Greyline 2000 Series Operator Workstation Hardware Manual LD1 NEXT 7 8 9 LD2 LD3 PREV 45 6 LD4 LD5 SEL 1 2 3 LD6 LD7 ESC CLR 0 ENT LD8 F1 F2 F3 F4 F5 F6 F7 F8 Greyline 2000 Series Operator Workstation Hardware Manual 2024-701 Revision D December, 1997 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com This manual was produced by Total Control Products, Inc., Melrose Park, Illinois. Copyright 1995, Total Control Products, Inc. All rights reserved. Manual design and implementation by Glenn Rodgers. Information in this document is subject to change without notice and does not represent a commitment on the part of Total Control Products, Inc. The software described in this document is provided under a license agreement. The software may be used or copied only under the terms of the agreement. Only one copy of the software may be made for a backup. Total Control Products, Inc. makes no warranty, either expressed or implied, including but not limited to any implied warranties of merchantability or fitness for a particular purpose, regarding these materials and makes such materials available solely on an "as-is" basis. In no event shall Total Control Products, Inc. be liable to anyone for special, collateral, incidental, or consequential damages in connection with or arising out of purchase or use of these materials. The sole and exclusive liability to Total Control Products, Inc., regardless of the form of action, shall not exceed the purchase price of the materials described herein. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or information storage and retrieval systems, for any purpose other than the purchaser's personal use, without the express written permission of Total Control Products, Inc. The following logo is registered to Total Control Products, Inc. Total Control Products, Inc. 2001 N. Janice Ave., Melrose Park, IL 60160 USA Phone (708) 345-5500 FAX (708) 345-5670 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Contents Chapter 1 - Welcome 1 Welcome!...................................................................................................................................1 What Manual Should I Use...? ...................................................................................................1 ...to Install and Connect the Greyline Workstation ......................................................1 ...to Program and Operate the Greyline Workstation...................................................1 Chapter 2 - Receiving Inspection 3 Packing List................................................................................................................................3 What to Do if Something is Missing or in Error ........................................................................3 Chapter 3 - Introduction: Main Features 5 Introduction to the Greyline Operator Workstation....................................................................5 Options.........................................................................................................................5 10-30 VDC Powered Unit (10VDC)............................................................................5 230 VAC Powered Unit (230VAC) .............................................................................5 Clock/Calendar Chip....................................................................................................6 Main Features .............................................................................................................................6 Front Panel Features .....................................................................................................6 Alphanumeric Display .................................................................................................6 Numeric Keypad ..........................................................................................................7 Numeric Function Keys ...............................................................................................7 Function Keys ..............................................................................................................8 LEDs............................................................................................................................8 Replaceable Legends ...................................................................................................8 Installing the Replaceable Legends..............................................................................9 Rear Panel Features....................................................................................................10 Power Connection......................................................................................................10 Port B.........................................................................................................................10 Port X.........................................................................................................................11 