AirPrime MC Series Dev Kit Quick Start Guide 2130705 Rev 1.5 Preface Important Due to the nature of wireless communications, transmission and reception of data can never be guaranteed. Data may be delayed, corrupted (i.e., have errors) or be Notice totally lost. Although significant delays or losses of data are rare when wireless devices such as the Sierra Wireless modem are used in a normal manner with a well-constructed network, the Sierra Wireless modem should not be used in situations where failure to transmit or receive data could result in damage of any kind to the user or any other party, including but not limited to personal injury, death, or loss of property. Sierra Wireless accepts no responsibility for damages of any kind resulting from delays or errors in data transmitted or received using the Sierra Wireless modem, or for failure of the Sierra Wireless modem to transmit or receive such data. Safety and Do not operate the Sierra Wireless modem in areas where blasting is in progress, where explosive atmospheres may be present, near medical equipment, near life Hazards support equipment, or any equipment which may be susceptible to any form of radio interference. In such areas, the Sierra Wireless modem MUST BE POWERED OFF. The Sierra Wireless modem can transmit signals that could interfere with this equipment. Do not operate the Sierra Wireless modem in any aircraft, whether the aircraft is on the ground or in flight. In aircraft, the Sierra Wireless modem MUST BE POWERED OFF. When operating, the Sierra Wireless modem can transmit signals that could interfere with various onboard systems. Note: Some airlines may permit the use of cellular phones while the aircraft is on the ground and the door is open. Sierra Wireless modems may be used at this time. The driver or operator of any vehicle should not operate the Sierra Wireless modem while in control of a vehicle. Doing so will detract from the driver or operator's control and operation of that vehicle. In some states and provinces, operating such communications devices while in control of a vehicle is an offence. Limitation of The information in this manual is subject to change without notice and does not represent a commitment on the part of Sierra Wireless. SIERRA WIRELESS AND Liability ITS AFFILIATES SPECIFICALLY DISCLAIM LIABILITY FOR ANY AND ALL DIRECT, INDIRECT, SPECIAL, GENERAL, INCIDENTAL, CONSEQUENTIAL, PUNITIVE OR EXEMPLARY DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS OR REVENUE OR ANTICIPATED PROFITS OR REVENUE ARISING OUT OF THE USE OR INABILITY TO USE ANY SIERRA WIRELESS PRODUCT, EVEN IF SIERRA WIRELESS AND/OR ITS AFFILIATES HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES OR THEY ARE FORESEEABLE OR FOR CLAIMS BY ANY THIRD PARTY. Notwithstanding the foregoing, in no event shall Sierra Wireless and/or its affiliates aggregate liability arising under or in connection with the Sierra Wireless product, regardless of the number of events, occurrences, or claims giving rise to liability, be in excess of the price paid by the purchaser for the Sierra Wireless product. Rev 1.5 Apr.10 Proprietary and Confidential 3 AirPrime MC Series Dev Kit Quick Start Guide Patents Portions of this product may be covered by some or all of the following US patents: 5,515,013 5,629,960 5,845,216 5,847,553 5,878,234 5,890,057 5,929,815 6,169,884 6,191,741 6,199,168 6,339,405 6,359,591 6,400,336 6,516,204 6,561,851 6,643,501 6,653,979 6,697,030 6,785,830 6,845,249 6,847,830 6,876,697 6,879,585 6,886,049 6,968,171 6,985,757 7,023,878 7,053,843 7,106,569 7,145,267 7,200,512 7,295,171 7, 287,162 D442,170 D459,303 D599,256 D560,911 and other patents pending. ® This product includes technology licensed from QUALCOMM 3G. Manufactured or sold by Sierra Wireless or its licensees under one or more patents licensed from InterDigital Group. Copyright ©2010 Sierra Wireless. All rights reserved. ® ® Trademarks AirCard and Watcher are registered trademarks of Sierra Wireless. Sierra Wireless™, AirPrime™, AirLink™, AirVantage™ and the Sierra Wireless logo are trademarks of Sierra Wireless. ® ® Windows and Windows Vista are registered trademarks of Microsoft Corporation. Macintosh and Mac OS are registered trademarks of Apple Inc., registered in the U.S. and other countries. ® QUALCOMM is a registered trademark of QUALCOMM Incorporated. Used under license. Other trademarks are the property of their respective owners. Contact Sales Desk: Phone: 1-604-232-1488 Information Hours: 8:00 AM to 5:00 PM Pacific Time E-mail: sales@sierrawireless.com Post: Sierra Wireless 13811 Wireless Way Richmond, BC Canada V6V 3A4 Fax: 1-604-231-1109 Web: www.sierrawireless.com Consult our website for up-to-date product descriptions, documentation, application notes, firmware upgrades, troubleshooting tips, and press releases: www.sierrawireless.com 4 Proprietary and Confidential 2130705 Preface Revision History Revision Release date Changes number 1.2 Feb 2009 Newest UDK board; revised software installation procedure 1.3 Mar 2009 Added MC5728V. Added a column for MC5727V to Table 2-6 on page 22. Removed references to MC5720, MC5725/MC5725V. Removed QUALCOMM patents from preface. 