SC2441
Very Low Input Voltage 2-Phase Synchronous
Step-down Controllers with Step-up Converter
POWER MANAGEMENT
Features
Description
2-Phase Synchronous step-down controllers
The SC2441 is a high-frequency triple output switching
regulator controller. It consists of a dual out-of-phase 2-Phase Synchronous Continuous Conduction Mode
For High Efficiency Step-down Converters
synchronous step-down PWM controller with high-current
output gate drives and a 1.7A integrated step-up switch- Out of Phase Operation For Low Input Current Ripples
ing regulator.
Operates Up To 1MHz Per Channel
Configurable Dual Outputs Or 2-Phase Single Output
The dual-phase step-down controller of the SC2441 can
Operation with Peak Current Mode Control
be configured to provide two individually controlled and
Excellent Current Sharing Between Phases
regulated outputs or a single output with shared current
Wide Input Voltage Range: 1.8V to 15V
in each phase. The buck controller can operate from an
Duty Cycle Up to 90%
input voltage of at least 4.72V or they can run off a supply
0.5V Feedback Voltages For Low-Voltage Outputs
generated locally with the integrated boost regulator. This
Precision 50mV Current-Limit Threshold
makes the SC2441 ideally suited for applications where a
Patented Combi-sense Technique for High SNR of Cur-
low-voltage input (3.3V, 2.5V, or 1.8V) is to be stepped
rent-Sensing
down for lower voltage logic yet the input is too low to
Individual Soft-Start, Overload Shutdown and Enable
drive power MOSFET’s efficiently. The boost regulator can
Step-up Regulator
be used to provide a third auxiliary output while generat-
Wide Input Voltage Range: 1.8V to 15V
ing the bias for the buck controllers.
Operates At Twice The Individual Channel Frequency
Both the step-down controllers and the step-up regulator
Of The Buck Controllers
employ fixed frequency peak current-mode control for fast
0.23V V Switch at 1A
CESAT
transient response. The master oscillator frequency can
Fixed Frequency with Current-Mode Control
be programmed by the user.
Common Features
External Synchronization
Individual soft-start and overload shutdown timer are em-
Industrial Temperature Range
ployed in each step-down controller for hiccup overload
protection. In single-output configuration, the channel 1
Applications
timer controls the soft-start and overload shutdown func-
Low Voltage Distributed DC-DC Converters
tions of both controllers.
Telecommunication Power Supplies
Typical Application Circuit
Servers and base stations
VIN VINGND
+
C38
R12
D1
D2
R14
VIN VIN
D3
L3
C36 7
FB3
R28 1
IN
8
COMP3 C3
C1
+ +
C4
C18 27
C2 VIN
PH3 C17
28
PVIN
18 25
BST2 BST1
Q2
R3 R4
Q1
19 23
VO1 GDH2 GDH1
L2 VO2
L1
C19
C8 C25 C20 R5 D7 SC2441
C23 C15
C24
R7 D10
+ Q6 R8 +
Q7
R10 20 22
VO1GND
R9 GDL2 GDL1
R6
C21
VO2GND
24
PGND
R11
R13
2 26
VPN2 VPN1
RCS+1 RCS+2
16 4
CS2+ CS1+
15 5
CS2- CS1-
RCS-2
RCS-1
14 11
FB2 FB1
C27 C28
13 12
COMP2 COMP1
C30
R18
C31 R19
R16
9
GND
R17
6 10
SY NC Rosc
R20
3 21
SS1/EN1 VCC
17
SS2/EN2
C32
C33
U1
Figure 1
Revision: January 10, 2005 1
www.semtech.com
US patent 6,441,597
SC2441
POWER MANAGEMENT
Absolute Maximum Rating
Exceeding the specifications below may result in permanent damage to the device, or device malfunction. Operation outside of the parameters specified
in the Electrical Characteristics section is not implied.
Pl arameter Ss ymbo Ms aximum Rating Unit
IV nput Voltages ,V -V 0.3 to 20
IN PVIN
SV upply Voltage For Step-Down Controller -V 0.3 to 20
CC
HV igh-Side Driver Supply Voltages , V -V 0.3 to 20
BST1 BST2
FV B1, FB2 Voltage , V -V 0.3 to 20
FB1 FB2
CV OMP1, COMP2 Voltages , V -V 0.3 to 4.5
COMP1 COMP2
CS1(+), CS1(-), CS2(+) and CS2(-)
V V , V ,V -V 0.3 to 20
CS1(+), CS1(-) CS2(+) CS2(-)
Voltages
SV YNC/SHDN Voltage -V 0.3 to 20
S/S
RV OSC Voltage -V 0.3 to 5
ROSC
SV S1/EN1 AND SS2/EN2 Voltages , V -V 0.3 to 6
SS1 SS2
PI eak Gate Drive Current , I , I , I
3A
GDH1 GDH2 GDL1 GDL2
PI eak VPN1 and VPN2 Output Currents , I 1A 00 m
VPN1 VPN2
FV B3 Voltage 4V
FB3
CV OMP3 Voltage -V 0.3 to 2
COMP3
PV H3 Voltage -V 0.3 to 35
PH3
AT mbient Temperature -C 40 to 85 °
A
Thermal Resistance Junction to Case 1W 3 °C/
θ
JC
Thermal Resistance Junction to Ambient θ 8W 4 °C/
JA
ST torage Temperature Range -C 60 to 150 °
STG
LT ead Temperature (Soldering) 10 sec 2C 60 °
LEAD
Electrical Characteristics
Unless specified: V = 2V, V = V = V =8V, SYNC/SHDN =2V, R = 51.1kΩ, -40°C < T = T < 85°C
IN CC BST1 BST1 OSC A J
Pl arameter Ss ymboCn ondition Mp i Tx y Ms a Unit
Undervoltage Lockout
VSV tart Threshold VI5 ncreasing 42 .6 4V .7
CC CCTH CC
VUV VLO Threshold VD4 ecreasing 45 .34V .4
CC CCTL CC
V = 8V, V = 2V 14 21 mA
CC S/S
VOI perating Current V < V , V = 2V 0.15 0.25
CC CC CC CCTL S/S
V = 8V, V = 0V 10 13
CC S/S
Channel 1 and 2 Error Amplifiers
V = 3V
IN
V < V < 10V
FV eedback Voltage V 06 .48707 .490V .50
CCTL CC
FB1, FB2
-° 40 C frequency set with ROSC). The boost converter runs at the external clock
CLK
frequency whereas the step-down controllers operate at half the clock frequency.
The Inverting Input of the Error Amplifier for the Boost Converter. FB3 is tied to an external
73 FB
resistive divider for output3 voltage setting.
The Error Amplifier Output of the Boost Converter. This pin is used for loop compensation.
83 COMP
Pulling this pin below 0.4V disables the step-up converter.
9DG. N Analog Signal Ground
1C 0 ROS An external resistor connected from this pin to GND sets the oscillator frequency.
The Inverting Input of the Error Amplifier for the Step-down Controller 1. Tie to an external
11 1 FB
resistive divider between OUTPUT1 and the ground for output voltage sensing.
The Error Amplifier Output for Step-down Controller 1. This pin is used for loop compensation.
11 2 COMP
The Error Amplifier Output for Step-down Controller 2. This pin is used for loop compensation.