Dip Switch .................................................................................................................11 Status Codes...............................................................................................................11 Program/Run/Bypass Switch......................................................................................11 LCD Adjust................................................................................................................12 Greyline 2000 Series Operator Workstation Hardware Manual Contents • • i • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 4 - Switch Settings 13 Dip Switch ............................................................................................................................... 13 Baud Rate .................................................................................................................. 13 Multiple Function Keys.............................................................................................. 14 Display Placeholder ................................................................................................... 14 Auto Repeat............................................................................................................... 14 Repeat All.................................................................................................................. 14 Program/Run/Bypass Switch .................................................................................................... 15 LCD Contrast Adjust................................................................................................................ 16 Chapter 5 - Electrical Connections 17 Power Connections................................................................................................................... 17 Chassis Ground ......................................................................................................... 17 Logic Ground ............................................................................................................ 17 115 VAC ................................................................................................................... 19 230 VAC ................................................................................................................... 19 10-30 VDC................................................................................................................ 19 Chapter 6 - Greyline Communication Ports 21 SERIES TWO Devices on a Port ................................................................................................. 21 PLCs on a Port ......................................................................................................................... 21 Port B....................................................................................................................................... 22 Pinout - Port B .......................................................................................................... 22 PLC Cables ............................................................................................................... 23 Port X ...................................................................................................................................... 23 Pinout - Port X .......................................................................................................... 23 Programming Cable .................................................................................................. 23 Chapter 7 - Power On and Self Test 25 Power On ................................................................................................................................. 25 Self Test................................................................................................................................... 25 Local Self Test ......................................................................................................................... 25 Testing Switch Settings............................................................................................. 26 Testing Keys ............................................................................................................. 26 Chapter 8 - Dimensions 27 Chapter 9 - Specifications 29 2000 Series .............................................................................................................................. 29 2100 Series .............................................................................................................................. 