-140F [0-60C]) T = 77F (25C) T = 32-140F (0-60C) a a TC Type Temperature Range (Typical) (Maximum) -238 to 32°F (-150 to 0°C) ± 3.0°F (1.7°C) ± 9.0°F (5.0°C) J >32 to 1400°F (0 to 760°C) ± 5.5°F (3.1°C) -238 to 32°F (-150 to 0°C) ± 4.0°F (2.3°C) ± 8.0°F (4.5°C) K >32 to 2284°F (0 to 1370°C) ± 7.0°F (3.9°C) -250 to 32°F (-161 to 0°C) ± 3.0°F (1.7°C) ± 8.5°F (4.8°C) T >32 to 752°F (0 to 400°C) ± 4.5°F (2.5°C) E -328 to 32°F (-200 to 0°C) ± 3.0°F (1.7°C) ± 8.0°F (4.5°C) ± 5.0°F (2.8°C) >32 to 1830°F (0 to 999°C) 1. Accuracy specifications account for errors related to reference-junction compensation, but do not account for errors caused by temperature gradients between the temperature transducers and the TC terminations. The user is responsible for maintaining a uniform temperature across the TC Termination Module. 47 Product Specifications and 2,200 Hz. These frequencies are Only Tricon v10.4.x and later systems HART Interface Modules high enough that the low-bandwidth can use HART Interface Modules; Highway Addressable Remote Trans- loop is unaffected and the HART elec- earlier Tricon systems must upgrade to ducer (HART) is an industry standard tronics can impose and extract the Tricon v10.4.x. The chassis require- field bus protocol that superimposes a HART signals easily. ments for using HART Interface Frequency Key Shifted (FSK) signal Modules in a system upgraded to onto the 4-20 mA loop. The Tricon HART communication through the Tricon v10.4.x differ depending on the Model 2071H HART Multiplexer HART multiplexer is separate from the original system version, as described in Module that is incorporated into each of Tricon system and is certified not to the Tricon Chassis Usage for HART the HART Interface Modules capaci- interfere with the 4-20 mA safety Communication table. tively couples the HART signal to the signals of the Analog Input and Analog AI or AO signals. The HART signals Output Modules. are approximately ±0.5 mA at 1,200 HART Interface Module Specifications Model Number 2770H 2870H Type HART Analog Input Interface HART Analog Output Interface Compatible Modules 3700A, 3721 3805E, 3805H Number of signals 32 input 8 output Input/Output type 4-20 mA, 0-5 VDC input 4-20 mA, 0-5 VDC output HART MUX module 2071H (includes the Triconex 4850 HART 2071H (includes the Triconex 4850 HART Multiplexer) Multiplexer) Status indicator: HART MUX module PWR, FAULT, HOST, HART PWR, FAULT, HOST, HART HART protocol HART Field Communication Protocol, HART Field Communication Protocol, Revision 5.0–7.0 Revision 5.0–7.0 Logic power < 5 Watts < 5 Watts Tricon Chassis Usage for HART Communication If Your Original System Version is... Upgrade to... Install HART Interface Modules in Chassis... Tricon v10.4.x or later (High-Density) n/a • Model 8121 Enhanced Low-Density Expansion Chassis Tricon v10.0.x – 10.3.x (High-Density) Tricon v10.4.x • Model 8121 Enhanced Low-Density Expansion Chassis Tricon v9.x (High-Density) Tricon v10.4.x • Model 8121 Enhanced Low-Density Expansion Chassis Tricon v6.x – v10.x (Low-Density) Tricon v10.4.x • Model 8100-x Main Chassis • Model 8101 Low-Density Expansion Chassis • Model 8102 Low-Density RXM Chassis • Model 8121 Enhanced Low-Density Expansion Chassis 48 A termination panel and associated cable pass signals to or from the  field, permitting replacement of I/O Modules without disturbing  field wiring. Field Termination Options There are two general types of field External termination panels allow you External Termination Panels termination products available from to marshal field signals in a separate An external termination panel (ETP) is Triconex: enclosure up to 99 feet (30 meters) from an electrically-passive printed circuit a Tricon. board (PCB) to which field wiring is • External termination panels easily attached. A panel connector, Standard termination panels are best for •Cables terminal blocks and various compo- remote marshaling of field wiring nents are mounted to the PCB and All termination panels and cables are where maximum flexibility, high enclosed in a plastic housing. A termi- built to withstand harsh industrial envi- density and simple maintenance is nation panel and associated cable pass ronments. The environmental specifi- desired. input signals from the field directly to cations for components used on these A standard termination panel consists an input module, or pass output signals products are the same as for a Tricon of a PCB with all necessary compo- from an output module directly to field chassis. (See “General Environmental nents—such as two-piece terminal wiring. This arrangement permits the and EMC Specifications” on page 21 blocks, resistors, fuses and blown-fuse removal or replacement of I/O modules for details.) indicators—mounted on a DIN rail- without disturbing field wiring. compatible plastic housing. The housing snaps into mounting rails in accordance with DIN 50 022. Compression terminals on the standard panel are designed for use with 24- to 2 2 12-gauge (0.3 mm to 2.1 mm ) wiring. Some panels have an optional current- limiting series resistor, others have a fuse with a blown-fuse indicator, to protect the field wiring and field device. Standard termination panels are pre- configured for specific applications. For instance, the thermocouple input termination panel provides cold-junc- tion temperature sensors and can be ordered with upscale, downscale or programmable burnout detection. A standard termination panel for analog voltage inputs provides commoned signal returns, while the current-mode version has a precision resistor at each input point to convert current to voltage. Each standard termination panel is packaged with a matched interface Tricon Chassis with External Termination Panels and Standard 10' Cables 49 Field Termination Options cable that connects the panel to the Support (GCS) Web site at mounting rails in accordance with DIN backplane of a Tricon chassis. A female http://support.ips.invensys.com. 50 022. The user must provide any connector at one end of the cable is other components required by his appli- In addition to standard termination keyed to match the male connector on cation. panels, there are other types of termina- the Tricon backplane. A male connector tion panels, including: Other features of the basic termination on the other end of the cable attaches to panels are the same as for the standard the