12 3 COMP
The Inverting Input of the Error Amplifier for the Step-down Controller 2. Tie to an external
12 4 FB resistive divider between output2 and the ground for output voltage sensing. Tie to IN or VCC
for two-phase single output applications
The Inverting Input of the Current-sense Amplifier/Comparator for the Step-down Controller 2.
1- 5 CS2
Normally tied to the output of the converter.
The Non-inverting Input of the Current-sense Amplifier/Comparator for the Step-down
1+ 6 CS2
Controller 2
An external capacitor tied to this pin sets (i) the soft-start time (ii) output overload latch off time
12 7 SS2/EN for step-down converter 2. Pulling this pin below 0.5V shuts off the gate drivers for the second
controller. Leave open for two-phase single output applications.
Bootstrapped Supply for the High-side Gate Drive 2. Connect to a bootstrap capacitor and an
12 8 BST
external diode as described in application information.
Gate Drive Output for the High-side N-channel MOSFET of Output 2. Gate drive voltage
12 9 GDH
swings from ground to VBST2.
Gate Drive Output for the Low-side N-channel MOSFET of Output 2. Gate drive voltage
22 0 GDL
swings from ground to VCC.
www.semtech.com
2005 Semtech Corp. 6
SC2441
POWER MANAGEMENT
Pin Descriptions
Supply Voltage for Both Step-down Controllers and the Low-side Gate Drivers. The boost
converter output is tied to VCC if VIN in not high enough to fully enhance the power MOSFET's
2C 1 VC
and the boost converter provides an auxiliary supply voltage for the step-down controllers. Tie
VCC to VIN if the boost converter is not needed.
Gate Drive Output for the Low-side N-channel MOSFET of Output 1. Gate drive voltage
21 2 GDL
swings from ground to VCC.
Gate Drive Output for the High-side N-channel MOSFET of Output 1. Gate drive voltage
21 3 GDH
swings from ground to VBST1.
Ground Supply of the High-side and the Low-side Gate Drivers of Both Step-down Controllers.
2D 4 PGN
It is also the emitter of the boost switch.
Bootstrapped Supply for the High-side Gate Drive 1. Connect to a bootstrap capacitor and an
21 5 BST
external diode as described in application information.
The Virtual Phase (Unloaded) Node of the First Step-down Converter. Used for "Combi"
21 6 VPN current sense only. This pin is left open when sensing current with a sense resistor at the
converter output.
23 7 PH Boost Switch Collector. Connect to a boost inductor and a rectifying diode.
2N 8 PVI Power Supply Voltage for the Boost Switch and the Virtual Phase Node Drivers.
2005 Semtech Corp. 7 www.semtech.com
SC2441
POWER MANAGEMENT
Block Diagram
IN
VIN UVLO
1.25V REFERENCE 1
1.60/1 .74V
CLK PVIN
SYNC/SHDN
28
CLK2
6
0.5V 0.36V VCC
FREQUENCY
OSCILLATOR
ROSC
CLK1
DIVIDER
21
10
BST1
UVLO
SLOPE COMP
4.45/4.65V 25
COMP1
SHDN
12
SHDN
GDH1
FB1
SLOPE2
23
11
-
R
EA1
-
Q
PWM1
+
0.5V VPN1
Non-Overlapping
S
+
Conduction
26
SLOPE1
Control
GDL1
CS1+
FAULT
22
4
+ +
+
CS1- ISEN1
Σ
5 -
OL
Soft-Start
PGND
+
And
DSBL
ILIM I 1
24
Overload
-
SS1/EN1
Hiccup
50mV
3
Control 1
1.25V
-
B
A
+ BST2
SEL
ANALOG SWITCH
Y
CLK2
18
SEL
COMP2
13
GDH2
FB2
19
14
-
R
PVIN
EA2
-
Q
+
PWM2
0.5V
VPN2
Non-Overlapping
S
+
Conduction
2
SLOPE2
VCC
Control
GDL2
CS2+
FAULT
16 + 20
+
+
CS2- ISEN2
Σ
15 -
OL
Soft-Start
+
And
DSBL
ILIM2
I
Overload
- SS2/EN2
Hiccup
50mV
GND 17
Control 2
9
Step-down Controllers Functional Diagram
Figure 2
www.semtech.com
2005 Semtech Corp. 8
SC2441
POWER MANAGEMENT
Block Diagram
PH3
COMP3
27
8 CLK
FB3
7
-
R
EA3
-
Q
+ PWM3
1.25V
S
+
+
ILIM3 14mV
-
SLOPE
7mΩ
COMP
+ +
+
Σ
ISEN3
-
24
PGND
Step-up Converter Functional Diagram
Figure 3
FB +
0.36V S
-
OL
Q
2µΑ
SS/EN
R
0.47V/3.25V
DSBL
FAULT
0.6V/0.9V
3µΑ
Details of the Soft-start and
Overload Hiccup Control Circuit
Figure 4
2005 Semtech Corp. 9 www.semtech.com
SC2441
POWER MANAGEMENT
Typical Performance Characteristics
VIN START AND UVLO THRESHOLD
FB1 AND FB2 VOLTAGES vs TEMPERATURE
FB3 VOLTAGE vs TEMPERATURE VOLTAGES vs TEMPERATURE
2
0.5
1.3
V = 2V
IN
V = 5V
CC
1.9
0.498
1.28
0.496 1.8
1.26
V START
IN
0.494
1.7
1.24
V UVLO
IN
0.492
1.6
1.22
0.49 1.2
1.5
-50 -25 0 25 50 75 100
-50 -25 0 25 50 75 100 -50 -25 0 25 50 75 100
TEMPERATURE (ºC)
TEMPERATURE (ºC) TEMPERATURE (ºC)
STEP-UP CONVERTER SWITCHING
STEP-DOWN CHANNEL SWITCHING
VCC START AND UVLO THRESHOLD
FREQUENCY vs TEMPERATURE
VOLTAGES vs TEMPERATURE FREQUENCY vs TEMPERATURE
1050
5 520
1040 R = 51.1K
OSC Ω
R = 51.1KΩ
OSC
515
1030
4.8
510
V START
CC 1020
505
1010
4.6
V UVLO
CC 1000
500
990
4.4
495
980
490
970
4.2
485
960
950
4 480
-50 -25 0 25 50 75 100
-50 -25 0 25 50 75 100 -50 -25 0 25 50 75 100
TEMPERATURE (ºC)
TEMPERATURE (ºC)
TEMPERATURE (ºC)
STEP-UP SWITCH MAXIMUM DUTY- CYCLE
MAXIMUM DUTY- CYCLE OF STEP-DOWN STEP-DOWN CONTROLLER CURRENT-LIMIT
vs TEMPERATURE
CHANNEL vs TEMPERATURE
THRESHOLD vs TEMPERATURE
90
95 50
R = 51.1KΩ
OSC
R = 51.1KΩ CS(-) = 0
OSC
88
93 48
86 CS(-) = 5V
91 46
84
89 44
82
87 42
VCC = 8V
85 80 40
-50 -25 0 25 50 75 100 -50 -25 0 25 50 75 100 -50 -25 0 25 50 75 100
TEMPERATURE (ºC) TEMPERATURE (ºC)
TEMPERATURE (ºC)
www.semtech.com
2005 Semtech Corp. 10
DUTY CYCLE (%) VOLTAGES (V) VOLTAGE (V)
DUTY CYCLE (%) FREQUENCY (KHz)
VOLTAGE (V)
VOLTAGES (mV)
FREQUENCY (KHz) VOLTAGES (V)
SC2441
POWER MANAGEMENT
Operation
should also be between 1-1.33 times the set free-running
Overview
frequency.
