Safety laser scanners Principle of operation of laser scanners Laser scanners are compact systems that scan their surround- a circle to produce 2-dimensional scanning. ings with a beam (“optical radar”). If the emitted light pulses hit So-called monitored areas can be defined within the field of an object, the light is reflected and detected in the laser scan- view (scanning angle) and the device-specific scanning range of ner’s receiver. The time between the emission of a light pulse a laser scanner. If an object is detected in a monitored area, this and the reception of the reflection represents the distance situation is indicated by the laser scanner using 2 switching out- between the laser scanner and object (light time-of-flight meas- puts (safe “stop” signal to the machine). urement). An internal rotating mirror “moves” the light pulses in Receiver R Scanner Sender S Object st rotating mirror Fan-shaped scanning of the surroundings S R t Laser scanner principle of operation Use of laser scanners Laser scanners are used for area monitoring (hazardous area A differentiation is made between: protection), hazardous point protection and access protection. ■ Stationary applications ■ Horizontal applications: e.g. pipe bending machines, machining centres, robot cells, press return area, etc. ■ Vertical applications: Entry/Exit, hand protection ■ Mobile applications ■ Monitoring the movement of AGVs (automated guided vehi- cles), narrow aisle stackers, etc. Advantages of the SICK safety laser scanners Additional functions for plant and machine control Product range ■ Switchable monitored areas in accordance with the current ■ A very wide range of application requirements can be process phase addressed with a compatible product family, thus minimising stock-keeping and investment costs. ■ Monitoring external switching elements/contactors (EDM) saves costs and effort in the machine control Experience ■ High-current outputs for directly operated switching elements ■ Proven in use (contactors), making conversion of the switching signals using ■ The highest quality standards guarantee stable serial produc- relay interfaces, etc. unnecessary tion ■ Measured data on the surroundings as well as reflector detec- ■ Consultation and service expertise tion to support vehicle steering (AGV). Only one sensor for safety and control ■ Integrated restart interlock (RES) minimises the effort in the machine control Safety services With services tailored specifically to your needs, SICK offers all- Address productivity and cost-effectiveness from the start: From embracing support for the safety of your machine or system. selection and planning, through commissioning and inspection, to maintenance and modernisation. ➜ For information about the services please refer to chapter A © SICK, Inc., USA. All rights, including changes to technical specifications C - 0 7024240 and or to the equipment without prior notification, are reserved. Safety laser scanners Safety laser scanners A B C D E F Functions G H Scanning Scanning Switch- Incremental Static Safety range angle able field encoder control I 1) application (m) (°) sets connections inputs Product Page 2) 8 2 4 ✔ ✔ ✔ — ✔ S3000 Professional C-3 J 2) 4 — 2 — S3000 Advanced C-10 ✔ ✔ ✔ ✔ 2) 4 / 5.5 / 7 190 1 — — ✔ ✔ ✔ — ✔ S3000 Standard C-17 K 2) 3) 8 — — ✔ ✔ ✔ — ✔ S3000 Remote C-24 2) 8 2 4 S3000 Professional CMS C-31 ✔ ✔ ✔ ✔ ✔ L 4 2 2 ✔ ✔ ✔ — ✔ S300 Professional C-38 2 270 2 — 1 ✔ ✔ ✔ — — S300 Advanced C-48 M 1 — — — — S300 Standard C-57 ✔ ✔ ✔ N 1.5 270 1 — — ✔ — — — — S200 C-65 1) Field set comprising of protective field and warning field 2) Special features of the S3000 product family on page C-2 O 3) S3000 Remote can only be used in conjunction with another S3000 or a UE100 series safety controller P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 1 7024240 and or to the equipment without prior notification, are reserved. R External device monitoring (EDM) Host/guest operation Safe interface to bus systems Reflector mark detection and expanded measured data input Measured data output via RS-422 interface aaaaaaaaaaaaaaaaa Safety laser scanners Special features of the safety laser scanners A S3000 - the modular system B ■ Modular concept ■ S3000 solutions grow with your needs ■ Security of investment due to configurable variants C ■ Easy to service ■ Largest achievable scanning range is 7 m for safety applica- tions ■ Configuration memory in the system plug D ■ Selectable resolution makes it possible to adapt the devices to a very wide range of application requirements ■ Certified for vertical use for access control or entry/exit appli- cations, as well as hand protection E ■ 7-segment display ■ Integrated external device monitoring (EDM) ■ Safe integration in bus systems F ■ Up to 8 switchable protective/warning fields (field sets) ■ Formation of host/guest systems with S3000/S300 Modular concept ■ Direct connection of incremental encoders ■ Certified according to IEC/EN 61496-3 (type 3) and G IEC/EN 61508 (SIL2) ■ Measured data output via RS-422 interface ■ Reflector mark detection H I S300/S200 — Compact. Flexible. Intelligent. J ■ Extremely compact ■ S300 is the smallest laser scanner in the world ■ S200 — the first laser scanner for cat. 2 applications ■ Easy to service K ■ 8 m warning field and 2 m protective field ■ Superior 270° scan angle ■ Configuration memory in the system plug ■ Selectable resolution makes it possible to adapt the devices L to a very wide range of application requirements ■ Certified for vertical use for access control or entry/exit appli- cations, as well as hand protection ■ 7-segment display M ■ Integrated external device monitoring (EDM) ■ Safe integration in bus systems ■ Up to 4 switchable protective/warning fields (field sets) N ■ Formation of host/guest systems with S300/S3000 ■ Direct connection of incremental encoders ■ Adjustable object resolution ■ Stand-by input O ■ RS-422 data interface P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 2 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional WS/WE 12-2 Overview of technical specifications A Protective field range (depending on type) 4 m / 5.5 m / 7 m Warning field range 49 m (20 m at 20 % reflectivity) B Number of field sets 8 Scan angle 190° Resolution 30 mm, 40 mm, 50 mm, 70 mm, C 150 mm, selectable Response time 60 ms, 120 ms Type Type 3 (IEC/EN 61496-3) D Safety integrity level SIL2 (IEC/EN 61508) E Product description The S3000 Professional can be used for a ■ Static and dynamic protective field wide range of applications for the protec- switching F tion of machines and systems. The field ■ Incremental encoder connections sets can be conveniently defined using a ■ Possibility of connecting two S3000 units PC or laptop. to form a single system G ■ For complex applications with up to ■ New uniform "Configuration & Diagnostic ■ Modular concept 8 protective fields/warning fields Software" CDS ■ Scanning range 4 m, 5.5 m or 7 m ■ Configuration memory H ■ Selectable resolution In-system added value ■ Certified for vertical use ■ 7-segment display ■ Supports integration with multiple safety control solutions ■ Integrated external device I monitoring (EDM) ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions from SICK" IEC 61508 Compliant J ✓ ✓ ✓ Applications ➜ You can find more applications using the application finder at www.sickusa.com/applications K ■ Freely moving transport vehicles ■ Entry/Exit stations (gates) ■ Production lines ■ Robot cells ■ Machining centres ■ Narrow corridor vehicles L M N Further information Page ➜ Ordering information C-4 O ➜ Technical specifications C-4 Velocity-dependent vehicle monitoring Vertical access protection (entry/exit) with "con- ➜ Dimensional drawings C-6 tour as reference" P ➜ Connection diagrams C-7 ➜ Accessories C-8 Q ➜ Services A-2 © SICK, Inc., USA. All rights, including changes to technical specifications C - 3 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional Ordering information A Delivery S3000 systems: ■ Sensor head with I/O module mounted ■ Operating instructions and CDS (Configuration & Diganostic Software) on CD-ROM B ■ Adhesive label "Important information" The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-8 C System part Protective field range Type Part number 4 m S30A-4011DA 1028936 D Sensor head with I/O module 5.5 m S30A-6011DA 1019600 7 m S30A-7011DA 1023892 4 m Sensor head short range 2034999 E Sensor head 5.5 m Sensor head medium range 2022972 7 m Sensor head long range 2026747 I/O module — I/O module Professional 2022872 F G Detailed technical specifications ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature H General data Laser protection class 1 (21 CFR 1040.10 and 1040.11, DIN EN 60825:2001) I Enclosure rating IP 65 (EN 60529) Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 3 (IEC/EN 61496-3) J Safety integrity level SIL2 (IEC/EN 61508) Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode K Wave length 905 nm Housing colour RAL 1021 Housing material Aluminium die-cast L Front screen material Polycarbonate Front screen surface finish Outside with scratch-resistant coating System plug With ESD protected configuration memory M Dimensions (W x H x D) 155 mm x 185 mm x 160 mm Weight 3.3 kg N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 4 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional Functional data A Scan angle 190° Protective field range (depending on type) 4 m / 5.5 m / 7 m Reflectivity Reflectors 1.8 % ... >1000 % 1) B Response time 60 ms, 120 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable Angular resolution 0.5°/0.25° (depending on range and resolution) C Protective field supplement 100 mm Warning field range 49 m (20 m at 20 % reflectivity) Distance measuring range 49 m D Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable 1) Depending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs E Electrical data Connection type Plug-in connection housing with screw F Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 28.8 V DC) s Power consumption 0.8 A (24 V DC) G 1) Power consumption 2.3 A Number of inputs EDM 1 H Restart/Reset 1 Static switching signals 2, 4 Dynamic encoder signals (incremental encoder) 2 Number of safety capable outputs I Safety outputs (OSSD) 2 x 500 mA Output for warning field 1 x 100 mA Diagnostic output 1 x 100 mA Restart/reset required 1 x 100 mA J Configuration and diagnostics interface RS-232 Transmission rate 9.6 kBaud, 19.2 kBaud, 38.4 kBaud Data interface RS-422 (≤500 kBaud) K EFI – safe SICK device communication Transmission rate ≤500 kBaud Cable length 50 m Connection conductor cross-section 0.34 mm² L 1) Including maximum output load M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 5 7024240 and or to the equipment without prior notification, are reserved. R 155 Safety laser scanner S3000 Professional Dimensional drawings A Area to be kept 147 clear during M8x9 M13.5 136.8 B installation of the scanner 23 C D E 27.8 65.2 77.5 Axis of rotation of motor F 93 155 160 92.5 G H I J Dimensions in mm K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 6 7024240 and or to the equipment without prior notification, are reserved. R Reference Connector range points for approx. 