DC/DC Converter TSC Series 50 – 2500 Watt Features Plug-in Modules for 19"-Subracks (3U and 6U Height) Available DC-Input Voltage Ranges 18-36,36-75,80-160 and 160-320VDC Also Models with AC-Input (see page 6) Standard Output Voltages: 5-250VDC, up to 200A EMI Compliance with EN 55022 class A Safety Compliance to IEC/EN 60950 Many Options available, i.e. Powerfail Signals, Ext. On/Off, redundant Operation, Wall Mounting 3U Models Customized Version available on request 2 Years Product Warranty The TSC series is a range high quality DC/DC converters qualified for demanding applications in industrial automation and telecom systems. The modular design allows a very high flexibility of input/output configuration and application specific options at very reasonable cost even for low quantities. All models are constructed as rugged plug-in module for 19"-subrack (Euro cassette) with wall mounting as option. 6U Models www.tracopower.com Page 1 DC/DC Converter TSC Series 50 – 2500 Watt Models 3U Height Modules 6U Height Modules Input voltage Output voltage Output current Order code Output current Order code range (adjust. range) max. max. 8A TSC 2020 25 A TSC 1220 20 A TSC 3020 45 A TSC 1320 5 VDC 30 A TSC 5020 60 A TSC 1520 (4.5...5.5 VDC) 50 A TSC 0620 95 A TSC 3520 70 A TSC 6020 135 A TSC 3720 85 A TSC 2620 190 A TSC 3620 4A TSC 2022 12.5 A TSC 1222 12 A TSC 3022 25 A TSC 1322 12 VDC 16 A TSC 5022 33 A TSC 1522 (11...13 VDC) 24 A TSC 0622 50 A TSC 3522 35 A TSC 6022 70 A TSC 3722 50 A TSC 2622 100 A TSC 3622 2.4 A TSC 2024 6A TSC 1224 6A TSC 3024 13 A TSC 1324 24 VDC 8 A TSC 5024 18 A TSC 1524 (23...26 VDC) 12 A TSC 0624 27 A TSC 3524 18 A TSC 6024 40 A TSC 3724 25 A TSC 2624 55 A TSC 3624 18...36 VDC 75 A TSC 3824 1A TSC 2029 3A TSC 1229 2.7 A TSC 3029 6A TSC 1329 48 VDC 4 A TSC 5029 8A TSC 1529 (45...55 VDC) 6 A TSC 0629 12 A TSC 3529 9A TSC 6029 19 A TSC 3729 12 A TSC 2629 26 A TSC 3629 38 A TSC 3829 0.5 A TSC 2027 1.2 A TSC 1227 1.2 A TSC 3027 2.5 A TSC 1327 110 VDC 1.8 A TSC 5027 3.3 A TSC 1527 (100...150 VDC) 2.5 A TSC 0627 5.3 A TSC 3527 3.5 A TSC 6027 8A TSC 3727 5A TSC 2627 11 A TSC 3627 15 A TSC 3827 0.25 A TSC 2028 0.6 A TSC 1228 0.6 A TSC 3028 1.25 A TSC 1328 220 VDC 0.9 A TSC 5028 1.6 A TSC 1528 (200...250 VDC) 1.25A TSC 0628 2.8 A TSC 3528 1.8 A TSC 6028 4A TSC 3728 2.5 A TSC 2628 5.5 A TSC 3628 8A TSC 3828 Other output voltages on request Height: 1U = 44.45 mm (1.75“) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. www.tracopower.com Page 2 DC/DC Converter TSC Series 50 – 2500 Watt Models 3U Height Modules 6U Height Modules Input voltage Output voltage Output current Order code Output current Order code range (adjust. range) max. max. 8A TSC 2030 30 A TSC 1230 20 A TSC 3030 50 A TSC 1330 5 VDC 35 A TSC 5030 80 A TSC 1530 (4.5...5.5 VDC) 50 A TSC 0630 110 A TSC 3530 80 A TSC 6030 165 A TSC 3730 100 A TSC 2630 220 A TSC 3630 4A TSC 2032 15 A TSC 1222 12 A TSC 3032 30 A TSC 1332 12 VDC 20 A TSC 5032 42 A TSC 1532 (11...13 VDC) 26 A TSC 0632 56 A TSC 3532 40 A TSC 6032 85 A TSC 3732 60 A TSC 2632 115 A TSC 3632 2.4 A TSC 2034 7.5 A TSC 1234 6A TSC 3034 15 A TSC 1334 24 VDC 10 A TSC 5034 23 A TSC 1534 (23...26 