standard termination panel. Two • Basic termination panels panels. types of cables are available—one that • Hazardous location (nonincendive) exits the Tricon backplane at a ninety- Hazardous Location termination panels degree angle and one that exits at a (Nonincendive) Termination zero-degree angle (straight, front- • Termination panels with interposing Panels entry). relays Hazardous location (nonincendive) termination panels are suitable for use External termination panel model • Bypass panels for digital inputs in Zone 2 (ATEX), and Class 1, Divi- numbers that end with a “Z” contain • Termination panels with sion 2 (North America) field circuits. zero-degree interface cables. Model RTD/TC/AI input signal These panels contain extra circuitry numbers for ninety-degree configura- conditioning designed to limit power available to the tions are referenced throughout this field terminals and have been examined guide. It is implied that where a model • Termination panels for 3603B and certified by TÜV Rheinland as number is referenced for a ninety- digital output modules being nonincendive. This guarantees degree configuration, a zero-degree • Termination panels for 3806E that if the field wires are accidentally configuration also is available. analog output modules opened, shorted, or grounded, and the Zero-degree cables are designed to be Tricon is operating normally, the wiring Basic Termination Panels used with G-Series Enclosures for and attached devices will not release Basic termination panels are a low-cost Tricon controllers that have front sufficient energy to cause ignition in the means of connecting field wiring to a access. For more information on G- specified flammable atmosphere. Tricon. However, basic termination Series Enclosures for Tricon Systems, panels do not provide any components Termination Panels with see the G-Series Enclosures Product other than a 56-pin connector and Interposing Relays Specification Sheet, PSS Number: PSS terminal blocks. These two components 21H-2X8 B3, on the IPS Global Client Interposing relays are recommended are mounted on a DIN rail-compatible for applications that have load currents plastic housing that snaps into greater than 2 amps, or field voltages greater than 115 VAC which require field-circuit conversion or compati- bility with motor-starter circuits. Each interposing relay provides an auxiliary contact that can be connected to a digital input module by means of an optional loopback cable to verify relay activation by the digital output module. Interposing relay panels use compact general-purpose power relays for maximum reliability and can be used with most digital output modules. Bypass Panels for Digital Inputs Bypass termination panels can be used to connect digital inputs using a bank of 32 pre-wired switches. The bypass panel has a master keyswitch and termi- Standard Termination Panels in 16-Point and 32-Point Styles 50 nals for redundant +24 VDC power Each fanned-out cable has the termination panel is installed. For sources. Each input point contains an following characteristics: Model 3708E, upscale or downscale On status indicator and a position for a burnout detection is configured with • PVC outer covering user-defined label. Each bypass termi- TriStation 1131. nation panel comes with one or two 10- • 56-pin connector at one end The “Termination Options” table (on foot cables for connecting the termina- • 50 stranded, stripped, tinned and the next two pages) shows the available tion panel to a Tricon backplane. labeled 22-gauge leads at opposite termination choices for each I/O Termination Panels for Use end module and gives the correct model with Signal Conditioners number for each choice. Fanned-out cables should only be used Termination panels which use industry- with digital input and digital output standard analog signal conditioners modules. They are not certified for use Over-Current Protection provide a flexible, user-configurable with analog signals. Contact the IPS interface to resistive thermal devices Non-basic termination panels offer Global Client Support (GCS) center if (RTDs), thermocouples, and 4-20 mA over-current protection in various you need a fanned-out cable for transmitters. Each termination panel ways: handling analog signals. supports 16 points and each analog • Fuses for individual points and/or Although the normal length of all module can support up to 2 panels. field power sources cables is 10 feet (3 meters), any length These termination panels are compat- cable can be ordered up to 99 feet (30 • Series resistors ible with any signal conditioners in the meters) in 10-foot increments, using the 1 to 5 volt output range. For example, • Self-protection for digital output and last two digits of the cable model the 7B series of signal conditioners analog output modules number to specify the length in feet. For from Analog Devices are known to example, the model number 9101-050F If you are using basic termination work well. specifies a 50-foot cable instead of the panels, you must supply your own normal 10-foot cable. These signal conditioners can be components for over-current protec- purchased from Triconex, or directly tion. from Analog Devices at: Termination Configuration • http://www.analog.com/IOS Options • 1-800-426-2564 in the USA Terminations are available in various factory configurations: • 781-461-3100 from anywhere in the world • Non-commoned Terminations can accommodate individual power supplies for each point. Fanned-Out Cables • Commoned Terminations can Fanned-out cables are a low-cost alter- support one power supply which is native to using external termination shared by multiple points. Points can panels. Fanned-out cables allow you to be commoned in groups of 8 and marshal field signals in a separate groups of 16. enclosure up to 99 feet (30 meters) from • Analog signals can be read as 3-wire a Tricon. One end of a fanned-out cable transmitter inputs, voltage inputs or has a female connector that connects to current inputs. a Tricon chassis backplane. The other end of the cable contains 50 fanned-out • Thermocouple terminations provide leads, each individually labeled with its cold-junction temperature sensors corresponding connector pin number. and are available for either upscale or downscale burnout detection. For Model 3706A, upscale or downscale burnout detection depends on which 51