DC/DC Converters TEN 40 Series, 40 Watt Features ◆ High power density: 40 W in a 51x51x10mm (2”x2”x0.4”) package ◆ Wide 2:1 input voltage range ◆ Models with single-, dual- and triple output ◆ Models with 2 independently regulated 3.3 and 5.0 VDC outputs ◆ Extended operating temperature range: –40°C to +75°C The TEN 40 series is a family of high performance 40W dc-dc converter modules ◆ Over temperature protection featuring 30 standard models with wide 2:1 input voltage ranges in a compact low ◆ Under voltage lockout profile case with industry-standard footprint. A very high efficiency allows an operat- ◆ Remote On/Off ing temperature range of –40°C to +75°C. Built-in filters for both input and output minimizes the need for external filtering. Further standard features include remote ◆ Shielded metal case with insulated On/Off, output voltage trimming, over voltage protection, under voltage lockout and baseplate short circuit protection. ◆ Optional heatsink Typical applications for these products are battery operated equipment and distributed ◆ Lead free design - RoHS compliant power architectures in communication and industrial electronics, everywhere where isolated, tightly regulated voltages are required and space is limited on the PCB. ◆ 3-years product warranty Models Order code Input voltage range Output 1 Output 2 Output 3 Efficiency typ.. TEN 40-1210 3.3 VDC / 8.0 A 86 % TEN 40-1211 5 VDC / 8.0 A 86 % TEN 40-1212 12 VDC / 3.3 A 86 % TEN 40-1220 *3.3 VDC / 8.0 A *5 VDC / 8.0 A 85 % TEN 40-1222 9 – 18 VDC +12 VDC / 1.8 A –12 VDC / 1.8 A 85 % (nominal 12 VDC) TEN 40-1223 +15 VDC / 1.4 A –15 VDC / 1.4 A 85 % TEN 40-1233 3.3 VDC / 6.0 A +12 VDC / 0.4 A –12 VDC / 0.4 A 84 % TEN 40-1234 3.3 VDC / 6.0 A +15 VDC / 0.3 A –15 VDC / 0.3 A 84 % TEN 40-1231 5 VDC / 6.0 A +12 VDC / 0.4 A –12 VDC / 0.4 A 86 % TEN 40-1232 5 VDC / 6.0 A +15 VDC / 0.3 A –15 VDC / 0.3 A 86 % TEN 40-2410 3.3 VDC / 8.0 A 87 % TEN 40-2411 5 VDC / 8.0 A 89 % TEN 40-2412 12 VDC / 3.3 A 88 % TEN 40-2420 *3.3 VDC / 8.0 A *5 VDC / 8.0 A 86 % TEN 40-2422 18 – 36 VDC +12 VDC / 1.8 A –12 VDC / 1.8 A 87 % TEN 40-2423 (nominal 24 VDC) +15 VDC / 1.4 A –15 VDC / 1.4 A 87 % TEN 40-2433 3.3 VDC / 6.0 A +12 VDC / 0.4 A –12 VDC / 0.4 A 85 % TEN 40-2434 3.3 VDC / 6.0 A +15 VDC / 0.3 A –15 VDC / 0.3 A 85 % TEN 40-2431 5 VDC / 6.0 A +12 VDC / 0.4 A –12 VDC / 0.4 A 87 % TEN 40-2432 5 VDC / 6.0 A +15 VDC / 0.3 A –15 VDC / 0.3 A 87 % TEN 40-4810 3.3 VDC / 8.0 A 88 % TEN 40-4811 5 VDC / 8.0 A 90 % TEN 40-4812 12 VDC / 3.3 A 89 % TEN 40-4820 *3.3 VDC / 8.0 A *5 VDC / 8.0 A 88 % TEN 40-4822 36 – 75 VDC +12 VDC / 1.8 A –12 VDC / 1.8 A 87 % TEN 40-4823 (nominal 48 VDC) +15 VDC / 1.4 A –15 VDC / 1.4 A 87 % TEN 40-4833 3.3 VDC / 6.0 A +12 VDC / 0.4 A –12 VDC / 0.4 A 86 % TEN 40-4834 3.3 VDC / 6.0 A +15 VDC / 0.3 A –15 VDC / 0.3 A 86 % TEN 40-4831 5 VDC / 6.0 A +12 VDC / 0.4 A –12 VDC / 0.4 A 88 % TEN 40-4832 5 VDC / 6.0 A +15 VDC / 0.3 A –15 VDC / 0.3 A 88 % * dynamic current allocation, max. 8A total output current