VDC) 14 A TSC 0634 30 A TSC 3534 20 A TSC 6034 50 A TSC 3734 30 A TSC 2634 65 A TSC 3634 36...75 VDC 100 A TSC 3834 1A TSC 2039 3.6 A TSC 1239 2.7 A TSC 3039 7.3 A TSC 1339 48 VDC 4.5 A TSC 5039 11 A TSC 1539 (45...55 VDC) 6.5 A TSC 0639 14 A TSC 3539 9A TSC 6039 23 A TSC 3739 15 A TSC 2639 30 A TSC 3639 45 A TSC 3839 0.5 A TSC 2037 1.5 A TSC 1237 1.2 A TSC 3037 3A TSC 1337 110 VDC 2 A TSC 5037 4.5 A TSC 1537 (100...130 VDC) 3 A TSC 0637 6.5 A TSC 3537 4A TSC 6037 10 A TSC 3737 6.5 A TSC 2637 14 A TSC 3637 20 A TSC 3837 0.25 A TSC 2038 0.8 A TSC 1238 0.6 A TSC 3038 1.5 A TSC 1338 220 VDC 1 A TSC 5038 2.4 A TSC 1538 (200...250 VDC) 1.5 A TSC 0638 3.5 A TSC 3538 2A TSC 6038 5A TSC 3738 3.2 A TSC 2638 7A TSC 3638 10 A TSC 3838 Other output voltages on request Height: 1U = 44.45 mm (1.75“) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. www.tracopower.com Page 3 DC/DC Converter TSC Series 50 – 2500 Watt Models 3U Height Modules 6U Height Modules Input voltage Output voltage Output current Order code Output current Order code range (adjust. range) max. max. 8A TSC 2050 30 A TSC 1250 20 A TSC 3050 50 A TSC 1350 5 VDC 35 A TSC 5050 80 A TSC 1550 (4.5...5.5 VDC) 50 A TSC 0650 110 A TSC 3550 80 A TSC 6050 165 A TSC 3750 100 A TSC 2650 220 A TSC 3650 4A TSC 2052 15 A TSC 1222 12 A TSC 3052 30 A TSC 1352 12 VDC 20 A TSC 5052 42 A TSC 1552 (11...13 VDC) 26 A TSC 0652 56 A TSC 3552 40 A TSC 6052 85 A TSC 3752 60 A TSC 2652 115 A TSC 3652 2.4 A TSC 2054 7.5 A TSC 1254 6A TSC 3054 15 A TSC 1354 24 VDC 10 A TSC 5054 23 A TSC 1554 (23...26 VDC) 14 A TSC 0654 30 A TSC 3554 20 A TSC 6054 50 A TSC 3754 30 A TSC 2654 65 A TSC 3654 80...160 VDC 100 A TSC 3854 1A TSC 2059 3.6 A TSC 1259 2.7 A TSC 3059 7.3 A TSC 1359 48 VDC 4.5 A TSC 5059 11 A TSC 1559 (45...55 VDC) 6.5 A TSC 0659 14 A TSC 3559 9A TSC 6059 23 A TSC 3759 15 A TSC 2659 30 A TSC 3659 45 A TSC 3859 0.5 A TSC 2057 1.5 A TSC 1257 1.2 A TSC 3057 3A TSC 1357 110 VDC 2 A TSC 5057 4.5 A TSC 1557 (100...130 VDC) 3 A TSC 0657 6.5 A TSC 3557 4A TSC 6057 10 A TSC 3757 6.5 A TSC 2657 14 A TSC 3657 20 A TSC 3857 0.25A TSC 2058 0.8 A TSC 1258 0.6 A TSC 3058 1.5 A TSC 1358 220 VDC 1 A TSC 5058 2.4 A TSC 1558 (200...250 VDC) 1.5 A TSC 0658 3.5 A TSC 3558 2A TSC 6058 5A TSC 3758 3.2 A TSC 2658 7A TSC 3658 10 A TSC 3858 Other output voltages on request Height: 1U = 44.45 mm (1.75“) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. www.tracopower.com Page 4 DC/DC Converter TSC Series 50 – 2500 Watt Models 3U Height Modules 6U Height Modules Input voltage Output voltage Output current Order code Output current Order code range (adjust. range) max. max. 8A TSC 2070 30 A TSC 1270 20 A TSC 3070 50 A TSC 1370 5 VDC 35 A TSC 5070 80 A TSC 1570 (4.5...5.5 VDC) 50 A TSC 0670 110 A TSC 3570 80 A TSC 6070 165 A TSC 3770 100 A TSC 2670 220 A TSC 3670 4A TSC 2072 15 A TSC 1222 12 A TSC 3072 30 A TSC 1372 12 VDC 20 A TSC 5072 42 A TSC 1572 (11...13 VDC) 26 A TSC 0672 56 A TSC 3572 40 A TSC 6072 85 A TSC 3772 60 A TSC 2672 115 A TSC 3672 2.4 A TSC 2074 7.5 A TSC 1274 6A TSC 3074 15 A TSC 1374 24 VDC 10 A TSC 5074 23 A TSC 1574 (23...26 VDC) 14 A TSC 0674 30 A TSC 3574 20 A TSC 6074 50 A TSC 3774 30 A TSC 