270 M6x8 mounting 211 185 31.7 120 35 55 31.7 63 Beam diameter Receiver = 44 Beam diameter Sender = 15 53.2 78.5 185 211 63 Safety laser scanner S3000 Professional Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B Protective field switching with four static inputs C D E F G H ■ S3000 Professional in conjunction with relays/contactors ■ Static protective field switching by means of the control inputs A, B, C and D ■ Operating mode: with restart interlock and external device I monitoring (EDM) Protective field switching with static and dynamic inputs J K L M N O P ■ S3000 Professional in conjunction with relays/contactors ■ Dynamic protective field switching using B1 and B2 as well as static protective field switching using the control inputs A ■ Operating mode: without restart interlock with external device and B monitoring (EDM) Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 7 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional Safe control solutions A Further Product group Applications information B Safety relays allow simple integration of safety components Safety relays Page N-0 into machinery or plant. C Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible D and generation of machine variants becomes easier. Page O-0 Safety fieldbus solutions are utilized in plants and machinery E of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. SICK offers F solutions for the open automation standards: AS-i Safety at Work, DeviceNet Safety and PROFIsafe. G Accessories Mounting systems H Description Type Part number Mounting bracket for direct mounting at the rear on wall or machine. No Mounting kit 1 2015623 3 I adjustment facility Bracket only in conjunction with mounting kit 1. Mounting at the rear on Mounting kit 2 2015624 J wall or machine. Longitudinal and cross- wise adjustment possible 2 1 Bracket only in conjunction with K mounting kit 1 and 2. Mounting at the rear or below on wall, floor or machine. Mounting kit 3 2015625 Longitudinal and cross-wise adjustment possible L Mounting bracket, rugged design, with protective cover. Floor mounting. Height Mounting bracket 7087514 adjustment possible M System plugs N Direction of cable outlet Usage Connection type Number of cores Cable length Type Part number Without cable — — SX0A-A0000B 2023797 O 5 m SX0A-B1705B 2027174 Not for use with incremental encoders Pre-assembled 17 10 m SX0A-B1710B 2027175 Upward 20 m SX0A-B1720B 2027816 P Without cable — — SX0A-A0000D 2023310 For use with incremental 5 m SX0A-B1305D 2027176 encoders Pre-assembled 13 10 m SX0A-B1310D 2027177 Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 8 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional Connection cables A Type Number of cores Cable length Part number 13 100 m 6025729 Connection cable 17 100 m 6025730 B EFI connection cable — 50 m 6026675 Cable gland C Usage Size of the cable gland Part number For EFI connections M12 5308757 D Configuration connection cables Note Connection type Cable length Part number 2 m 6021195 E For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol 8 m 2027649 F SDL connection cables Note Direction of cable outlet Connection type Number of cores Cable length Part number 2.5 m 2029337 G 5 m 2029338 For the connection of safety Interconnectron plug Straight 12 bus modules to S3000 M23 x 12 10 m 2029339 15 m 2029340 H Configuration software Type Description Part number I CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation CDS 2032314 and operating instructions in all available languages J Power supply units Input voltage Output voltage Maximum output current Part number 2.1 A 7028789 K 100 V AC, 240 V AC 3.9 A 7028790 24 V DC 2.5 A 6010361 120 V AC, 230 V AC 4 A 6010362 L Miscellaneous M Type Description Part number Front screen Spare parts set for front screen with replacement seal and screws 2027180 Plastic cleaner Plastic cleaner and care product, anti-static 5600006 N Lens cloth Cloth for cleaning the front screen 4003353 O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 9 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Advanced WS/WE 12-2 Overview of technical specifications A Protective field range (depending on type) 4 m / 5.5 m / 7 m Warning field range 49 m (20 m at 20 % reflectivity) B Number of field sets 4 Scan angle 190° Resolution 30 mm, 40 mm, 50 mm, 70 mm, C 150 mm, selectable Response time 60 ms, 120 ms Type Type 3 (IEC/EN 61496-3) D Safety integrity level SIL2 (IEC/EN 61508) E Product description S3000 Advanced safety laser scanners are ■ Static protective field switching F used for the horizontal and vertical protec- ■ Possibility of connecting two S3000 tion of hazardous areas, hazardous points units to form a single system and accesses. ■ New uniform "Configuration & Diagnostic ■ For complex applications with up to Software" CDS G 4 protective fields/warning fields ■ Modular concept ■ Scanning range 4 m, 5.5 m or 7 m ■ Configuration memory In-system added value H ■ Selectable resolution ■ Certified for vertical use ■ Supports integration with multiple safety control solutions ■ 7-segment display ■ Integrated external device ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions I monitoring (EDM) from SICK" IEC 61508 Applications J Compliant ✓ ✓ ✓ ➜ You can find more applications using the application finder at www.sickusa.com/applications K ■ Freely moving transport vehicles ■ Entry/Exit stations (gates) ■ Production lines ■ Robot cells ■ Machining centres ■ Narrow corridor vehicles L M N O Further information Page Access protection on a robot cell with several Protection of two separate working areas with ➜ Dimensional drawings C-13 working areas with "contour as reference" one S3000 and a SICK safety controller P ➜ Connection diagrams C-14 ➜ Accessories C-15 Q ➜ Services A-2 © SICK, Inc., USA. All rights, including changes to technical specifications C - 10 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Advanced Ordering information A Delivery S3000 systems: ■ Sensor head with I/O module mounted ■ Operating instructions and CDS (Configuration & Diganostic Software) on CD-ROM ■ Adhesive label "Important information" B The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-15 C System part Protective field range Type Part number 4 m S30A-4011CA 1028935 D Sensor head with I/O module 5.5 m S30A-6011CA 1023547 7 m S30A-7011CA 1023891 4 m Sensor head short range 2034999 E Sensor head 5.5 m Sensor head medium range 2022972 7 m Sensor head long range 2026747 I/O module — I/O module Advanced 2026802 F Detailed technical specifications G ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature H General data Laser protection class 1 (21 CFR 1040.10 and 1040.11, DIN EN 60825:2001) Enclosure rating IP 65 (EN 60529) I Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 3 (IEC/EN 61496-3) Safety integrity level SIL2 (IEC/EN 61508) J Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode Wave length 905 nm K Housing colour RAL 1021 Housing material Aluminium die-cast Front screen material Polycarbonate L Front screen surface finish Outside with scratch-resistant coating System plug With ESD protected configuration memory Dimensions (W x H x D) 155 mm x 185 mm x 160 mm M Weight 3.3 kg Continued on next page N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 11 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Advanced Functional data A Scan angle 190° Protective field range (depending on type) 4 m / 5.5 m / 7 m Reflectivity Reflectors 1.8 % ... >1000 % 1) B Response time 60 ms, 120 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable Angular resolution 0.5°/0.25° (depending on range and resolution) C Protective field supplement 100 mm Warning field range 49 m (20 m at 20 % reflectivity) Distance measuring range 49 m D Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable 1) Depending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs E Electrical data Connection type Plug-in connection housing with screw F Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 28.8 V DC) s Power consumption 0.8 A (24 V DC) G 1) Power consumption 2.3 A Number of inputs EDM 1 H Restart/Reset 1 Static switching signals 2 Number of safety capable outputs Safety outputs (OSSD) 2 x 500 mA I Output for warning field 1 x 100 mA Diagnostic output 1 x 100 mA Restart/reset required 1 x 100 mA J Configuration and diagnostics interface RS-232 Transmission rate 9.6 kBaud, 19.2 kBaud, 38.4 kBaud Data interface RS-422 (≤500 kBaud) EFI – safe SICK device communication K Transmission rate ≤500 kBaud Cable length 50 m Connection conductor cross-section 0.34 mm² 1) L Including maximum output load M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 12 7024240 and or to the equipment without prior notification, are reserved. R 155 Safety laser scanner S3000 Advanced Dimensional drawings A B Area to be kept 147 clear during M8x9 M13.5 136.8 installation of the scanner 23 C D E F 27.8 65.2 77.5 Axis of rotation of motor 93 155 160 G 92.5 H I J Dimensions in mm K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 13 7024240 and or to the equipment without prior notification, are reserved. R Reference Connector range points for approx. 270 M6x8 mounting 211 185 31.7 120 35 55 31.7 63 Beam diameter Receiver = 44 Beam diameter Sender = 15 53.2 78.5 185 211 63 Safety laser scanner S3000 Advanced Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B Protective field switching with two static inputs C D E F G H ■ S3000 Advanced in conjunction with relays/contactors ■ Protective field switching by means of control inputs A and B ■ Operating mode: with restart interlock and external device I monitoring (EDM) Protective field switching between two S3000 with static inputs J +24V k1 k3 K INA INB k2 k4 L 1 1 5 5 6 6 10 10 11 11 12 12 13 13 14 14 M 15 15 7 7 8 8 9 9 4 4 3 3 2 2 N 1) x1 y1 x2 y2 k1 k2 k3 k4 x1 y1 x2 y2 K1 K2 H8 H2 K3 K4 O z1 z2 k1 k3 0V k2 k4 z1 z2 P ■ S3000 Advanced with S3000 Advanced in conjunction with ■ Protective field switching by means of control input A and con- relays/contactors trol input B on separate OSSD pairs (simultaneous monitor- ing) ■ Operating mode: without restart interlock with external device Q monitoring (EDM) © SICK, Inc., USA. All rights, including changes to technical specifications C - 14 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Advanced Safe control solutions A Further Product group Applications information B Safety relays allow simple integration of safety components Safety relays Page N-0 into machinery or plant. C Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible D and generation of machine variants become easier. Page O-0 Safety fieldbus solutions are utilized in plants and machinery E of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. SICK offers solutions for the open automation standards: AS-i Safety at F Work, DeviceNet Safety and PROFIsafe. G Accessories Mounting systems H Description Type Part number