1.4 Jul 2009 Added MC8700. Removed references to MC8755, MC8755V, MC8765V, MC8785V. Updated Table 2-6, Dev Kit—Module signal map, on page 22 1.5 Apr 2010 Added MC8201 and MC8795V. New template/branding. Rev 1.5 Apr.10 Proprietary and Confidential 5 AirPrime MC Series Dev Kit Quick Start Guide 6 Proprietary and Confidential 2130705 Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Required equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Setup and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Hardware setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Insert a SIM card (UMTS Mini Cards only) . . . . . . . . . . . . . . . . . . . . . . .13 Insert the Mini Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Connect the antenna(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Connect the power supply and USB cable . . . . . . . . . . . . . . . . . . . . . . .17 Remove/replace the Mini Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Connect the Dev Kit and host device using a Mini Card Host Extender .17 Configure the Mini Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Install / update Mini Card drivers and Watcher . . . . . . . . . . . . . . . . . . . . . . 22 Download CDMA installer package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Download UMTS installer package . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Install CDMA or UMTS software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Rev 1.5 Apr.10 Proprietary and Confidential 7 AirPrime MC Series Dev Kit Quick Start Guide 8 Proprietary and Confidential 2130705 1: Introduction 1 This quick start guide explains how to set up the hardware and software components of Sierra Wireless’ PCI Express Mini Card Dev Kit for use with the modules listed in Table 1-1. a Table 1-1: Supported AirPrime Mini Cards Network Mini Cards CDMA (MC57xx) MC5727 MC5727V MC5728V UMTS (MC8xxx) MC8201 MC8700 MC8775 MC8775V MC8780 MC8781 MC8790 MC8790V MC8791V MC8792V MC8795V a. Throughout this document, MC57xx and MC8xxx refer to the listed suites of CDMA and UMTS Mini Cards respec- tively. The Dev Kit will also be used for forthcoming CDMA and UMTS Mini Card modules. (Older Mini Cards may also be supported.) Rev 1.5 Apr.10 Proprietary and Confidential 9 AirPrime MC Series Dev Kit Quick Start Guide Required equipment Table 1-2 details the items required to begin using the Dev Kit in your development environment. If any items are missing from the Dev Kit, contact your Sierra Wireless representative. Table 1-2: Required equipment Item Included Details in Dev Kit Drivers & Watcher No Watcher software and Mini Card device drivers for the software following operatirng systems may be downloaded from www.sierrawireless.com/minicard: • Windows XP Pro (SP3) and higher Windows Vista (SP1) and higher Registration is required to download these and other files. Mini Card No The Dev Kit supports the Mini Cards listed in Table 1-1 on page 9 (purchased separately). Antenna kit Yes The antenna kit includes 2 each of: Antenna Antenna connector Sample / replacement Molex connector Connecting wire Audio headset Yes Antenna Yes connector removal tool PCI Express Yes The Mini Card is inserted into the Dev Kit for testing Mini Card Dev Kit and development. 10 Proprietary and Confidential 2130705 Introduction Table 1-2: Required equipment (Continued) Item Included Details in Dev Kit Power supply Yes Universal power supply, suitable for both 120 V and 240 V UART cable Yes D-sub9 (male) to D-sub9 (female) USB cable Yes Standard USB-A to USB-B cable SIM/USIM card No (UMTS only) You need to supply a SIM/USIM with an active account for use with UMTS Mini Cards. Flat flex cable Yes Together, these are used to connect a Mini Card to a laptop via the Dev Kit. Mini Card host Yes extender Rev 1.5 Apr.10 Proprietary and Confidential 11 AirPrime MC Series Dev Kit Quick Start Guide 12 Proprietary and Confidential 2130705 2: Setup and Installation 2 To begin using the Dev Kit with your development system, set up your hardware and software: Hardware setup · Insert a SIM card (UMTS Mini Cards only) on page 13 · Insert the Mini Card on page 15 · Connect the antenna(s) on page 16 · Connect the power supply and