VQ4 Series 3/11/99 5:06 PM Page 1 ** 5 Port Solenoid Valve: Base Mounted Metal Seal/Rubber Seal Series VQ4000 SY Space and capacity saving SYJ Pilot valve is gathered at one side. SX Space saving design which does not VK have any protrusions. VZ Space saving 40% less Capacity saving 50% less VF (In house comparison) VFR VP7 VP4 VQ VQ4 Various centralized wiring options Compact design with High speed & Large flow capacity VQZ Long life kit kit FT (Suitable for cylinders up to ş140) (D-sub connector) (Terminal box) (Metal seal, with light and surge VQD suppressor) VQ4100 17mS VZS (Single) Built-in One-touch fitting 100 million cycles VQ4200 12mS ∗ According to SMC life VFS (Double) for easier piping test conditions Enclosure: Optional IP65 rating Dispersion accuracy –3mS VS kit kit LS (Lead wire) (Serial transmission) VS7 Optional IP65 is available. Dust-tight, Jet-proof Enclosure: Enclosure: Optional IP65 rating Optional IP65 rating Cylinder operation speed Cylinder bore size mm Valve width Cv Rubber seal Cylinder speed mm (Metal seal) mm/s 40 50 63 80 100 125 140 Individual wiring style 150 300 kit C 24.5 2.2 (Connector) 450 (2.0) 600 750 Pressure: 0.5MPa, Load rate: 50% Note) Cylinder speed varies according to piping construction equipment. So this Table is for your reference only. Enclosure: Performance value shown on catalog is typical value, this is not for Optional IP65 rating performance guarantee. Grommet 1.11-1 COM VQ4 Series 3/11/99 5:07 PM Page 2 ** Caution 1: Series VQ4000 Be sure to read before use. Refer to p. 0-33 to 0-36 for Safety Instruction and common precautions. Warning Caution Manual Override Connection of Lead Wire When manual override is used, the connected equipment Plug-in sub-plate (With terminal block) V starts operating. Make sure that there is no danger. Non- Remove junction cover q of sub-plate where terminal block box locking style (push style) is available as standard, locking w is mounted. slotted style is optional style. Non-locking push style Bore ş5 Push down on the manual over- ride button with a small screw- driver until it stops. w Release the screwdriver and q the manual override will return. Push down on the manual over- Locking slotted style ride button with a small screw- driver until it stops. Bore ş5 While down, turn clockwise by 90° to lock it. Turn it counter- V Markings shown below are on terminal block box, connect each clockwise to release it. power supply. PUSH Terminal block A COM B marking T Model TURN 0 VQ410 A side COM 1 LOCK 0 VQ420 A side COM B side 1 Caution 3 4 0 VQ4 0 A side COM B side 5 1 Valve Mounting 6 After confirming the gasket is correctly placed under Note 1) Not polar, possible to use as –COM. 0 the valve, tighten the mounting screws with the Note 2) Double wiring is used on sub-plate VQ410 . 1 appropriate torque listed below. Suitable tightening torque Nm Plug lead: Grommet 0.8 to 1.2 Connect each corresponding wire. Mounting screw (M3) Lead wire color Lead wire color SOL.A SOL.A (–) Black (–) Black COM COM (+) Red (+) Red SOL.B SOL.B (–) White (–) White Single solenoid Double solenoid Caution Single solenoid Double solenoid Changing the One-touch Fittings Black: A side solenoid (–) Black: A side solenoid (–) The built-in fittings on the manifold can be changed easily. Red: COM (+) Simply remove the corresponding valve and take out the Standard fitting clip underneath. Then remove the affected fitting and replace with a new one. Finally, replace the fitting clip and White: B side solenoid (–) Red: COM (+) remount the valve. Clip Black: A side solenoid (–) Red: COM (+) Enclosure (IP65) White: B side solenoid (–) (It is not used in case