30 Index 31 ii • • Contents Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 1 - Welcome Welcome! Total Control Products, Inc. is proud to present its newest family of products, the Greyline 2000 Series Operator Workstations. What Manual Should I Use...? ...to Install and Connect the Greyline Workstation For information on installing and connecting the Greyline Workstation, refer to this manual, the "Greyline Operator Workstation Hardware Manual." This manual provides installation information, dimensions, connections and specifications. In addition, this manual introduces the user to the hardware features of the Greyline. ...to Program and Operate the Greyline Workstation For information on programming and operating the Greyline Workstation, refer to the "Greyline Universal Software Manual" in combination with the applicable protocol reference guide. Please read this documentation before attempting to install the unit. CAUTION Greyline 2000 Series Operator Workstation Hardware Manual Chapter 1 - Welcome • • 1 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 2 - Receiving Inspection Packing List After receiving your Greyline Operator Workstation, you should immediately check to confirm that you have received the following items: • Greyline Operator Workstation • Greyline Operator Workstation Hardware and Software Manuals • Set of Replaceable Legend Sheets • Protocol Reference Guides • Ten 10-16 x 3/8" Hi-Lo Thread Forming Fasteners with Blunt Point (8 required; 2 spares) • Ten Lockwashers (8 required; 2 spares) What to Do if Something is Missing or in Error If you find that there has been a packing error, contact Customer Service at: (708) 345-5500 Customer Service (708) 345-5670 FAX Greyline 2000 Series Operator Workstation Hardware Manual Chapter 2 - Receiving Inspection • • 3 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 3 - Introduction: Main Features Introduction to the Greyline Operator Workstation The 2000/2100 Series Greyline Operator Workstations feature 2 or 4 line alphanumeric LCD displays, encased in lightweight molded plastic. The following sections describe the hardware features of the Greyline Operator Workstation. There are two models, the 2000 Series which feature a Backlit Supertwist LCD display, and the 2100 Series, which feature a Vacuum Fluorescent display. Options The following options may be specified for the Greyline Operator Workstation: 1. 10-30 VDC powered unit 2. 230 VAC powered unit 3. Clock/Calendar Chip 10-30 VDC Powered Unit (10VDC) If you specified the 10-30 VDC powered unit as an option, refer to the section addressing connections for the 10-30 VDC. 230 VAC Powered Unit (230VAC) If you specified the 230 VAC powered unit as an option, refer to the section addressing connections for the 230 VAC. Greyline 2000 Series Operator Workstation Hardware Manual Chapter 3 - Introduction: Main Features • • 5 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Clock/Calendar Chip This option keeps track of the time and date. Refer to the Greyline Universal Software Manual for further information. Main Features The following sections describe the main features of the Greyline Operator Workstation. Front Panel Features The following sections describe the front panel features of the Greyline Operator Workstation. Below is an illustration of the front panel. LD1 NEXT 7 8 9 LD2 LD3 PREV 45 6 LD4 LD5 SEL 1 2 3 LD6 LD7 ESC CLR 0 ENT LD8 F1 F2 F3 F4 F5 F6 F7 F8 Alphanumeric Display The Greyline Operator Workstation features a 2 or 4 line alphanumeric display. This 5mm Backlit Super Twist LCD display (2000 Series) is capable of displaying up to 20 characters per line. Models 2024 and 2124 feature the 2 line display. Model 2025 and 2125 feature the 4 line display. Model 20xx is LCD and Model 21xx is VF. 6 • • Chapter 3 - Introduction: Main Features Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Numeric Keypad The numeric keypad features digits 0-9, Clear and Enter keys, and 4 additional function keys. The Clear key cancels the keypad data entry in progress. The Enter key completes the keypad data entry. 9 7 8 45 6 1 2 3 CLR 0 ENT Refer to the following section for a description of the numeric function keys. The Greyline Operator Workstation features a "beep" which provides audible Note: feedback to the user. One beep signals a positive acknowledgement and two beeps signal a negative acknowledgement. Numeric Function Keys There are four numeric function keys to the right of the numeric keypad. These numeric function keys are user definable and are independent of the numeric keypad. Refer to your Greyline Universal Software Manual for further information. NEXT PREV SEL ESC The Greyline Operator Workstation features a "beep" which provides audible Note: feedback to the user. One beep signals a positive acknowledgement and two beeps signal a negative acknowledgement. Greyline 2000 Series Operator Workstation Hardware Manual Chapter 3 - Introduction: Main Features • • 7 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Function Keys Function keys F1 through F8 are located below the numeric keypad. These function keys are user definable. Refer to your Greyline Universal Software Manual for further information. F1 F2 F3 F4 F5 F6 F7 F8 The Greyline Operator Workstation