for both outputs together http://www.tracopower.com Page 1 of 4 DC/DC Converters TEN 40 40 Watt Input Specifications Input current at no load 12 V models: 200 mA typ. 24 V models: 100 mA typ. 48 V models: 50 mA typ. Input current at full load 3.3 V single output models: 2680 / 1325 / 655 mA typ. (nominal input 12/24/48 Vin) 5.0 / 12 V single output models: 4065 / 2000 / 1000 mA typ. 3.3 & 5 V dual output models: 3415 / 1685 / 825 mA typ. ±12 / ±15 V dual output models: 4400 / 2100 / 1050 mA typ. 3.3 V triple output models: 3000 / 1500 / 750 mA typ. 5.0 V triple output models: 4000 / 1990 / 980 mA typ. Input voltage variation (dv/dt) 5 V/ms, max. (complies with ETS300 132 part 4.4) Start-up voltage / under voltage lockout 12 Vin models: 9 VDC / 8 VDC (typ.) 24 Vin models: 17.8 VDC / 15.8 VDC (typ.) 48 Vin models: 36 VDC / 33 VDC (typ.) Surge voltage (100 msec. max.) 12 / 24 / 48 Vin models: 25/50/100 V max. Conducted noise (input) EN 55022 level A, FCC part 15, level A with external capacitor (see note 1) ESD (input) EN 61000-4-2, perf. criteria B Fast transient (input) EN 61000-4-4, perf. criteria B Surge (input) EN 61000-4-5, perf. criteria B Output Specifications Voltage set accuracy ±1 % (±5 % for auxilary outputs) Output voltage adjustment ±10 % (only for single output models and symetric dual output models) see application note Regulation – Input variation Vin min. to Vin max. single output models: 0.5 % max. dual output models: 1 % max. triple output models (main/auxiliary): 1 % max. / 5 % max. – Load variation 10 – 100 % single output models: 0.5 % max. dual output models: 1 % max. triple output models (main/auxiliary): 2 % max. / 5 % max. – Load cross variation 25 % /100 % Dual output models: 5 % max. triple output models (main/auxiliary): 1 % max. / 5 % max. Temperature coefficient ±0.02 %/K max. Ripple and noise (20 MHz Bandwidth) 3.3 V & 5 V outputs: 50 mVpk-pk max. dual outputs: 150 mVpk-pk max. all other outputs: 75 mVpk-pk max. Start up time (nominal Vin and constant resistive load) 25 ms typ. Transient response time (25% load change) 300 µs typ. Short circuit protection indefinite (automatic recovery) Over load protection 150 % of Iout max typ. foldback Thermal shutdown at 115°C typ. Over voltage protection 3.3 V output: 3.9 V 5 V output: 6.2 V 12 V output: 15 V 15 V output: 18 V All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 2 of 4 DC/DC Converters TEN 40 40 Watt Output Specifications Minimum load (only for dual output models) 10% of rated max current (operation at lower load condition will not damage these converters, however, they may not meet all listed specifications) Capacitive load output models 3.3 V / 5 V / 12 V / 15 V: 21’000 / 13’600 / 2’360 / 1510 µF max. dual output models (3.3 V / 5 V): 11’000 / 6’800 µF max. dual output models (±12 V / ±15 V): 1’200 / 750 µF max. (on each output) 3.3 V triple output models: 13’000 / 330 µF max. (main-/output 2 & 3) General Specifications Temperature ranges – Operating –40°C to +75°C – Case temperature +100°C max. – Storage –55°C to +125°C Derating see application note Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, at +25°C, ground benign) >360’000 h Isolation voltage (60 sec.) – Input / Output 1‘500 VDC Isolation resistance – Input / Output >1‘000 M Ohm Isolation capacitance – Input / Output 1000 pF max. Remote On/Off – On: 3.5 ... 