of single.) One-touch ass'y Green: (It is not used in case of either single or double.) Note) No polarity. Possible to use as –COM. 1.11-2 VQ4 Series 3/11/99 5:08 PM Page 3 ** Base Mounted Single Unit Series VQ4000 Caution Installation/Removal of Light Cover Plug Lead Removal of light cover Installation/Removal Plug connector V Removal with lead wires V Open the cover by inserting a small flat head screw driver into To install the connector simply insert the slot on the side of the pilot assembly(see drawing below), it onto the pins, push the lever hook SY lift the cover out about 1 mm and then pull off. (If the cover is into the groove and lock into place. SYJ V pulled off at a angle, damage could be done to the O ring To remove the connector, push and/or the pilot valve.) down on the lever and remove the SX V Installation hook from the groove. Insert the cover straight onto the pilot assembly making sure Note) Do not use excessive force to VK Lever not to contact the pilot valve and lock into place. remove the connector as this Connector might loosen the wire connections VZ O ring inside the connector. Light cover VF VFR Caution Internal Wiring Specifications VP7 Caution VP4 Changing the Pilot Valve – (+) SOL V Removal of Pilot Valve + (–) Light ass'y ZNR 1. Remove the light cover. (See VQ above) Then remove the Light circuit ass'y DC: Single mounting screws that attach the (Orange) VQ4 valve to the pilot assembly. A side –(+) B side –(+) 2. Remove the light circuit board by VQZ pulling it straight off the connector SOL VQD pins. SOL Mounting screw B side ZNR ZNR V Installing Pillot Valve A side VZS 1. Insert the light circiut board onto COM+(–) A side light circuit B side light circuit the connector pins on the pilot ass'y (Orange) ass'y (Green) DC: Double VFS valve. Guide 2. Confirm that the gasket is on the VS pilot valve and tighten the mounting screws with the torque VS7 listed below. Light circuit ass'y SOL (Orange) Suitable tightening torque Nm AC: Single 0.1 to 0.13 A side B side Note) Pilot valves can be mounted on either direction. Make sure that the light circuit board is mounted correctly on the pilot valve. It is marked with an "A" or "B". (A side is orange and B side is green.) If mounted on the wrong side, the light will be darker. COM A side light circuit B side light circuit SOL SOL ass'y (Orange) ass'y (Green) AC: Double AB Caution Mounting indication Enclosure IP65 Light circuit No. SOL. A VQZ100-47-A Wires, cables, connectors, etc. used for models conforming to IP65 SOL. B VQZ100-47-B should also have enclosures equivalent to or stricter rating than IP65. 1.11-3 VQ4 Series 3/11/99 5:09 PM Page 4 ** Series VQ4000 Base Mounted Valve Plug-in, Plug Lead/Single Unit Model (2) Response time ms (3) (1) Effective area Weight Series Configuration Model Standard: Low wattage 2 (mm ) (Cv) (kg) 1W and AC 0 Metal seal 36.0 (2.0) 20 or less 22 or less VQ41 0 5 0.23 Single 0 (0.29) Rubber seal 39.6 (2.2) 25 or less 27 or less VQ41 1 5 0 Metal seal VQ42 0 36.0 (2.0) 12 or less 12 or less 5 0.26 Plug-in Double 0 (0.32) Rubber seal VQ42 1 39.6 (2.2) 15 or less 15 or less 5 0 Metal seal 32.4 (1.8) 45 or less 47 or less VQ43 0 5 0.28 Closed VQ4000 0 (0.34) center Rubber seal 36.0 (2.0) 50 or less 52 or less VQ43 1 5 0 Metal seal VQ44 0 36.0 (2.0) 45 or less 47 or less Exhaust 5 0.28 0 center (0.34) Rubber seal VQ44 1 39.6 (2.2) 50 or less 52 or less 5 0 Metal seal 36.0 (2.0) 45 or less 47 or less VQ45 0 Pressure 5 0.28 0 center (0.34) Rubber seal 39.6 (2.2) 50 or less 52 or less VQ45 1 5 0 Metal seal VQ46 0 19.8 (1.1) 55 or less 57 or less Double 5 0.50 check 0 (0.56) Rubber seal VQ46 1 21.6 (1.2) 