features a "beep" which provides audible Note: feedback to the user. One beep signals a positive acknowledgement and two beeps signal a negative acknowledgement. LEDs LEDs, located on the left side of the front panel, are user definable and typically reflect the status of a bit in the PLC. The LEDs are independent of the function keys. Refer to the Greyline Universal Software Manual for further information. LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 Replaceable Legends Replaceable legends (blank slip-in legend sheets) are provided for function keys, LEDs, and the numeric function keys. These legend sheets are made of durable plastic and are comprised of two separate strips -- one for the LEDs, function keys F1 through F7, and another for the numeric function keys and function key F8. The removable legends are located beneath the surface of the Greyline front panel. The following section describes how to remove and replace the legend strips. 8 • • Chapter 3 - Introduction: Main Features Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Installing the Replaceable Legends The illustration below shows where the legend sheets are located. To remove the legend sheets, tilt the Greyline and pull firmly on the ends of the legend sheets protruding from the unit. To replace the legend sheets, insert the replacement set into the openings where the original legend sheets were removed. If you have problems inserting the new legends, try trimming the edges so that the new legends are the same size or slightly smaller than the originals. STATUS CODES PORT B PO RT X 1 45 78 2024ES4 Greyline 2000 Series Operator Workstation Hardware Manual Chapter 3 - Introduction: Main Features • • 9 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com PROGRAM RUN BYPASS REPEAT ALL (ON) AUTO REPEAT (ON) DISP PLACE (ON) MULTI FUNC (OFF) SPARE (OFF) BD4 (ON) BD2 (ON) BD1 (OFF) Rear Panel Features The following sections describe the rear panel features of the Greyline Operator Workstation. Below is an illustration of the rear panel (2000 Series). PORT B PORT X 1. SHEILD 1. SHEILD 2. RS-232 TXDB 2. RS-232 TXDX 3. RS-232 RXDB 3. RS-232 RXDX 4. RS-232 RTSB 4. RS-232 RTSX 5. RS-232 CTSB 5. RS-232 CTSX 6. RS-232 DSRB oper ator w o r k stat io n 6. RS-232 DSRX 7. SIGNAL GROUND 7. SIGNAL GROUND 11. I CTSB - 9. RESERVED LISTED 12. I CTSB + 10. RESERVED U U 14. RS-422 RTSB - 14. RS-422 RTSX - ® L ® L C 6M04 15. RS-422 RTSB + 15. RS-422 RTSX + 16. RS-422 RXDB - 16. RS-422 RXDX - INDUSTRIAL CONTROL EQUIPMENT 17. RS-422 RXDB + 17. RS-422 RXDX + 18. I RXDB - 20. RS-232 DTRX 19. I RXDB + 20. RS-232 DTRB 21. RS-422 CTSX - 21. RS-422 CTSB - 22. RS-422 CTSX + 22. RS-422 CTSB + 23. RS-422 TXDX - 23. RS-422 TXDB - 24. RS-422 TXDX + ITEM : 24. RS-422 TXDB + (NOT LISTED - NO CONNECT) MODEL : LOT : 115 VAC 1 2345 678 NEUTRAL EARTH HOT STATUS CODES RXDB TXDB LCD RXDX CONTRAST TXDX PORT B PORT X ADJUST Power Connection The power connection for the Greyline is located on the lower right portion of the rear panel. The illustration below shows the power connections for 115 VAC, 230 VAC, and 10-30 VDC. Port B Port B is located to the left of Port X on the lower portion of the Greyline rear panel. Serial communication using RS-232, RS-422, RS-485 or current loop may be used for connecting Port B to the PLC. Communication connections are made through 25 pin "D" type connectors. 10 • • Chapter 3 - Introduction: Main Features Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Port X Port X, a serial expansion port, is located to the right of Port B on the lower portion of the Greyline rear panel. This Auxiliary port provides flexibility for the Greyline user. Although used primarily for programming the workstations, Port X may also be configured to interface with a SERIES TWO network, a serial printer, a host computer, or a different model PLC. Serial communication using RS-232, RS-422, and RS-485 may be used. Communication connections are made through 25 pin "D" type connectors. Dip Switch The Dip Switch is located on the underside (interior) of the rear panel, beneath Port B and to the far left of the Program/Run/Bypass Switch. The switches are marked 1 through 8. Refer to Chapter 4 for information on the Dip Switch settings. The following illustration depicts the underside of the rear panel. STATUS CODES PORT B PO R T X 1 45 78 2024ES4 Status Codes The Status Codes are located to the left, above Port B on the rear panel of the Greyline Operator Workstation. When lit, these status codes display coded numbers which indicate possible errors or status information. Refer to the tables in the Greyline Universal Software Manual for a complete listing of the Status Codes. Program/Run/Bypass Switch The Greyline features a Program/Run/Bypass Switch located on the underside (interior) of the rear panel, beneath Port X and to the right of the Dip Switch. This switch allows the user to program the workstation, Greyline 2000 Series Operator