2674 65 A TSC 3674 160...320 VDC 100 A TSC 3874 1A TSC 2079 3.6 A TSC 1279 2.7 A TSC 3079 7.3 A TSC 1379 48 VDC 4.5 A TSC 5079 11 A TSC 1579 (45...55 VDC) 6.5 A TSC 0679 14 A TSC 3579 9A TSC 6079 23 A TSC 3779 15 A TSC 2679 30 A TSC 3679 45 A TSC 3879 0.5 A TSC 2077 1.5 A TSC 1277 1.2 A TSC 3077 3A TSC 1377 110 VDC 2 A TSC 5077 4.5 A TSC 1577 (100...130 VDC) 3 A TSC 0677 6.5 A TSC 3577 4A TSC 6077 10 A TSC 3777 6.5 A TSC 2677 14 A TSC 3677 20 A TSC 3877 0.25A TSC 2078 0.8 A TSC 1278 0.6 A TSC 3078 1.5 A TSC 1378 220 VDC 1 A TSC 5078 2.4 A TSC 1578 (200...250 VDC) 1.5 A TSC 0678 3.5 A TSC 3578 2A TSC 6078 5A TSC 3778 3.2 A TSC 2678 7A TSC 3678 10 A TSC 3878 Other output voltages on request Height: 1U = 44.45 mm (1.75“) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. www.tracopower.com Page 5 AC/DC Converter TSC Series 50 – 2500 Watt Models with AC - Input 3U Height Modules 6U Height Modules Input voltage Output voltage Output current Order code Output current Order code range (adjust. range) max. max. 8A TSC 2090 30 A TSC 1290 20 A TSC 3090 50 A TSC 1390 5 VDC 35 A TSC 5090 80 A TSC 1590 (4.5...5.5 VDC) 50 A TSC 0690 110 A TSC 3590 80 A TSC 6090 165 A TSC 3790 100 A TSC 2690 220 A TSC 3690 4A TSC 2092 15 A TSC 1222 12 A TSC 3092 30 A TSC 1392 12 VDC 20 A TSC 5092 42 A TSC 1592 (11...13 VDC) 26 A TSC 0692 56 A TSC 3592 40 A TSC 6092 85 A TSC 3792 60 A TSC 2692 115 A TSC 3692 2.4 A TSC 2094 7.5 A TSC 1294 6A TSC 3094 15 A TSC 1394 24 VDC 10 A TSC 5094 23 A TSC 1594 (23...26 VDC) 14 A TSC 0694 30 A TSC 3594 20 A TSC 6094 50 A TSC 3794 30 A TSC 2694 65 A TSC 3694 100 A TSC 3894 93...138 VAC / 185...264 VAC 1 A TSC 2099 3.6 A TSC 1299 (selectable) 2.7 A TSC 3099 7.3 A TSC 1399 50 / 60 Hz 48 VDC 4.5 A TSC 5099 11 A TSC 1599 (45...55 VDC) 6.5 A TSC 0699 14 A TSC 3599 9A TSC 6099 23 A TSC 3799 15 A TSC 2699 30 A TSC 3699 45 A TSC 3899 0.5 A TSC 2097 1.5 A TSC 1297 1.2 A TSC 3097 3A TSC 1397 110 VDC 2 A TSC 5097 4.5 A TSC 1597 (100...130 VDC) 3 A TSC 0697 6.5 A TSC 3597 4A TSC 6097 10 A TSC 3797 6.5 A TSC 2697 14 A TSC 3697 20 A TSC 3897 0.25A TSC 2098 0.8 A TSC 1298 0.6 A TSC 3098 1.5 A TSC 1398 220 VDC 1 A TSC 5098 2.4 A TSC 1598 (200...250 VDC) 1.5 A TSC 0698 3.5 A TSC 3598 2A TSC 6098 5A TSC 3798 3.2 A TSC 2698 7A TSC 3698 10 A TSC 3898 Other output voltages on request Height: 1U = 44.45 mm (1.75“) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. www.tracopower.com Page 6 DC/DC Converter TSC Series 50 – 2500 Watt Input Specifications Inrush current 20 x Iout nom. typ. Inrush current limiting AC Input Standard DC Input with option “i” Input current at no load 3% full load typ. Max ripple of dc input voltage 10% pk-pk Start-up delay time 100 ms typ. (softstart) Hold-up time 230VAC Input 15 ms typ. 115VAC Input 7 ms typ Output Specifications Output voltage range adjustable (refer to model selection table) Regulation – Input variation ± 10 %. ± 0.1 % max. – Load variation 10 – 90 %: ± 0.2 % max. Ripple and noise (20 MHz Bandwidth) < 1% Vout +30 mVpk-pk max. Transient response to ± 1% 2 ms Dynamic response 6% typ. Output current limitation 105 – 110% of Iout max. Short circuit protection constant current, automatic recovery