Mounting bracket for direct mounting at the rear on wall or machine. No Mounting kit 1 2015623 3 I adjustment facility Bracket only in conjunction with mounting kit 1. Mounting at the rear on Mounting kit 2 2015624 J wall or machine. Longitudinal and cross- wise adjustment possible 2 1 Bracket only in conjunction with K mounting kit 1 and 2. Mounting at the rear or below on wall, floor or machine. Mounting kit 3 2015625 Longitudinal and cross-wise adjustment possible L Mounting bracket, rugged design, with protective cover. Floor mounting. Height Mounting bracket 7087514 adjustment possible M System plugs N Direction of cable outlet Usage Connection type Number of cores Cable length Type Part number Without cable — — SX0A-A0000B 2023797 5 m SX0A-B1305B 2027172 O Not for use with Upward incremental encoders Pre-assembled 13 10 m SX0A-B1310B 2027173 20 m SX0A-B1320B 2027815 P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 15 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Advanced Connection cables A Type Number of cores Cable length Part number Connection cable 13 100 m 6025729 EFI connection cable — 50 m 6026675 B Cable gland Usage Size of the cable gland Part number C For EFI connections M12 5308757 Configuration connection cables D Note Connection type Cable length Part number 2 m 6021195 For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol 8 m 2027649 E SDL connection cables F Note Direction of cable outlet Connection type Number of cores Cable length Part number 2.5 m 2029337 5 m 2029338 For the connection of safety Interconnectron plug G Straight 12 bus modules to S3000 M23 x 12 10 m 2029339 15 m 2029340 H Configuration software Type Description Part number CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation I CDS 2032314 and operating instructions in all available languages Power supply units J Input voltage Output voltage Maximum output current Part number 2.1 A 7028789 100 V AC, 240 V AC 3.9 A 7028790 K 24 V DC 2.5 A 6010361 120 V AC, 230 V AC 4 A 6010362 L Miscellaneous Type Description Part number M Front screen Spare parts set for front screen with replacement seal and screws 2027180 Plastic cleaner Plastic cleaner and care product, anti-static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 16 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Standard WS/WE 12-2 Overview of technical specifications A Protective field range (depending on type) 4 m / 5.5 m / 7 m Warning field range 49 m (20 m at 20 % reflectivity) B Number of field sets 1 Scan angle 190° Resolution 30 mm, 40 mm, 50 mm, 70 mm, C 150 mm, selectable Response time 60 ms, 120 ms Type Type 3 (IEC/EN 61496-3) D Safety integrity level SIL2 (IEC/EN 61508) E Product description S3000 Standard safety laser scanners are ■ 1 protective and warning field used for the horizontal and vertical protec- F ■ Possibility of connecting two S3000 units tion of hazardous areas, hazardous points to form a single system and accesses as well as to protect automa- ■ New uniform "Configuration & Diagnostic ted guided vehicles. Software" CDS G ■ Modular concept ■ Scanning range 4 m, 5.5 m or 7 m In-system added value ■ Configuration memory H ■ Selectable resolution ■ Supports integration with multiple safety control solutions ■ Certified for vertical use ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions ■ 7-segment display from SICK" ■ Integrated external device I monitoring (EDM) Applications IEC 61508 Compliant J ✓ ✓ ✓ ➜ You can find more applications using the application finder at www.sickusa.com/applications ■ Freely moving transport vehicles ■ Entry/Exit stations (gates) K ■ Production lines ■ Robot cells ■ Machining centres ■ Narrow corridor vehicles L M N Further information Page ➜ Ordering information C-18 O Hazardous area protection on an AGV with one Hazardous area protection on a robot cell ➜ Technical specifications C-18 direction of travel ➜ Dimensional drawings C-20 P ➜ Connection diagrams C-21 ➜ Accessories C-22 Q ➜ Services A-2 © SICK, Inc., USA. All rights, including changes to technical specifications C - 17 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Standard Ordering information A Delivery S3000 systems: ■ Sensor head with I/O module mounted ■ Operating instructions and CDS (Configuration & Diganostic Software) on CD-ROM B ■ Adhesive label "Important information" The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-22 C System part Protective field range Type Part number 4 m S30A-4011BA 1028934 D Sensor head with I/O module 5.5 m S30A-6011BA 1023546 7 m S30A-7011BA 1023890 4 m Sensor head short range 2034999 E Sensor head 5.5 m Sensor head medium range 2022972 7 m Sensor head long range 2026747 I/O module — I/O module Standard 2026801 F Detailed technical specifications G ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature H General data Laser protection class 1 (21 CFR 1040.10 and 1040.11, DIN EN 60825:2001) Enclosure rating IP 65 (EN 60529) I Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 3 (IEC/EN 61496-3) Safety integrity level SIL2 (IEC/EN 61508) J Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode Wave length 905 nm K Housing colour RAL 1021 Housing material Aluminium die-cast Front screen material Polycarbonate L Front screen surface finish Outside with scratch-resistant coating System plug With ESD protected configuration memory Dimensions (W x H x D) 155 mm x 185 mm x 160 mm M Weight 3.3 kg N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 18 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Standard Functional data A Scan angle 190° Protective field range (depending on type) 4 m / 5.5 m / 7 m Reflectivity Reflectors 1.8 % ... >1000 % 1) B Response time 60 ms, 120 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable Angular resolution 0.5°/0.25° (depending on range and resolution) C Protective field supplement 100 mm Warning field range 49 m (20 m at 20 % reflectivity) Distance measuring range 49 m D Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable 1) Depending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs E Electrical data Connection type Plug-in connection housing with screw F Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 28.8 V DC) s Power consumption 0.8 A (24 V DC) G 1) Power consumption 2.3 A Number of inputs EDM 1 H Restart/Reset 1 Number of safety capable outputs Safety outputs (OSSD) 2 x 500 mA Output for warning field 1 x 100 mA I Diagnostic output 1 x 100 mA Restart/reset required 1 x 100 mA Configuration and diagnostics interface RS-232 Transmission rate 9.6 kBaud, 19.2 kBaud, 38.4 kBaud J Data interface RS-422 (≤500 kBaud) EFI – safe SICK device communication Transmission rate ≤500 kBaud K Cable length 50 m Connection conductor cross-section 0.34 mm² 1) Including maximum output load L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 19 7024240 and or to the equipment without prior notification, are reserved. R 155 Safety laser scanner S3000 Standard Dimensional drawings A Area to be kept 147 clear during B M8x9 M13.5 136.8 installation of the scanner 23 C D E 27.8 65.2 77.5 F Axis of rotation of motor 93 155 160 92.5 G H I J Dimensions in mm K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 20 7024240 and or to the equipment without prior notification, are reserved. R Reference Connector range points for approx. 270 M6x8 mounting 211 185 31.7 120 35 55 31.7 63 Beam diameter Receiver = 44 Beam diameter Sender = 15 53.2 78.5 185 211 63 Safety laser scanner S3000 Standard Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B With restart interlock and external device monitoring C D E F G H ■ S3000 Standard in conjunction with relays/contactors ■ Operating mode: with restart interlock and external device I monitoring (EDM) Restart interlock and external device monitoring (EDM) with safety relay UE10-3OS J K L M N O P ■ S3000 Standard in conjunction with UE10-3OS ■ Operating mode: with restart interlock and external device monitoring (EDM) Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 21 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Standard Safe control solutions A Further Product group Applications information B Safety relays allow simple integration of safety components Safety relays Page N-0 into machinery or plant. C Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible D and generation of machine variants becomes easier. Page O-0 Safety fieldbus solutions are utilized in plants and machinery E of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. SICK offers F solutions for the open automation standards: AS-i Safety at Work, DeviceNet Safety and PROFIsafe. G Accessories Mounting systems H Description Type Part number Mounting bracket for direct mounting at the rear on wall or machine. No Mounting kit 1 2015623 3 I adjustment facility Bracket only in conjunction with mounting kit 1. Mounting at the rear on Mounting kit 2 2015624 J wall or machine. Longitudinal and cross- wise adjustment possible 2 1 Bracket only in conjunction with K mounting kit 1 and 2. Mounting at the rear or below on wall, floor or machine. Mounting kit 3 2015625 Longitudinal and cross-wise adjustment possible L Mounting bracket, rugged design, with protective cover. Floor mounting. Height Mounting bracket 7087514 adjustment possible M System plugs N Direction of cable outlet Usage Connection type Number of cores Cable length Type Part number Without cable — — SX0A-A0000B 2023797 5 m SX0A-B0905B 2027170 O Not for use with Upward incremental encoders Pre-assembled 9 10 m SX0A-B0910B 2027171 20 m SX0A-B0920B 2027814 P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 22 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Standard Connection cables A Type Number of cores Cable length Part number Connection cable 9 100 m 6022651 EFI connection cable — 50 m 6026675 B Cable gland Usage Size of the cable gland Part number C For EFI connections M12 5308757 Configuration connection cables D Note Connection type Cable length Part number 2 m 6021195 For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol 8 m 2027649 E SDL connection cables F Note Direction of cable outlet Connection type Number of cores Cable length Part number 2.5 m 2029337 5 m 2029338 For the connection of safety Interconnectron plug Straight 12 G bus modules to S3000 M23 x 12 10 m 2029339 15 m 2029340 H Configuration software Type Description Part number CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation I CDS 2032314 and operating instructions in all available languages Power supply units J Input voltage Output voltage Maximum output current Part number 2.1 A 7028789 100 V AC, 240 V AC 3.9 A 7028790 K 24 V DC 2.5 A 6010361 120 V AC, 230 V AC 4 A 6010362 L Miscellaneous Type Description Part number M Front screen Spare parts set for front screen with replacement seal and screws 2027180 Plastic cleaner Plastic cleaner and care product, anti-static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 23 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Remote WS/WE 12-2 Overview of technical specifications A Note: S3000 Remote can only be used in