Workstation Hardware Manual Chapter 3 - Introduction: Main Features • • 11 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com run the program following completion of programming, and/or bypass directly to the PLC for programming purposes. Refer to the Greyline Universal Software Manual for further information. Before Bypass mode can be selected, the user must first download a TSP or Note: Greyline Universal Software configuration matching the communication parameters of Port B and the PLC model. LCD Adjust The LCD Contrast Adjust is located at the center of the underside (interior) of the rear panel. A blue- colored knob, this LCD Adjust is used to change the contrast of the display of the Greyline Operator Workstation. Refer to paragraph 4.3 for instructions. This adjustment is only available on Backlit Supertwist LCD models (20xx Series). 12 • • Chapter 3 - Introduction: Main Features Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 4 - Switch Settings Dip Switch Default settings for dip switches 1 through 8 are shown below. Switch No. Function Position 1 Baud Rate 1 OFF 2 Baud Rate 2 ON 3 Baud Rate 4 ON 4 Spare OFF 5 Multiple Function Keys OFF 6 Displacement Placeholder ON 7 Auto Repeat ON 8 Repeat All ON Baud Rate The baud rate for the Greyline Operator Workstation is switch selectable if in Program mode, and software selectable if in Run and Bypass mode. Refer to the Greyline Universal Software Manual for a more complete explanation for baud rates that are software selectable (Run and Bypass mode). In Program mode, the baud rate is switch selectable, meaning that the baud rate is determined by the position of the Dip Switch. Although the baud rate choices are 300, 600, 1200, 2400, 4800, 9600, and 19200, at this time, the software only supports 9600. Therefore, after switches 1, 2, and 3 are initially set for 9600 baud, there is no need to make future adjustments. Greyline 2000 Series Operator Workstation Hardware Manual Chapter 4 - Switch Settings • • 13 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Baud Rate 1, Baud Rate 2, and Baud Rate 4 constitute Dip Switch switches 1, 2, and 3 respectively. If in Program mode, adjust the switches as indicated by the gray area shown below, to select the appropriate baud rate: BD RT 1 BD RT 2 BD RT 4 Baud Rate 0 0 0 Test Mode 1 0 0 300 baud 0 1 0 600 baud 1 1 0 1200 baud 0 0 1 2400 baud 1 0 1 4800 baud 0 1 1 9600 baud 1 1 1 19200 baud A "0" in the above chart represents a switch which is off or open. A "1" in the chart represents a switch which is on or closed. OFF 78 1 4 5 ON Set switches then cycle power. Switches are only read during power up. Note: Multiple Function Keys Switch 5 on the Dip Switch. When this switch is activated, the Greyline is capable of recognizing multiple function keys. Display Placeholder Switch 6 on the Dip Switch. When this switch is activated, variable data placeholders appear as underscore characters on the Greyline display. When not activated, variable data placeholders appear as space characters on the Greyline display. Refer to your Greyline Universal Software Manual for further information. Auto Repeat Switch 7 on the Dip Switch. When this switch is activated, the function keys will automatically repeat when pressed and held down. Repeat All Switch 8 on the Dip Switch. When this switch is activated, both the function keys and numeric function keys will automatically repeat when pressed and held down. 14 • • Chapter 4 - Switch Settings Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Program/Run/Bypass Switch The illustration below shows the position of the toggle switch for all three modes. PROGRAM RUN BYPASS Greyline 2000 Series Operator Workstation Hardware Manual Chapter 4 - Switch Settings • • 15 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com LCD Contrast Adjust To calibrate the Backlit Supertwist LCD display (2000 Series), use a Phillips type screwdriver and turn the Contrast Adjust until the desired contrast is achieved. The graphic below illustrates the location of the adjustment screw. ADJUST LCD CONTRAST WITH PHILLIPS TYPE SCREWDRIVER STATUS CODES PORT B PORT X 5 78 1 4 2024ES4 16 • • Chapter 4 - Switch Settings Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 5 - Electrical Connections Power Connections Power connections are made to the rear panel of the Greyline. The following sections address the specific connections for the standard 115 VAC, in addition to 230 VAC and 10-30 VDC. Chassis Ground Connect an exclusive grounding circuit to the power supply of the Greyline, at the connection marked "EARTH." Grounding is third wire grounding with less than 100 ohms resistance. When exclusive grounding is not possible, use a common grounding circuit (Figure B). Make the grounding point as close to the unit as possible, keeping the ground wire as short as possible. Logic Ground The communication driver circuits of some Total Control devices may be Important! damaged if communication