CONTROLS ConSig 8040 Series CONTROL & SIGNALING STATIONS 8040 Features: • Attractive space efficient design. • A variety of enclosure sizes made of Fiberglass Reinforced Polyester (FRP). • Snap-on mounting of individual components. • High illumination LED pilot light from 12V to 254V, AC or DC with an operating life time over 100,000 hours. • A variety of pushbuttons. • Control switches. • Illuminated pushbutton. • Durable EPDM enclosure gaskets are concealed to protect from damage or premature aging by UV light and chemicals. • Fluorsilicate gasket in standard pushbutton actuators is suitable for a wide temperature range. INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F CONTROLS ConSig 8040 Series CONTROL & SIGNALING STATIONS “PUTS YOU IN CONTROL” R. STAHL is setting new standards for function, design and technology with the new ConSig 8040 Series of control and signaling stations. Designed for complex industrial conditions and rough operation, the new Fiberglass Reinforced Polyester ConSig 8040 system combines functionality with an attractive, modular (FRP) enclosure design. The wide variety of UL Listed/CSA Certified control and signaling devices can be supplied, providing the ultimate in flexibility to meet the most demanding application requirements. Integral Mounting Slots Explosion Protected LED Pilot Light Recessed EPDM Gasketing Component Mounting Rail Pilot Light Bezel Spring Washer & Retainer Nut and Colored Lens Station I.D. Label (optional) Ground Plate with Terminals and set screw Conduit Hub or Explosion Protected Contact Block Cable Gland Entry 316 SST Cover Screws Actuator Gasket Dual Push-Button Actuator INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F1 CONTROLS ConSig 8040 Series CONTROL & SIGNALING STATIONS The ConSig 8040 Series is a new generation of control and signaling stations utilizing explosion protected components with non-metallic control housings for the ultimate flexibility, safety and durability in Hazardous (Classified) and Hostile (Corrosive) Locations. CLASSIFICATIONS This control and signaling station utilizes snap-on mounted components making NEC- Class I, Zones 1 & 2 AEx de IIC T6 field assembly quick and easy. Components include contact blocks with a variety of Class I, Division 2, Groups A,B,C,D actuator options, LED pilot lights in all of the standard colors and voltages from 12V Class II, Division 2, Groups F,G to 254V AC/DC, 2-pole and 4-pole control switches configurations and direct or indirect Class III reading ammeters. NEMA 3,4 & 4X; IP66 LISTED - FILE No. E182378 Enclosures CEC- Class I, Zones 1 & 2 Ex de IIC T6 ConSig 8040 Series can be specified as one, two or three gang configurations and is Class I, Division 2, Groups A,B,C,D made of Fiberglass Reinforced Polyester (FRP). Enclosure gasketing is durable EPDM Class II, Divisions 1 & 2, Groups E,F,G which is concealed to protect it from premature aging by UV light and chemical elements. Class III Components snap-on to the rail provided. CSA ENCLOSURES 3, 4 & 4X; IP66 CERTIFIED - FILE No. LR99480-26 Contact Blocks II 2 G EEx ed IIC T6, Zones 1 & 2, IP66 The contact system incorporates 8082 Series contact II 2 D Ex tD A21 IP 65 T80˚C, T95˚C, T130˚C blocks which are individually explosion protected single PTB 01 ATEX 1105 pole units and are available as 1 N.O. or 1 N.C. The contact blocks incorporate a parallel bridge Ambient Temperature Range: contact (H-contact) designed to ensure utmost +40˚C (+104˚F) Max. contact reliability even with very low control –20˚C (–4˚F) Min. voltages and currents. Any combination can be Special Ambient Temperature Range: * installed to provide a complete range of control +60˚C (+140˚F) Max. configurations. Standard actuator styles include a double –50˚C (–58˚F) Min. push-button, booted pushbutton and illuminated pushbutton. Consult Factory * LED Pilot Lights ConSig 8040 Series introduces an extraordinary compact LED pilot light unit. The 8010 Series pilot light incorporates electronics which allow the same unit to operate at any voltage from 12 to 254 