conjunction with another S3000 or a UE100 series safety controller B Protective field range (depending on type) 4 m / 5.5 m / 7 m Warning field range 49 m (20 m at 20 % reflectivity) Number of field sets 8, the number of field sets is dependent C on the S3000 variant to which the S3000 Remote is connected Scan angle 190° D Resolution 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable Response time 60 ms, 120 ms E Type Type 3 (IEC/EN 61496-3) Safety integrity level SIL2 (IEC/EN 61508) F Product description Autonomous vehicle systems can be pro- ■ For 2 directions of travel G tected cost-effectively to suit the specific ■ Modular concept ■ New uniform "Configuration & Diagnostic case using S3000 Remote. Software" CDS ■ Scanning range 4 m, 5.5 m ■ Up to 8 protective/warning fields or 7 m ■ For complex applications with host/guest ■ Configuration memory H combinations ■ Selectable resolution ■ Certified for vertical use ■ 7-segment display In-system added value ■ Integrated external device I monitoring (EDM) ■ Supports integration with multiple safety control solutions ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions IEC 61508 J Compliant from SICK" ✓ ✓ ✓ Applications K ➜ You can find more applications using the application finder at www.sickusa.com/applications ■ Freely moving transport vehicles ■ Entry/Exit stations (gates) L ■ Production lines ■ Robot cells ■ Machining centres ■ Narrow corridor vehicles M N O Further information Page S3000 Professional and S3000 Remote: complex application with bidirectional travel (velocity- dependent protective field/warning field switching using incremental encoders) ➜ Dimensional drawings C-27 P ➜ Connection diagrams C-28 ➜ Accessories C-29 Q ➜ Services A-2 © SICK, Inc., USA. All rights, including changes to technical specifications C - 24 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Remote Ordering information A Delivery S3000 systems: ■ Sensor head with I/O module mounted ■ Operating instructions and CDS (Configuration & Diganostic Software) on CD-ROM ■ Adhesive label "Important information" B The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-29 C System part Protective field range Type Part number 4 m S30A-4011EA 1028938 D Sensor head with I/O module 5.5 m S30A-6011EA 1023548 7 m S30A-7011EA 1023893 4 m Sensor head short range 2034999 E Sensor head 5.5 m Sensor head medium range 2022972 7 m Sensor head long range 2026747 I/O module — I/O module Remote 2026803 F Detailed technical specifications G ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature H General data Laser protection class 1 (21 CFR 1040.10 and 1040.11, DIN EN 60825:2001) Enclosure rating IP 65 (EN 60529) I Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 3 (IEC/EN 61496-3) Safety integrity level SIL2 (IEC/EN 61508) J Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode Wave length 905 nm K Housing colour RAL 1021 Housing material Aluminium die-cast Front screen material Polycarbonate L Front screen surface finish Outside with scratch-resistant coating System plug With ESD protected configuration memory Dimensions (W x H x D) 155 mm x 185 mm x 160 mm M Weight 3.3 kg Continued on next page N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 25 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Remote Functional data A Scan angle 190° Protective field range (depending on type) 4 m / 5.5 m / 7 m Reflectivity Reflectors 1.8 % ... >1000 % 1) B Response time 60 ms, 120 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable Angular resolution 0.5°/0.25° (depending on range and resolution) C Protective field supplement 100 mm Warning field range 49 m (20 m at 20 % reflectivity) Distance measuring range 49 m D Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable 1) Depending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs E Electrical data Connection type Plug-in connection housing with screw F Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 28.8 V DC) s Power consumption 0.8 A (24 V DC) G 1) Power consumption 2.3 A Number of inputs EDM 1 H Restart/Reset 1 Number of safety capable outputs Safety outputs (OSSD) 2 x 500 mA Output for warning field 1 x 100 mA I Diagnostic output 1 x 100 mA Restart/reset required 1 x 100 mA Configuration and diagnostics interface RS-232 J Transmission rate 9.6 kBaud, 19.2 kBaud, 38.4 kBaud Data interface RS-422 (≤500 kBaud) EFI – safe SICK device communication Transmission rate ≤500 kBaud K Cable length 50 m Connection conductor cross-section 0.34 mm² 1) Including maximum output load L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 26 7024240 and or to the equipment without prior notification, are reserved. R 155 Safety laser scanner S3000 Remote Dimensional drawings A Area to be kept 147 B clear during M8x9 M13.5 136.8 installation of the scanner 23 C D E F 27.8 65.2 77.5 Axis of rotation of motor 93 155 160 92.5 G H I J Dimensions in mm K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 27 7024240 and or to the equipment without prior notification, are reserved. R Reference Connector range points for approx. 270 M6x8 mounting 211 185 120 31.7 35 55 31.7 63 Beam diameter Receiver = 44 Beam diameter Sender = 15 53.2 78.5 185 211 63 Safety laser scanner S3000 Remote Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B Protective field switching between two S3000 with static and dynamic inputs C D E F G H ■ S3000 Professional (left) and Remote (right) in conjunction ■ Direction of travel-dependent dynamic protective field switch- I with relays/contactors ing by means of B1 and B2 as well as static protective field switching by means of the control inputs A and B with sensor ■ Operating mode: without restart interlock with external device communication via EFI monitoring (EDM) J Safe control solutions Further K Product group Applications information Safety relays allow simple integration of safety components Safety relays Page N-0 into machinery or plant. L Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be M Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible and generation of machine variants becomes easier. Page O-0 N Safety fieldbus solutions are utilized in plants and machinery of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. O That significantly reduces machine down times. SICK offers solutions for the open automation standards: AS-i Safety at Work, DeviceNet Safety and PROFIsafe. P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 28 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Remote Accessories A Mounting systems Description Type Part number B Mounting bracket for direct mounting at the rear on wall or machine. No Mounting kit 1 2015623 3 adjustment facility Bracket only in conjunction with C mounting kit 1. Mounting at the rear on Mounting kit 2 2015624 wall or machine. Longitudinal and cross- wise adjustment possible 2 D 1 Bracket only in conjunction with mounting kit 1 and 2. Mounting at the rear or below on wall, floor or machine. Mounting kit 3 2015625 Longitudinal and cross-wise adjustment E possible Mounting bracket, rugged design, with F protective cover. Floor mounting. Height Mounting bracket 7087514 adjustment possible G System plugs Direction of cable outlet Usage Connection type Number of cores Cable length Type Part number H Without cable — — SX0A-A0000B 2023797 5 m SX0A-B0905B 2027170 Not for use with Upward incremental encoders Pre-assembled 9 10 m SX0A-B0910B 2027171 I 20 m SX0A-B0920B 2027814 Connection cable J Type Cable length Part number EFI connection cable 50 m 6026675 K Cable gland Usage Size of the cable gland Part number For EFI connections M12 5308757 L Configuration connection cables M Note Connection type Cable length Part number 2 m 6021195 For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol 8 m 2027649 N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 29 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Remote SDL connection cables A Note Direction of cable outlet Connection type Number of cores Cable length Part number 2.5 m 2029337 5 m 2029338 For the connection of safety Interconnectron plug Straight 12 B bus modules to S3000 M23 x 12 10 m 2029339 15 m 2029340 C Configuration software Type Description Part number CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation CDS 2032314 D and operating instructions in all available languages Power supply units E Input voltage Output voltage Maximum output current Part number 2.1 A 7028789 100 V AC, 240 V AC 3.9 A 7028790 F 24 V DC 2.5 A 6010361 120 V AC, 230 V AC 4 A 6010362 G Miscellaneous Type Description Part number H Front screen Spare parts set for front screen with replacement seal and screws 2027180 Plastic cleaner Plastic cleaner and care product, anti-static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 30 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional CMS WS/WE 12-2 Overview of technical specifications A Protective field range (depending on type) 4 m / 5.5 m / 7 m Warning field range 49 m (20 m at 20 % reflectivity) B Number of field sets 8 Scan angle 190° Resolution 30 mm, 40 mm, 50 mm, 70 mm, C 150 mm, selectable Response time 60 ms, 120 ms Type Type 3 (IEC/EN 61496-3) D Safety integrity level SIL2 (IEC/EN 61508) Product description E With S3000 Professional CMS (Contour ■ Reflector mark detection up to 30 m Measurement and Safety) it is possible for ■ Velocity transfer for odometry the first time to combine the protection of ■ 8 switchable protective/warning fields F people and the acquisition of surrounding ■ Static and dynamic protective field contours. This system opens up new ways switching of productively achieving your objectives in ■ Modular concept ■ Incremental encoder connections the logistics and materials handling sector. G ■ Scanning range 4 m, 5.5 m ■ Possibility of connecting two S3000 units ■ Personnel protection and acquisition of or 7 m to form a single system the surrounding contour in one scanner ■ Configuration memory ■ New uniform "Configuration & Diagnostic ■ Measured data output via RS-422 inter- ■ Selectable resolution Software" CDS face in real-time H ■ Certified for vertical use ■ 7-segment display ■ Integrated external device In-system added value monitoring (EDM) I ■ Supports integration with multiple safety control solutions ■ Safe integration to bus systems IEC 61508 Compliant ✓ ✓ ✓ ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions J from SICK" Applications K ➜ You can find more applications using the application finder at www.sickusa.com/applications L ■ Freely moving transport vehicles M N Further information Page ➜ Ordering information C-32 O ➜ Technical specifications C-32 ➜ Dimensional drawings C-34 P ➜ Connection diagrams C-35 Personnel protection and acquisition of the sur- ➜ Accessories C-36 rounding contour with integrated reflector detec- tion ➜ Services A-2 Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 31 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional CMS Ordering information A Delivery S3000 systems: ■ Sensor head with I/O module mounted ■ Operating instructions and CDS (Configuration & Diganostic