USB cable on page 17 · Connect the Dev Kit and host device using a Mini Card Host Extender on page 17 Software setup (CDMA) · Install / update Mini Card drivers and Watcher on page 22 Hardware setup Insert a SIM card (UMTS Mini Cards only) Note: Throughout this To use a UMTS Mini Card (MC8xxx), you need to install: document, ‘SIM’ refers to A live SIM card (with an active account), or ‘SIM’ and ‘USIM’. A test SIM card for use with a call box (for example, an Agilent 8960 or Rohde&Schwarz CMU200) To install the SIM card: 1. Place the Dev Kit face-up (as shown)—the SIM slot is on the left side beside the USB plug and the black banana plug. Figure 2-1: SIM slot location Rev 1.5 Apr.10 Proprietary and Confidential 13 AirPrime MC Series Dev Kit Quick Start Guide 2. Open the SIM casing—push the SIM slot cover into the ‘OPEN’ position (in the direction of the ANALOG HEADER), and then lift it. Figure 2-2: Opening the SIM cover 3. Insert the SIM card into the cover with its circuitry face-down—note the location of the notched corner of the card in the following image. Figure 2-3: Inserting a SIM into the open cover 4. Lower the SIM slot cover—the cover (with the card inside) will be slightly raised (not making contact with the board). 5. Gently press down on the cover and then slide the slot cover under the connector base latches into the ‘CLOSED’ position—the cover locks into place. Figure 2-4: SIM inserted with cover closed 14 Proprietary and Confidential 2130705 Setup and Installation Insert the Mini Card After inserting the SIM card, insert the Mini Card: 1. Place the Dev Kit face-up (as shown)—the Mini Card slot is in the top right corner. Figure 2-5: Mini Card slot 2. Hold the Mini Card at the screw holes and slide it into the Dev Kit’s Mini Card slot at a 45 angle (inserting it ‘flat’ may damage the module’s contacts and wear out the host connector). Figure 2-6: Inserting a Mini Card 3. Push the free end of the Mini Card down until it clicks into the black MINIPCI- E latch. Figure 2-7: Locking a Mini Card into the Dev Kit Rev 1.5 Apr.10 Proprietary and Confidential 15 AirPrime MC Series Dev Kit Quick Start Guide Connect the antenna(s) After installing the Mini Card, connect the supplied antenna(s) to the Dev Kit (some Mini Cards include both a main and an auxiliary (diversity/gps) antenna): 1. Place the Dev Kit face-up. The antenna connectors are on the right side near the top. 2. Screw the silver adapter onto the Dev Kit’s main antenna connector. Figure 2-8: Connecting the antenna adapter 3. Connect the Mini Card’s main antenna to the Dev Kit’s main antenna connector using the gray wire provided—press down lightly on the connector ends. (The first few times you use these connectors, they may be quite snug—press straight down on the end to get a secure connection.) Figure 2-9: Connecting the antenna wire 4. Connect the antenna to the adapter. (The first few times you attach the antenna, it may be quite snug.) Figure 2-10: Connecting the antenna 5. If your Mini Card supports a second antenna (diversity or gps), repeat Step 2–Step 4 for the second antenna. 16 Proprietary and Confidential 2130705 Setup and Installation Connect the power supply and USB cable To install the power supply and USB cable: 1. Place the Dev Kit face-up. 2. Insert one end of the USB cable into the USB connector (beside the SIM slot)—you will connect the other end to your development computer later (DO NOT connect it yet). 3. Insert the power supply into the Dev Kit’s power supply connector (below the red banana plug, to the left of the UART1 connector)—the other end connects to a standard power outlet. Remove/replace the Mini Card When you want to remove or replace the Mini Card: 1. Place the Dev Kit face-up. 2. Remove the connecting wire(s) from the Mini Card’s antenna(s)—use the connector tool, hook it under the RF connector and pull straight up. Figure 2-11: Removing the antenna wire 3. Holding the Dev Kit firmly in place, pull both arms of the MINIPCI-E latch at the same time toward the antenna connectors to release the module. 4. Pull the Mini Card out of the slot at a 45 angle. Connect the Dev Kit and host device using a Mini Card Host Extender To test the Mini Card integrated with the host device, use the Mini Card Host Extender and flat flex cable to connect the Dev Kit board and the host device: 1. Prepare the Dev Kit as normal—insert the SIM (for UMTS modems), insert the Mini Card, and attach the antenna. (You can do these steps at any time in this procedure.) 