Volts, DC to 60 Hz. High output LEDs are used to provide superior illumination levels which are visible in direct sunlight from the front or side. The bezel is clear and the snap-on lenses are added in the colors Red, Green, Amber, White and Blue! Control Switches 8008 Series control switches offer over 300 different switching configurations. They are available as 2-pole and 4-pole units incorporating maintained or spring return action. The control switch is for quick and easy snap-on mounting. Three styles of handles, with or without padlocking provision can be used in conjunction with the switches. Illuminated Push-Buttons Illuminated push-buttons make it possible to have control and signaling functions in the space of one. This is achieved by combining the 8082 Series Contact Blocks and 8010 Series LED Pilot Lights under a special illuminated pushbutton actuator which is spring return with a clear bezel and five colored snap-in filter disks in Red, Green, Amber, White and Blue. Ammeters ConSig 8040 Series offers a cost effective ammeter station as a solution for applications in a Hazardous (Classified) Location. The 8405 Series ammeter is a moving iron core instrument available in direct or indirect read versions. A manually adjustable red pointer provides quick and easy comparison of the actual circuit operation. The ammeter is for quick and easy snap-on mounting. INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F2 CONTROLS ConSig 8040 Series PRE-CONFIGURED CONTROL STATIONS Ordering Information FUNCTION CONTACT SYMBOL CATALOG NUMBER IEC NEMA 13 “START” START Green Momentary 8040/114 - X011 Pushbutton, 1 NO 14 11 “STOP” STOP RED Momentary 8040/114 - Y012 Pushbutton, 1NC 12 11 “E-STOP” STOP SMALL RED Maintained 8040/114 - Y100 Mushroom, 1 NC 12 11 “E-STOP” STOP JUMBO RED Maintained 8040/114 - Y150 Pushbutton, 1 NC 12 11 “E-STOP” STOP () 8040/114 - Y090 Keyed Maintained Red Mushroom, 1 NC 12 13 23 90° OFF ON 135° X X “OFF - ON” 14 24 Selector Switch 8040/114 - 02MN1 90° 13 23 135° 2-Position/10 Amps 14 24 11 23 90° X LOCAL REMOTE 135° X “LOCAL REMOTE” 12 24 Selector Switch 8040/114 - U2MN4 90° 11 23 135° 2-Positions/10 Amps 12 24 13 23 45° X HAND OFF AUTO 90° “Hand - O - Auto” 135° X 14 24 Maintained Selector Switch 8040/114 - 03MMN3 O 13 23 H A 3-Positions/10 Amps 14 24 13 “START-STOP” START STOP 14 Double PB Momentary 8040/114 - U2312 11 1 NO / 1 NC 12 “PILOT LIGHT” X1 X2 RED LED 8040/114 - PLR0 12V-254V AC / DC X1 X2 “PILOT LIGHT” 8040/114 - PLG0 GREEN LED 12V-254V AC / DC All above stations include one 3/4" hub bottom. INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F3 CONTROLS ConSig 8040 Series PRE-CONFIGURED CONTROL STATIONS Ordering Information FUNCTION CONTACT SYMBOL CATALOG NUMBER 1 2 3 IEC NEMA RED LED Pilot Light X1 X2 ---- 8040/124 - PLR0 ---- 12V-254V AC / DC “START” 23 11 Green ---- ---- Momentary 8040/124 - U011 Pushbutton 24 12 1 NO / 1 NC 12 22 “E-STOP” I-0 RED JUMBO ---- ---- 8040/124 - C150 Mushroom Maintained 11 21 2NC “OFF - ON” OFF ON Maintained Control Switch ---- ---- 8040/124 - N021 2-Pos./2-Pole 10 amps X1 X2 “OFF-ON” RED LED Maintained Pilot Light OFF ON Control Switch ---- 8040/224 - PLR0-N021 12V-254V 2-Pos./2-Pole AC / DC 10 amps “H - O - A” HAND OFF AUTO Maintained Control Switch ---- ---- 8040/124 - N273 3-Pos./2-Pole 10 amps “LOCAL LOCAL REMOTE REMOTE” Control Switch ---- ---- 8040/124 - N164 2-Positions 10 amps “STOP-RUN START” STOP RUN START Control Switch ---- 3-Pos./2-Pole ---- 8040/124 - N385 Spring Return From Right 10 amps 23 11 “START” “STOP” Momentary START STOP 24 12 Momentary 8040/224 - U011-U012 Green ---- 23 11 Red Pushbutton Pushbutton 1 NO / 1 NC 1 NO / 1 NC 24 12 X1 X2 “START-STOP” RED LED Pilot 23 Double PB Light ---- 8040/224 - PLR0-U2312 24 START STOP Momentary 12V- 254V 11 1 NO / 1 NC AC / DC 12 X1 X2 “Start” “STOP” RED LED 23 11 Green Red Pilot Light Momentary Momentary START STOP 8040/3 34 - PLR0-U011-U012 24 12 12V-254V Pushbutton Pushbutton 23 11 AC / DC 1 NO / 1 NC 1NO/1NC 24 12 All above stations include one 3/4" hub