Software) on CD-ROM B ■ Adhesive label "Important information" The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-36 C System part Protective field range Type Part number 4 m S30A-4011DB 1028939 D Sensor head with I/O module 5.5 m S30A-6011DB 1026401 7 m S30A-7011DB 1026402 4 m Sensor head short range 2034999 E Sensor head 5.5 m Sensor head medium range 2022972 7 m Sensor head long range 2026747 I/O module — I/O module Professional CMS 2030915 F Detailed technical specifications G ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature H General data Laser protection class 1 (21 CFR 1040.10 and 1040.11, DIN EN 60825:2001) Enclosure rating IP 65 (EN 60529) I Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 3 (IEC/EN 61496-3) Safety integrity level SIL2 (IEC/EN 61508) J Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode Wave length 905 nm K Housing colour RAL 1021 Housing material Aluminium die-cast Front screen material Polycarbonate L Front screen surface finish Outside with scratch-resistant coating System plug With ESD protected configuration memory Dimensions (W x H x D) 155 mm x 185 mm x 160 mm M Weight 3.3 kg N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 32 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional CMS Functional data A Scan angle 190° Protective field range (depending on type) 4 m / 5.5 m / 7 m Reflectivity Reflectors 1.8 % ... >1000 % 1) B Response time 60 ms, 120 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, 150 mm, selectable Angular resolution 0.5°/0.25° (depending on range and resolution) C Protective field supplement 100 mm Warning field range 49 m (20 m at 20 % reflectivity) Distance measuring range 49 m D Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable 1) Depending on basic response time, resolution, maximum protective field range, multiple sampling and type of outputs E Electrical data Connection type Plug-in connection housing with screw F Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 28.8 V DC) s Power consumption 0.8 A (24 V DC) G 1) Power consumption 2.3 A Number of inputs EDM 1 H Restart/Reset 1 Static switching signals 2, 4 Dynamic encoder signals (incremental encoder) 2 Number of safety capable outputs I Safety outputs (OSSD) 2 x 500 mA Output for warning field 1 x 100 mA Diagnostic output 1 x 100 mA Restart/reset required 1 x 100 mA J Configuration and diagnostics interface RS-232 Transmission rate 9.6 kBaud, 19.2 kBaud, 38.4 kBaud Data interface RS-422 (≤500 kBaud) K EFI – safe SICK device communication Transmission rate ≤500 kBaud Cable length 50 m Connection conductor cross-section 0.34 mm² L 1) Including maximum output load M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 33 7024240 and or to the equipment without prior notification, are reserved. R 155 Safety laser scanner S3000 Professional CMS Dimensional drawings A Area to be kept 147 clear during B M8x9 M13.5 136.8 installation of the scanner 23 C D E 27.8 65.2 77.5 Axis of rotation of motor F 93 155 160 92.5 G H I J Dimensions in mm K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 34 7024240 and or to the equipment without prior notification, are reserved. R Reference Connector range points for approx. 270 M6x8 mounting 211 185 31.7 120 35 55 31.7 63 Beam diameter Receiver = 44 Beam diameter Sender = 15 53.2 78.5 185 211 63 Safety laser scanner S3000 Professional CMS Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B Protective field switching with static and dynamic inputs C D E F G H ■ S3000 Professional CMS in conjunction with relays/contac- ■ Dynamic protective field switching using B1 and B2 as well as tors static protective field switching using the control inputs A I and B ■ Operating mode: without restart interlock with external device monitoring (EDM) J Safe control solutions K Further Product group Applications information Safety relays allow simple integration of safety components Safety relays Page N-0 L into machinery or plant. Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be M Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible and generation of machine variants becomes easier. Page O-0 N Safety fieldbus solutions are utilized in plants and machinery of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be O Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. SICK offers solutions for the open automation standards: AS-i Safety at Work, DeviceNet Safety and PROFIsafe. P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 35 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional CMS Accessories A Mounting systems Description Type Part number B Mounting bracket for direct mounting at the rear on wall or machine. No Mounting kit 1 2015623 3 adjustment facility Bracket only in conjunction with C mounting kit 1. Mounting at the rear on Mounting kit 2 2015624 wall or machine. Longitudinal and cross- wise adjustment possible 2 D 1 Bracket only in conjunction with mounting kit 1 and 2. Mounting at the rear or below on wall, floor or machine. Mounting kit 3 2015625 E Longitudinal and cross-wise adjustment possible Mounting bracket, rugged design, with F protective cover. Floor mounting. Height Mounting bracket 7087514 adjustment possible G System plugs Direction of cable outlet Usage Connection type Number of cores Cable length Type Part number H Without cable — — SX0A-A0000B 2023797 5 m SX0A-B1705B 2027174 Not for use with incremental encoders Pre-assembled 17 10 m SX0A-B1710B 2027175 I Upward 20 m SX0A-B1720B 2027816 Without cable — — SX0A-A0000D 2023310 For use with incremental 5 m SX0A-B1305D 2027176 encoders Pre-assembled 13 J 10 m SX0A-B1310D 2027177 Connection cables K Type Number of cores Cable length Part number 13 100 m 6025729 Connection cable 17 100 m 6025730 L EFI connection cable — 50 m 6026675 Cable gland M Usage Size of the cable gland Part number For EFI connections M12 5308757 N Configuration connection cables Note Connection type Cable length Part number O 2 m 6021195 For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol 8 m 2027649 P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 36 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S3000 Professional CMS SDL connection cables A Note Direction of cable outlet Connection type Number of cores Cable length Part number 2.5 m 2029337 5 m 2029338 For the connection of safety Interconnectron plug Straight 12 B bus modules to S3000 M23 x 12 10 m 2029339 15 m 2029340 C Configuration software Type Description Part number CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation CDS 2032314 D and operating instructions in all available languages Power supply units E Input voltage Output voltage Maximum output current Part number 2.1 A 7028789 100 V AC, 240 V AC 3.9 A 7028790 F 24 V DC 2.5 A 6010361 120 V AC, 230 V AC 4 A 6010362 G Miscellaneous Type Description Part number H Front screen Spare parts set for front screen with replacement seal and screws 2027180 Plastic cleaner Plastic cleaner and care product, anti-static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 37 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Professional WS/WE 12-2 Overview of technical specifications A Protective field range 2 m Warning field range 8 m (at 30 % reflectivity) B Number of field sets 4 Scan angle 270° Resolution 30 mm, 40 mm, 50 mm, 70 mm, C selectable Response time 80 ms Type Type 3 (IEC/EN 61496-3) D Safety integrity level SIL2 (IEC/EN 61508) Product description E Small but refined-, the safety laser scanner ■ Adjustable object resolution for mobile use. ■ Facility for connecting incremental The S300 provides optimal protection for encoder F small, free-moving transport systems and ■ Measured data output over RS-422 data service robots, specifically when protective interface ■ Extremely compact design fields must be easily adjusted to different ■ EFI – safe SICK device communication ■ Scanning angle 270° velocities. G ■ New multi-system "Configuration & Diag- ■ Selectable resolution ■ 4 switchable protective/warning fields nostic Software" CDS ■ Certified for vertical and horizontal use H ■ 7-segment display In-system added value ■ Integrated external device monitoring (EDM) ■ Supports integration with multiple safety control solutions ■ Stand-by input I ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions IEC 61508 Compliant from SICK" ✓ ✓ ✓ J Applications ➜ You can find more applications using the application finder at www.sickusa.com/applications K ■ Freely moving transport vehicles ■ Entry/Exit stations ■ Production lines ■ Robot cells ■ Machining centres ■ Overhead monorail transport systems L M N O Further information Page All-round protection on an AGV Hazardous area protection on an electrical over- head conveyor ➜ Dimensional drawings C-41 P ➜ Connection diagrams C-43 ➜ Accessories C-45 Q ➜ Services A-2 © SICK, Inc., USA. All rights, including changes to technical specifications C - 38 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Professional Ordering information A Delivery S300 ■ Safety laser scanner ■ Operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM ■ Adhesive label "important information" B The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-45 C Type Part number S30B-2011DA 1026822 D Detailed technical specifications E ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature F General data Laser protection class 1 (21 CFR 1040.10 und 1040.11, IEC 60825-1:2001) Enclosure rating IP 65 (EN 60529) G Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 3 (IEC/EN 61496-3) Safety integrity level SIL2 (IEC/EN 61508) H Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode Wave length 905 nm I Housing colour RAL 1021 Housing material Aluminium die-cast Optics cover material Polycarbonate J Optics cover surface finish Outside with scratch-resistant coating System plug With ESD protected configuration memory Dimensions (W x H x D) 102 mm x 152 mm x 105 mm K Weight 1.2 kg Functional data L Scan angle 270° Protective field range 2 m Reflectivity Reflectors 1.8 % ... >1000 % M Response time 80 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, selectable Angular resolution 0.5° N Protective field supplement 100 mm Warning field range 8 m (at 30 % reflectivity) O Distance measuring range 30 m Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable P Continued on next page Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 39 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Professional Electrical data A Connection type Plug-in connection housing with screw Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 30 V DC) s B Power consumption 0.33 A (24 V DC) 1) Power consumption 1.65 A Number of inputs C EDM 1 Restart/Reset 1 Static switching signals or dynamic encoder signals 2, dual-channel Standby 1 D Number of safety capable outputs Safety outputs (OSSD) 2 x 250 mA Output for warning field 1 x 100 mA Diagnostic output 1 x 100 mA E Restart/reset required 1 x 100 mA Configuration and diagnostics interface RS-232 Transmission rate 38.4 kBaud F Data interface RS-422 (500 kBaud) EFI – safe SICK device communication Transmission rate 500 kBaud Cable length 50 m G Connection conductor cross-section 0.22 mm² 1) Including maximum output load H I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 40 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Professional Dimensional drawings A S300 79.3 25 B C D M5 x 7.5 E F G H I 79.3 J 116 Dimensions in mm 152 K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 41 7024240 and or to the equipment without prior notification, are reserved. R Ø 94 102 5 36.5 M5 x 7.5 10.5 49 73 ± 0.2 54.5 24 106 Safety laser scanner S300 Professional Scan plane origin A B C D E 23.8 F 116 36.4 G H I J Min. 15 Min. 15 K Dimensions in mm L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 42 7024240 and or to the equipment without prior notification, are reserved. R 74.7 69.7 146 Max. 200 59.7 130 73 54.5 106 270° 126 Safety laser scanner S300 Professional Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B Protective field switching with two static inputs C D E 2) F G H I J ■ S300 Professional in conjunction with relays/contactors must be dual-channel (x/y paths). Single-channel integration in the control (z path) is only possible with a single-channel ■ Operating mode: with restart interlock and external device control and taking the risk analysis into account. monitoring (EDM) K 2) Functional earth (FE): To achieve the specified EMC safety, ■ Protective field switching using control input IN A and IN B the functional earth (FE) must be connected (e.g. to the cen- Comments tral earth star point on the vehicle or the system). 