The SC2441 is a constant frequency triple-output
If not synchronized, the SYNC/SHDN pin should be tied
switching regulator especially designed for operating from
to the input. Pulling the SYNC/SHDN pin below 0.5V shuts
input voltages as low as 1.8V. It consists of two current-
off the SC2441 after 85µs time delay.
mode step-down switch-mode PWM controllers driving
all N-channel MOSFET’s and a 1.7A step-up current-mode
Control Loop
controller with integrated 1.7A power switch. A low
voltage input (3.3V, 2.5V or 1.8V) can be stepped up to
The step-down controllers and the boost regulator in the
5V-10V locally using the boost regulator to provide
SC2441 use peak current-mode control for fast transient
sufficient gate drives for the step-down converters. The
response, ease of compensation and current sharing in
boost converter can also be used to generate a third
single output operation. The low-side MOSFET of each
output.
step-down channel is turned off at the falling-edge of
the phase clock. After a brief non-overlapping conduction
The two step-down channels of the SC2441 operate at
interval of 74ns, the high-side MOSFET is turned on. The
180 degrees out of phase from each other. Since input
phase inductor current ramps up. When the sensed
currents are interleaved in a two-phase converter, input
inductor current reaches the threshold determined by
ripple current is lower and smaller input capacitor can be
the error amplifier output and ramp compensation, the
used for filtering.
high-side MOSFET is turned off. After a non-overlapping
delay of 62ns, the low-side MOSFET is turned on.
The step-down controllers of the SC2441 operate in
synchronous continuous-conduction mode. They can be
The supply voltages for the high-side gate drivers are
configured either as two independent step-down
obtained from two diode-capacitor bootstrap circuits. If
controllers producing two separate outputs or as a dual-
the bootstrap capacitor is charged from V , then the
CC
phase single-output controller by tying the FB2 pin to V .
high-side gate drive voltage will swing from approximately
CC
In single output operation, the channel-one error amplifier
2V to the ground. The outputs of the low-side gate
CC
controls both channels and the channel-two error
drivers swing from V to the ground.
CC
amplifier is disabled. Soft-start and overload hiccup of
both channels is also synchronized to channel one.
All three converters in the SC2441 have internal ramp-
compensation to prevent sub-harmonic oscillation when
Frequency Setting and Synchronization
operating above 50% duty cycle. The internal
compensating ramp is designed for an inductor ripple-
The step-up regulator in the SC2441 runs at twice the
current of between ¼ to 1/3 of the maximum inductor
frequency of step-down controllers. Each step-down
current and the peak-to-peak current-sense voltage (CSP-
controller runs at one-half of the oscillator frequency and
CSN of the step-down controllers) of between ¼ to 1/3
is 180 degrees out of phase from the other step-down
of the current-limit threshold (50mV). The current-limits
controller. The switching frequency of the step-up
of all three converters are unaffected by the
regulator is the oscillator frequency and can be set with
compensation ramps.
an external resistor from the R pin to the ground. The
OSC
boost regulator and the step-down controllers are capable
Current-Sensing
of operating up to 2 MHz and 1 MHz respectively. It is
necessary to consider the operating duty-ratio range
Since the inductor current ramp is used as the modulating
before deciding the switching frequency. See Applications
ramp in current-mode control, the inductor current needs
Information section for more details.
to be sensed. There are two current sensing methods for
the step-down controllers. Since the maximum current-
When synchronized externally, the applied clock frequency
sense voltage (CSP-CSN) is only 50mV, a precision sense
(hence switching frequency of the step-up converter)
resistor in series with the inductor can be used at the
should be twice the individual phase frequency of the
output without resulting in excessive power dissipation.
step-down controllers. The synchronizing clock frequency
2005 Semtech Corp. 11 www.semtech.com
SC2441
POWER MANAGEMENT
Operation (Cont.)
Current-Limit
Although accurate and far easier to lay out than high-
side resistor sensing, a pair of precision sense resistors
The maximum current sense voltage of +50mV is the
adds cost to the converter. The SC2441 has provision to
cycle-by-cycle peak current limit when the load is drawing
reconstruct a differential voltage proportional to the
current from the converter.
inductor current at the output of the converter. The
voltage to current ratio or the equivalent sense resistance
Soft-Start and Overload Protection
R is a combination of high-side and low-side MOSFET
eq
R ’s and the inductor series resistance (hence the
DS(ON)
The undervoltage lockout circuit discharges the SS/EN
name “combi-sense”). The SC2441 provides the virtual
capacitors. After V rises above 4.65V, the SS/EN
phase voltages VPN1 and VPN2 (these are unloaded
CC
capacitors are slowly charged by internal 2.3µA current
versions of their respective phase voltages) for current
sources. With internal PNP transistors, the SS/EN voltages
sensing. This method does not require precision sense
clamp the error amplifier outputs. When the error amplifier
resistor. It is cheaper to implement but is less accurate
output rises to 1.7V, the high-side MOSFET starts to switch.
than resistor current sensing. Since the sensed voltage
As the SS/EN capacitor continues to charge, the COMP
is developed at the output of the step-down converter, it
voltage follows. The converter gradually delivers increasing
is less prone to switching transient spikes. This method
power to the output. The inductor current follows the COMP
will be described in more details in the Applications
voltage envelope until the output goes into regulation. The
Information section.
SS/EN clamp on COMP is released.
Boost switch current is sensed with an integrated sense
After the SS/EN capacitor is charged above 3.25V (high
resistor with a current-limit of 1.7A.
enough for the error amplifier to provide full load current),
the overload detection circuit is activated. If the output
Error Amplifiers
voltage falls below 70% of its set value, an overload latch
will be set and both the top and the bottom MOSFET’s
All error amplifiers in the SC2441 are transconductance
will be turned off. The SS/EN capacitor is slowly
amplifiers. Converters are compensated with series RC
discharged with an internal 1.4µA current sink. The
network from the COMP pins to the ground. An additional
overload latch is reset when the SS/EN capacitor is
small parallel capacitor may be required for stability.
discharged below 0.47V. The SS/EN capacitor is then
recharged with the 2.3µA current source and the converter
In closed loop operation, the step-down error amplifiers
undergoes soft-start. If overload persists, the step-down
output range from 1.7V to 3.5V. There is no control (high-
converters will undergo repetitive shutdown and restart
side) gate drive until the COMP voltage exceeds 1.6V.
(hiccup). Soft-start process should be slow enough to allow
Both non-inverting inputs of the feedback amplifiers are
the output to reach 70% of its final value before the SS/
tied to an internal 0.5V voltage reference.
EN capacitor is charged above 3.25V (see Figure 4).
The error amplifier of the step-up converter has 1.25V
If the output is short-circuited, the inductor current will
as its reference voltage. Its output voltage ranges from
not increase indefinitely between the time the inductor
0.8V to 1.35V in closed-loop operation.
current reaching its current limit and shutdown. This is
due to cycle skipping reduces the actual operating
frequency.