bottom. INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F4 CONTROLS ConSig 8040 Series CUSTOM CONFIGURATION LOGIC Start Here ConSig Enclosure Control Station Enclosure Size Entry or Entries (____) ( __ ) 8040 / CLASSIFICATIONS Entry Type: 11 NEC- Class I, Zones 1 & 2 AEx de IIC T6 1-device Conduit Hub- Class I, Division 2, Groups A,B,C,D 0 = 1/2" Hub Top Feed Class II, Division 2, Groups F,G 1 = 1/2" Hub Bottom Feed Class III Compact NEMA 3,4 & 4X; IP66 2 = 1/2" Hub Feed-Thru LISTED - FILE No. E182378 3 = 3/4" Hub Top Feed 12 4 = 3/4" Hub Bottom Feed 1-device CEC- Class I, Zones 1 & 2 Ex de IIC T6 5 = 3/4" Hub Feed-Thru Class I, Division 2, Groups A,B,C,D Class II, Divisions 1 & 2, Groups E,F,G Expanded Class III Compression Gland - FOR IEC CENELEC CSA ENCLOSURES 3, 4 & 4X; IP66 6 = M25 Gland Top Feed CERTIFIED - FILE No. LR99480-26 7 = M25 Gland Bottom Feed 22 8 = M25 Gland Feed-Thru 2-device See page F2 9 = Special HOUSING MATERIAL AND GASKETING Fiberglass Reinforced Polyester (FRP) Threaded Opening-In Internal Ground Plate with EPDM recessed gasketing. 64 A = 1/2" NPT plate Top Feed 2-device B = 1/2" NPT plate Bottom Feed FEATURES C = 1/2" NPT plate Feed-Through Expanded The ConSig 8040 Series of control & D = 3/4" NPT plate Top Feed signaling stations with its many enclosure E = 3/4" NPT plate Bottom Feed sizes and components is uniquely flexible. If 33 F = 3/4" NPT plate Feed-Through the preconfigured control stations on pages 3-device G = 1/2" NPT plug Feed-Through F3 and F4 do not meet your specific application H = 3/4" NPT plug Feed-Through needs, take advantage of the flexibility of L = M20 Plate Bottom Feed ConSig 8040 and use the custom configuration logic tables on the right to custom configure a M = M25 Plate Bottom Feed control station which can exactly meet your particular application. Other Special Entries 42 Non-Metallic Cable Glands Ammeter How to use configuration logic tables: J = M20 Gland Bottom Feed Fill in the blanks in the light blue striped K = M20 Gland Feed-Through fields located on the top of pages F5 and F6 Metal Clad Cable Connectors 54 left to right from information stated below Q = MCR050 Bottom Feed the individual fields. Ammeter V = MCR075 Bottom Feed plus Step 1: Select enclosure size 8040 Control Station Coupling 1-device Step 2: Select entry or entries Z = Coupling Frame Bottom Step 3: Select the device mounted to the cover as well as the device One 73 mounted into the back box. 4 Pole Step 4: Repeat step 3 when configuring switch a two-gang station. Deep Step 5: Repeat step 3 when configuring a three-gang station. 84 Two 4 Pole DIMENSIONS switch For dimensional data see page F15. Deep 94 Ammeter 1- 4 Pole switch Deep INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F5 CONTROLS ConSig 8040 Series CUSTOM CONFIGURATION LOGIC Example 8040/334 - PLR0 - U2312 - Y090 Device Specification (1, 2 or 3 devices described from top to bottom) First or only position Second position Third position _ _ (____________ ) (____________ ) ( _____________ ) See brochure or catalog for device logic details PUSHBUTTONS Actuator type Contact type Legend 01 = Standard Momentary X = 1 N.O. 0 = none Y = 1 N.C. 02 = Booted Momentary 1 =START U = 1 N.O./ 1 N.C. 03 = Black Momentary small Mushroom 2 =STOP O = 2 N.O. PUSHBUTTON LOCKOUTS/GUARDS 3 =ON 09 = Keyed E-STOP Red Mushroom Maintained C = 2 N.C. 4 = OFF 10 = E-STOP Red small Mushroom Maintained LK01 = Momentary Lockout (01 & 02) M = 2 N.C./ 1 N.O. 5 = RUN W = 1 N.C./ 2 N.O. 12 = Black small Mushroom Maintained LK02 = Momentary Exclusion (01 & 02) 6 = RESET T = 3 N.C. LK03 = Small Mushroom Guard (03,10,12 &13) 13 = Red small Mushroom Maintained 7 = OPEN R = 3 N.O. LK10 = Small Mushroom Lockout (03,10,12 &13) 15 = Emergency STOP Red Jumbo Mushroom Maint. 