‡ SIGNET 515/2536 Rotor-X Flow Sensors Features P51530-XX 3-2536-XX • PVDF or Polypropy- lene molded sensor body • Simple insertion design • Separate versions for remote and integral installations • Wide Turndown Ratio of 66:1 for 2536, 20:1 Red Blue for 515 Cap Cap • Use with comprehen- sive line of fittings from DN15 to DN1000 (0.5 to 36 in.) • Process Ready Signal (3-2536-XX) • Extended length for wet-tap installations available Application • Pure Water Production Description • Filtration Systems Simple and reliable, Rotor-X paddlewheel als in sizes from DN15 to DN1000 (0.5 • Chemical Production flow sensors deliver time-honored perfor- to 36 in.). Output signal of the 515 is a • Liquid Delivery mance. These highly repeatable, rugged sinusoidal frequency capable of driving Systems sensors offer exceptional value with little a self-powered flowmeter (3-5090). The • Pump Protection or no maintenance required. Installation 3-2536 has a process-ready open- • Scrubbers is simple with +GF+ SIGNET’s compre- collector signal and can operate to hensive line of fittings for all pipe materi- flows as low as 0.1 m/s (0.3 ft/s). Options Instrument Options Rotor-X Sensors Technical Features 515 a) Integral mount sensor (8510/8512) 8510 shown with field-mount transmitter 2536 (sold separately) 8512 b) Remote mount sensor (515/2536) c) Open cell rotor and rotor pins b available in variety of material options a (sleeved rotor available for abrasive f e solutions) c d) 1/2 in. NPT conduit connection d e) 7.6m/25 ft. cable standard, extendable up to 60m/200 ft. (515) or 305m/1,000 ft. (2536) g f) Large bail for sensor removal g) Glass-filled PP ring nut with provision for lead seal installation h) Dual O-ring seal (FPM standard, EPR h +GF+ SIGNET’s ® and Kalrez available) unique "open-cell" i) One-piece injection molded (black i rotor design elimi- glass-filled PP or natural PVDF) sensor nates cavitation at body j j higher flow rates. j) Rotor pin www.gfsignet.com 8 8550-1 8550-2 8550-3 8550-XP 5090 5075 5100 5500 5600 9010 Dimensions 515/2536 Sensor 8512 Integral Sensor 3519 Wet Tap Assembly (see catalog page for details) with Transmitter Standard A (sold separately) 7.6 m/25 ft. A cable A included A A 102 mm/ A 1-1/4" NPSM A -X0 orA 4.0 in. threaded capA -X1 A -X (0 thru 5) A 26.7 mm/A 1.05 in. 137 mmA Pipe Range:A (5.39 in.) 1/2 to 4 in. -X0 = 104 mm/4.1 in.A 5 to 8 in. -X1 = 137 mm/5.4 in.A -X0 = 152 mm/6.0 in.A 10" and up -X2 = 213 mm/8.4 in.A -X1 = 185 mm/7.3 in. 1/2 to 4 in. -X3 = 297 mm/11.7 in.A Wet-tap A 5 to 8 in. -X4 = 333 mm/13.1 in.A Lengths 10" and up -X5 = 409 mm/16.1 in. 185 mm/A 7.28 in. 121 mm/A 4.75 in. Fitting Types Refer to Fittings section of +GF+ SIGNET catalog for a complete listing of part numbers Type Description Type Description • 0.5 to 2 in. versionsA Plastic tees • 0.5 to 4 inch versions A Iron, Carbon Steel, A • Mounts on threaded pipe ends 316 SS Threaded A • PVC or CPVC tees PVCA • Available in 10 and 12 inch sizes onlyA Carbon steel & A • 2 to 4 inch, cut 1-7/16 inch hole in pipeA Glue-onA • Cut 2-1/2 inch hole in pipeA stainless steel A • Over 4 inch, cut 2-1/4 inch hole in pipeA SaddlesA • Weld in place using solvent cement Weld-onA A A Weldolets PVCA • 2 to 4 inch, cut 1-7/16 inch hole in pipeA Fiberglass tees &A Saddles • 6 to 8 inch, cut 2-1/4 inch hole in pipe • 1.5 in. to 8 in. PVDF insert A saddles: • > 8 in. PVC insertA • Special order 12 in. to 36 in. FPT FPS PPA • Available in 10 and 12 inch sizes onlyA Clamp-onA • Cut 2-1/4 inch hole in pipeA Metric