The SS/EN pin can also be used as the enable input for
that channel. Both the high-side and the low-side
MOSFET’s will be turned off if the SS/EN pin is pulled
below 0.5V.
www.semtech.com
2005 Semtech Corp. 12
SC2441
POWER MANAGEMENT
Applications Information
1) passive component sizes
The SC2441 consists of two current-mode synchronous
2) converter efficiency
buck controllers and an auxiliary boost converter. The
3) EMI
SC2441 can be used to generate
4) Minimum switch on time and
1) two independent step-down outputs or
5) Maximum duty ratio
2) dual phase single output with current sharing and
3) a step-up output
For a given output power, the sizes of the passive
components are inversely proportional to the switching
The application information using SC2441 for the control
frequency, whereas MOSFET’s/Diodes switching losses are
of step-down and step-up converters are described below.
proportional to the operating frequency. Other issues such
as heat dissipation, packaging and the cost issues are
Step-down Converter
also to be considered. The frequency bands for signal
transmission should be avoided because of EM
Specifications of a step-down converter are given by the
interference.
followings
Input voltage range: V ∈ [V ,V ]
in in,min in,max
Minimum Switch On Time Limitation
Input voltage ripple (peak-to-peak): ΔV
in
Output voltage: V
o
In both step-down controllers, the falling edge of the
Output voltage accuracy: ε
clock turns on the top MOSFET. The inductor current
Output voltage ripple (peak-to-peak): ΔV
o
ramps up so does the sensed voltage. After the sensed
Nominal output (load) current: I
o
voltage crosses a threshold determined by the error
Maximum output current limit: I
o,max
amplifier output, the top MOSFET is turned off. The
Output (load) current transient slew rate: dI (A/s)
o
propagation delay time from the turn-on of the controlling
Circuit efficiency: η.
FET to its turn-off is the minimum switch on time. The
SC2441 has a minimum on time of about 180ns at room
Based on these converter specifications, selection criteria
temperature. This is the shortest on interval of the
and design procedures for the following components are
controlling FET. The controller either does not turn on the
described.
top MOSFET at all or turns it on for at least 180ns.
1) output inductor (L) type and value,
2) output capacitor (C ) type and value,
o
For a synchronous step-down converter, the operating
3) input capacitor (C ) type and value,
in
duty cycle is V /V . So the required on time for the top
o IN
4) power switch MOSFET’s,
MOSFET is V /(V f ). If the frequency is set such that
S
o IN
5) current sensing and limiting circuitry,
the required pulse width is less than 180ns, then the
6) voltage sensing circuitry,
converter will start skipping cycles. Due to minimum on
7) loop compensation circuitry.
time limitation, simultaneously operating at very high
switching frequency and very short duty cycle is not
To illustrate the design process, the following example is
practical. If the input voltage is 3.3V and the operating
used:
frequency is 1MHz, the lowest output voltage will be 0.6V.
V =3.3V, V =1.2V, I =4A, f =500kHz.
in o o s
There will not be enough modulation headroom if the on
time is simply made equal to the minimum on time of the
Operating Frequency (f )
s
SC2441. For ease of control, we recommend the required
pulse width to be at least 1.5 times the minimum on time.
The switching frequency in the SC2441 is user-
programmable. The advantages of constant frequency
Maximum Duty-cycle Consideration
operation are simple passive component selection and fast
transient response with simple frequency compensation.
When operating at 500KHz, the maximum top MOSFET
Before setting the operating frequency, the following trade-
on duty-cycle is 90%. The top MOSFET therefore turns off
offs should be considered.
for at least 200ns every cycle regardless of the switching
frequency. This places an upper bound on the voltage
2005 Semtech Corp. 13 www.semtech.com
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
conversion ratio at a given switching frequency. If the
V (1− D)
o
L = .
desired output voltage requires high operating duty-cycle,
δI f
o s
then operating frequency will have to be lowered to allow
The peak current in the inductor becomes (1+δ/2)*Io
modulating headroom.
and the RMS current is
Setting the Step-down Channel Frequency
2
δ
I = I 1+ .
L,rms o
12
The switching frequency of both step-down controllers is
set with an external resistor from Pin 10 to the ground.
The followings are to be considered when choosing
The set frequency is inversely proportional to the resistor
inductors.
value (Figure 5).
a) Inductor core material: For high efficiency applications
above 350KHz, ferrite, Kool-Mu and polypermalloy
materials should be used. Low-cost powdered iron cores
800
can be used for cost sensitive-applications below 350KHz
700
but with attendant higher core losses.
600
b) Select inductance value: Sometimes the calculated
500
inductance value is not available off-the-shelf. The designer
can choose the adjacent (larger) standard inductance
400
value. The inductance varies with temperature and DC
300
current. It is a good engineering practice to re-evaluate
200
the resultant current ripple at the rated DC output current.
100
c) Current rating: The saturation current of the inductor
0
should be at least 1.5 times of the peak inductor current
0 50 100 150 200 250
under all conditions.
Rosc (k Ohm)
Output Capacitor (C ) and V Ripple
o out
The output capacitor provides output current filtering in
Figure 5. Step-down Channel Free-running frequency vs.
steady state and serves as a reservoir during load transient.
R .
OSC
The output capacitor can be modeled as an ideal capacitor
in series with its parasitic ESR (R ) and ESL (L ) (Figure
esr esl
6).
Inductor (L) and Ripple Current
Co
Both step-down controllers in the SC2441 operate in
synchronous continuous-conduction mode (CCM) regardless
of the output load. The output inductor selection/design
Lesl
is based on the output DC and transient requirements.
Both output current and voltage ripples are reduced with
larger inductors but it takes longer to change the inductor
Resr
current during load transients. Conversely smaller inductors
results in lower DC copper losses but the AC core losses
(flux swing) and the winding AC resistance losses are Figure 6. C equivalent circuit
o
higher. A compromise is to choose the inductance such
that peak-to-peak inductor ripple-current is 20% to 30% of If the current through the branch is i (t), the voltage across
b
the terminals will then be
the rated output load current.
Assuming that the inductor current ripple (peak-to-peak)
is δ*I , the inductance will then be
o
www.semtech.com
2005 Semtech Corp. 14
fs (kHz)
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
t
δI
o
1 di (t)
b .
v (t) = V + i (t)dt + L + R i (t).
o o b esl esr b
∫ 2 3
C dt
o
0
Usually it is necessary to have several capacitors of the
This basic equation illustrates the effects of ESR, ESL and
same type in parallel to satisfy the ESR requirement. The
C on the output voltage.
o
voltage ripple cause by the capacitor charge/discharge
The first term is the DC voltage across C at time t=0. The
o
should be an order of magnitude smaller than the voltage
second term is the ripple-voltage caused by the inductor
ripple caused by the ESR. To guarantee this, the
ripple-current. The third term is the voltage ripple due to
capacitance should satisfy
ESL and the fourth term is the voltage ripple due to ESR.
