PS21867-P Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts A M N C J BB P HEATSINK 27 28 30 31 33 35 21 SIDE 1 2 3 4 29 5 6 7 8 32 9 10 11 12 13 34 14 15 16 17 18 19 20 36 F 37 AA 38 39 G LABEL B 41 40 X 22 23 24 25 26 E CC CC K K K L H Q (2 PLACES) Description: D DIP-IPMs are intelligent power modules that integrate power 0-5 MAX. devices, drivers, and protection Z Z R V circuitry in an ultra compact dual-in-line transfer-mold package S W for use in driving small three phase motors. Use of 5th T T 45.0 generation IGBTs, DIP packaging, and application specific HVICs U allow the designer to reduce U Y DD inverter size and overall design time. TERMINAL CODE Features: 15 VNC 1 UP 8 VVFS 22 P 29 NC 36 NC 2 VP1 16 CIN 9 WP 23 U 30 NC 37 NC £ Compact Packages 10 VP1 3 VUFB 17 CFO 24 V 31 NC 38 NC 18 FO 25 W 32 NC 39 NC 4 VUFS 11 VPC £ Single Power Supply 5 VP 12 VWFB 19 UN 26 N 33 NC 40 NC 6 VP1 13 VWFS 20 VN 27 NC 34 NC 41 NC £ Integrated HVICs 7 VVFB 14 VN1 21 WN 28 NC 35 NC £ Direct Connection to CPU Outline Drawing and Circuit Diagram Applications: Dimensions Inches Millimeters Dimensions Inches Millimeters £ Washing Machines A 3.11±0.02 79.0±0.5 Q 0.18±0.01 Dia. 4.5±0.2 Dia. £ Refrigerators B 1.22±0.02 31.0±0.5 R 0.07±0.002 1.9±0.05 C 0.28±0.02 7.0±0.5 S 0.04±0.01 1.0±0.2 £ Air Conditioners D 2.64±0.01 67.0±0.3 T 0.02 Max. 0.5 Max. £ Small Servo Motors E 0.53±0.02 13.4±0.5 U 0.06±0.02 1.6±0.5 £ Small Motor Control F 0.84±0.02 21.4±0.5 V 0.07±0.002 1.70±0.05 G 1.37±0.02 34.9±0.5 W 0.03±0.01 0.8±0.2 H 0.15±0.01 3.8±0.2 X 0.45±0.02 11.5±0.5 Ordering Information: J 0.11±0.01 2.8±0.3 Y 0.13 Max. 3.25 Max. PS21867-P is a 600V, 30 Ampere K 0.39±0.01 10.0±0.3 Z 0.03 0.7 DIP Intelligent Power Module. L 0.79±0.01 20.0±0.3 AA 0.18 4.5 M 0.50±0.04 12.8±1.0 BB 0.12 3.1 N 2.98 75.6 CC 0.02 0.6 P 0.04 1.0 DD 0.07 Max. 1.85 Max. 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21867-P Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts Absolute Maximum Ratings, T = 25°C unless otherwise specified j Characteristics Symbol PS21867-P Units Power Device Junction Temperature* T -20 to 125 °C j Module Case Operation Temperature (See T Measurement Point Illustration) T -20 to 100 °C f f Storage Temperature T -40 to 125 °C stg Mounting Torque, M4 Mounting Screws — 13 in-lb Module Weight (Typical) — 65 Grams Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** V 400 Volts CC(prot.) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate V 2500 Volts ISO *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T ≤ 100°C). However, to ensure safe operation of the DIP-IPM, f the average junction temperature should be limited to T ≤ 125°C (@T ≤ 100°C). j(avg) f **V = 13.5 ~ 16.5V, Inverter Part, T = 125°C, Non-repetitive, Less than 2µs D j IGBT Inverter Sector Collector-Emitter Voltage (T = 25°C) V 600 Volts f CES Collector Current (T = 25°C) ±I 30 Amperes f C Peak Collector Current (T = 25°C, <1ms) ±I 60 Amperes f CP Supply Voltage (Applied between P - N) V 450 Volts CC Supply Voltage, Surge (Applied between