A • For pipes DN 65 to 200 mmA Wafer A • PP or PVDF Saddles A Fitting IronA • 2 to 4 inch, cut 1-7/16 inch hole in pipeA Metric A • For pipes from DN 15 to 50 mmA Strap-onA • Over 4 inch, cut 2-1/4 inch hole in pipeA Union A • PP or PVDF saddles • Special order 12 in. to 36 in. Fitting www.gfsignet.com 9 PVDF Polypropylene PVDF Polypropylene 3519 Wet-Tap 3519 Wet-Tap Installation • Six common installation configurations are shown here as guidelines to help you select the best location in your piping system for a paddlewheel flow sensor. • Always maximize distance between sensors and pump sources. Inlet Outlet Flange Reducer 90° Elbow 10x I.D. 5x I.D. 15x I.D. 5x I.D. 20x I.D. 5x I.D. 2 x 90° ElbowA 3 dimensions Valve/Gate 2 x 90° Elbow 50x I.D. 5x I.D. 40x I.D. 5x I.D. 25x I.D. 5x I.D. 0°A Sensor Mounting Position • Horizontal pipe runs: Mount sensor in -45° +45° a vertical position for best performance, or at a maximum 45° angle to avoid air bubbles (pipe must be full). Do not mount the sensor on ProcessA the bottom of the pipe if Pipe sedimentation is likely. • Vertical pipe runs: Mount sensor in any orientation. Upward flow is preferred to ensure full pipe. Maximum Operating Pressure/Temperature 515 Sensor 515 Sensor: bar psi 14 200 Glass-filled Polypropylene Body: 12.5 bar (180 psi) max. @ 20°C (68°F) 11 160 1.7 bar (25 psi) max. @ 90°C (194°F) 8 120 PVDF Body: 6 14 bar (200 psi) max. @ 20°C (68°F) 80 1.7 bar (25 psi) max. @ 100°C (212°F) 3 40 2536 Sensor: °F 0 40 80 120A 160A 200A 240 A A A °C -18 4 27 49A 71A 93A 115 Polypropylene Body: A A A 12.5 bar (180 psi) max. @ 20°C (68°F) 2536 Sensor 1.7 bar (25 psi) max. @ 85°C (185°F) bar psi 14 200 PVDF Body: 14 bar (200 psi) max. @ 20°C (68°F) 11 160 1.7 bar (25 psi) max. @ 85°C (185°F) 8 120 6 80 3519 Wet-Tap: 7 bar (100psi) max. @ -18° to 20°C (0° to 68°F) 3 40 1.4 bar (20 psi) max. @ 66°C (150°F) Note: Wet-tap max. installation/removal pressure: °F 0 40 80 120A 160A 200A 240 A A A °C -18 4 27 49A 71A 93A 115 1.7 bar (25 psi) @ 22°C (72°F). A A A www.gfsignet.com 10 Wiring 515 Sensor Connection to ‡ SIGNET Instruments 2536 Sensor Connection to ‡ SIGNET Instruments BlackA A BlackA Frequency (-) Sensor Power RedA RedA * Frequency (+) Frequency in ShieldA ShieldA Ground Ground DC sensor power supplied from +GF+ SIGNET instrument. A 10KΩ Pull-up resistor may be required forA * non +GF+ SIGNET brand instrument Technical Data General (for both 515 & 2536) Pipe Size Range: 15 to 1000 mm (0.5 to 36 in.) Linearity: ±1% of full range Repeatability: ±0.5% of full range Minimum Reynolds Number Required:4500 Wetted Materials: Sensor Body: Glass-filled Polypropylene (black) or PVDF (natural) ® ® O-rings: FPM-Viton (std) or EPDM or FPM-Kalrez Pin: Titanium or Hastelloy-C or PVDF; other material options available ® Rotor: Black PVDF or Natural PVDF; optional Tefzel with or w/o Fluoraloy B sleeve Cable Type: 2-conductor twisted pair with shield (22 AWG) Shipping Weight: -X0 0.454 kg 1 lb. -X1 0.476 kg 1 .04 lbs. -X2 0.680 kg 1 .50 lbs. -X3 0.794 kg 1 .75 lbs. -X4 0.850 kg 1 .87 lbs. -X5 1 kg 2.20 lbs. 3519 1.3 kg 2.86 lbs. Standards and Approvals (for both 515 & 2536): • Manufactured under ISO 9001 and ISO 14001 •CE General (515 Only) Flow Rate Range: 0.3 to 6 m/s (1 to 20 ft./s) Pipe Size Range: DN15 to DN1000 (0.5 to 36 in.) Cable Length: 7.6 m (25 ft.) standard/60 m (200 ft.) maximum Signal: Frequency: 19.7 Hz per m/s nominal (6 Hz per ft/s) Amplitude: 3.3 V p/p per m/s nominal (1 V p/p per ft/s) Source Impedance:8 Ω Standards and