12 VDC or open circuit. – Off: 0 ... 1.2 VDC or short circuit pin 3 and pin 2 – Off idle current: 2.5 mA max. Switching frequency (fixed) 300 kHz typ. (Pulse width modulation PWM) Vibration 10–55 Hz, 10G, 30 minutes along X,Y,Z Safety standards UL 60950, EN 60950, IEC 60950 compliance up to 60 VDC input voltage (SELV limit) Safety approvals – UL/cUL www.ul.com -> certifications -> File: e188913 Note 1: In order to meet conducted emissions EN55022-A and EN55011-A a capacitor between +Vin and -Vin has to be installed. The capacitor should be capable to handle 1 A ripple current. A suggestion is KMF Series of Nippon chemi-con, 220µF/100V, ESR 90mOhm. Application note : www.tracopower.com/products/ten40-application.pdf All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 4 DC/DC Converters TEN 40 40 Watt Physical Specifications Casing material copper, nickel plated Baseplate material none conductive FR4 Potting material epoxy (UL 94V-0 -rated) Weight 65 g (2.3 oz) Soldering temperature max. 265°C / 10 sec. Environmental compliance – Reach www.tracopower.com/products/ten40-reach.pdf – RoHS RoHS directive 2011/65/EU Outline Dimensions Pin-Out 9 Pin Single Dual Dual Triple 8 3 symmetric assymmetric 7 Bottom 2 1 +Vin (Vcc) +Vin (Vcc) +Vin (Vcc) +Vin (Vcc) 6 view 1 2 –Vin (GND) –Vin (GND) –Vin (GND) –Vin (GND) 5 3 Remote On/Off 4 4 No con. No pin Vout 1 Vout 2 45.7 5.6 5 –Sense* Vout 1 Common Common 2/3 (1.8) (0.22) 6 +Sense* Common No con. Vout 3 50.8 10.2 7 +Vout Common No con. +Vout 1 (0.4) (2.0) 8 –Vout Vout 2 Vout 2 –Vout 1 Dimensions in [mm], () = Inch 9 Trim Trim Common No con. Pin diameter: 1.0 ±0.05 (0.04 ±0.002) *Sense line to be connected to the output under regard of polarity Pin pitch tolerances: ±0.35 (±0.014) Case tolerances: ±0.5 (±0.02) Heat-sink TEN-HS3 Order code: TEN-HS3 56.0 (2.2) max. (cont.: heat-sink, thermal pad, 2 clamps) Material: Aluminum Heat-sink Thermal pad Finish: Anodic treatment (black) Clamp Converter Weight: 22 g (0.78oz) (without converter) 17.0 (0.67) max. Note: The product label on converter has to be removed before mounting the heat-sink. For volume orders converters will be supplied with heat- sinks already mounted. Please contact factory for quota- tion. Separate heat-sinks are only available for prototypes and small quantity orders. Specifications can be changed any time without notice. Rev. 11/12 Jenatschstrasse 1 · CH-8002 Zurich · Switzerland Tel. +41 43 311 45 11 · Fax +41 43 311 45 45 · info@traco.ch · www.tracopower.com Page 4 of 4 50.8 (2.0) 7.62 7.62 5.08 7.62 5.08 7.62 (0.3) (0.3) (0.2) (0.3) (0.2) (0.3) 25.2 (0.1) 5.08 10.16 12.7 (0.2) (0.4) (0.5)