8 = CLOSE D = 2 N.O./ 2 N.C. LK11 = Small Mushroom Pin & Chain Lockout 23 = Double Pushbutton Momentary 9 = special only with actuator 23 in (03,10,12, 13 & 15) (specify from F14) enclosures 12, 54 & 64 P733 = Device Close-up Plug LK20 = Small Mushroom Exclusion Lockout (03,10,12 & 13) SELECTOR SWITCHES LK21 = Momentary Pushbutton (01 & 02) exclusion 2SK 2SN 2SL LK23 = Double Pushbutton Lockout, 1-device (23) X = 1 N.O. 2MK 2MN 2ML Note: Y = 1 N.C. 3SSK 3SSN 3SSL For Actuator POTENTIOMETERS U = 1 N.O./ 1 N.C. 3MMK 3MMN 3MML Descriptions O = 2 N.O. Dial Increments Resistance (Ohm) Range } see page F8 3SMK 3SMN 3SML C = 2 N.C. P1 = 0-10 scale 3MSK 3MSN 3MSL 01 = 100Ω 06 = 4.7 kΩ 11 = 220 kΩ 02 = 220Ω 07 =10kΩ 12 = 470 kΩ P2 = 0-100 scale PILOT LIGHTS 03 = 470Ω 08 =22kΩ 13 =1MΩ 04 =1kΩ 09=47kΩ 14 = 2.2 MΩ Color Legend P6 = 0-6 scale 05 = 2.2 kΩ 10 = 100 kΩ 15 = 4.7 MΩ PL A = amber Same # as B = blue pushbutton AMMETERS G = green Direct reading R = red (2X overload): W = white AD.... Scales 0-0.02/0.04A CONTROL SWITCHES 0-1/2A Switch arrangements 2 pole Actuator type Legend 0-4/8A 02 = 2-pos. Maintained (OFF-ON) N = Non-lockable 0 = none 0-10/20A 05 = 2-pos. Maintained (ON-OFF) S = Small-lockable 1 = OFF-ON 0-15/30A 16 = 2-pos. Maintained (LOCAL-REMOTE) L = Large lockable 2 = ON-OFF Indirect reading for Current Transformer (5X overload): 27 = 3-pos. Maintained (HAND-O-AUTO) 3 = HAND-O-AUTO 38 = 3-pos. Maint., Spring Return from 4 = LOCAL-REMOTE 0-1/5 0-50/250 Right (OFF-RUN-START) 5 = STOP-RUN-START A1.... 0-2/10 0-75/375 Switch arrangements 4 pole 6 =O-I For 1 AMP C.T. 0-5/25 0-100/500 102 = 2-pos. OFF-ON 7 = blank one line text 0-10/50 0-150/750 only for deep 106 = 2-pos. LOCAL-REMOTE enclosures 8 = blank two lines text 0-15/75 0-200/1000 } } or 73, 84 & 94 119 = 3-pos. HOA 9 = special (specify) 0-20/100 0-250/1250 A5.... For more switching arrangements see pgs. F11 and F12. 0-30/150 0-300/1500 For 5 AMP C.T. 0-40/200 ILLUMINATED PUSHBUTTONS Spring Return Colors Contact type Legend Ammeter Example: SR = red X = 1 N.O. Same # as SG = green Y = 1 N.C. pushbuttons 8040/424-A1 20/100, Ammeter for CT 1AMP, SA = U = 1 N.O. / 1 N.C. amber Scale 0-20/100A in SW = white O = 2 N.O. Enclosure Size 42 with 3/4" NPT Bottom Hub. SB = blue C = 2 N.C. INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F6 CONTROLS Control Components PUSH BUTTON ACTUATORS Ordering Information INDIVIDUAL ASSEMBLY CODE ORDER CONTACT ACTUATOR LEGEND ACTUATOR DESCRIPTION CATALOG NUMBER DISK BLOCK CODE APPROVALS Standard Momentary LISTED - FILE No. E182378 Pushbutton 1.5" (38mm) O.D. 0 = none CERTIFIED - FILE No. LR99480-26 8602A0001-1-S 01 __ Legend disks to be ordered separately, see page F14. PTB 01 ATEX 1129 U Booted Momentary STAHL offers a large variety of push-but- Pushbutton ton actuator versions including momentary 8602A0002-1-S 02 __ 1.5" (38mm) O.D. 1 = START and maintained action in standard, booted, M = 2 x NC Legend disks to be ordered 1 x NO mushroom, keyed and selector switch separately, see page F14. styles. A new double push-button actuator combines two control functions in the Double Momentary space of one with the same size button. Pushbutton 8602A0023-1-S 23 __ 2 = STOP 1.5" (38mm) O.D. W = 1 x NC Up to three 8082 contact blocks can Legend disks to be ordered 2 x NO be mounted under each push-button separately, see page F14. actuator. Under the double momentary push-button 23, up to four 8082 contact Black Mushroom blocks can be mounted. Legend disks, in Pushbutton 3 = ON 8602A0003-1-S a variety of standard markings, snap into 03 __ 1.5" (38mm) O.D. T = 3 x NC the center of the actuator making the Momentary action. Legend button function easily identifiable. disks to be ordered sepa- rately, see page F14. Emergency Stop Red 4 = OFF R = 3 x NO Pushbutton 8602A0010-1-S 10 __ 1.5 " (38mm) O.D. Maintained action. Turn-to- Release. Arrow disk and yellow washer supplied. X = 1 x NO 5 = RUN Maintained Black Mushroom Pushbutton 8602A0012-1-S 12 __ 1.5 " (38mm) O.D. Maintained action. Turn-to- Release. Red arrow disk Y = 1 x NC 6 = RESET included Maintained Red Mushroom Pushbutton U = 1 NO + 1 1.5 " (38mm) O.D. Maintained action. 