2. Insert the Mini Card Host Extender in your host device in the same way that you would insert the actual Mini Card. Note: For simplicity, the images in this example show the Mini Card Host Extender unattached. Rev 1.5 Apr.10 Proprietary and Confidential 17 AirPrime MC Series Dev Kit Quick Start Guide 3. Insert one end of the flat flex cable (pins facing up) into any of the three connectors on the Mini Card Host Extender: a. Push the cable forward, between the tabs of the brown clip on the connector. As you move the cable forward, you will feel some slight resis- tance as it moves into the connector and the clip tilts slightly upward. Figure 2-12: Attaching a host extender to a Mini Card b. When the cable is seated firmly in the connector, push down on the arms of the brown clip to lock the connector in place. 4. Insert the other end of the flat flex cable into connector CN9 on the Dev Kit board using the same method. Figure 2-13: Attaching a host extender to the Dev Kit To disconnect the flat flex cable from the Mini Card Host Extender or Dev Kit board: 1. Pull up on both arms of the brown clip on the connector at the same time to release the cable. 2. Pull the flat flex cable straight out of the connector. Configure the Mini Card The Dev Kit includes several switches and jumpers that you can use to configure the Mini Card’s operation, as detailed in Table 2-1 on page 19 through Table 2-5 on page 21, and Figure 2-15 on page 21. For a detailed schematic of the kit, see Schematic diagram on page 25. Note: Some Dev Kit features are available for certain Mini Cards only. For example, the Audio and UART features are only available for voice-enabled Mini Cards. 18 Proprietary and Confidential 2130705 Setup and Installation USIM/RUIM CN18 analog SW3 audio CN9 host adapter RESET card socket header control flex switch Headset jack Main RF SMA connector SW1 LED/UART control USB port Mini Card connector GND banana plug port +3.3V banana Diversity RF SMA plug port connector +5V barrel jack power CN25 board power select Main UART VCC_3.3V Secondary SW4 power CN8 power routing D-sub9 adjust UART D-sub9 control options Figure 2-14: Dev kit switches and jumpers a Table 2-1: CN25—Board power (+5 V) select Jump Jump Jump Function b 1–2 5–6 3–4 Power supplied by USB cable (through CN1– Yes USB port) Power supplied from Wall cube brick (through Yes CN2–barrel jack power) a. Required: Select one option only (Jump 1–2 or Jump 5–6) b. Pins 3 and 4 are not used ab Table 2-2: CN8—Power routing options Jump Jump Jump Function 2 1–2 5–6 3–4 Enable onboard LDO to supply VCC_3.3V Yes power from USB cable or wall cube (see Table 2-1 on page 19 for details) Host Adapter Flex supplies VCC_3.3V Yes Enable supercapacitor in circuit on VCC_3.3V Yes node (useful for UMTS Mini Cards) a. Required: Select either Jump 1–2 or Jump 3–4 b. Jump 5–6 is optional—use only as needed Rev 1.5 Apr.10 Proprietary and Confidential 19 AirPrime MC Series Dev Kit Quick Start Guide a Table 2-3: SW3—Audio control Function Dip1 Dip2 Dip3 Dip4 +20 dB gain on MIC1P On Off +0 dB gain on MIC1P Off On +20 dB gain on MIC1N On Off +0 dB gain on MIC1N Off On a. For line-level audio devices such as TTY consoles, we recom- mend setting 0 dB MIC gain. Table 2-4: SW1—LED / UART control Function / Dip On / Off State (Label on board) Headset detect 1 On Enable headset detect (EN HEADSET DET) Off (Default) Disable headset detect Button detect 2 On Enable button detect (EN BUTTON DET) Off (Default) Disable button detect Green LED 3 On Enable green LED (EN GRN LED) Off (Default) Disable green LED Red LED 4 On Enable red LED (EN RED LED) Off (Default) Disable red LED MIO LEDs 5 On Enable MIO LEDs (EN MIO LEDS) Enable for voice modems (High = Led ON) Off Disable MIO LEDs Disable for data modems UART1 flow control 6 On Enable RTS / CTS lines of UART1 (voice (EN UART1 RTS/CTS) modules can be configured to support this function) Off Disable RTS / CTS lines of UART1 UART1 signals 7 On Enable CD / DTR / DSR / RI of UART1 (EN UART1 RI/CD/ Off Disable CD / DTR / DSR / RI of UART1 DTR/DSR) UART1 main 8 On Enable UART1 transceiver transceiver Off Disable UART1 transceiver (EN UART1 XCVR) UART3 secondary 9 On Enable UART3 transceiver transceiver Off Disable UART3 transceiver (EN UART3 XCVR) 20 Proprietary and Confidential 2130705 Setup and Installation Table 2-4: SW1—LED / UART control (Continued) Function / Dip On / Off State (Label on board) Disable modem 10 On Disable modem (DISABLE MODEM) Assert (modem powerdown command) Off Enable modem De-assert (modem power up) Table 2-5: SW4—Power control Function Dip On / Off State VCC_3.3V 1 On (Default) Fixed regulation from USB power or wall cube power at 3.30 V Off Adjustable regulation from USB power or wall cube power at 3.30 V 2 On Enable onboard LDO (Low Drop Out) regulation of power from USB or wall cube Off Disable onboard LDO a VCC_MSM26_DIG 