Overvoltage protection 105% of Vout max Remote sense standard for all models General Specifications Ambient temperature ranges – Operating – 20 °C ... +75 °C – (optional – 40 °C ... +75 °C) – Storage – 40 °C ... +85 °C Derating above 55°C 2.5% /°C Temperature coefficient 0.02% / °C typ. Efficiency Models with 5VDC output: 70% typ. Other models: 85% typ. Switching frequency 33 KHz typ. Isolation voltage Models with input voltage < 75 VDC: – Input / Output 1’500 VDC – Input / Case 1’500 VDC – Output / Case 1’000 VDC Models with input voltage > 80 VDC and AC models: – Input / Output 3’000 VDC – Input / Case 3’000 VDC – Output / Case 1’000 VDC All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. www.tracopower.com Page 7 DC/DC Converter TSC Series 50 – 2500 Watt General Specifications Isolation resistance – Input/Output (500VDC) > 10 M Ohm Reliability (MIL-HDBK-217 E) > 100’000 h @ 40°C Safety standards IEC/EN 60950 Electromagnetic compatibility (EMC), Emission – Conducted RI suppression on input EN 55022, class A (class B on request) Electromagnetic compatibility (EMC), Immunity – Electrical fast transients / burst immunity IEC/EN 61000–4–4, 2kV –Surge immunity IEC/EN 61000–4–5, 2kV Connection H15 male connector (DIN 41612) (screw terminal for output current >50A) Alarm Options Power fail Option “p” Signal if input voltage drops below the specified limit. Signal output is NPN open collector, activated in ok-status DC- ok Option “d” Signal if output voltage drops below the specified limit Signal output is NPN open collector, activated in ok-status Relay output Option “r” Relay instead of logical output for alarm signals. (in combination with option “p” and “d”) Control Options External On/OFF Option “h” Connection to negative input line inactivates the unit System reset Option “y” Reset input specified for VME systems External programming Option “e” External programming of the output voltage by a potentiometer or an external voltage of 0VDC to 10VDC. Details need to be specified. I/O Options Current sharing Option “cs” Provides balanced load for units in parallel operation. Controlled over interconnecting wire. Decoupling diode Option “dd” For redundant operation. Internal fault of one unit does not affect other units in a parallel circuit . Inrush current limiting Option “i” A thermistor in series to the input lines reduces its resistance when it gets warm. Mechanical Options Wall mounting Option “w” Module is screwed on a mounting plate for install in a cabinet This option includes screw terminal block for connection Mechanical strength Option “ms” Rugged construction for harsh environment. Extended temperature range Option “c” The unit is designed and tested for operation at an ambient temperature range of –40...