8602A0013-1-S 13 __ 7 = OPEN NC Turn-to-Release. Legend disks to be ordered sepa- rately, see page F14. O = 2 x NO Emergency Stop (Jumbo) Red Pushbutton 8 = CLOSE 2.16" (55mm) O.D. 8602A0015-1-S 15 __ Maintained action. Turn-to-Release. Arrow disk C = 2 x NC and yellow washer supplied. Emergency Stop Red 9 = special Mushroom (state text D = 2 x NC 1.5 " (38mm) O.D. 8602A0009-1-S ➀ 2 x NO 09 __ w/order) Maintained action. Key-to- -MS1 Release from maintained position. Arrow disk and yellow washer supplied. ➀ Only possible under double pushbutton 23 in enclosures 12, 54 & 64. INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F7 CONTROLS Control Components SELECTOR SWITCH ACTUATORS Ordering Information ASSEMBLY CODE INDIVIDUAL ORDER CONTACT ACTUATOR ACTUATOR DESCRIPTION LEGEND CATALOG NUMBER BLOCK(S) CODE * APPROVALS Key Operated Switch - LISTED - FILE No. E182378 8602A0008- __2SK__ 2 Positions 0 = none 1-2-r-V-MS1 Maintained action. Key CERTIFIED - FILE No. LR99480-26 __2MK__ removable in both positions. 1 = OFF- PTB 01 ATEX 1129 U ON * __3SSK__ Key Operated Switch - 2 = ON- __3MMK__ 3 Positions 8602A0008- OFF 1-3-rr-V-MS1 Maintained action. Key __3SMK__ removable in all positions. X = 1 x NO __3MSK__ 3 = HAND- OFF- AUTO __2SN__ Rotary Actuator 4 = LOCAL- 8602A0726- Y = 1 x NC 2 Positions Maintained __2MN__ 1-2-r REMOTE Non-lockable 5 = STOP- RUN- __3SSN__ U = 1 NO + START Rotary Actuator 8602A0726- __3MMN__ 1 NC 3 Positions Maintained 1-3-rr-V Non-lockable __3SMN__ 6 = O - I __3MSN__ 7 = blank, one-line O = 2 x NO text __2SL__ Rotary Actuator 2 Positions Maintained 8602A0727- __2ML__ Padlockable in center 1-2-r-V 8 = blank, two-lines text C = 2 x NC __3SSL__ Rotary Actuator __3MML__ 9 = special 8602A0727- 3 Positions Maintained 1-3-rr-V (specify) Padlockable in center __3SML__ __3MSL__ 90° 135° Replacement actuators include parts to convert S *Standard: maintained positions into spring return and to Key removable 90° convert key removable positions into non-remov- 135° in all maintained M able positions. positions. Key not remov- 90° 45° 135° SS able in all spring return positions. 90° 45° 135° MM 90° 45° 135° SM 90° 45° 135° MS INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F8 CONTROLS Control Components 8082 CONTACT BLOCK Ordering Information CONTACT SYMBOL INDIVIDUAL DESCRIPTION ORDER CATALOG NUMBER IEC NEMA Single contact 8082/1-1-00 block, 1 NC APPROVALS Single contact 8082/1-2-00 LISTED - FILE No. E182378 block, 1 NO Lockout CERTIFIED - FILE No. LR99480-26 8082/1-1-01 Terminal, 1 NC PTB 00 ATEX 1031U The contact block Series 8082 are available Technical Data in two versions. - 1 NO NEC/CEC IEC - 1 NC Rated Voltage 600VAC 500VAC Each block is made of polyamide and Continuous Current 10A 6A designed to contain an internal explosion. 2 Terminals 12AWG 2.5mm 6 The terminals are designed to increased Mechanical Life ≥ 10 operations 6 safety requirements Electrical Life ≥ 10 operations Housing Material polyamide Contact Material silver plated Lowest Energy 50mA. @ 12VAC/DC* * For lower energy use gold plated contacts, available on request. * For lower energy use gold plated contacts, available on request. 8010 LED Pilot Light APPROVALS Ordering Information LISTED - FILE No. E182378 SYMBOL INDIVIDUAL ASSEMBLY COLORS ORDER CERTIFIED - FILE No. LR99480-26 CODE CATALOG NUMBER IEC NEMA PTB 01 ATEX 1160 U Included The rail mounted 8010 Series LED Pilot Light PILOT in ordering 8010/2-01-W accommodates any voltage from 12 to 254V white LIGHT code below. AC or DC in one compact unit! High intensity LED’s provide superior illumination levels that are easily viewable in red 86 028 03 58 7 AA PLR direct sunlight from the front or side. amber 86 028 03 58 7 AB PLA BEZEL WITH PLG green 86 028 03 58 7 AC Long life & low temperature make these ideal COLORED for hazardous location applications. LENS 86 028 03 58 7 AD PLW clear 86 028 03 58 7 AE PLB blue See page F14 for legend plate ordering information. Technical Data NEC/CEC/IEC Rated Voltage 12V-10% . . . 254V+6% Frequency DC . . . 