3 On (Default) Supplied by modem Off Not supplied by modem Note: Pins 3 and 4 must 4 On Supplied by Dev Kit NOT be ON at the same time. Off Not supplied by Dev Kit a. Required for voice-enabled modems; not required for data modems. Default setting for non-voice modems is Dip3–On and Dip4–Off. Figure 2-15: Audio test headers Rev 1.5 Apr.10 Proprietary and Confidential 21 AirPrime MC Series Dev Kit Quick Start Guide a Table 2-6: Dev Kit—Module signal map MC5727 MC8775 MC8790V MC8780 MC8791V b MC5727V MC5728V MC8201 MC8775V Pin MC8781 MC8792V MC8790 MC8795V MC8700 MIO6 GPIO32 GPIO3 NC GPIO_1 GPIO_1 GPIO_1 MIO16 GPIO84 GPIO21 NC GPIO_2 GPIO_2 GPIO_2 MIO28 GPIO85 GPIO20 NC GPIO_3 GPIO_3 GPIO_3 MIO30 GPIO27 GPIO19 NC GPIO_4 NC GPIO_4 MIO32 GPIO26 GPIO18 NC NC NC RI MIO44 GPIO31 GPIO7 NC NC GPIO_4 DCD/GPIO_4 MIO46 GPIO30 GPIO2 NC NC GPIO_5 DSR/GPIO_5 MIO48 GPIO18 GPIO15 NC NC GPIO_6 DTR/GPIO_6 a. ‘GPIO*’—Firmware-assigned signal names. b. ‘MIO’—Multi-purpose I/O. These are the physical pins on the module. Install / update Mini Card drivers and Watcher The most recent CDMA and UMTS Mini Card software installation packages (drivers, and Watcher for Windows XP Professional and Windows Vista) are available from www.sierrawireless.com/minicard (registration is required). If necessary, contact devkit@sierrawireless.com for assistance, or to order the software on CD. Download CDMA installer package To download the CDMA Mini Card software installation package: 1. In your browser, go to www.sierrawireless.com/minicard (registration required). 2. Click the Docs & FW tab. 3. Click the EM/MC5xxx CDMA Firmware link. 4. Click the Watcher Versions link. 5. Click the most recent Watcher link. 6. When prompted, save the installer package to a local folder. 22 Proprietary and Confidential 2130705 Setup and Installation Download UMTS installer package To download the UMTS Mini Card software installation package: 1. In your browser, go to www.sierrawireless.com/minicard (registration required). 2. Click the Docs & FW tab. 3. Click the MC87xx GSM Firmware link. 4. Click the 3G Watcher and Drivers link. 5. Click the 3G Watcher Builds link. 6. Click the link for the most recent Watcher installer package (the File Type is MSI). 7. When prompted, save the installer package to a local folder. Install CDMA or UMTS software After downloading the appropriate installer package (CDMA or UMTS): 1. Run the installer package (.msi file). If the InstallShield Wizard window for Watcher appears, go to Step 2. Otherwise, if the Program Maintenance window appears, you have to remove an earlier version of Watcher before continuing: a. Select Remove and click Next. b. Click Remove. A window appears, showing the progress of the uninstall process, and then the InstallShield Wizard window appears when the uninstall is complete. c. Click Finish. d. Repeat Step 1 to install the new Watcher software. 2. The InstallShield Wizard Watcher Welcome window appears. 3. Click Install (CDMA) or Next (UMTS). The License Agreement appears. 4. Read the agreement, and then select I accept the terms in the license agreement. 5. Use the default folder (or click Change to select a different folder), and then click Next (CDMA) or Install (UMTS). A window appears, showing the progress of the installation process, and then the installation completed window appears. 6. Click Finish. Rev 1.5 Apr.10 Proprietary and Confidential 23 AirPrime MC Series Dev Kit Quick Start Guide 24 Proprietary and Confidential 2130705 A: Schematic diagram A Note: Table 2-6 on page 22 provides a cross-reference for signal names that differ between the various modules’ product specification documents. Figure 1-1: Dev Kit schematic diagram (page 1 of 2) Rev 1.5 Apr.10 Proprietary and Confidential 25 87 6543 2 1 REVISIONS REV DESCRIPTION DATE APPROVED ON BOARD 2.6V LDO 1.0 Initial Release 02-05-2008 HEADSET JACK 2.5MM VCC_3.3V U20 VCC_LDO26_DIG UART1 XCVR DIP SWITCHES R215 R217 VCC_2.6V VCC_2.6V 1K 1K VCC_2.6V C61 CN10 L1 C52 33uF 600ohms SPK1_N VCC_2.6V L2 600ohms SW1 MIC1P_IN XC6204B262MR 0.1uF D C53 D L3 600ohms C67 33uF C64 SPK1_P U11 MIO44 L4 600ohms MIC1N_IN MIO46 VCC_2.6V SI-583-1 0.1uF 0.01uF W_DISABLE_N WWAN_LED LED_GRN C57 R216 R218 C44 LED_RED U17 EMBEDDED_LEDS_N 1K 1K 0.01uF C45 UART1_RTS_CTS_EN 1uF UART1_DTR_DSR_CD_RI_EN DSR1_RS232 R231 1uF ENABLE_UART1 MIO32 RXD1_RS232 ENABLE_UART3 0ohms RXD1 C82 CN11 CTS1_XCVR CTS1_RS232 W_DISABLE_N TP40 R232 0.01uF MIO44 CD1_RS232 C88 219-10MSTP 0ohms RI1 Q1 RI1_RS232 NSBC144EDXV6T1 TP41 22pF R233 R261 HS_BUTTON_N U25 MIO48 TXD1_RS232 0ohms TXD1 RTS1_XCVR 100K 1.0Vref DIP1 : ON= EN HEADSET DET; OFF= DIS HEADSET DET R230 DTR1_RS232 5747844-2 DIP2 : ON= EN BUTTON DET; OFF=DIS