1) Output circuits: These contacts are to be connected to the controller such that, with the output circuit open, the dange- L rous state is disabled. For categories 4 and 3, the integration M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 43 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Professional Protective field switching between two S300 with static and dynamic inputs A B C 2) 2) D E F G H ■ S300 Professional with S300 Professional in master/slave Comments I connection with relays/contactors 1) Output circuits: These contacts are to be connected to the ■ Operating mode: with restart interlock and external device controller such that, with the output circuit open, the dange- monitoring rous state is disabled. For categories 4 and 3, the integration J ■ Dynamic protective field switching by the incremental enco- must be dual-channel (x/y paths). Single-channel integration ders A and B on the master in the control (z path) is only possible with a single-channel control and taking the risk analysis into account. ■ Static protective field switching using the control input IN C on the master 2) Functional earth (FE): To achieve the specified EMC safety, K the functional earth (FE) must be connected (e.g. to the cen- ■ The protective fields affect the related OSSDs on master or tral earth star point on the vehicle or the system). slave L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 44 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Professional Safe control solutions A Further Product group Applications information B Safety relays allow simple integration of safety components Safety relays Page N-0 into machinery or plant. C Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible D and generation of machine variants becomes easier. Page O-0 Safety fieldbus solutions are utilized in plants and machinery E of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. SICK offers solutions for the open automation standards: AS-i Safety at F Work, DeviceNet Safety and PROFIsafe. G Accessories Mounting systems H ➜ Dimensional drawings for mounting accessories, see page C-46 I Type Mounting Adjustment Note Part number Mounting bracket for mounting Mounting kit 1a — — 2034324 at the rear on wall or machine Mounting bracket for rear J Mounting kit 1b mounting on wall or machine — — 2034325 with protection of optics cover Only in conjunction with Mounting kit 2 Cross-wise adjustment possible 2039302 K mounting kit 1a or 1b Mounting bracket Only in conjunction with Mounting kit 3 Longitudinal adjustment possible 2039303 mounting kit 2 L System plugs Usage Connection type Number of cores Cable length Type Part number M Without cable — — SX0B-A0000G 2032807 Not for use with incremental 5 m SX0B-B1505G 2034264 encoders Pre-assembled 15 10 m SX0B-B1510G 2034265 N Without cable — — SX0B-A0000J 2032856 For use with incremental encoders 5 m SX0B-B1105J 2032857 Pre-assembled 11 10 m SX0B-B1110J 2032858 O Connection cables Type Number of cores Cable length Part number P Connection cable 15 100 m 6030795 EFI connection cable — By the meter 6029448 Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 45 7024240 and or to the equipment without prior notification, are reserved. R 109.6 49 15.7 74.7 Safety laser scanner S300 Professional Cable gland A Usage Size of the cable gland Part number For EFI connections M12 5308757 B Configuration connection cables Description Connection type Cable length Part number 2 m 6021195 For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol C 8 m 2027649 Configuration software D Type Description Part number CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation CDS 2032314 and operating instructions in all available languages E Power supply units Input voltage Output voltage Maximum output current Part number F 2.1 A 7028789 100 V AC, 240 V AC 3.9 A 7028790 24 V DC 2.5 A 6010361 G 120 V AC, 230 V AC 4 A 6010362 Miscellaneous H Type Description Part number Optic cover Spare parts set for optic cover with replacement seal and screws 2039248 I Plastic cleaner Plastic cleaner and care product, anti-static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 J Dimensional drawings mounting accessories Mounting kit 1b Mounting kit 1a K 73 4 DIN74-F5 L 110.2 48 4 M 73 49 15.7 N 74.7 DIN74-F5 Dimensions in mm O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 46 7024240 and or to the equipment without prior notification, are reserved. R Ø 100 110.2 15.9 16 21.9 37.9 15.9 16 21.9 78 102.5 40.7 78.2 Safety laser scanner S300 Professional Mounting kit 2 Mounting kit 3 A B 4 C D Dimensions in mm E 5 F G H I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 47 7024240 and or to the equipment without prior notification, are reserved. R 139.4 130 118.5 158.8 150 130 31.7 33.4 18 19.7 18 19.7 20.5 41 Safety laser scanner S300 Advanced WS/WE 12-2 Ov Over erv viie ew of t w of te ec chnical specifications hnical specifications A Prot Protect ectiiv ve e fi fiel eld d ra ran ng ge e 2 m 2 m W Warning field ran arning field rang ge e 8 8 m ( m (a at 30 t 30 % r % re eflectivity) flectivity) B N Numb umber of er of f fiiel eld se d sets ts 2 2 Scan an Scan angle gle 270 270° ° Resolution 30 30 mm mm, 40 , 40 mm mm, 5 , 50 0 mm mm, , 70 m 70 mm, m, C Resolution s se ele lect ctab able le Re Res sp po on ns se e t tiim me e 80 ms 80 ms Ty Typ pe e T Ty ype 3 pe 3 (IEC/EN (IEC/EN 61496- 61496-3) 3) D Saf Safe ety int ty integr egrity le ity lev vel el SIL SIL2 (IE 2 (IEC/EN 61508 C/EN 61508) ) Product description E Compact safety laser scanner for complete ■ 2 protective/warning fields safety. ■ Possibility of connecting two S300 units The S300 Advanced is the system of to form a single system F choice particularly for applications with ■ Static protective field switching changing operating positions, e.g. insertion ■ New multi-system "Configuration & Diag- ■ Extremely compact design stations, robots, moving workbenches and nostic Software" CDS ■ Scanning angle 270° more. G ■ Selectable resolution ■ Certified for vertical and In-system added value horizontal use H ■ 7-segment display ■ Integrated external device ■ Supports integration with multiple safety control solutions monitoring (EDM) ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions ■ Stand-by input from SICK" I IEC 61508 Compliant ✓ ✓ ✓ Applications J ➜ You can find more applications using the application finder at www.sickusa.com/applications ■ Freely moving transport vehicles ■ Entry/Exit stations K ■ Production lines ■ Robot cells ■ Machining centres ■ Overhead monorail transport systems L M N O Further information Page Haz Haza ar rd dous a ous ar rea ea pr pro ot tec ection tion on on an an A AG GV w V wiit th h o one ne Hazardous area protection on a robot cell with dir dire ecti ctio on of n of tra trav vel el two operating areas ➜ Dimensional drawings C-51 P ➜ Connection diagrams C-53 ➜ Accessories C-54 Q ➜ Services A-2 © SICK, Inc., USA. All rights, including changes to technical specifications C - 48 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Advanced Ordering information A Delivery S300 ■ Safety laser scanner ■ Operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM ■ Adhesive label "important information" B The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-54 C Type Part number S30B-2011CA 1026821 D Detailed technical specifications E ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature F General data Laser protection class 1 (21 CFR 1040.10 und 1040.11, IEC 60825-1:2001) Enclosure rating IP 65 (EN 60529) G Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 3 (IEC/EN 61496-3) Safety integrity level SIL2 (IEC/EN 61508) H Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode Wave length 905 nm I Housing colour RAL 1021 Housing material Aluminium die-cast Optics cover material Polycarbonate J Optics cover surface finish Outside with scratch-resistant coating System plug With ESD protected configuration memory Dimensions (W x H x D) 102 mm x 152 mm x 105 mm K Weight 1.2 kg Functional data L Scan angle 270° Protective field range 2 m Reflectivity Reflectors 1.8 % ... >1000 % M Response time 80 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, selectable Angular resolution 0.5° N Protective field supplement 100 mm Warning field range 8 m (at 30 % reflectivity) O Distance measuring range 30 m Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable P Continued on next page Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 49 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Advanced Electrical data A Connection type Plug-in connection housing with screw Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 30 V DC) s B Power consumption 0.33 A (24 V DC) 1) Power consumption 1.65 A Number of inputs C EDM 1 Restart/Reset 1 Static switching signals 1, dual-channel Standby 1 D Number of safety capable outputs Safety outputs (OSSD) 2 x 250 mA Output for warning field 1 x 100 mA Diagnostic output 1 x 100 mA E Restart/reset required 1 x 100 mA Configuration and diagnostics interface RS-232 Transmission rate 38.4 kBaud F EFI – safe SICK device communication Transmission rate 500 kBaud Cable length 50 m Connection conductor cross-section 0.22 mm² G 1) Including maximum output load H I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 50 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Advanced Dimensional drawings A S300 79.3 25 B C D M5 x 7.5 E F G H I 79.3 J 116 Dimensions in mm 152 K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 51 7024240 and or to the equipment without prior notification, are reserved. R Ø 94 102 5 36.5 M5 x 7.5 10.5 49 73 ± 0.2 54.5 24 106 Safety laser scanner S300 Advanced Scan plane origin A B C D E F 23.8 116 36.4 G H I J Min. 15 Min. 15 K Dimensions in mm L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 52 7024240 and or to the equipment without prior notification, are reserved. R 74.7 69.7 146 Max. 200 59.7 130 73 54.5 106 270° 126 Safety laser scanner S300 Advanced Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B Protective field switching with one pair of static inputs C 2) D E F G H UE10-3OS I J ■ S300 Advanced in conjunction with UE10-3OS must be dual-channel (x/y paths). Single-channel integration in the control (z path) is only possible with a single-channel ■ Operating mode: with restart interlock and external device control and taking the risk analysis into account. monitoring (EDM) K 2) Functional earth (FE): To achieve the specified EMC safety, ■ Protective field switching by means of control input IN A the functional earth (FE) must be connected (e.g. to the cen- Comments tral earth star point on the vehicle or the system). 