60Hz. Rated Current max. 15mA. max. 15mW Rated Power Electrical Life 100,000 hrs (11yrs) Red, Amber, Green, White, Blue Colors 2 Terminals 2.5mm (12AWG) polyamide Housing Material INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F9 CONTROLS Control Components 8082/8010 ILLUMINATED PUSHBUTTON Ordering Information CONTACT SYMBOL INDIVIDUAL ASSEMBLY CODE COLOR ORDER CATALOG NUMBER IEC NEMA Contact Arrangement APPROVALS LISTED - FILE No. E182378 U 1NC + 1 NO N/A 8602-A0737-1 CERTIFIED - FILE No. LR99480-26 PTB 00 ATEX 1031U PTB 01 ATEX 1160 U PTB 01 ATEX 1129 U 2 NC N/A 8602-A0738-1 C Series 8082/8010 Illuminated Pushbuttons have contact blocks and LED pilot lights combined under one actuator. The possible contact blocks are either 2 N.C., or 2 N.O., or 1 N.O. and 1 N.C. By wiring the individual 2 NO N/A O 8602-A0739-1 components appropriately, different switching and indicating functions can be achieved. The lamps may be operated at any voltage Actuator between 12V and 254 V AC/DC. They are red SR Includes red, available in red, green, amber, white and blue. green SG green, amber, amber Spring Return 8602-A0735-1 SA white and blue white SW color filter disks blue SB Technical Data 8010 Pilot Light NEC/CEC/IEC Rated Voltage 12V-10% . . . 254V+6% Frequency DC . . . 60Hz. Rated Current max. 15mA. max. 15mW Rated Power Electrical Life 100,000 hrs. (11 yrs.) Colors Red, Green, Amber, White, Blue, 2 Terminals 12AWG (2.5mm ) Housing Material polyamide 8082 Contact Block NEC/CEC IEC Rated Voltage 600VAC 500VAC Continuous Current 10A 6A Lowest Energy 50mA @ 12VAC/DC* * For lower energy use gold plated contacts, available on request. INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F10 135˚ CONTROLS Control Components 8008 CONTROL SWITCHES Technical Data for 2 and 4 Pole Ordering Information Selector switch specification example: 8008/2-038 NEC/CEC IEC How to read the diagram: 90˚ Rated Voltage 600V 690VAC First we note that there are three Rated Current 10A 16A positions to which the handle can be 5 Mechanical Life > 10 Operations turned: 45° left position, 90° center 5 Electrical Life > 10 Operations APPROVALS position and 135° right position. 2 Terminals 12AWG 2.5mm LISTED - FILE No. E182378 The first contact, designated by terminal numbers MAKE 13-14 is open when the handle is in the left position CERTIFIED - FILE No. LR99480-26 BREAK CONTACT ORDERING (45°) [blank square], it is also open in the center DIAGRAM ARRANGEMENT CODE 038 position (90°) [blank square], and is closed in the PTB 00 ATEX 1111U right position (135°) [square marked with an X]. The second contact, designated by terminal The 8008 Series is a two pole and a four numbers 23-24 is open in the left position (45°) pole control switch which is rail mountable via [blank square] and is closed in the center position a supplied adapter plate. Control switch bodies (90°) [square marked with an X]. At the right are made from polyester and designed to position (135°) the contact remains closed contain the pressure generated by an internal [square marked with an X]. Note: The above denoted 45°/90° at the explosion. The switches are available in over notch indicates that in these two positions the 300 different contact configurations. The most The terminal numbers are marked on the switch block. switch is maintained, and the unmentioned common 2-pole switching arrangements are See chart below for a selection of available contact 135° position is spring return to the 90° center illustrated on this page. The 4 pole switching configurations. For other contact configurations, position. The contacts are drawn in the 45° arrangements are illustrated on page F12. consult factory. position. This is indicated by the solid 45° line. For more configurations, consult factory. Ordering Information, 2 Pole Switches MAKE BREAK CONTACT INDIVIDUAL ORDER ASSEMBLY CODE CATALOG NUMBER DIAGRAMS ARRANGEMENTS 8008/2-002 ❐02 8008/2-005 ❐05 8008/2-016 16 ❐ 8008/2-027 27 ❐ S 8008/2-034 ❐34 N 8008/2-038 ❐38 Insert Actuator Code 8008/2-040 ❐40 L-Large Lockable S-Small Lockable N-Small Non- 8008/2-051 51 ❐ Locking L (See Switch handle ordering table on next page). INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F11 45˚ CONTROLS Control Components 8008 