BUTTON DET MIO46 LMC7101AIM5 NOPB 0ohms DIP3-4 : ON ON SET BICOLOR WAN LED MODE TP43 RTS1_RS232 DIP3-4 : OFF OFF -DIS WAN LED TP42 DIP3-4 : ON OFF -SET OPEN DRAIN WAN LED MODE (GRN) TC74LCX125FT DIP3-4 : OFF ON -SETCMOS WAN LED MODE (RED) ENABLE_UART1 DIP5 : ON =EN MIO LEDS, OFF=DIS MIO LEDS DTR DIP6 : ON=EN UART1 RTS/CTS; OFF=DIS UART1 RTS/CTS MAX3238EEAI+T C83 DIP7 : ON=EN UART1 RI/CD/DTR/DSR OFF= DIS UART1 RI/CD/DTR/DSR DIP8 : ON=EN UART1 XCVR, OFF=DIS UART1 XCVR 0.01uF DIP9 : ON= EN UART3 XCVR, OFF=DIS UART3 XCVR DIP10: ON= DISABLE MODEM, OFF= ENABLE MODEM VCC_2.6V C89 C Q1 C70 C 22pF NSBC144EDXV6T1 R262 HS_DETECT_N VCC_2.6V UART3 XCVR U24 0.1uF C62 100K C71 0.1Vref U21 0.1uF LMC7101AIM5 NOPB 0.01uF UART1_RTS_CTS_EN C63 U12 CTS1_N CTS1_XCVR R183 0.01uF C46 200ohms RTS1_XCVR RTS1_N C47 HOST ADAPTER FLEX 1uF LED_GRN 1uF D34 CN9 MIO16 LED_RED TP33 AUX_PCM_SYNC CN12 TESTPOINT_0100_RND MIC1_P TXD1 BAS16XV2T1 AUX_PCM_DOUT RXD1 MIO48 MIC1_N AUX_PCM_DIN RTS1_N TC74LCX125FT R184 SPK1_P MIO46 MIO28 AUX_PCM_CLK MIO6 CTS1_N 200ohms TP34 TESTPOINT_0100_RND SPK1_N MIO44 5747844-2 WWAN_LED XIM_IO R224 ENABLE_UART3 0 B XIM_CLK R205 DNI PUSH-BUTTON RESET MAX3238EEAI+T RTCK USB+ 0 XIM_RESET SW2 VCC_2.6V VCC_3.3V USB- MIO16 RESET_N R206 DNI TDO Micro SD SD R211 0 RESET_N R207 DNI CN27 DNI CN20 0 TCK R210 MIO32 0 DNI W_DISABLE_N TRST_N 0 B3S-1002 MIO30 MIO46 R125 0 AUXV1 SD_CMD R208 DNI TMS MIO28 0 MIO44 R126 0 SD_CLK R209 DNI TDI MIO6 0 R127 0 SD_DATA FH12A-50S-0.5SH CD1 SIM CONNECTOR R128 CD2 MIO16 1K R129 MIO28 1K CN13 SECONDARY RF INTERFACE PRIMARY RF INTERFACE TF-F-8P-M-E1000 MIO48 R148 CN16 CN14 MEGA_CLK 0 XIM_IO R149 0 U.FL-R-SMT10 U.FL-R-SMT10 MIO28 R226 0 XIM_IN MEGA_CMD CN15 DNI SCDA6A0101 CN17 RF2 RF1 9650-1113-017 254021MA008G100ZL A 9650-1113-017 A MIO16 R145 0 MEGA_DATA XIM_RESET R147 0 XIM_CLK R146 0 PROJECT: MiniCard Dev Kit Sierra Wireless This document contains information which is proprietary and confidential to Sierra Wireless TITLE: Inc. Disclosure to Persons other than the APPROVALS DATE SCHEMATIC DIAGRAM, officers, employees, agenst or subcontractors DRAWN: CI 02-05-2008 of the company or licensee of this document MINI CARD DEV KIT without the prior written permission of Sierra CHECKED: SIZE FSCM NO. DWG. NO. Wireless Inc. is strictly prohibited. Copyright (C) 2004-2008 2500152 ENGINEER: D SCALE: NONE SHEET: 1 OF 2 8 7 6 5 4 3 2 1 R259 R258 R260 6.2K 60.4K 100K 1% 1% C8 D33 C87 C85 22pF 0.01uF 0.01uF FTZ5_6E DNI D33 C84 C86 FTZ5_6E 0.01uF 0.01uF D33 FTZ5_6E D33 FTZ5_6E R213 10K R214 10K C74 4.7uF C73 4.7uF C12 22pF DNI R212 R165 1K 0ohms D32 D31 SML-310LTT86 SML-310MTT86 C69 1uF R242 1M R243 100K R244 100K C68 1uF C65 R186 0.1uF C66 10K R188 0.01uF 10K R185 10K R189 10K C48 C49 C42 C43 R227 1uF 1uF 1uF 1uF 10K R386 R166 100K 100K R122 10K R123 10K R144 0 R121 0 DWG. NO. SH. 2500152 1 AirPrime MC Series Dev Kit Quick Start Guide Figure 1-2: Dev Kit schematic diagram (page 2 of 2) 26 Proprietary and Confidential 2130705 87 6543 2 1 REVISIONS REV DESCRIPTION DATE APPROVED See Sheet 1 MINICARD SMT CONNECTOR MINICARD LATCHES ARM9 JTAG HEADER ARM9 JTAG FLEX CONN CN19 TP200 CN4 5005 CN6 AUDIO GAIN STAGE CN3 CN5 TSW-102-14-T-S MIC1_P RESET_N D D MIC1_N 48099-0003 TRST_N TRST_N MIO6 SPK1_P TDO C204 CN26 TDI SPK1_N TDI TMS 0.01uF XIM_IO TMS TCK XIM_CLK TCK RTCK C205 DIP1 : ON=EN MIC_P GAIN +20dB, OFF= DIS MIC_P GAIN XIM_RESET RTCK MIC AMP + LPF DIP2 : ON=EN MIC_N GAIN +20dB, OFF= DIS MIC_N GAIN UART3_RX TDO MIO16 DIP3 : ON=EN MIC_P AMP BYPASS; OFF= DIS MIC_P AMP BYPASS RESET_N 22pF DIP4 : ON=EN MIC_N AMP BYPASS; OFF= DIS MIC_N AMP BYPASS 48099-4000 DNI C206 R237 U23 RTCK MIC1P_IN LMC7101AIM5 NOPB TSM-110-01-L-DV 52745-1096 47Kohms TDO 0.022uF W_DISABLE_N TCK Flex connector placed topside of board AUXV1 TMS TDI UART3_TX MIO28 Fc = 3.39kHz MIO30 SW3 C80 MIO32 TRST_N BANANA PLUGS MIC1_P RESET_N 0.1uF USB- 111-0703-001 111-0702-001 TP38 TP39 C81 USB+ PWR LEDS MIC1N_IN MIC1_N 0.1uF WWAN_LED 219-4MSTP R175 MIO44 AUX_PCM_CLK MIO46 CTS1_N 330ohms AUX_PCM_DIN D13 MIO48 RTS1_N SML-310MTT86 C AUX_PCM_DOUT C RXD1 R176 AUX_PCM_SYNC TXD1 EMBEDDED_LEDS_N 100 D14 67910-0001 SML-310MTT86 DIGITAL HEADER CN7 C77 R220 5V JACK U22 W_DISABLE_N LMC7101AIM5 NOPB R140 0ohms 47Kohms CN2 0.022uF AUX_PCM_CLK CTS1_N XIM_CLK AUX_PCM_DIN RTS1_N XIM_IO AUX_PCM_DOUT RXD1 XIM_RESET AUX_PCM_SYNC TXD1 MIO32 MIO6 MIO44 RAPC712X MIO16 MIO46 MIO28 MIO48 MIO30 USB CONN TSM-110-01-L-DV C54 CN1 0.1uF C59 USB+ USB- U14 ANALOG HEADER 0.01uF CN18 EMBEDDED_LEDS_N 292304-1 R167 VCC_3.3V SML-310MTT86 MIO6 SIGNAL LEDS C55 CN25 AUXV1 330ohms B F1 MIC1_P D15 MIC1_N R168 VCC_2.6V 0.1uF SML-310MTT86 0 MIO16 1812L150 MIC1P_IN C60 330ohms D16 MIC1N_IN U16 SPK1_P R169 