10
The total output voltage ripple is then a vector sum of the
C > .
o
2πf R
last three terms.
s esr
Since the inductor current is a triangular waveform with
peak-to-peak value δ*I , the ripple-voltage caused by
In many application circuits, several low ESR ceramic
o
inductor current ripples is
capacitors are added in parallel with the aluminum
capacitors to further reduce ESR and improve high
δI
o
Δv ≈ .
C
frequency decoupling. Since the capacitances and the
8C f
o s
ESR’s of ceramic and aluminum capacitors are different,
The ripple-voltage due to ESL is
the following remarks are made to clarify some practical
δI
issues.
o
Δv = L f
ESL esl s
D
Remark 1: High frequency ceramic capacitors may not carry
and the ESR ripple-voltage is
most of the ripple current. It also depends on the capacitor
Δv = R δI .
ESR esr o
value. Only when the capacitor value is set properly, the
Aluminum capacitors (e.g. electrolytic, solid OS-CON,
effect of ceramic capacitor low ESR starts to be significant.
POSCAP, tantalum) have high capacitances and low ESL’s.
For example, if a 10µF, 4mΩ ceramic capacitor is
The ESR has the dominant effect on the output ripple
connected in parallel with 2x1500µF, 90mΩ electrolytic
voltage. It is therefore very important to minimize the ESR.
capacitors, the ripple current in the ceramic capacitor is
only about 42% of the current in the electrolytic capacitors
When determining the ESR value, both the steady state
at the ripple frequency. If a 100µF, 2mΩ ceramic capacitor
ripple-voltage and the dynamic load transient need to be
is used, the ripple current in the ceramic capacitor will be
considered. To keep the steady state output ripple-voltage
about 4.2 times of that in the electrolytic capacitors. When
, the ESR should satisfy
< ΔV
o
two 100µF, 2mΩ ceramic capacitors are used, the current
ΔV
o
ratio increases to 8.3. In this case most of the ripple
R < .
esr1
δI
o current flows in the ceramic decoupling capacitor. The ESR
of the ceramic capacitors will then determine the output
To limit the dynamic output voltage overshoot/undershoot
ripple-voltage.
within α (say 3%) of the steady state output voltage) under
0 to full load current swing, the ESR value should be
Remark 2: The total equivalent capacitance of the filter
αV
o
R < . bank is not simply the sum of all the paralleled capacitors.
esr2
I
o
The total equivalent ESR is not simply the parallel
The required ESR value of the output capacitors should
combination of all the individual ESR’s either. Instead they
be
should be calculated using the following formulae.
R = min{R ,R }.
esr esr1 esr2
2 2 2 2 2
(R + R ) ω C C + (C + C )
1a 1b 1a 1b 1a 1b
In the aluminum capacitor selection, the working voltage
ω =
C ( ) :
eq
2 2
2
+ ω + +
(R C R C ) C C (C C )
rating is normally suggested to be greater than 1.5V .
1a 1a 1b 1b 1a 1b 1a 1b
o
The allowable current ripple (RMS) should be greater than
2005 Semtech Corp. 15 www.semtech.com
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
In Figure 8 the DC input voltage source has an internal
impedance R and the input capacitor C has an ESR
2 2 2 2
2
in in
R R (R + R )ω C C + (R C + R C )
1a 1b 1a 1b 1a 1b 1b 1b 1a 1a
R (ω) := denoted as R . MOSFET and input capacitor current
eq esr
2 2
2 2 2
(R + R ) ω C C + (C + C )
1a 1b 1a 1b 1a 1b
waveforms, ESR voltage ripple and input voltage ripple
are shown in Figure 9.
where R and C are the ESR and capacitance of
1a 1a
electrolytic capacitors, and R and C are the ESR and
1b 1b
capacitance of the ceramic capacitors respectively (Figure
7).
C1a C1b Ceq
R1a R1b Req
Figure 9. Typical waveforms at the input of a buck
Figure 7. Equivalent RC branch.
converter.
Req and Ceq are both functions of frequency. For rigorous
It can be seen that the current in the input capacitor pulses
design, the equivalent ESR should be evaluated at the
with high di/dt. Capacitors with low ESL should be used. It
ripple frequency for voltage ripple calculation when both
is also important to place the input capacitor close to the
ceramic and electrolytic capacitors are used. If R = R =
1a 1b
MOSFET’s on the PC board to reduce trace inductances
R and C = C = C , then R and C will be frequency-
1 1a 1b 1 eq eq
around the pulse current loop.
independent and
The RMS value of the capacitor current is approximately
R = 1/2 R and C = 2C .
eq 1 eq 1
2
δ D D
2
I = I D[(1+ )(1− ) + (1− D)].
Input Capacitor (C ) Cin o
2
in
12 η η
The power losses at the input capacitors is then
The input supply to the converter usually comes from a
pre-regulator. Since the input supply is not ideal, input
2
P = I R .
capacitors are needed to filter the current pulses at the
Cin Cin esr
switching frequency. A simple buck converter is shown in
For reliable operation, the maximum power dissipation in
Figure 8.
o
the capacitors should not result in more than 10 C of
temperature rise. Many manufacturers specify the
maximum allowable ripple current (ARMS) rating of the
capacitor at a given ripple frequency and ambient
temperature. The input capacitance should be high enough
to handle the ripple current. For higher power applications,
multiple capacitors are placed in parallel to increase the
ripple current handling capability.
Sometimes meeting tight input voltage ripple specifications
Figure 8. Buck converter input model
may require the use of larger input capacitance. At full
load, the peak-to-peak input voltage ripple due to the ESR
is
www.semtech.com
2005 Semtech Corp. 16
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
δ
Δv = R (1+ )I .
If D >0.5 and D > 0.5, then
ESR esr o
1 2
2
The peak-to-peak input voltage ripple due to the capacitor
2 2
2
is I ≈ (D + D −1)(I + I ) + (1− D )I + (1− D )I .
Cin 1 2 o1 o2 2 o1 1 o2
DI
o
Δv ≈ .
C
Power MOSFET Selection and Gate Drive
C f
in s
Main considerations in selecting the MOSFET’s are power
From these two expressions, C can be found to meet the
IN
dissipation, cost and packaging. Switching losses and
input voltage ripple specification. In a multi-phase
conduction losses of the MOSFET’s are directly related to
converter, channel interleaving can be used to reduce ripple.
the total gate charge (C ) and channel on-resistance
g
The two step-down channels of the SC2441 operate at
(R ). In order to judge the performance of MOSFET’s,
ds(on)
180 degrees from each other. If both step-down channels
the product of the total gate charge and on-resistance is
in the SC2441 are connected in parallel, both the input
used as a figure of merit (FOM). Transistors with the same
and the output RMS currents will be reduced.
FOM follow the same curve in Figure 10.
Ripple cancellation effect of interleaving allows the use of
smaller input capacitors. When converter outputs are
50
connected in parallel and interleaved, smaller inductors
40
and capacitors can be used for each channel. The total
Cg() 100, Rds
output ripple-voltage remains unchanged. Smaller
Cg() 200, Rds
inductors speeds up output load transient.
20
Cg() 500, Rds
When two channels with a common input are interleaved,
1
0
the total DC input current is simply the sum of the individual
0 5 10 15 20
DC input currents. The combined input current waveform
1 Rds 20
On-resistance (mOhm)
depends on duty ratio and the output current waveform.
