Crimptooling Crimptooling for TRIM TRIO contacts The TRIM TRIO connection system not only offers versatility in connectors but production versatility in tooling as well. All information needed on tooling ranges from simple handtools for small production, over semi-automatic to full automatic strip-and- crimp machines can be found on the hereafter paragraphs. All the TRIM TRIO tooling and this for machined, stamped and formed and coax contacts, is specially designed for this system to make reliable, trouble-free connections. Weight: 425 gr. Length: 250 mm. M10S1 - for machined contacts A robust, versatile, full cycling handtool which is fully qualified to the requirements of MIL-C-22520. Interchangeable 4-indent die sets are available for a wide range of machined contacts and gives a simultaneous crimp on both wire and insulation. This tool is suitable for application of RM/RC machined contacts and coaxial from the TRIM TRIO range. Weight: 400 gr. Weight: 300 gr. Length: 205 mm. Length: 170 mm. Y16RCM - for machined contacts MH860 - for machined contacts A light weight, low cost crimptool with fixed, 3-groove die set to A light weight crimptool Qualified to MIL-C-22520/7 that gives an 8 crimp Size 16 TRIM TRIO RM/RC loose piece machined impression crimp with a precision cycle-controlled ratcheting contacts. mechanism. It features an 8 step crimp-depth selector knob and is The tool is ratchet controlled to guarantee a complete crimp cycle. designed to crimp Size 16 TRIM TRIO RM/RC loose piece Each crimptool is supplied with a locator to guarantee a perfect machined contacts. The tool can be provided with different crimp indent positioning. locators heads to crimp different contact types. 94 Crimptooling Weight: 800 gr. Weight: 400 gr. Length: 275 mm. Length: 230 mm. M8ND - for machined and formed contacts Y14MTV - for formed contact A robust full cycling hand ratchet tool which utilises interchangeable A light weight crimptool with fixed 3-groove die set for AWG26 to 14 “N” die sets to crimp for: Size 16 TRIM TRIO SM-M/SC-M loose piece formed Size 16 TRIM TRIO RM/RC loose piece machined contacts. contacts. Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. Ratchet controlled to guarantee a complete crimp cycle. Weight: 400 gr. Weight: 400 gr. Length: 205 mm Length: 205 mm. Y16SCM2 - for formed contacts Y14SCM - for formed contacts A light weight crimptool with fixed 3-groove die set for AWG26 to 16 A light weight crimptool with fixed 3-groove die set for AWG18 to 14 for: for: Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. Ratchet controlled to guarantee a complete crimp cycle. Ratchet controlled to guarantee a complete crimp cycle. Each crimptool is supplied with a locator to guarantee a perfect Each crimptool is supplied with a locator to guarantee a perfect crimp indent crimp indent positioning. positioning. 95 CRIMPTOOLING Crimptooling K750ASC Stripper / Crimper machine for Trim Trio contacts. Description The Strip Crimp 750 processes all banded contacts with cross sections from 0.05 – 2 4.0 mm . The press has a 40mm stroke and can be used with all UNI-C applicators as well as side-feed mini-style applicators. Built with well proven precision mechanics and state of the art electronics, the machine is extremely user friendly. One example is the graphic display from which all stripping parameters can be set and called up digitally. Up to 254 different wire programs can be stored in the memory. Precision stripping and gas tight crimps guarantee maximum processing quality. Ref.: K750ASC Power.: 0.37 kWatt Weight: 85 kg Dimensions: 350x460x485 P100MAN (TT Press) MLS--- Left side miniapplicator This electromechanical high speed full automatic crimping press is Miniapplicatorsn to crimp machined or stamped and formed TRIM specially designed for mass production and is realised totally in TRIO contacts. assembled steel parts. All the adjustments requested to make tool correctly functioning The available force consents the crimping of a wire section up to (crimp feeding pitch, crimp height...) can be simply made. 2 2.5mm . Resolution of 0.03mm. Regulation range from 0 to 2.7 mm. The press has a 40mm stroke and can be used together with side feed mini-style applicators. Ref.: See contact sections The noise level of the press is less than 70dB. Stroke: 40 mm There is a safety mechanism that stops the press if the working Weight: 4.5 kg speed is too high or the press does not complete its cycle. This Dimensions: 145x107x150 protects the press or equipment mounted on board from damage. Options Ref.: P100MAN 1 - Quality assurance for crimping technology... A crimping force sensor continuously checks the quality of each individual Power.: 0.75 kWatt crimp and records it without impairing the processing speed. The sensor Weight: 41 kg detects bad crimp connections, eliminating the high subsequent costs Dimensions: 200x300x580 otherwise caused by them. For ordering consult factory 96 Crimptooling Extraction tooling RX2025GE1 RX2025GE2 A spring loaded extraction tool for the full range of TRIM TRIO A low cost spring loaded extraction tool for the full range of TRIM contacts. This tool ensures that the contact locking louvres are fully TRIO contacts. retracted before any pressure is applied to extract a contact. RX16D11D1 How to extract a contact out of its cavity? A spring loaded extraction tool for the full range of TRIM TRIO Slide the extraction tip over contact from mating side till the locking contacts. This tool ensures that the contact locking louvres are fully spring from the contact is depressed. retracted before any pressure is applied to extract a contact. It is Push on handle to push out the contact with the spring loaded inner especially suitable for applications where the integrity of the plunger. assemblies are of the utmost importance. Insertion tooling RTM205 This tool is especially designed to ease insertion of any TRIM TRIO contact crimped on very flexible or small wire sizes. Simply position the insertion tool so that the tip of the tool bears against the back of the wire barrel, retaining the wire with thumb in the groove of the tool. Push the contact slowly into the connector until it snaps into position. 97 ACCESSORIES - TOOLING