Approvals (515 only): • FM Class I, II, II/Div./groups A-G General (2536 Only) Flow Rate Range: 0.1 to 6 m/s (0.3 to 20 ft./s) Pipe Size Range: DN15 to DN1000 (0.5 to 36 in.) Cable Length: 7.6 m (25 ft.) standard/305 m (1,000 ft.) maximum Signal: Frequency: 49Hz per m/s nominal (15 Hz per ft/s nominal) Supply voltage: 3.5 to 24 VDC regulated Supply current: <1 .5 mA @ 3.3 to 6 VDC <20 mA @ 6 to 24 VDC Output Type: Open collector transistor, sinking Output Current: 10 mA max. www.gfsignet.com 11 Ordering Information 515/8510-XX (Sinusoidal) Mfr. Part No. Code Pipe Sizes Body Rotor/Pin Remote P51530-H0 198 801 659 0.5 to 4 in. Polypro Blk PVDF/Hastelloy-C P51530-P0 198 801 620 0.5 to 4 in. Polypro Blk PVDF/Titanium P51530-P1 198 801 621 5 to 8 in. Polypro Blk PVDF/Titanium P51530-P2 198 801 622 10 to 36 in. Polypro Blk PVDF/Titanium Remote Wet-Tap P51530-P3 198 840 310 0.5 to 4 in. Polypro Blk PVDF/Titanium P51530-P4 198 840 311 5 to 8 in. Polypro Blk PVDF/Titanium P51530-P5 198 840 312 10 to 36 in. Polypro Blk PVDF/Titanium Remote P51530-S0 198 801 661 0.5 to 4 in. Polypro Blk PVDF/Natural PVDF P51530-T0 198 801 663 0.5 to 4 in. Natural PVDF Natural PVDF P51530-T1 198 801 664 5 to 8 in. Natural PVDF Natural PVDF P51530-V0 198 801 623 0.5 to 4 in. Natural PVDF Nat. PVDF/Hastelloy-C P51530-V1 198 801 624 5 to 8 in. Natural PVDF Nat. PVDF/Hastelloy-C P51530-V2 198 801 625 10 to 36 in. Natural PVDF Nat. PVDF/Hastelloy-C Integral 3-8510-P0 198 864 504 0.5 to 4 in. Polypro Blk PVDF/Titanium 3-8510-P1 198 864 505 5 to 8 in. Polypro Blk PVDF/Titanium 3-8510-T0 159 000 622 0.5 to 4 in. Natural PVDF Natural PVDF 3-8510-V0 198 864 506 0.5 to 4 in. Natural PVDF Nat. PVDF/Hastelloy-C 2536/8512-XX (Open-Collector) Remote 3-2536-P0 198 840 143 0.5 to 4 in. Polypro Blk PVDF/Titanium 3-2536-P1 198 840 144 5 to 8 in. Polypro Blk PVDF/Titanium 3-2536-P2 198 840 145 10 to 36 in. Polypro Blk PVDF/Titanium 3-2536-T0 198 840 149 0.5 to 4 in. Polypro Natural PVDF 3-2536-V0 198 840 146 0.5 to 4 in. Natural PVDF Nat. PVDF/Hastelloy-C 3-2536-V1 198 840 147 5 to 8 in. Natural PVDF Nat. PVDF/Hastelloy-C Remote Wet-Tap 3-2536-P3 159 000 758 0.5 to 4 in. Polypro Blk PVDF/Titanium 3-2536-P4 159 000 759 5 to 8 in. Polypro Blk PVDF/Titanium 3-2536-P5 159 000 760 10 to 36 in. Polypro Blk PVDF/Titanium Integral 3-8512-P0 198 864 513 0.5 to 4 in. Polypro Blk PVDF/Titanium 3-8512-P1 198 864 514 5 to 8 in. Polypro Blk PVDF/Titanium 3-8512-T0 198 864 518 0.5 to 4 in. Natural PVDF Natural PVDF 3-8512-V0 198 864 516 0.5 to 4 in. Natural PVDF Nat. PVDF/Hastelloy-C Wet-Tap Sensor and Valve Assembly (Fitting Separate) Remote Wet-Tap 3519/515-P3 159 000 819 0.5 to 4 in. Polypro Blk PVDF/Titanium 3519/515-P4 159 000 820 5 to 8 in. Polypro Blk PVDF/Titanium 3519/515-P5 159 000 821 10 to 36 in. Polypro Blk PVDF/Titanium 3519/2536-P3 159 000 822 0.5 to 4 in. Polypro Blk PVDF/Titanium 3519/2536-P4 159 000 823 5 to 8 in. Polypro Blk PVDF/Titanium 3519/2536-P5 159 000 824 10 to 36 in. Polypro Blk PVDF/Titanium Accessories Mfr. Part. No. Code Description Rotors 515/8510-XX M1538-2 198 801 181 Rotor, PVDF Black P51547-3 159 000 474 Rotor, PVDF Natural ® M1538-4 198 820 018 Rotor, Tefzel P51550-3 198 820 043 Rotor and Pin, PVDF Natural 3-0515.322-1 198 820 059 Sleeved Rotor, PVDF Black 3-0515.322-2 198 820 060 Sleeved Rotor, PVDF Natural ® 3-0515.322-3 198 820 017 Sleeved Rotor, Tefzel www.gfsignet.com 12 Accessories (continued) Mfr. Part No. Code Description Rotors 2536/8512-XX 3-2536.320-1 198 820 052 Rotor, PVDF Black 3-2536.320-2 159 