1) Output circuits: These contacts are to be connected to the L controller such that, with the output circuit open, the dange- rous state is disabled. For categories 4 and 3, the integration M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 53 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Advanced Safe control solutions A Further Product group Applications information B Safety relays allow simple integration of safety components Safety relays Page N-0 into machinery or plant. C Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible D and generation of machine variants becomes easier. Page O-0 Safety fieldbus solutions are utilized in plants and machinery E of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. SICK offers F solutions for the open automation standards: AS-i Safety at Work, DeviceNet Safety and PROFIsafe. G Accessories Mounting systems H ➜ Dimensional drawings for mounting accessories, see page C-55 I Type Mounting Adjustment Note Part number Mounting bracket for mounting Mounting kit 1a — — 2034324 at the rear on wall or machine J Mounting bracket for rear Mounting kit 1b mounting on wall or machine — — 2034325 with protection of optics cover Only in conjunction with K Mounting kit 2 Cross-wise adjustment possible 2039302 mounting kit 1a or 1b Mounting bracket Only in conjunction with Mounting kit 3 Longitudinal adjustment possible 2039303 mounting kit 2 L System plugs Connection type Number of cores Cable length Type Part number M Without cable — — SX0B-A0000G 2032807 5 m SX0B-B1505G 2034264 Pre-assembled 15 10 m SX0B-B1510G 2034265 N Connection cables Type Number of cores Cable length Part number O Connection cable 15 100 m 6030795 EFI connection cable — By the meter 6029448 P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 54 7024240 and or to the equipment without prior notification, are reserved. R 109.6 49 15.7 74.7 Safety laser scanner S300 Advanced Cable gland A Usage Size of the cable gland Part number For EFI connections M12 5308757 B Configuration connection cables Description Connection type Cable length Part number 2 m 6021195 For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol C 8 m 2027649 Configuration software D Type Description Part number CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation CDS 2032314 and operating instructions in all available languages E Power supply units Input voltage Output voltage Maximum output current Part number F 2.1 A 7028789 100 V AC, 240 V AC 3.9 A 7028790 24 V DC 2.5 A 6010361 G 120 V AC, 230 V AC 4 A 6010362 Miscellaneous H Type Description Part number Optic cover Spare parts set for optic cover with replacement seal and screws 2039248 I Plastic cleaner Plastic cleaner and care product, anti-static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 J Dimensional drawings mounting accessories Mounting kit 1b Mounting kit 1a K 73 4 DIN74-F5 L 110.2 48 4 M 73 49 15.7 N 74.7 DIN74-F5 Dimensions in mm O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 55 7024240 and or to the equipment without prior notification, are reserved. R Ø 100 110.2 15.9 16 21.9 37.9 15.9 16 21.9 78 102.5 40.7 78.2 Safety laser scanner S300 Advanced Mounting kit 2 Mounting kit 3 A B 4 C D Dimensions in mm E 5 F G H I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 56 7024240 and or to the equipment without prior notification, are reserved. R 139.4 130 118.5 158.8 150 130 31.7 33.4 18 19.7 18 19.7 20.5 41 Safety laser scanner S300 Standard WS/WE 12-2 Overview of technical specifications A Protective field range 2 m Warning field range 8 m (at 30 % reflectivity) B Number of field sets 1 Scan angle 270° Resolution 30 mm, 40 mm, 50 mm, 70 mm, C selectable Response time 80 ms Type Type 3 (IEC/EN 61496-3) D Safety integrity level SIL2 (IEC/EN 61508) Product description E High-end safety at entry level price With adjustable object resolution as well as configurable "contour as reference." The low-cost solution for simple require- ments with one protective field and war- ■ 1 protective and warning field F ning field. ■ New multi-system "Configuration & Diag- Ideal for the horizontal and vertical protec- nostic Software" CDS ■ Extremely compact design tion of hazardous areas and areas of ■ Scanning angle 270° access. G ■ Selectable resolution ■ Certified for vertical and In-system added value horizontal use ■ 7-segment display H ■ Supports integration with multiple safety control solutions ■ Integrated external device monitoring (EDM) ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions ■ Stand-by input from SICK" I IEC 61508 Compliant ✓ ✓ ✓ Applications J ➜ You can find more applications using the application finder at www.sickusa.com/applications ■ Freely moving transport vehicles ■ Entry/Exit stations K ■ Production lines ■ Robot cells ■ Machining centres ■ Overhead monorail transport systems L M N Further information Page ➜ Ordering information C-58 O ➜ Technical specifications C-58 Hazardous area protection on an AGV with one Hazardous area protection on a robot cell direction of travel ➜ Dimensional drawings C-59 P ➜ Connection diagrams C-61 ➜ Accessories C-62 ➜ Services A-2 Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 57 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Standard Ordering information A Delivery S300 ■ Safety laser scanner ■ Operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM B ■ Adhesive label "important information" The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-62 C Type Part number S30B-2011BA 1026820 D Detailed technical specifications E ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature F General data Laser protection class 1 (21 CFR 1040.10 und 1040.11, IEC 60825-1:2001) Enclosure rating IP 65 (EN 60529) G Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 3 (IEC/EN 61496-3) Safety integrity level SIL2 (IEC/EN 61508) H Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode Wave length 905 nm I Housing colour RAL 1021 Housing material Aluminium die-cast Optics cover material Polycarbonate J Optics cover surface finish Outside with scratch-resistant coating System plug With ESD protected configuration memory Dimensions (W x H x D) 102 mm x 152 mm x 105 mm K Weight 1.2 kg Functional data L Scan angle 270° Protective field range 2 m M Reflectivity Reflectors 1.8 % ... >1000 % Response time 80 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, selectable N Angular resolution 0.5° Protective field supplement 100 mm Warning field range 8 m (at 30 % reflectivity) O Distance measuring range 30 m Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 58 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Standard Electrical data A Connection type Plug-in connection housing with screw Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 30 V DC) s B Power consumption 0.33 A (24 V DC) 1) Power consumption 1.65 A Number of inputs EDM 1 C Restart/Reset 1 Standby 1 Number of safety capable outputs D Safety outputs (OSSD) 2 x 250 mA Output for warning field 1 x 100 mA Diagnostic output 1 x 100 mA Restart/reset required 1 x 100 mA E Configuration and diagnostics interface RS-232 Transmission rate 38.4 kBaud 1) Including maximum output load F Dimensional drawings G S300 79.3 25 H I J M5 x 7.5 K L M N O 79.3 P 116 Dimensions in mm 152 Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 59 7024240 and or to the equipment without prior notification, are reserved. R Ø 94 102 5 36.5 M5 x 7.5 10.5 49 73 ± 0.2 54.5 24 106 Safety laser scanner S300 Standard Scan plane origin A B C D E F 23.8 116 36.4 G H I J Min. 15 Min. 15 K Dimensions in mm L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 60 7024240 and or to the equipment without prior notification, are reserved. R 74.7 69.7 146 Max. 200 59.7 130 73 54.5 106 270° 126 Safety laser scanner S300 Standard Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B With restart interlock and external device monitoring C D E 2) F G H I J ■ S300 Standard in conjunction with relays/contactors must be dual-channel (x/y paths). Single-channel integration in the control (z path) is only possible with a single-channel ■ Operating mode: with restart interlock and external device control and taking the risk analysis into account. monitoring (EDM) K 2) Functional earth (FE): To achieve the specified EMC safety, Comments the functional earth (FE) must be connected (e.g. to the cen- 1) Output circuits: These contacts are to be connected to the tral earth star point on the vehicle or the system). controller such that, with the output circuit open, the dange- L rous state is disabled. For categories 4 and 3, the integration M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 61 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S300 Standard Safe control solutions A Further Product group Applications information B Safety relays allow simple integration of safety components Safety relays Page N-0 into machinery or plant. C Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible D and generation of machine variants becomes easier. Page O-0 Safety fieldbus solutions are utilized in plants and machinery E of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. SICK offers F solutions for the open automation standards: AS-i Safety at Work, DeviceNet Safety and PROFIsafe. G Accessories H Mounting systems ➜ Dimensional drawings for mounting accessories, see page C-63 I Type Mounting Adjustment Note Part number Mounting bracket for mounting Mounting kit 1a — — 2034324 at the rear on wall or machine J Mounting bracket for rear Mounting kit 1b mounting on wall or machine — — 2034325 with protection of optics cover K Only in conjunction with Mounting kit 2 Cross-wise adjustment possible 2039302 mounting kit 1a or 1b Mounting bracket Only in conjunction with Mounting kit 3 Longitudinal adjustment possible 2039303 mounting kit 2 L System plugs Connection type Number of cores Cable length Type Part number M Without cable — — SX0B-A0000G 2032807 5 m