FOM:100*10^{-12}
Assuming that the output current ripple is small, the
FOM:200*10^{-12}
FOM:500*10^{-12}
following formula can be used to estimate the RMS value
of the ripple current in the input capacitor.
Figure 10. Figure of merit curves.
Let the duty ratios and output currents of Channel 1 and
Channel 2 be D , D and I , I respectively.
The closer the curve is to the origin, the lower is the FOM.
1 2 o1 o2
This means lower switching loss or lower conduction loss
If D <0.5 and D <0.5, then
or both. It may be difficult to find MOSFET’s with both low
1 2
C and low R . Usually a trade-off between R and C
g ds(on ds(on g
2 2 has to be made.
I ≈ D I + D I .
Cin 1 o1 2 o2
MOSFET selection also depends on applications. In many
If D >0.5 and (D -0.5) < D <0.5, then
1 1 2 applications, either switching loss or conduction loss
dominates for a particular MOSFET. For synchronous buck
2 2
2 converters with high input to output voltage ratios, the top
≈ + − + + − +
I 0.5I (D 0.5)(I I ) (D D 0.5)I .
Cin o1 1 o1 o2 2 1 o2
MOSFET is hard switched but conducts with very low duty
cycle. The bottom switch conducts at high duty cycle but
If D >0.5 and D < (D -0.5) < 0.5, then
1 2 1
switches at near zero voltage. For such applications,
MOSFET’s with low C are used for the top switch and
g
MOSFET’s with low R are used for the bottom switch.
ds(on)
2 2 2
I ≈ 0.5I + D (I + I ) + (D − D − 0.5)I .
Cin o1 2 o1 o2 1 2 o2
2005 Semtech Corp. 17 www.semtech.com
Gate Charge (nC)
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
The losses in power MOSFET’s consist of In Figure 11,
a) conduction loss due to the channel resistance R , Q is the gate charge needed to bring the gate-to-source
ds(on) gs1
voltage V to the threshold V ,
b) switching loss due to the switch rise time t and fall time
r gs gs_th
Q is the additional gate charge required for the switch
t and
f gs2
c) the gate loss due to the gate resistance R . current to reach its full-scale value I and
ds
G
.
Q is the charge needed to charge gate-to-drain (Miller)
gd
Top Switch: capacitance when V is falling.
ds
Switching losses occur during the time interval [t , t ].
The RMS value of the top switch current is
1 3
Defining t = t -t . t can be approximated as
2
r 3 1 r
δ
I = I D(1+ ).
Q1,rms o
12
(Q + Q )R
gs2 gd gt
t = .
Its conduction loss is then
r
V − V
cc gsp
2
where R is the total resistance from the driver supply rail
P = I R .
gt
tc Q1,rms ds(on)
to the gate of the MOSFET. It includes the gate driver internal
impedance R , external resistance R and the gate
R varies with temperature and gate-source voltage.
gi ge
ds(on)
resistance R within the MOSFET i.e.
Curves showing R variations can be found in
ds(on) g
manufacturers’ data sheet. From the Si7882DP datasheet,
R is less than 4.5mΩ when V is greater than 5V. R = R +R +R .
ds(on) gs gt gi ge g
However R increases by nearly 40% as the junction
ds(on)
temperature increases from 25°C to 125°C. V is the Miller plateau voltage shown in Figure 11.
gsp
Similarly an approximate expression for t is
f
The switching losses can be estimated using the simple
formula
(Q + Q )R
gs2 gd gt
t = .
1 δ f
P = (t + t )(1+ )I V f .
V
ts 2 r f 2 o in s
gsp
where t is the rise time and t is the fall time of the switching
r f
process. Different manufactures have different definitions
Only a portion of the total losses P = Q V f is dissipated in
g g cc s
and test conditions for t and t . To clarify these, we sketch
the MOSFET package. Here Q is the total gate charge
r f g
the typical MOSFET switching characteristics under clamped
specified in the datasheet. The power dissipated within
inductive mode in Figure 11.
the MOSFET package is
R
g
P = Q V f .
tg g cc s
R
gt
The total power loss of the top switch is then
P = P +P +P .
t tc ts tg
If the input supply of the power converter varies over a
wide range, then it will be necessary to weigh the relative
importance of conduction and switching losses. This is
because conduction loss is inversely proportional to the
input voltage. Switching loss however increases with the
input voltage. The total power loss of MOSFET should be
calculated and compared for high-line and low-line
cases. The worst case is then used for thermal design.
charge
Bottom Switch:
Figure 11. MOSFET switching characteristics
The RMS current in bottom switch can be shown to be
2
δ
I = I (1− D)(1+ ).
Q2,rms o
12
www.semtech.com
2005 Semtech Corp. 18
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
The conduction loss is then Using low gate charge MOSFET’s reduces switching loss.
It is possible to trade driver IC losses for MOSFET
2
P =I R , switching losses by adjusting the gate resistance. Lower
bc Q2,rms ds(on)
gate resistance results in higher gate driving current and
where R is the channel resistance of bottom MOSFET.
faster MOSFET switching. However the driver incurs
ds(on)
If the input voltage to output voltage ratio is high (e.g. higher losses. Conversely higher gate drive resistance
V =12V, V =1.5V), the duty ratio D will be small. Since the limits the gate drive current, thus lowering the driver
in o
bottom switch conducts with duty ratio (1-D), the
dissipation. MOSFET switching loss is higher.
corresponding conduction losses can be quite high.
Due to non-overlapping conduction between the top and
To prevent shoot-through between the top and the bottom
the bottom MOSFET’s, the internal body diode or the
MOSFET’s during commutation, one MOSFET should be
external Schottky diode across the drain and source
completely turned off before the other is turned on. In the
terminals always conducts prior to the turn on of the bottom
SC2441 the top and the bottom gate drive pulses are made
MOSFET. The bottom MOSFET switches on with only a diode
non-overlapping. When not driving any load, the non-
voltage between its drain and source terminals. The
overlapping commutation intervals from the top to the
switching loss
bottom and from the bottom to the top gate drives are set
1 δ
at 62ns and 74ns respectively. If MOSFET’s are driven from
P = (t + t )(1+ )I V f
bs 2 r f 2 o d s
the SC2441, the non-overlapping commutation times will
is negligible due to near zero-voltage switching.
decrease due to finite gate-source voltage rise and fall times.
The gate-source voltage waveforms of the MOSFET’s should
The gate loss is estimated as
not overlap above their respective thresholds when driven
R
g from the SC2441. Use of low gate charge MOSFET’s reduces
P = Q V f .
bg g cc s
R transition times and the tendency of shoot-through. The
gt
combined rise and fall times during both commutations
The total bottom switch loss is then
should be less than the preset non-overlapping intervals
P =P +P +P .
b bc bs bg
Current Sensing (Combi-Sense)
Once the power losses P for the top (P ) and bottom (P )
loss t b
Inductor current sensing is required for the current-mode
MOSFET’s are known, thermal and package design at
control. Although the inductor current can be sensed with
component and system level should be done to verify that
a precision resistor in series with the inductor, a novel
the maximum die junction temperature (T , usually
j,max
o (US patent 6,441,597) lossless combi-sense technique
125 C) is not exceeded under the worst-case conditions.
can also be used in the SC2441. This Semtech proprietary
The equivalent thermal impedance from junction to
technique has the following advantages
ambient (θ ) should satisfy
ja
T − T
j,max a,max
1) lossless current sensing
θ ≤
.
ja
P
loss 2) higher signal-to-noise ratio and
3) preventing thermal run-away.