cables are not properly grounded! This will require that the device be returned to Total Control for repairs. Read the following material for grounding information. It is important that communication cables connected to Total Control devices be properly grounded. This is true of all types of communication (RS-232, RS-422, and RS-485). When connecting communication cables you must connect the logic ground line from each device to the next in the serial link. In addition to the logic ground, it is also important to properly connect the cable shield. For increased noise immunity, the shield should be connected to chassis ground, not logic ground. Refer to the diagram below. Greyline 2000 Series Operator Workstation Hardware Manual Chapter 5 - Electrical Connections • • 17 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Important! Connect logic ground between units and connect shield to chassis ground (earth ground)! 18 • • Chapter 5 - Electrical Connections Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com 115 VAC The following illustration indicates the power supply connections for standard 115 VAC. 230 VAC 230 VAC is an option. The following illustration indicates the power supply connections for 230 VAC. 10-30 VDC 10-30 VDC is an option. The following illustration indicates the power supply connections for 10-30 VDC. Greyline 2000 Series Operator Workstation Hardware Manual Chapter 5 - Electrical Connections • • 19 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 6 - Greyline Communication Ports SERIES TWO Devices on a Port SERIES TWO devices may be connected to Port B or Port X. PLCs on a Port PLCs may be connected to either Port B or Port X, depending on the PLC model. Different PLCs may be connected to Port B and Port X at the same time. Greyline 2000 Series Operator Workstation Hardware Manual Chapter 6 - Greyline Communication Ports • • 21 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Port B Port B may be commonly referred to as a "PLC Port," however, it is possible to connect more than just PLCs to Port B. This port is configured as a DTE (Data Terminal Equipment) port. Pinout - Port B The pinout for Port B is illustrated below. 22 • • Chapter 6 - Greyline Communication Ports Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com PLC Cables To connect PLCs to the Greyline Operator Workstation, PLC cables are required. Since different cables are required for different PLC models, it is recommended that you contact Total Control Customer Service department for specific cable information. Port X Port X is a serial expansion port, and may be connected to a SERIES TWO device, a serial printer, a host computer, or a PLC. This port is configured as a DCE (Data Communication Equipment) port. Pinout - Port X The pinout for Port X is illustrated below. Programming Cable A programming cable CBL-154 (9 pin or AT) is necessary when downloading to the Greyline. Connect the programming cable to Port X and your personal computer, and disconnect when programming is completed. Greyline 2000 Series Operator Workstation Hardware Manual Chapter 6 - Greyline Communication Ports • • 23 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 7 - Power On and Self Test Power On To power on, simply plug in the Greyline Operator Workstation unit. If there is no power, check to be certain that you have connected power to the Note: unit, that you have correct polarity and the proper supply (AC, DC, ample current). Refer to the sections which discuss connections and specifications. Self Test Self Test automatically occurs when the unit is powered on. Upon completion of self test, the display prompts: TOTAL CONTROL PRODUCTS SELF TEST PASSED not If the unit does pass the Self Test, it is possible that you have a defective Note: unit. Contact Total Control Products, Inc. Local Self Test Switches 1, 2 and 3 of the Dip Switch must be set to the "Off" position (Test mode) for Local Self Test. OFF 12 3 4 5 678 ON Greyline 2000 Series Operator Workstation Hardware Manual Chapter 7 - Power On and Self Test • • 25 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Testing Switch Settings In Test mode, test the switch settings of the Dip Switch by pressing numeric keypad digit "0." The display will promptly display the corresponding switch settings in ON and OFF position. (i.e. "00010000"). If the Greyline does not display the actual switch setting(s), a defect may exist. Contact Total Control Products, Inc.' Customer Service department. Testing Keys In Test mode, test the keys of the Greyline Operator Workstation by pressing the individual function keys, numeric function keys and keypad numeric keys (digits 0-9, including Clear and Enter). The display will indicate the key pressed (i.e. "F8/Self Test Passed"). If the Greyline does not recognize the key pressed, a defect may exist. Contact Total Control Products, Inc.' Customer Service department. 