62 or less 64 or less 5 Plug lead Note 1) Value for valve on sub-plate and cylinder port Rc3/8 Note 2) As per JISB8375-1981 (Supply pressure: 0.5MPa, with indicator light and surge suppressor, clean air). Note 3) ( ): Weight of plug lead unit Table: Without sub-plate With sub-plate: Add 0.41kgf for plug-in style, 0.30kgf for plug lead style. Standard Specifications Seal Metal seal Rubber seal Fluid Air, Inert gas Air, Inert gas (3) Symbol Max. operating pressure 1.0MPa Single 0.15MPa 0.20MPa 2 position single 3 position double check Min. operating (A) (B) Double 0.15MPa 0.15MPa (A)(B) 4 2 pressure 4 2 3 position 0.15MPa 0.20MPa (1) (1) 5 1 3 –10 to 50˚C –5 to 50˚C Ambient and fluid temperature 5 1 3 (R1) (R2) (P) (R1)(P) (R2) Lubrication Not required 2 position double (Metal) Manual override Non-locking push style/Locking slotted style (Option) (A) (B) 4 2 (2) 2 150/30 m/s Shock/Vibration resistance Dust proof (Available IP65 style) Enclosure 5 1 3 Coil rated voltage 12, 24V DCand100, 110, 200, 220V AC (50/60Hz) (R1)(P) (R2) 2 position double (Rubber) Allowable voltage–10% of rated voltage (A) (B) 4 2 Class B or equivalent Coil insulation (3) 24V DC 1W DC (42mA), 0.5W DC (21mA) (3) 5 1 3 12V DC 1W DC (83mA), 0.5W DC (42mA) (R1)(P) (R2) Power cnsumption 100V AC Inrush 1.2VA (12mA), Holding 1.2VA (12mA) 3 position closed center (A) (B) (Curent value) Inrush 1.3VA (11.7mA), Holding 1.3VA (11.7mA) 110V AC 4 2 200V AC Inrush 2.4VA (12mA), Holding 2.4VA (12mA) 220V AC Inrush 2.6VA (11.7mA), Holding 2.6VA (11.7mA) 5 1 3 (R1)(P) (R2) Note 1) Use dry air to prevent condensation when operating at low temperatures. 3 position exhaust center Note 2) Shock resistance: No malfunction resulted from the impact test using a drop impact (A) (B) 4 2 tester. The test was performed on the axis and right angle direction of the main valve and armature, for both energized and de-energized states. (Value in the initial stage.) 5 1 3 Vibration resistance: No malfunction occurred in a one-sweep test between 8.3 and (R1)(P) (R2) 2,000 Hz. Test was performed at both energize and de-energized 3 position pressure center states to the axis and right angle direction of the main valve and (A)(B) 4 2 armature. (Value in the initial stage.) Note 3) Values in case of low power consumption model (0.5W). 5 1 3 (R1)(P) (R2) 1.11-4 Solenoid specifications Valve specifications 3 position 2 position VQ4 Series 3/11/99 5:09 PM Page 5 ** Base Mounted Single Unit Series VQ4000 How to Order Valve Body style Port size Without sub-plate O: Plug-in – (for manifold) Sub-plate 02 Rc1/4 03 Rc3/8 Piping Side piping – Note) Refer to p.1.11-46 Bottom piping for thread standard. B SY SYJ Plug-in VQ4 1 0 0 SX Plug lead VQ4 2 5 1 VK Configuration Enclosure VZ – Dust-proof 2 position single 3 position closed center (A) (B) (A) (B) 4 2 4 2 Dust tight, jet proof VF W 1 3 (Applicable to IP 65) 5 1 3 5 1 3 (R1) (R2) (P) (R1) (R2) (P) VFR 2 position double 3 position exhaust center Manual override (A) (B) (A) (B) 4 2 4 2 4 – : Non-locking push style B: Locking slotted style VP7 5 1 3 5 1 3 (R1) (R2) (P) (R1) (R2) (P) 2 VP4 2 position double 3 position pressure center (A) (B) (A) (B) 4 2 4 2 5 5 1 3 5 1 3 (R1) (R2) (P) (R1) (R2) (P) VQ 3 position double check (A) (B) 4 2 Note) 6 Light and surge voltage suppressor VQ4 5 1 3 (R1) (R2) (P) – With E W/o light/With surge suppressor VQZ Note) Refer to p.1.11-36 for double check style. Electrical entry VQD G Body style Coil voltage VZS Lead wire 1 100V AC (50/60Hz) 5: Plug lead length 0.6m Sub-plate 2 200V AC (50/60Hz) VFS 3 110V AC (50/60Hz) H 4 220V AC (50/60Hz) VS 5 24V DC Lead wire 12V DC lenghth 1.5m 6 VS7 Function – Standard (1W) (1) Low wattage (0.5W) Y Seal (2) External pilot R 0 Metal seal 1 Rubber seal Note 1) Applicable to DC specification. How to Order Sub-plate Note 2) Refer to p1.11-46 for external pilot specification. Combination of external pilot and perfect interface is VQ4000 not possible. Note 3) When specifying more than Electrical entry one option, indicate Port size symbols alphabetically. P Plug-in conduit terminal 02 Rc1/4 Piping S Plug lead 03 Rc3/8 – Side piping Note 1)Bottom piping type is B Bottom piping Enclosure applicable to only Rc1/4. How to replace pilot valve ass'y (Voltage) Note 2)Refer to p.1.11-46 V Refer to p.1.11-42 and p.1.11-43 – Dust proof for thread standard. for part no. of pilot valve ass'y W Dust tight, Jet proof V Refer to p.1.11-3 for “How to Replace”. 1.11-5 Rubber Metal Grommet A A AB A AB VQ4 Series 3/11/99 5:10 PM Page 6 *** Series VQ4000 Plug-in Conduit terminal 0 2 position single: VQ410 –l 1 158 158 50 108 Indicator light 23.5 23.5 90 50 11 (A port) 11 (B port) (12.5) (12.5) 42 13.5 13.5 14 5 1 3 12 2- ş5.6 30 45 Mounting hole 30 45 2- ş5.6 5-Rc1/4, 3/8 Manual override Mounting hole (R1, R2=Rc1/4) Bottom piping SMC PE X R1 R2 P G1/2 19.5 19.5 Rc1/8 (21) (21) Electrical entry Rc1/8 External pilot port PE port 31 31 5-Rc1/4, 3/8 P, A, B, R1, R2 port ( ): Rc3/8 0 0 2 position double: VQ420 –l 3 position double check: VQ460 –l 1 1 0 3 position closed center: VQ430 –l 1 0 3 position exhaust center: VQ440 –l 181 1 0 108 73 3 position pressure center: VQ450 –l 1 90 50 11(A port) 11(B port) (12.5) (12.5) Indicator light Indicator light 167 181 59 73 108 90 50 11 (A port) 11 (B port) (12.5) (12.5) 14 5 1 3 12 30 45 Manual override 2- ş5.6 Mounting hole 14531 12 30 45 2- ş5.6 Mounting hole Manual override G1/2 Electrical entry PE X PE X R1 R2 P R1 R2 P 19.5 19.5 Rc1/8 Rc1/8 (21) (21) External pilot port Rc1/8 5-Rc (PT)1/4, 3/8 19.5 19.5 PE port G1/2 31 31 PE port P, A, B, R1, R2 port 5-Rc1/4, 3/8 (21) (21) Electrical entry P, A, B, R1, R2 port 31 31 : 3 position ( ): Rc3/8 1.11-6 15.5 15.5 B 14.5 27 24.6 30.5 38 32 48 41.5 79 14.5 24.6 27 38 48 30.5 32 41.5 79 (A, B port) 27 B 14.5 27 30.5 24.6 32 38 11 9 41.5 48 91.5 10.5 129 38 48 15.5 2 4 24 1 2 4 3 5 A A A AB AB VQ4 Series 3/11/99 5:10 PM Page 7 *** Base Mounted Single Unit Series VQ4000 Plug Lead Grommet 0 G 2 position single: VQ415 –l 1 H 155.5 155.5 105.5 105.5 42.5 50 42.5 50 Indicator light 23.5 23.5 11 (A port) 11 (B port) (12.5) (12.5) SY SYJ 42 14 5 1 3 12 SX 13.5 13.5 30 45 2- ş5.6 30 45 Manual override 2- ş5.6 Mounting hole VK Mounting hole 5-Rc1/4, 3/8 (R1, R2=Rc1/4) VZ Bottom piping VF SMC VFR PE X VP7 R1 R2 P VP4 19.5 19.5 Rc1/8 Rc1/8 (21) (21) External pilot port PE port 5-Rc1/4, 3/8 31 31 P, A, B, R1, R2 port VQ ( ): Rc3/8 VQ4 0 G 0 2 position double: VQ425 –l 3 position double check: VQ465 1 H 1 0 G 3 position closed center: VQ435 –l 1 H VQZ 0 G 3 position exhaust center: VQ445 –l 1 H 0 G VQD 3 position pressure center: VQ455 –l 1 H 178.5 105.5 73 Indicator light VZS 42.5 50 164.5 178.5 11(A port) 11(B port) 59 73 105.5 (12.5) (12.5) VFS Indicator light 42.5 50 11 (A port) 11 (B port) VS (12.5) (12.5) VS7 14531 12 30 45 14513 12 Manual override 2- ş5.6 2- ş5.6 Mounting hole 30 45 Manual override Mounting hole PE X PE X R1 R2 P R1 R2 P 19.5 19.5 Rc1/8 Rc1/8 19.5 19.5 Rc1/8 5-Rc (PT)1/4, 3/8 (21) (21) PE port External pilot port PE port (21) (21) P, A, B, R1, R2 port 31 31 5-Rc (PT)1/4, 3/8 31 31 P, A, B, R1, R2 port : 3 position ( ): Rc3/8 1.11-7 B 14.5 27 24.6 38 30.5 32 48 41.5 79 14.5 24.6 27 38 30.5 48 32 41.5 79 (A, B port) 27 B 14.5 27 30.5 24.6 32 38 11 9 41.5 48 10.5 91.5 129 38 48 2 4 24 1 2 4 3 5