000 272 Rotor, PVDF Natural ® 3-2536.320-3 159 000 273 Rotor, Tefzel 3-2536.321 198 820 054 Rotor and Pin, PVDF Natural 3-2536.322-1 198 820 056 Sleeved Rotor, PVDF Black 3-2536.322-2 198 820 057 Sleeved Rotor, PVDF Natural ® 3-2536.322-3 198 820 058 Sleeved Rotor, Tefzel Rotor Pins M1546-1 198 801 182 Pin, Titanium M1546-2 198 801 183 Pin, Hastelloy-C M1546-3 198 820 014 Pin, Tantalum M1546-4 198 820 015 Pin, Stainless Steel P51545 198 820 016 Pin, Ceramic O-Rings ® 1220-0021 198 801 186 O-Ring, FPM-Viton 1224-0021 198 820 006 O-Ring, EPDM ® 1228-0021 198 820 007 O-Ring, FPM-Kalrez Miscellaneous P31536 198 840 201 Sensor Plug, Polypro P31536-1 198 840 202 Sensor Plug, PVDF Metric P31536-2 159 000 649 Sensor Plug, PVDF P31542 198 801 630 Sensor Cap, Red (for use w/515) P31542-3 159 000 464 Sensor Cap, Blue (for use w/2536) P31934 159 000 466 Conduit Cap P51589 159 000 476 Conduit Adapter Kit 5523-0222 159 000 392 Cable (per foot), 2 cond. w/shield, 22 AWG 3-8051 159 000 187 Transmitter Integral Adapter Engineering Specifications for both 515 and 2536 Flow Sensors • The flow sensor shall use a four-blade, open-cell rotor design using insertion paddlewheel technology. • Linearity of the output signal with respect to flow rate shall be ±1 % of full range. • Measurement repeatability of the output signal with respect to flow rate shall be ±0.5 % of full range. • The sensor body shall be made of injection-molded polypropylene (PP) that shall accommodate up to 12.5 bar @ 20°C (180 psi @ 68°F) and 1.7 bar @ 90°C (25 psi @ 194°F). As an alternative, the sensor shall be made of injection-molded polyvinylidene fluoride (PVDF) that shall accommodate up to 14 bar @ 20°C (200 psi @ 68°F) and 1.7 bar @ 100°C (25 psi @ 212°F). • The sensor shall attach to a pipe via a variety of insertion-style installation fittings supplied by the flow sensor manufacturer. Attachment shall use a 1-1/4 X 11-1/2 NPSM threaded cap. Sealing shall be accomplished with a double O-ring seal. O-rings shall ® ® be made of FPM-Viton , FPM-Kalrez or EPDM. • The sensor shall be equipped with 0.5 in. female conduit connection. Engineering Specifications for ‡ SIGNET 515 Rotor-X Flow Sensor • The sensor shall require no electrical power. • The sensor shall provide an output signal of 3.3 V p-p per m/s nominal (1 V p-p per ft/s) at a frequency of 19.7 Hz per m/s nominal (6 Hz per ft/s) from 0.3 to 6 m/s (1 to 20 ft/s). • Output shall be via a twisted pair, foil-shielded cable with drain wire. Supplied cable shall be at least 7.6 m (25 ft) long, with a maximum allowable length of 60 m (200 ft). • The operating range of the sensor shall accommodate nominal flow rates from 0.3 to 6 m/s (1 to 20 ft/s). • The sensor shall meet appropriate CE standards and FM standards for Classes 1, 11 and 111, Division I/Groups A-G. Engineering Specifications for ‡ SIGNET 2536 Low Flow Sensor • The sensor shall operate with a power input of 3.3 to 6VDC @ <1.5 mA or from 6 to 24 VDC @ <20 mA. • The sensor output shall provide an open-collector pulse at a frequency of 49.2 Hz per m/s nominal (15 Hz per ft/s). • Output shall be via a twisted pair, foil-shielded cable with drain wire. Supplied cable shall be at least 7.6 m (25 ft) long, with a maximum allowable length of 305 m (1000 ft). • The operating range of the sensor shall accommodate nominal flow rates from 0.1 to 6 m/s (0.3 to 20 ft/s). • The sensor shall meet appropriate CE standards. ® ® ® Viton , Tefzel and Kalrez are registered trademarks of DuPont Dow Elastomers. www.gfsignet.com 13