SX0B-B1105G 2032859 N Pre-assembled 11 10 m SX0B-B1110G 2032860 20 m SX0B-B1120G 2032861 O Connection cable Type Number of cores Cable length Part number Connection cable 15 100 m 6030795 P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 62 7024240 and or to the equipment without prior notification, are reserved. R 109.6 49 15.7 74.7 Safety laser scanner S300 Standard Configuration connection cables A Description Connection type Cable length Part number 2 m 6021195 For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol 8 m 2027649 B Configuration software Type Description Part number C CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation CDS 2032314 and operating instructions in all available languages D Power supply units Input voltage Output voltage Maximum output current Part number 2.1 A 7028789 100 V AC, 240 V AC E 3.9 A 7028790 24 V DC 2.5 A 6010361 120 V AC, 230 V AC 4 A 6010362 F Miscellaneous Type Description Part number G Optic cover Spare parts set for optic cover with replacement seal and screws 2039248 Plastic cleaner Plastic cleaner and care product, anti-static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 H Dimensional drawings mounting accessories I Mounting kit 1b Mounting kit 1a 73 J 4 DIN74-F5 110.2 K 48 4 73 L 49 15.7 74.7 DIN74-F5 Dimensions in mm M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 63 7024240 and or to the equipment without prior notification, are reserved. R Ø 100 110.2 15.9 16 21.9 37.9 15.9 16 21.9 78 102.5 40.7 78.2 Safety laser scanner S300 Standard Mounting kit 2 Mounting kit 3 A B 4 C D Dimensions in mm E 5 F G H I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 64 7024240 and or to the equipment without prior notification, are reserved. R 139.4 130 118.5 158.8 150 130 31.7 33.4 18 19.7 18 19.7 20.5 41 Safety laser scanner S200 WS/WE 12-2 Overview of technical specifications A Protective field range 1.5 m Warning field range 8 m (at 30 % reflectivity) B Number of field sets 1 Scan angle 270° Resolution 30 mm, 40 mm, 50 mm, 70 mm, C selectable Response time 80 ms Type Type 2 (IEC/EN 61496-1) D Safety integrity level SIL1 (IEC/EN 61508) E Product description State-of-the-art Type 2 solution. impresses with its adjustable object resolu- tion as well as the contour as reference F Finally a system that meets the require- function. ments of Type 2 in accordance with IEC/EN 61496 at the highest technical level and at ■ 1 protective/warning field (field set) ■ Extremely compact design astoundingly low cost. ■ New uniform "Configuration & Diagnostic ■ Scanning angle 270° G The S200 is flexible and easy to integrate, Software" CDS ■ Selectable resolution can be used horizontally and vertically, and ■ Certified for vertical and horizontal use ■ 7-segment display H In-system added value ■ Integrated external device monitoring (EDM) ■ Supports integration with multiple safety control solutions I ➜ For safety system combinations, see appendix "Sensor systems and safe control solutions from SICK" IEC 61508 Compliant ✓ ✓ ✓ J Applications ➜ You can find more applications using the application finder at www.sickusa.com/applications K ■ Machining centres ■ Robot cells ■ Entry/Exit stations ■ Overhead monorail transport systems L M N Further information Page ➜ Ordering information C-66 O ➜ Technical specifications C-66 ➜ Dimensional drawings C-68 P ➜ Connection diagrams C-70 Point-of-operation guarding on a robot cell using Hazardous point protection on a small automatic S200 in conjunction with safety light curtain placement machine ➜ Accessories C-71 ➜ Services A-2 Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 65 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S200 Ordering information A Delivery S200 ■ Safety laser scanner ■ Operating instructions and CDS (Configuration & Diagnostic Software) on CD-ROM B ■ Adhesive label "important information" The system plug has to be ordered separately! ➜ Ordering information for system plug and accessories, see page C-71 C Type Part number S20B-1011BA 1026823 D Detailed technical specifications E ➜ Additional technical information is described in operating instructions, which are available to download at www.sickusa.com/literature F General data Laser protection class 1 (21 CFR 1040.10 und 1040.11, IEC 60825-1:2001) Enclosure rating IP 65 (EN 60529) G Protection class 2 (DIN VDE 0160, DIN EN 50178) Type Type 2 (IEC/EN 61496-1) Safety integrity level SIL1 (IEC/EN 61508) H Ambient operating temperature from ... to –10 °C ... +50 °C Type of light Pulsed laser diode Wave length 905 nm I Housing colour RAL 1021 Housing material Aluminium die-cast Optics cover material Polycarbonate J Optics cover surface finish Outside with scratch-resistant coating Dimensions (W x H x D) 102 mm x 152 mm x 105 mm Weight 1.2 kg K Functional data Scan angle 270° L Protective field range 1.5 m Reflectivity Reflectors 1.8 % ... >1000 % M Response time 80 ms Resolution 30 mm, 40 mm, 50 mm, 70 mm, selectable Angular resolution 0.5° N Protective field supplement 100 mm Warning field range 8 m (at 30 % reflectivity) Distance measuring range 30 m O Number of mulitple samplings 2 ... 16, configurable via CDS Reset time 2 s ... 60 s, configurable P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 66 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S200 Electrical data A Connection type Plug-in connection housing with screw Connector technology Screw-type terminals Supply voltage V 24 V DC (16.8 V DC ... 30 V DC) s B Power consumption 0.33 A (24 V DC) 1) Power consumption 1.65 A Number of inputs EDM 1 C Restart/Reset 1 Standby 1 Number of safety capable outputs D Safety outputs (OSSD) 2 x 250 mA Output for warning field 1 x 100 mA Diagnostic output 1 x 100 mA Restart/reset required 1 x 100 mA E Configuration and diagnostics interface RS-232 Transmission rate 38.4 kBaud 1) Including maximum output load F G H I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 67 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S200 Dimensional drawings A S200 79.3 25 B C D M5 x 7.5 E F G H I 79.3 J 116 Dimensions in mm 152 K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 68 7024240 and or to the equipment without prior notification, are reserved. R Ø 94 102 5 36.5 M5 x 7.5 10.5 49 73 ± 0.2 54.5 24 106 Safety laser scanner S200 Scan plane origin A B C D E 23.8 F 116 36.4 G H I J Min. 15 Min. 15 K Dimensions in mm L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 69 7024240 and or to the equipment without prior notification, are reserved. R 74.7 69.7 146 Max. 200 59.7 130 73 54.5 106 270° 126 Safety laser scanner S200 Connection diagrams A ➜ You can find connection diagrams at www.sickusa.com/connectiondiagrams B With restart interlock and external device monitoring C D E 2) F 2 G H I J ■ S200 in conjunction with relays/contactors must be dual-channel (x/y paths). Single-channel integration in the control (z path) is only possible with a single-channel ■ Operating mode: with restart interlock and external device control and taking the risk analysis into account. monitoring (EDM) K 2) Functional earth (FE): To achieve the specified EMC safety, Comments the functional earth (FE) must be connected (e.g. to the cen- 1) Output circuits: These contacts are to be connected to the tral earth star point on the vehicle or the system). controller such that, with the output circuit open, the dange- L rous state is disabled. For categories 4 and 3, the integration M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 70 7024240 and or to the equipment without prior notification, are reserved. R Safety laser scanner S200 Safe control solutions A Further Product group Applications information B Safety relays allow simple integration of safety components Safety relays Page N-0 into machinery or plant. C Safety controllers are utilized when the safety function (e.g. switching off a dangerous movement) is to be Safety controllers accomplished in a flexible way by logical combination of safety relevant signals. Operation of machinery becomes more flexible D and generation of machine variants becomes easier. Page O-0 Safety fieldbus solutions are utilized in plants and machinery E of larger scale. This saves cabling and enables modular design of the safety automation. Potential errors or faults can be Safety fieldbus solutions easily identified via the comprehensive diagnostics functions. That significantly reduces machine down times. SICK offers solutions for the open automation standards: AS-i Safety at F Work, DeviceNet Safety and PROFIsafe. G Accessories H Mounting systems ➜ Dimensional drawings for mounting accessories, see page C-72 I Type Mounting Adjustment Note Part number Mounting bracket for mounting Mounting kit 1a — — 2034324 at the rear on wall or machine J Mounting bracket for rear Mounting kit 1b mounting on wall or machine — — 2034325 with protection of optics cover K Only in conjunction with Mounting kit 2 Cross-wise adjustment possible 2039302 mounting kit 1a or 1b Mounting bracket Only in conjunction with Mounting kit 3 Longitudinal adjustment possible 2039303 mounting kit 2 L System plugs Connection type Number of cores Cable length Type Part number M Without cable — — SX0B-A0000G 2032807 5 m SX0B-B1105G 2032859 Pre-assembled 11 10 m SX0B-B1110G 2032860 N 20 m SX0B-B1120G 2032861 O Connection cable Type Number of cores Cable length Part number Connection cable 15 100 m 6030795 P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 71 7024240 and or to the equipment without prior notification, are reserved. R 109.6 49 15.7 74.7 Safety laser scanner S200 Configuration connection cables A Description Connection type Cable length Part number 2 m 6021195 For connecting the configuration connection to the PC M8 x 4, SUB-D 9-pol 8 m 2027649 B Configuration software Type Description Part number C CDS (Configuration & Diagnostic Software) on CD-ROM including online documentation CDS 2032314 and operating instructions in all available languages D Power supply units Input voltage Output voltage Maximum output current Part number 2.1 A 7028789 100 V AC, 240 V AC E 3.9 A 7028790 24 V DC 2.5 A 6010361 120 V AC, 230 V AC 4 A 6010362 F Miscellaneous Type Description Part number G Optic cover Spare parts set for optic cover with replacement seal and screws 2039248 Plastic cleaner Plastic cleaner and care product, anti-static 5600006 Lens cloth Cloth for cleaning the front screen 4003353 H I Dimensional drawings mounting accessories Mounting kit 1b Mounting kit 1a 73 J 4 DIN74-F5 K 110.2 48 4 73 L 49 15.7 74.7 DIN74-F5 M Dimensions in mm N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 72 7024240 and or to the equipment without prior notification, are reserved. R Ø 100 110.2 15.9 16 21.9 37.9 15.9 16 21.9 78 102.5 40.7 78.2 Safety laser scanner S200 Mounting kit 2 Mounting kit 3 A B 4 C D Dimensions in mm E 5 F G H I J K L M N O P Q © SICK, Inc., USA. All rights, including changes to technical specifications C - 73 7024240 and or to the equipment without prior notification, are reserved. R 139.4 130 118.5 158.8 150 130 31.7 33.4 18 19.7 18 19.7 20.5 41