TSM-103-01-L-DV-M-TR MIO28 SML-310MTT86 0.01uF SPK1_N EMBEDDED_LEDS_N 330ohms JMP 1-2 : USB CABLE PWR D17 R178 JMP 5-6 : BARREL JACK PWR R170 SML-310MTT86 RXD1 SML-310MTT86 MIO30 330ohms D23 330ohms D18 R179 TSM-110-01-L-DV SML-310MTT86 TXD1 TC74LCX125FT 330ohms D24 BARREL JACK LDO R180 SML-310MTT86 RTS1_N TESTPOINT_0080_RND 330ohms D25 CN8 C56 U7 TP26 TSM-103-01-L-DV-M-TR R181 D4 SML-310MTT86 CTS1_N 0.1uF JMP 1-2 : LDO SUPPLIES 3.3V 330ohms D26 JMP 3-4 : HOST ADAPTER SUPPLIES 3.3V C58 CMS01 C211 JMP 5-6 : SUPERCAPACITOR IN CIRCUIT U15 TC74LCX125FT 0.01uF HS201M MIC29302WU EMBEDDED_LEDS_N R171 R234 R241 TSW-102-14-T-S SML-310MTT86 MIO32 330ohms 100K 100K D19 CN21 R172 SML-310MTT86 MIO44 5006 5006 5006 5006 5006 TP201 TP202 TP203 TP204 TP205 330ohms D20 VCC_5V A R173 A SML-310MTT86 MIO46 SW4 330ohms D21 R174 PROJECT: MiniCard Dev Kit MIO48 SML-310MTT86 Sierra Wireless 330ohms This document contains information which is D22 proprietary and confidential to Sierra Wireless TITLE: Inc. Disclosure to Persons other than the APPROVALS DATE TC74LCX125FT SCHEMATIC DIAGRAM, officers, employees, agenst or subcontractors DIP1: ON=EN FIXED OUTPUT MODE 3.3V, OFF=DIS FIXED OUTPUT MODE DRAWN: CI 02-05-2008 219-4MSTP of the company or licensee of this document MINI CARD DEV KIT DIP2: ON= EN LDO; OFF= DIS LDO without the prior written permission of Sierra CHECKED: DIP3: ON= MODEM SUPPLIES 2.6VDIG, OFF= MC8750 SIZE FSCM NO. DWG. NO. Wireless Inc. is strictly prohibited. Copyright (C) 2004-2008 2500152 DIP4: ON= ONBOARD LDO SUPPLY 2.6V (MC8750 ONLY), ELSE OFF ENGINEER: D SCALE: NONE SHEET: 2 OF 2 8 7 6 5 4 3 2 1 C209 0.1uF R177 100K R124 430ohms C208 0.1uF C210 0.1uF R82 R81 60.4K R102 100K 1% 100K 1% C37 10uF 10V C38 R113 10uF 10V 10K D27 1SMA12AT3 R203 C39 R200 100K 10uF 100K C40 R201 R204 10uF 100K 10K C41 R202 R235 10uF 100K 10K C200 1uF R246 R250 R247 1M 1M R251 R248 1M 1M R249 1M R252 1M 1M R253 1M R236 R219 R238 R221 1Mohms 1Mohms 91Kohms 91Kohms C76 C207 R254 C78 22pF 1M R255 C75 1M 0.001uF R256 0.001uF 1M R245 0.01uF R257 1M C79 100K 10uF 10V R240 R239 R223 R222 10K 51Kohms 10K 51Kohms DWG. NO. SH. 2500152 2 B: Bill of Materials B Table B-1: Development kit bill of materials Description Qty Reference Vendors Vendor item designators numbers CONN,2.5MM,4WIRE AUDIO 1 CN10 SENIOR SI-583-1 INDUSTRIES JACK,RT-ANGLE,SMT CONNECTOR, ULTRA-MINIATURE, 2 CN14,CN16 HIROSE UFL-R-SMT-1(10) RF, 3.0X3.1mm IPEX 20279-001E-01 CONNECTOR, MINI PCI EXPRESS, 1 CN3 MOLEX 67910-0002 52PIN, 0.8MM, RIGHT ANGLE ZIF, 10 PIN, 0.5MM, RIGHT ANGLE 1 CN6 MOLEX 52745-1096 CONNECTOR, 6 PIN, 2.54mm DUAL 2 CN8, CN25 SAMTEC TSM-103-01-L-DV-M-TR ROW TESTPOINT, COMPACT, THRU- 1 TP200 KEYSTONE 5005 HOLE, RED PLASTIC 5 TP201, TP202, KEYSTONE 5006 TESTPOINT, COMPACT, THRU- TP203, TP204, HOLE, BLACK PLASTIC TP205 3 CN5, CN7, CN18 SAMTEC TSM-110-01-L-DV HEADER, JTAG, SMT, 20 PIN CONNECTOR, RF, EDGE MOUNT, 2 CN15, CN17 APPLIED 9650-1113-017 ENGINEERING SMA TYPE, 0.062 BOARD THICKNES CONNECTOR, 50 PIN, ZIF, 0.5MM, 1 CN9 HIROSE FH12A-50S-0.5SH(55) TOP CONTACT TYPE 1 CN1 TYCO 292304-1 CONNECTOR, 4PIN, USB, THRU, RT ANGLE CONNECTOR, 3 PIN, 2.5MM DC 1 CN2 SWITCH CRAFT RAPC712X POWER JACK RAPC712 CONNECTOR, LATCH, MINI PC 1 CN4 MOLEX 48099-0003 EXPRESS BINDING POST, BANANA JACK, 1 TP38 JOHNSON 111-0703-001 COMPONENTS VERTICAL, BLACK KEYSTONE 7007 BINDING POST, BANANA JACK, 1 TP39 JOHNSON 111-0702-001 COMPONENTS VERTICAL, RED KEYSTONE 7006 2 CN11, CN12 Amp/Tyco 5747844-2 CONNECTOR, RECEPTACLE, D- SUB, 9PIN, RIGHT ANGLE, 0.318 SERIES Rev 1.5 Apr.10 Proprietary and Confidential 27 AirPrime MC Series Dev Kit Quick Start Guide Table B-1: Development kit bill of materials (Continued) Description Qty Reference Vendors Vendor item designators numbers CONNECTOR, SIM, 8 PIN, HINGED, 1 CN13 SUYIN 254021MA008G100ZL 29.20x17.40x2.3mm 1 CN27 MIT TF-F-8P-M-E1000 CONNECTOR, MicroSD SOCKET, PUSH/PUSH, STANDARD, 14x16x1.88mm CAP,SUPER,3.6V, 17.5x42MM 1 C211 CAP-XX HS201K CAP-XX HS201M CAP-XX HS201C CAP, CER, 10µF, 10V,20%, X5R, 6 C37, C38, TAIYO YUDEN LMK212C106MG 0805 C39, C40, TAIYO YUDEN LMK212BJ106KD-T C41, C79 MURATA GRM21BR61A106KE 19L CAP, CER, 1µF, 10%, 6.3V, 1005, 11 C42, C43, MURATA GRM155R60J105KE1 X5R C44, C45, 9D C46, C47, C48, C49, TAIYO YUDEN JMK105BJ105KV-F C68, C69, C200 CAP, TANT., 33µF, 20%, 6.3V, 3528 2 C52, C67 KEMET T520T336M006ATE07 0 CAP,CER,4.7µF,20%,6.3V,SM,2012, 2 C73, C74 TAIYO YUDEN CEJMK212BJ475MG- X5R T CAP,22pF, 50V, ±5%, C0G, 1005 4 C76, C88, TAIYO YUDEN UMK105CG220JV-F C89, C205 MURATA GRM1555C1H220JZ0 1D CAP, 1000pF, 50V, ±10%, X7R, 1005 2 C78, C207 MURATA GRM155R71H102KA0 1D TAIYO YUDEN UMK105BJ102KV-F CAP, 0.01µF, 25V, ±10%, X7R, 1005 16 C57, C58, MURATA GRM155R71E103KA0 C59, C60, 