θ depends on the die to substrate bonding, packaging
ja
material, the thermal contact surface, thermal compound
The basic arrangement of the combi-sense is shown in
property, the available effective heat sink area and the air
Figure 12.
flow condition (free or forced convection). Actual temperature
measurement of the prototype should be carried out to
In Figure 12 R is the equivalent series resistance of the
verify the thermal design.
L
output inductor. R and C form a RC network for inductor
s s
current sensing. This branch is driven from a small totem
Integrated Power MOSFET Drivers
pole driver (Q3 and Q4) within the SC2441. The base
driving signals Vbe3 and Vbe4
There are four internal MOSFET drivers in step-down
section of the SC2441 for driving all the MOSFET’s in a
dual-channel step-down converter.
2005 Semtech Corp. 19 www.semtech.com
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
Vin
Q1
Vin
Vgs1
iL(t) L RL
PN
Cin iL(t) L RL
Rs Cs
PN
Ci n
Vo
Rs Cs
Q2 Cou t Rload
vC (t)
Vgs2 Vo
VPN
Cout
Rds2 Rload
vC(t)
Vbe3 Q3
VP N
Figure 13. b) Equivalent sub-circuit.
Q4
Vbe4
Figure 12. The basic structure of combi-sense.
V =[D(Rds1+RL)+(1-D)(Rds2+RL)]I
Cs o
follow the gate drive signals Vgs1 and Vgs2 respectively
or
with minimal delay. The transition edges at the Virtual
Phase Node (VPN) therefore matches closely to those of
V =[D Rds1+(1-D)Rds2+RL]I :=R I .
Cs o eq o
the Phase Node (PN).
The DC voltage across V is independent of L, R and C . If
Cs s s
When Q1/Q3 are on and Q2/Q4 are off, the circuit in Figure
only the average load current is needed (as in average
12 is reduced to that of Figure 13 a). Here Rds1 is the on-
current-mode control), this current sensing method will be
resistance of the top MOSFET. The branches {(Rds1+RL),
sufficient without any additional time-constant matching
L} and {R , C }, are in parallel. The DC voltage across L and
constraint.
s S
the DC current through C are both zero. There is no DC
S In peak current-mode control, the voltage ripple on C is
s
voltage across R either. Therefore on average, the voltage
s used as the modulating ramp. The V peak-to-peak
Cs
drop (Rds1+RL)I equals V . The DC inductor current can
o Cs amplitude (denoted as ΔV ) directly affects the signal-
Cs
be sensed from V if (Rds1+RL) is known.
to-noise ratio of the PWM operation. Small ΔV leads to
Cs
Cs
lower signal-to-noise ratio and more jittery operation.
When Q1/Q3 are off and Q2/Q4 are on, the equivalent
Large ΔV leads to more circuit (power stage) sensitive
Cs
circuit of Figure 12 reduces to the sub-circuit in Figure
operation. A good compromise is to make
13b). Here Rds2 is the channel resistance of the bottom
ΔV ~R δI .
Cs eq o
MOSFET. In this case, the branch {R , C } is in parallel with
s s
{(Rds2+RL), L} and V =(Rds2+RL)I . Averaging over one
Cs o The above condition holds if the following time-constants
switching cycle,
are made equal.
L
≈ R C .
s s
R
Vin eq
Rds1
iL(t) L RL
If Rds1=Rds2, then R = Rds1+ RL. For example, in the
PN eq
Cin
application circuit, L=1.3µH, RL=1.56mΩ and
Rs Cs
Vo
Rds1=Rds2=8mΩ , the time constant R C should be set
VPN
s s
Cout Rload
vC(t) as 136µs. If C =33nF, then R =4.12kΩ.
s s
Figure 13. a) Equivalent sub-circuit.
www.semtech.com
2005 Semtech Corp. 20
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
Setting the Current Limit R =11.8kΩ and R =6.36kΩ.
s s1
When the voltage difference between CS1+(CS2+) and b) The required current limit I is less than I . R is
LM LMcp s1
CS1- (CS2-) exceeds 50 mV, the top MOSFET will be deleted from Figure 14. R is given by
s
turned OFF and the bottom MOSFET will be turned ON to
L
R C = ,
limit the output inductor current. In the circuit of Figure s s
R
eq
12, the converter output current limit is
R is obtained from
s3
50mV
I = .
LMcp
R
s
R
eq I R + V = 50mV,
LM eq O
R
s3
In the application circuit, R = 9.56mΩ so I = 5.23A. In
eq LM
Lastly R is computed from
other applications, different current limits may be required. s2
The circuit in Figure 14 allows the user to set current-limit
R R
s3 s
R = .
s2
different from 50mV/R .
R − R
eq
s3 s
If the current limit is to be set to I =2.5A with V =1.2V
LM o
and C =33nF in the same example, then R =4.12 kΩ,
s s
Vin R =190 kΩ and R =4.21 kΩ.
s3 s2
Q1
Vgs1
iL(t) L RL
Remark 3: If the current limit I is lower than I , the
LM LMcp
PN
Cin
circuit designer will have the option to use MOSFET’s with
Rs Rs1
Vo higher R to reduce the cost. As a result, R is increased
ds(ON) eq
Q2 Cs Cout Rload
and I is reduced. Although the use of low-cost MOSFET’s
LMcp
Vgs2
vC(t)
is always preferred, the current-limit setting technique
described above allows quick adjustment on a well-tested
Vbe3 Q3
prototype without the need to replace the power MOSFET’s.
VPN
Vbe4 Q4
Over Current Protection and Hiccup Mode
1
+ Rs2
During start-up, the capacitor from the SS/EN pin to ground
2
-
I SEN
functions as a soft-start capacitor. After the converter starts
Rs3
and enters regulation, the same capacitor operates as
overload shutoff timing capacitor. As the load current
increases, the cycle-by-cycle current-limit comparator will
Figure 14. Circuit for setting current-limit different
first limit the inductor current. Further increase in loading
from 50mV/R
eq
will cause the output voltage (hence the feedback voltage)
a) The required current limit I is higher than I . R is
LM LMcp s3
to fall. If the feedback voltage falls to less than 70% of the
deleted from Figure 14. R is given by
s2
normal, the controller will shut off both the top and the
L
bottom MOSFET’s. Meanwhile an internal current source
R C = ,
s2 s
R
eq
(1.4µA) discharges the soft start capacitor C (C )
32 33
connected to the SS/EN pin.
