.29625p Hydraulic Hand Pump OPERATI NG I NSTRUCTIONS ,írt (¿) / HIGH PRESSURE EELME SELECTOR G)- (Ð 1/q" NPT female connection to take master instruments, e.g. Calibrators, Digital Analog indicators. / G)'"- ,/ 2 Pressure release valve. RECOMMENDED FLUID LEVEL 3 Fine control, ,,a' 4 Front port: %" NPT female to take optional Quick-fit connection (.8, i and flexible hose. {,1) 5, 100 cc's Reservoir (4 oz) 6. Reseryoir filling plug. 7. Priming pressure High selector. i Pump shown with L Fluid inlet tube. selector and handles in 'Prime' position. L Rear poft: Reserved for Pressure Relief Valve ONLy (see below) * ( Do not use for purpose any other ) Specification: Pressure range: 0 to 15,000 psi max. (1000 bar ), Pressure media: Low Viscosity Mineral based Hydraulic Oil, Distilled water ('Skydrol' and brake fluid option available ) Pressure connections: 7+" NPT ( female item 1 ) %" NPT female ( item 4 ) Dimensions: L 9.3" x W 6.25" xD 2.75" approx. 3,S lbs in weight, ; Ordering Codes for Pump & Optional Accessories 23625P Hydraulic Hand Pump, 23615P-112131415 A range of Pressure Relief Valves: 1s0-7s0psi, 7s0-3000psi, 3000-6000psi, 6000-1 0000psi, 9000-1 4500psi 23616P Service kit containing a set of seals. 35 Vontoge Point Drive, Rochester, Ny I4ó24 Tel: l-800-828-t 470 or I-585-352-94ó0 e-moil : soles@lronscqt.com ÍPAM internet: www.tronscot.com User lnstructions : l{ydraulic Hand Pump sar¡rY wARNrNc ! A- l{igh Pressure¡ Uncontrolled release high pressure personnel of is hazardous to and may cause damage to equipment. Before connection pressure of any component to the 23614P ensure that the component(s) is/are isolated from pressure the supply and any internal pressure is released slowly. Do not connect pump pressure to external source. Pressure built up internally during use can be extremely high, ensure that all connections are made correctly. 1. Remove filling plug (6) and fill (5) reservoir to the recommended level with the appropriate fluid and replace plug. 2. Connect master pump instrument to via connection (1) sealing as required. 3. Connect instrument under test to flexible hose gauge adaptor and attach to pump via quick- / the (4) fit connection (see optional accessories). 4. Adjust the Fine control (3) to 'mid-travel'. 5. Ensure pressure the release valve (2) is open (turn fully clockwise then one turn anticlockwise ). Fully squeeze handles'in' and turn the selector (7) to the'prime' position. 6. Operate handles several times to expel air from the pump. ( Ensure that the fluid inlet tube (B) remains immersed in fluid at alltimes). 7. Close the (2) release valve fully clockwise. L Prime system by squeezing handles together and then releasing, allowing the fluid to enter the pump cylinder. Repeat as necessary primed until system is fully and low pressure is indicated on either the master or test instrument. 9. With handles fully squeezed pressure position 'in'select the 'high' on (7) selector and operate handles to generate pressure. approximate NOTE:- Smaller handle strokes enable easier pressure generation at high pressures. 10. Adjust pressure to required value using the fine control (3). NOTE:- Pressure will fall slightly, immediately pressure generation after due to thermodynamic effects, but will stabilize after a short time. WARNING: DO NOT EXCEED MAX. OPERATING PRESSURE OF 15,000 PSI (1000 bar ). 11, To totally release pressure from the system (2) turn release valve one turn anticlockwise and select the'prime' position (7) on selector after first squeezing handles fully in. NOTE:- Careful use of the release valve (2) and fine control (3) enables a controlled release of pressure, purposes. essential for calibration 12. RESERVOIR FLUID LEVEL: lf the fluid level in the reservoir falls considerably during use, a paftial vacuum can be created in the reservoir which may affect the pump performance. To avoid this, simply allow partly air to enter the reservoir by unscrewing plug (6). the filling 13, SEAL REPLACEMENT: Dependant on the frequency of use, the Main Piston (and Seal others) will need replacing, Replacement seals and instructions for fitting are available in the Service Kit. (see optional accessories), 31-0386 lss.2