1D C63, C64, TAIYO YUDEN TMK105BJ103KV-F C66, C71, C75, C82, C83, C84, C85, C86, C87, C204 CAP, 0.022µF, 16V, ±10%, X7R, 1005 2 C77, C206 MURATA GRM155R71C223KA0 1D TAIYO YUDEN EMK105BJ223KV-F 28 Proprietary and Confidential 2130705 Bill of Materials Table B-1: Development kit bill of materials (Continued) Description Qty Reference Vendors Vendor item designators numbers CAP, 0.1µF, 10V, ±10%, X5R, 1005 13 C53, C54, MURATA GRM155R61A104KA0 C55, C56, 1D C61, C62, C65, C70, TAIYO YUDEN LMK105BJ104KV-F C80, C81, C208, C209, C210 RESISTOR, 60.4K, 1%, 1005, 1/16W, 2 R82, R258 ROHM MCR01MZPF6042 50V, -55 +125C KOA SPEER RK73H1ETTP6042F YAGEO RC0402FR-0760K4L RES, 100, 5%, 1005, 1/16W, 50V, -55 1 R176 KOA SPEER RK73B1ETTP101J +125C YAGEO RC0402JR-07100RL ROHM MCR01MZPJ101 RES, 200, 5%, 1005, 1/16W, 50V, -55 2 R183, R184 YAGEO RC0402JR-07200RL +125C KOA SPEER RK73B1ETTP201J ROHM MCR01MZPJ201 RES, 330, 5%, 1005, 1/16W, 50V, -55 13 R167, R168, YAGEO RC0402JR-07330RL +125C R169, R170, R171, R172, KOA SPEER RK73B1ETTP331J R173, R174, ROHM MCR01MZPJ331 R175, R178, R179, R180, R181 RES, 430, 5%, 1005, 1/16W, 50V, -55 1 R124 YAGEO RC0402JR-07430RL +125C KOA SPEER RK73B1ETTP431J ROHM MCR01MZPJ431 RES, 1.0K, 5%, 1005, 1/16W, 50V, 7 R128, R129, YAGEO RC0402JR-071KL -55 +125C R212, R215, KOA SPEER RK73B1ETTP102J R216, R217, R218 ROHM MCR01MZPJ102 RES, 6.2K, 5%, 1005, 1/16W, 50V, 1 R259 VISHAY/DALE CRCW04026K20JNE -55 +125C D YAGEO RC0402JR-076K2L KOA SPEER RK73B1ETTP622J ROHM MCR01MZPJ622 Rev 1.5 Apr.10 Proprietary and Confidential 29 AirPrime MC Series Dev Kit Quick Start Guide Table B-1: Development kit bill of materials (Continued) Description Qty Reference Vendors Vendor item designators numbers RES, 10K, 5%, 1005, 1/16W, 50V, 14 R113, R122, KOA SPEER RK73B1ETTP103J -55 +125C R123, R185, YAGEO RC0402JR-0710KL R186, R188, R189, R204, ROHM MCR01MZPJ103 R213, R214, R223, R227, R235, R240 RES, 47K, 5%, 1005, 1/16W, 50V, 2 R220, R237 YAGEO RC0402JR-0747KL -55 +125C KOA SPEER RK73B1ETTP473J ROHM MCR01MZPJ473 RES, 91K, 5%, 1005, 1/16W, 50V, 4 R221, R22, YAGEO RC0402JR-0791KL -55 +125C R238, R239 KOA SPEER RK73B1ETTP913J ROHM MCR01MZPJ913 RES, 1.0M, 5%, 1005, 1/16W, 50V, 15 R219, R236, YAGEO RC0402JR-071ML -55 +125C R242, R246, R247, R248, KOA SPEER RK73B1ETTP105J R249, R250, ROHM MCR01MZPJ105 R251, R252, R253, R254, R255, R256, R257 RES, 0.0 Ohm, 5%, 1005, 1/16W, 15 R125, R126, KOA SPEER RK73Z1ETTD 50V, -55 +125C R127, R140, YAGEO RC0402JR-070RL R144, R146, R147, R149, ROHM MCR01MZPJ000 R165, R211, R224, R230, R231, R232, R233 RES, POT, 100K, 30%, 0.05W 1 R102 PANASONIC EVN-5ESX50B15 RES, 100K, 1%, 1005, 1/16W, 50V, 16 R81, R166, YAGEO RC0402FR-07100KL -55 +125C R177, R200, ROHM MCR01MZPF1003 R201, R202, R203, R234, KOA SPEER RK73H1ETTP1003F R241, R243, R244, R245, R260, R261, R262, R386 IC, BUFFER, QUAD, 5V TOLERANT, 5 U14, U15, TOSHIBA TC74LCX125FT(EL) TSSOP-14 U16, U17, U21 ON MC74LCX125DTG SEMICONDUCT OR TOSHIBA TC74LCX125FT(EL) IC,LDO,CMOS,LOW NOISE,150mA, 1 U20 TOREX XC6204B262MR 2.6V 30 Proprietary and Confidential 2130705 Bill of Materials Table B-1: Development kit bill of materials (Continued) Description Qty Reference Vendors Vendor item designators numbers ICS, RS-232 TRANSCEIVER, LOW- 2 U11, U12 TEXAS MAX3238EIDB POWER, ESD, -40/+85C INSTRUMENTS MAXIM MAX3238EEAI+T IC, OP-AMP, LOW POWER, RAIL- 4 U22, U23, NATIONAL LMC7101AIM5NOPB TO-RAIL, SOT23-5 U24, U25 SEMICONDUCT OR IC, LDO, 3A, ADJUSTABLE, TO-263- 1 U7 MICREL MIC29302WU 5 XSTR, DUAL, NPN, 47K OHM BIAS 1 Q1 ON NSBC144EDXV6T1 RESISTORS SEMICONDUCT OR ROHM EMH2 FERRITE BEAD, 4 L1, L2, L3, L4 TDK MMZ1005S601CT 600OHM@100MHz, 1005, TDK MMZ1005S601A MULTILAYER KOA SPEER CZB1EGTTP601P MURATA BLM15AG601SN1D TAIYO YUDEN BK1005HW601 DIO, BAS16XV2T1, SWITCHING, 1 D34 ON BAS16XV2T1G SOD-523 SEMICONDUCT OR DIO, SCHOTTKY, 3A, 30V, 1 D4 TOSHIBA CMS01 3.8x2.4x1.08 LAMP,LED,SMD,1.6x0.8,3.6mcd@20 15 D13, D14, D15, ROHM SML-310MTT86 D16, D17, D18, mA,GRN D19, D20, D21, D22, D23, D24, D25, D26, D31 DIODE, ZEN,FTZ5.6, 5.6V/ 5MA,SC- 1 D33 ROHM FTZ5.6ET148 74A DIODE, TVS, 12V, 400WPEAK, SMA 1 D27 DIODES INC SMAJ12A-13-F PACKAGE ON 1SMA12AT3G SEMICONDUCT OR LAMP,LED,SMD,1.6x0.8,3.6mcd@20 1 D32 ROHM SML-310LTT86 mA,RED FUSE 1.5A, PTC, SLOW-BLOW 1 F1 LITTELFUSE 1812L150 SWITCH, TACT, 4 PIN 1 SW2 OMRON B3S-1002 Rev 1.5 Apr.10 Proprietary and Confidential 31 AirPrime MC Series Dev Kit Quick Start Guide Table B-1: Development kit bill of materials (Continued) Description Qty Reference Vendors Vendor item designators numbers SWITCH, DIP, 4-SPST, SEALED, 2 SW3, SW4 CTS 219-4MSTP MEDIUM, BLACK BODY 1 SW1 CTS 219-10MSTP SWITCH, DIP, 10-SPST, SEALED, MEDIUM, BLACK BODY 32 Proprietary and Confidential 2130705