+75°C Further options and combinations on request! All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. www.tracopower.com Page 8 DC/DC Converter TSC Series 50 – 2500 Watt Outline Dimensions mm (inches) TSC 2000 165 (6.50) 1.5 HP 40.3 (1.59) (8 HP) weight: 0.9kg (2 lb) TSC 3000 165 (6.50) 1.5 HP 70.8 (2.79) (14 HP) weight: 1kg (2.2 lb) 5 HP TSC 5000 166.5 (6.56) 16 HP 4.5 HP 106.3 (4.19) 7.5 HP* 121.5 (4.78)* (21 HP) weight: (24 HP)* 1.7kg (3.8lb) 2.1kg (4.6lb)* * 5 VDC output units 1 U = 44.45mm (1.75“) 1 HP = 5,08mm (0.2“) Specifications can be changed without notice www.tracopower.com Page 9 129 (5.08) 129 (5.08) 129 (5.08) (3U) (3U) 101.2 (3.98) (3U) 116.2 (4.57)* 100 (3.94) 100 (3.94) 105 (4.13) 105 (4.13) 100 (3.94) 106 (4.17) DC/DC Converter TSC Series 50 – 2500 Watt Outline Dimensions mm (inches) TSC 600 TSC 6000 9HP 5HP 166.5 (6.56) 28 HP 7.5HP 213 (8.39) (42 HP) weight: TSC 600: second connector for all models with 5 VDC output TSC 600 2.6kg (5.7 lb) TSC 6000: second connector for all models TSC 6000 with output voltage 26 VDC 3.5kg (7.7lb) and input voltage 75 VDC TSC 2600 9HP 5HP 226 (8.90) 28 HP 7.5 HP 213 (8.39) (42 HP) second connector for all models with output voltage 26 VDC and input voltage 75 VDC weight: 4.5kg (9.9lb) 1 U = 44.45mm (1.75“) 1 HP = 5,08mm (0.2“) Specifications can be changed without notice www.tracopower.com Page 10 129 (5.08) 129 (5.08) 180.6 (7.11) (3U) 180.6 (7.11) (3U) 100 (3.94) 106 (4.17) 100 (3.94) 106 (4.17) DC/DC Converter TSC Series 50 – 2500 Watt Outline Dimensions mm (inches) TSC 1200 con 2 con 1 1.5 HP 164 (6.46) 50.4 (1.98) (10 HP) weight: 1.7kg (3.8lb) TSC 1300 con 2 con 1 164 (6.46) 1.5 HP 70.8 (2.79) weight: (14 HP) 2.0kg (4.4lb) 5HP TSC 1500 con 2 con 1 166.5 (6.56) 16 HP 4.5HP 106.3 (4.19) 7.5HP* 121.5 (4.78)* Screw terminal connection (21 HP) weight: for high current models (24 HP)* 3.0kg (6.6lb) 3.7kg (8.1lb)* * 5 VDC output units 1 U = 44.45mm (1.75“) 1 HP = 5,08mm (0.2“) Specifications can be changed without notice www.tracopower.com Page 11 262.5 (10.33) 101.2 (3.98) 262.5 (10.33) 262.5 (10.33) (6U) (6U) (6U) 116.2 (4.57)* 233.3 (9.19) 233.3 (9.19) 238 (9.37) 238 (9.37) 233.3 (9.19) 237.5 (9.35) DC/DC Converter TSC Series 50 – 2500 Watt Outline Dimensions mm (inches) 5HP TSC 3500 con 2 con 1 226 (8.90) 16 HP 4.5HP 106.3 (4.19) 7.5HP* 121.5 (4.78)* weight: (21 HP) Screw terminal connection (24 HP)* 5.0kg (11.0lb) for high current models 6.2kg (13.6lb)* * 5 VDC output units 5 HP TSC 3700 con 2 con 1 226 (8.90) 142 (5.59) 19 HP 7.5 HP (28 HP) weight: Screw terminal connection 6.5kg (14.3lb) for high current models 5 HP TSC 3600 con 2 con 1 226 (8.90) 7.5 HP 28 HP 213 (8.39) (42 HP) weight: Screw terminal connection 10kg (22lb) for high current models 1 U = 44.45mm (1.75“) 1 HP = 5,08mm (0.2“) Specifications can be changed without notice www.tracopower.com Page 12 101.2 (3.98) 262.5 (10.33) 262.5 (10.33) 262.5 (10.33) (6U) 116.2 (4.57)* 131.5 (5.18) (6U) 180.6 (7.11) (6U) 233.3 (9.19) 233.3 (9.19) 237.5 (9.35) 237.5 (9.35) 233.3 (9.19) 237.5 (9.35) DC/DC Converter TSC Series 50 – 2500 Watt Outline Dimensions mm (inches) 5 HP TSC 3800 con 2 con 1 226 (8.90) 8.5 HP 40 HP 284.1 (11.19) (56 HP) Screw terminal connection for high current models weight: 12.0kg (2.6 lb) 1 U = 44.45mm (1.75“) 1 HP = 5,08mm (0.2“) Specifications can be changed without notice Rev. 03/01 Jenatschstrasse 1  CH-8002 Zurich  Switzerland Tel. +41-1284 2911  Fax +41-1201 1168  e-mail: sales traco.ch  internet: http://www.tracopower.com Page 13 @ 262.5 (10.33) (6U) 241.6 (9.51) 233.3 (9.19) 237.5 (9.35)