CONTROL SWITCHES, 4-POLE Ordering Information, 4 Pole Switches MAKE BREAK CONTACT INDIVIDUAL ORDER ASSEMBLY CODE CATALOG NUMBER DIAGRAM ARRANGEMENT 8008/2-102 ❐102 APPROVALS LISTED - FILE E182378 CERTIFIED - FILE LR99480-26 8008/2-106 ❐106 PTB 00 ATEX 1111U The most common 4-pole switching arrangements are illustrated on this page. 8008/2-109 For more configurations, consult factory. ❐109 Since the 4 pole switches are deeper than the 2 pole, they only can be mounted into deep enclosures with the assembly codes 73, 8008/2-110 84 and 94. ❐110 8008/2-113 ❐113 8008/2-119 ❐119 8008/2-127 ❐127 8008/2-139 ❐139 L 8008/2-148 ❐148 Insert L - Large Lockable Actuator S - Small Lockable Code N - Small Non-Locking Control Switch Handles INDIVIDUAL ORDER ASSEMBLY CODE DESCRIPTION TYPE S CATALOG NUMBER not lockable 8602A0732-1 N Small Rotary Actuator lockable, 8602A0734-1 S one position Large lockable 8602A0731-1-ss L RotaryActuator* * Can only be installed in enclosure codes 12, 73, 54 and 94 N (See page F14 for legend plate ordering information.) INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F12 CONTROLS Control Components 8405 AMMETERS Ordering Information MEASURING ASSEMBLY INDIVIDUAL ORDER TYPE RANGE CODE CATALOG NUMBER 0-20mA or 4-20mA 8405/2-0.02/0.04 AD0204 0-1/2 A 8405/2-1/2 AD0012 DIRECT READ APPROVALS 0-4/8 A 8405/2-4/8 AD0048 (2X OVERLOAD) LISTED - FILE E182378 0-10/20 A 8405/2-10/20 AD1020 0-15/30 A 8405/2-15/30 AD1530 CERTIFIED - FILE LR99480-26 1A Secondary/ A1 _ _ _ _ 8405/2-1 PTB 01 ATEX 2158 U INDIRECT READ 2 and 5X Overload (for current The 8405 Series ammeters are used to mea- transformer) 5A Secondary/ 8405/2-5 A5 _ _ _ _ sure current of a motor supply circuit in a 2 and 5X Overload potentially explosive atmosphere. SCALE CODES They are available in both direct and indirect 1/5 20/100 100/500 reading versions (current transformer not 2/10 30/150 150/750 supplied) with slide in scales to accommodate 5/25 40/200 200/1000 any amperage range required. 10/50 50/250 250/1250 15/75 75/375 300/1500 A red pointer can be manually adjusted for quick visual comparison of the actual value 2.5" x 2.5" Included in ordering with the set value. BEZEL 86 038 01 58 7 (64 x 64mm) code above The supplied adapter plate allows the unit to be rail mounted for snap-on-installation. Technical Data NEC/CEC IEC Rated Insulated Voltage: 600V 690V Movement: Iron Core Power Consumption: 0.2W Max. Frequency 15-100 Hz. DC available Accuracy 2.5% of full range 2 Terminals 12AWG 2.5mm APPROVALS 8208 POTENTIOMETERS FOR HAZARDOUS LOCATIONS Applied For Ordering Information INDIVIDUAL ORDER CERTIFIED - FILE LR99480-26 ASSEMBLY CODE CATALOG NUMBER Potentiometer PTB 01 ATEX 1066U 01 = 100Ω 06 = 4.7 kΩ 11 = 220 kΩ A potentiometer functions as a variable 02 = 220Ω 07 = 10 kΩ 12 = 470 kΩ 8208/24-08-S002-_ _ resistance values 03 = 470Ω 08 = 22 kΩ 13 = 1 MΩ resistor. It is used to adjust resistance in a in ohms 04 = 1 kΩ 09 = 47 kΩ 14 = 2.2 MΩ control circuit to vary motor speed or other 05 = 2.2 kΩ 10 = 100kΩ 15 = 4.7 MΩ applications. Actuator The housing is made from polyester with dial scale 0-6 P6 86 028 06 16 7 AA and designed to contain the pressure 0-10 P1 86 028 06 16 7 AB generated by an internal explosion. 0-100 P2 86 028 06 16 7 AC The supplied adapter makes it rail Technical Data mountable for snap-on-installation. Housing material: Polyester 2 Watt Rated Power: Voltage limit: 450V 100 ohms to 4.7 mega ohms Resistance Values: Characteristics: linear ±30% Resistance tolerance: Material of resistor: carbon 270 degrees Adjustment scale: 2 Terminals: 12AWG (2.5mm ) INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F13 CONTROLS Control Components NAME PLATES AND LEGEND DISCS Legend Plates Ordering CATALOG DESCRIPTION NUMBER Small Legend Frame 86 029 04 80 0 Inserts: POS. 1 POS. 2 POS. 3 Pushbutton Legend Disks Ordering HAND 0 AUTO 86 029 09 85 0 OFF • ON 86 029 08 85 0 CATALOG DESCRIPTION 0I 86 029 07 85 0 NUMBER III 86 029 06 85 0 Blank, Legend Disk Blue 86 029 34 85 6 I0 II 86 029 05 85 0 Blank, Legend Disk Yellow 