R is obtained from
s
R
s2
I R = 50mV, When the capacitor is discharged to 0.47V, a 2.3µA
LM eq
R
s
current source recharges the SS/EN capacitor and the
R is then computed from
controller re-initiates soft-start. If the overload persists,
s1
the controller will shut down the converter as the soft
R R
s2 s
R = .
s1
start capacitor voltage exceeds 3.25V. The converter will
R − R
s s2
repeatedly start and shut off until it is no longer
If the current limit is to be set to I =15A in the example
LM
overloaded. This hiccup mode of overload protection is a
given in last section with C =33nF, then R =4.12kΩ,
s s2
2005 Semtech Corp. 21 www.semtech.com
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
resistance may not be available as a standard value
form of foldback current limiting. The following
resistor. As a result, there will be a set error in the
calculations estimate the average inductor current when
converter output voltage. This non-random error is
the converter output is shorted to the ground.
caused by the feedback voltage divider ratio. It cannot
be corrected by the feedback loop.
a) The time taken to discharge the capacitor from 3.25V
to 0.47V is
The following table lists a few standard resistor
(3.25 − 0.47)V
combinations for realizing some commonly used output
t = C .
ssf 32
1.4µA
voltages.
If C = 0.1µF, t will then be 200ms.
32 ssf Vo (V) 0.6 0.9 15 .2 1. 15 .8 23 . 3.
b) The soft-start time from 0.47V to 3.25V is
(1-h)/h 0.2 0.8 12 .4 24 .6 5.6
(3.25 − 0.47)V
Ro1 (Ohm) 200 806 1K .4K 22K .61K4K .02 5.62
t = C .
ssr 32
2.3µA
Ro2 (Ohm) 1K 1K 1K K 1 1K K 1K 1
If C = 0.1µF, t will then be 121ms. Note that during
32 ssr
soft-start, the converter only starts switching when the
Only the voltages in boldface can be precisely set with
voltage at SS/EN exceeds 1.3V.
standard 1% resistors.
c) The effective start-up time is
The input bias current of the error amplifier also causes
(3.25 −1.3)V
t = C .
an error in the output voltage. The inverting input bias
sso 32
2.3µA
currents of error amplifiers 1 and 2 are –160nA and –
260nA respectively. Since the non-inverting input is biased
The average inductor current is then
to 0.5V, the percentage error in the second output voltage
will be –100% · (0.26µA) · R R /[0.5 · (R +R )]. To
o1 o2 o1 o2
Ω.
keep this error below 0.2%, R < 4k
t
sso
o2
I = I .
Leff LMcp
t + t
ssf ssr
Loop Compensation
I = 0.27I and is independent of the soft start
Leff LMcp
The SC2441 uses current-mode control for both step-down
capacitance. The converter will not overheat in hiccup.
channels. Current-mode control is a dual-loop control
system in which the inductor peak current is loosely
Setting the Output Voltage
controlled by the inner current-loop. The higher gain outer
loop regulates the output voltage. Since the current loop
The non-inverting inputs of the error amplifiers are
makes the inductor appear as a current source, the complex
internally biased to 0.5V voltage reference. A simple
high-Q poles of the output LC networks is split into a
voltage divider (R at top and R at bottom) sets the
o1 o2
dominant pole determined by the output capacitor and
converter output voltage. R can be expressed as a
o2
the load resistance and a high frequency pole. This pole-
function of the voltage feedback gain h=0.5/V and R
o o1
splitting property of current-mode control greatly simplifies
h
loop compensation.
R = R
o2 o1.
1− h
The inner current-loop is unstable (sub-harmonic oscillation)
Once either R or R is chosen, the other can be calculated
o1 o2
unless the inductor current up-slope is steeper than the
for the desired output voltage V . Since the number of
o
inductor current down-slope. For stable operation above
standard resistance values is limited, the calculated
50% duty-cycle, a compensation ramp is added to the
www.semtech.com
2005 Semtech Corp. 22
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
sensed-current. In the SC2441 the compensation ramp For the rated output current I , the first-order gain k is
o
is made duty-ratio dependent. The compensation ramp determined as
is approximately
ΔI
o
k = .
1.1D
ΔV
c
I = De * 4.8µA.
ramp
Furthermore the transfer function from the voltage error
The incremental slope of such current ramp is then
amplifier output v to the converter output v can be
1.1D c o
S = (1+1.1D)e f * 4.8µA.
e s
derived from Figure 15.
s
Once the inner current loop is stabilized, the output voltage
1+
V (s) s
o z1
is then regulated with the outer voltage feedback loop. An
:= G (s) = kR ,
vc o
s
V (s)
equivalent circuit of current-mode Buck converter is shown c
1+
s
in Figure 15. p1
where the single dominant-pole is
1
s =
p1
(R + R )C
o oesr o
and the zero associated with the output capacitor ESR is
1
s = .
z1
R C
oesr o
The dominant-pole changes with the converter output load.
k
The controller transfer function (from the converter output
v to the voltage error amplifier output v ) is
o c
s
1+
g h s
m z2
C(s) = ,
s
s(C + C )
2 3
1+
s
p2
where
Figure 15. A simple model of current-mode buck converter
1
s =
z2
The voltage transconductance error amplifier (in the
R C
2 2
SC2441) has a g of 400µA/V. C , C and R of the
m 2 3 2
and
compensation network are to be determined for stable
operation with optimized load transient response.
1
s = .
p2
C C
2 3
R
2
The feedback gain h and the resistor values are determined
C + C
2 3
using the equations given in the “Setting the Output
Voltage” section with
The loop transfer function is then
0.5
h = .
V
T(s)=G (s)C(s).
o
vc
2005 Semtech Corp. 23 www.semtech.com
SC2441
POWER MANAGEMENT
Applications Information (Cont.)
P is a pole for suppressing high-frequency switching
2
noise. So P >> Z . To simplify design, one usually assumes
2 2
that C <
What they say about us
FANTASTIC RESOURCE
One of our top priorities is maintaining our business with precision, and we are constantly looking for affiliates that can help us achieve our goal. With the aid of GID Industrial, our obsolete product management has never been more efficient. They have been a great resource to our company, and have quickly become a go-to supplier on our list!
Bucher Emhart Glass
EXCELLENT SERVICE
With our strict fundamentals and high expectations, we were surprised when we came across GID Industrial and their competitive pricing. When we approached them with our issue, they were incredibly confident in being able to provide us with a seamless solution at the best price for us. GID Industrial quickly understood our needs and provided us with excellent service, as well as fully tested product to ensure what we received would be the right fit for our company.
Fuji
HARD TO FIND A BETTER PROVIDER
Our company provides services to aid in the manufacture of technological products, such as semiconductors and flat panel displays, and often searching for distributors of obsolete product we require can waste time and money. Finding GID Industrial proved to be a great asset to our company, with cost effective solutions and superior knowledge on all of their materials, it’d be hard to find a better provider of obsolete or hard to find products.
Applied Materials
CONSISTENTLY DELIVERS QUALITY SOLUTIONS
Over the years, the equipment used in our company becomes discontinued, but they’re still of great use to us and our customers. Once these products are no longer available through the manufacturer, finding a reliable, quick supplier is a necessity, and luckily for us, GID Industrial has provided the most trustworthy, quality solutions to our obsolete component needs.
Nidec Vamco
TERRIFIC RESOURCE
This company has been a terrific help to us (I work for Trican Well Service) in sourcing the Micron Ram Memory we needed for our Siemens computers. Great service! And great pricing! I know when the product is shipping and when it will arrive, all the way through the ordering process.
Trican Well Service
GO TO SOURCE
When I can't find an obsolete part, I first call GID and they'll come up with my parts every time. Great customer service and follow up as well. Scott emails me from time to time to touch base and see if we're having trouble finding something.....which is often with our 25 yr old equipment.
ConAgra Foods