26 • • Chapter 7 - Power On and Self Test Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com 6.785 7.700 Chapter 8 - Dimensions The following illustrations show the front panel, side view, and panel cut out dimensions for the Greyline Operator Workstation. 2.500 .420 .750 6.850 LD1 NF1 7 8 9 LD2 LD3 4 5 6 NF2 LD4 LD5 1 2 3 NF3 LD6 LD7 NF4 CLR 0 ENT LD8 F1 F2 F3 F4 F5 F6 F7 F8 Front View Side View Greyline 2000 Series Operator Workstation Hardware Manual Chapter 8 - Dimensions • • 27 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com 6.400 6.000 .200 3.000 .188 Dia Typ. 8 Places Panel Cutout When mounting the unit, the special 10-16 x 3/8" Hi-Lo Thread Forming Important! Fasteners with Blunt Point must be used. Ten of these fasteners have been shipped with the Greyline Operator Workstation. Only 8 fasteners are required; 2 spares are included. Under no circumstances, should other types of fasteners be substituted. The correct panel thickness range for the unit is .060" - .135". Note: 28 • • Chapter 8 - Dimensions Greyline 2000 Series Operator Workstation Hardware Manual • • 3.425 .200 6.850 7.250 Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com Chapter 9 - Specifications 2000 Series Power Requirements: 93-135VAC, 50/60HZ, 6W 190-270VAC, 50/60HZ, 6W 10-30 VDC (unreg.), 6W, max 550 mA @ 10VDC Panel Sealing: Type 4X (Indoor Only) Operating Temperature: 0° to 40° C, -32° to 104°F Storage Temperature: -20° to +60° C, -4° to 140°F Humidity: 10% to 95%, non-condensing Size: 6.850 W x 7.700 H x 3.670 D (inches) 173.99 W x 195.58 H x 93.22 D (millimeters) Weight: Approx. 2 lbs., .907 Kg. Display Type: Backlit Super Twist LCD Display Features: 20 characters per line Adjustable Contrast Number of Lines: 2 (2024), 4 (2025) Characters: 5 mm, 5 x 7 dot matrix Program/Message Storage: Flash EPROM 128K optional Greyline Port (Port A): Internal, fixed parameters PLC Port (Port B): Communication: Serial RS-232, RS-422, RS-485 or current loop Baud Rate: 300, 600, 1200, 2400, 4800, 9600, 19.2K Auxiliary Port (Port X): Serial RS-232, RS-422, RS-485 Baud Rate - Program: Only 9600 is supported. Baud Rate - Run: 300, 600, 1200, 2400, 4800, 9600, 19.2K, Software Selectable Mounting Hardware: Mounting Screw Torque: 6-8 in./lb. Panel Thickness Range: .060" - .135" when using supplied 10-16 x 3/8" Hi-Lo Thread Forming Fasteners with Blunt Point; and Lockwashers. Agency Approval: UL and CUL. Greyline 2000 Series Operator Workstation Hardware Manual Chapter 9 - Specifications • • 29 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com 2100 Series Power Requirements: 93-135VAC, 50/60Hz, 6W 190-270VAC, 50/60Hz, 6W 10-30 VDC (unreg.), 6W, max 550 mA @ 10VDC Panel Sealing: Type 4X (Indoor Only) Operating Temperature: 0° to 50° C, -32° to 122°F Storage Temperature: -20° to +60° C, -4° to 140°F Humidity: 10% to 95%, non-condensing Size: 6.850 W x 7.700 H x 3.670 D (inches) 173.99 W x 195.58 H x 93.22 D (millimeters) Weight: Approx. 2 lbs., .907 Kg. Display Type: Vacuum Fluorescent (green) Display Features: 20 characters per line Adjustable Contrast Number of Lines: 2 (2124), 4 (2125) Characters: 5 mm, 5 x 7 dot matrix Program/Message Storage: Flash EPROM 128K optional Greyline Port (Port A): Internal, fixed parameters PLC Port (Port B): Communication: Serial RS-232, RS-422, RS-485 or current loop Baud Rate: 300, 600, 1200, 2400, 4800, 9600, 19.2K Auxiliary Port (Port X): Serial RS-232, RS-422, RS-485 Baud Rate - Program: Only 9600 supported. Baud Rate - Run: 300, 600, 1200, 2400, 4800, 9600, 19.2K, Software Selectable Mounting Hardware: Mounting Screw Torque: 6-8 in./lb. Panel Thickness Range: .060" - .135" when using supplied 10-16 x 3/8" Hi-Lo Thread Forming Fasteners with Blunt Point; and Lockwashers. Agency Approval: UL and CUL. 30 • • Chapter 9 - Specifications Greyline 2000 Series Operator Workstation Hardware Manual • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com LEDs 8 Local Self Test 25 Logic Ground 17 M Index Multiple Function Keys 14 N Numeric Function Keys 7 Numeric Keypad 7 P Pinout - Port B 22 1 Pinout - Port X 23 10-30 VDC 19 PLC Cables 23 10-30 VDC Powered Unit 5 PLCs on a Port 21 115 VAC 19 Port B 11, 22 128K Flash EPROM 6 Port X 11, 23 Power Connection 10 Power Connections 17 2 Power On 25 230 VAC 19 Program/Run/Bypass Switch 12, 15 230 VAC Powered Unit 5 Programming Cable 23 A R Alphanumeric Display 6 Rear Panel 10 Auto Repeat 14 Repeat All 15 Replaceable Legends 8 B S Baud Rate 13 Self Test 25 SERIES TWO Devices on a Port 21 C Specifications 29 Chassis Ground 17 Status Codes 11 Clock/Calendar Chip 6 T D Testing Keys 26 Dimensions 27 Testing Switch Settings 26 Dip Switch 11, 13 Display Placeholder 14 F Front Panel 6 Function Keys 8 L LCD Adjust 12 LCD Contrast Adjust 16 Greyline 2000 Series Operator Workstation Hardware Manual Index • • 31 • • Courtesy of Steven Engineering, Inc. Ÿ 230 Ryan Way, South San Francisco, CA, 94080-6370 Ÿ Main Office: (650) 588-9200 Ÿ Outside Local Area: (800) 258-9200 Ÿ www.stevenengineering.com