86 029 35 85 6 0I II 86 029 04 85 0 Blank, Legend Disk Red 86 029 30 85 6 0• I 86 029 02 85 0 Blank, Legend Disk Green 86 029 31 85 6 0/OFF I/ON 86 029 01 85 0 Blank, Legend Disk White 86 029 33 85 6 Blank- 1 line space 86 029 10 85 0 Blank, Legend Disk Black 86 029 32 85 6 Large Legend Frame 86 029 07 80 0 Red, Legend Disk “STOP” 86 029 03 84 0 Blank- 2 line space 86 029 24 85 0 Green, Legend Disc “START” 86 029 09 84 0 Red, Legend Disk “OFF” 86 029 05 84 0 Legend Disks for Large Control Green, Legend Disk “ON” 86 029 06 84 0 Label Ordering Switch Handle* Ordering Green, Legend Disk “I” 86 029 07 84 0 CATALOG CATALOG DESCRIPTION DESCRIPTION Green, Legend Disk “II” 86 029 08 84 0 NUMBER NUMBER Red, Legend Disk “O” 86 029 02 84 0 Blank 86 029 23 85 6 Station Identification Label 80 400 01 85 0 Red, Legend Disk Arrow 86 029 01 84 0 OFF-ON 86 029 22 85 0 Black, Legend Disk “UP” 86 029 32 85 0 “UP” HAND-O-AUTO 86 029 18 85 0 Black, Legend Disk “DOWN” 86 029 32 85 0 “DOWN” * Must be installed prior to handle assembly Black, Legend Disk “RUN” 86 029 32 85 0 “RUN” Black, Legend Disk “SLOW” 86 029 32 85 0 “SLOW” Accessories Black, Legend Disk “FAST” 86 029 32 85 0 “FAST” Description Catalog Number Assembly Code Black, Legend Disk “CLOSE” 86 029 25 84 0 Black, Legend Disk “OPEN” 86 029 23 84 0 Black, Legend Disk “AUTO” 86 029 32 85 0 “AUTO” Device close-up plug 8602801587 P733 Black, Legend Disk “RIGHT” 86 029 32 85 0 “RIGHT” Black, Legend Disk “LEFT” 86 029 32 85 0 “LEFT” Black, Legend Disk “HAND” 86 029 32 85 0 “HAND” Actuator wrench 8030901400 N/A Black, Legend Disk “RESET” 86 029 32 85 0 “RESET” Black, Legend Disk “OFF-ON” 86 029 32 85 0 “OFF-ON” Black, Legend Disk Arrow 86 029 11 84 0 Black, Legend Disk Arrow 86 029 12 84 0 Momentary PB 01, 02 8602A0754 LK01 lockout Conduit & Cable Entry Parts Ordering Momentary PB 01, 02 8602A0755 LK02 CATALOG DESCRIPTION NUMBER exclusion Hub Assemblies for FRP Housings Small mushroom PB 03, 8602A0751 LK03 80 400 07 55 0 10, 12 & 13 guard Back Plate M20 Back Plate M25 80 400 08 55 0 Small mushroom 03, 10, 8602A0752 LK10 Back Plate 1/2" 80 400 10 55 0 12 & 13 lockout Back Plate 3/4" 80 400 09 55 0 3/4" NPT Fixed Hub 82 959 39 37 0 Mushrooms 10, 15 8602A0756 LK11 Cable Gland, plastic M25 8161/5-M25-17 pin & chain lockout Close-up Plug M25 8290/3-M25 Locknut M25 81 610 03 91 0 Small mushroom 03, 10, 8602A0758 LK20 Breathing Gland, includes locknut M25 81 620 04 02 0 12 & 13 exclusion Breathing Gland, 3/4" 8162/9 Momentary PB 01, 02 8602A0753 LK21 Reducer, 3/4" - 1/2" NPT R-21 exclusion Coupling Kit M25 80 408 06 29 0 Double PB 23 lockout 8802A0757 LK23 Conduit Hub Actuator Breather Drain 88 000 07 54 0 Installed 88 000 07 52 0 Wrench M25 Assembly Breather Drain INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F14 R5.5 CONTROLS ConSig 8040 Series DIMENSIONS 3.1" 3.1" (80 mm) (80 mm) 2.8" 2.8" 2.8" 2.8" (70 mm) 3.1" (72 mm) (70 mm) (72 mm) (80 mm) 0.2" .43" 0.2" .43" 2.8" (5.5 mm) 2.8" (11 mm) (5.5 mm) (11 mm) (70 mm) (72 mm) 0.2" .43" (5.5 mm) (11 mm) B A A B A B 0.2" (5.5 mm) 0.2" 0.2" (5.5 mm) (5.5 mm) Compact 8040/11 8040/12 8040/22 3.1" 3.1" (80 mm) (80 mm) 2.8" 2.8" 2.8" 2.8 (70 mm) (70 mm) (72 mm) 3.1" (72 mm) (80 mm) 0.2" 43" 0.2" 43" 2.8" 2.8" (5.5 mm) (11 mm) (5.5 mm) (11 mm) (70 mm) (72 mm) 0.2" .43" (5.5 mm) (11 mm) A B A B A B 0.2" (5.5 mm) 0.2" 0.2" (5.5 mm) (5.5 mm) 8040/64 8040/33 8040/42 3.1" (80 mm) 3.15" 2.8" 2.8" 80mm (70 mm) (72 mm) 2.76" 3.82" 70mm 0.2" 0.43" 97mm .22" (5.5 mm) (11 mm) .43" 5.5mm 11mm A B AB 0.2" (5.5 mm) D 8040/54 8040/73,84,94 INNOVATIVE EXPLOSION PROTECTION by R. STAHL 1-800-782-4357 F15 0.3" 0.3" (7 mm) (7 mm) 0.3" (7 mm) ø 0.2" (ø 5.5 mm) ø 0.2" 5.5" (ø 5.5 mm) (140 mm) 1.9" (48 mm) 7.3" (185 mm) 3.7" (93 mm) ø 0.2" (ø 5.5 mm) 5.5" (140 mm) 7.3" (185 mm) 0.3" (7 mm) 0.3" (7 mm) ø 0.2" ø 0.2" (ø 5.5 mm) (ø 5.5 mm) 3.7" 5.5" (94 mm) (140 mm) 5.5" (139 mm) 7.3" (185 mm) .28" 7mm .22" 0.3" 0.3" 5.5mm (7 mm) 5.51" (7 mm) 140mm 7.28" 185mm ø 0.2" ø 0.2" (ø 5.5 mm) (ø 5.5 mm) 3.7" 3.7" (94 mm) (94 mm) 5.5" 5.5" (139 mm) (139 mm)