P - N) V 500 Volts CC(surge) Collector Dissipation (T = 25°C, per 1 Chip) P 60.6 Watts f C Control Sector Supply Voltage (Applied between V -V , V -V ) V 20 Volts P1 PC N1 NC D Supply Voltage (Applied between V -V , V -V , V -V ) V 20 Volts UFB UFS VFB VFS WFB WFS DB Input Voltage (Applied between U , V , W -V , U , V , W -V ) V -0.5 ~ V +0.5 Volts P P P PC N N N NC IN D Fault Output Supply Voltage (Applied between F -V ) V -0.5 ~ V +0.5 Volts O NC FO D Fault Output Current (Sink Current at F Terminal) I 1 mA O FO Current Sensing Input Voltage (Applied between C -V ) V -0.5 ~ V +0.5 Volts IN NC SC D 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21867-P Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts Electrical and Mechanical Characteristics, T = 25°C unless otherwise specified j Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current I V = V , T = 25°C — — 1.0 mA CES CE CES j V = V , T = 125°C — — 10 mA CE CES j Diode Forward Voltage V T = 25°C, -I = 30A, V = 5V — 1.5 2.0 Volts EC j C IN Collector-Emitter Saturation Voltage V I = 30A, T = 25°C, V = V = 15V, V = 0V — 1.6 2.1 Volts CE(sat) C j D DB IN I = 30A, T = 125°C, V = V = 15V, V = 0V — 1.7 2.2 Volts C j D DB IN Inductive Load Switching Times t 0.7 1.30 1.90 µs on t V = 300V, V = V = 15V, — 0.30 — µs rr CC D DB t I = 30A, T = 125°C, V = 5 ⇔ 0V, — 0.40 0.60 µs C(on) C j IN t Inductive Load (Upper-Lower Arm) — 1.70 2.40 µs off t — 0.50 0.80 µs C(off) T Measurement Point f IGBT CHIP DIP-IPM GROOVE CONTROL TERMINALS Al BOARD 18mm 13.5mm P U V W N TEMPERATURE POWER TERMINALS MEASUREMENT POINT (INSIDE THE Al BOARD) FWDi CHIP TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21867-P Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts Electrical and Mechanical Characteristics, T = 25°C unless otherwise specified j Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Supply Voltage V Applied between V -V , V -V 13.5 15.0 16.5 Volts D P1 PC N1 NC V Applied between V -V , 13.0 15.0 18.5 Volts DB UFB UFS V -V , V -V VFB VFS WFB WFS Circuit Current I V = V = 15V, V = 5V, — — 5.00 mA D D DB IN Total of V -V , V -V P1 PC N1 NC V = V = 15V, V = 0V, — — 7.00 mA D DB IN Total of V -V , V -V P1 PC N1 NC V = V = 15V, V = 5V, — — 0.40 mA D DB IN V -V , V -V , V -V UFB UFS VFB VFS WFB WFS V = V = 15V, V = 0V, — — 0.55 mA D DB IN V -V , V -V , V -V UFB UFS VFB VFS WFB WFS Fault Output Voltage V V = 0V, F Circuit: 10kΩ to 5V Pull-up 4.9 — — Volts FOH SC O V V = 1V, I = 1mA — — 0.95 Volts FOL SC FO Input Current I V = 5V 1.0 1.50 2.00 mA IN IN Short-Circuit Trip Level* V T = 25°C, V = 15V 0.43 0.48 0.53 Volts SC(ref) j D Supply Circuit Undervoltage UV Trip Level, T ≤ 125°C 10.0 — 12.0 Volts DBt j Protection UV Reset Level, T ≤ 125°C 10.5 — 12.5 Volts DBr j UV Trip Level, T ≤ 125°C 10.3 — 12.5 Volts Dt j UV Reset Level, T ≤ 125°C 10.8 — 13.0 Volts Dr j Fault Output Pulse Width** t C = 22nF 1.0 1.8 — ms FO FO ON Threshold Voltage V Applied between U , V , W -V 2.1 2.3 2.6 Volts th(on) P P P PC, OFF Threshold Voltage V U , V , W -V 0.8 1.4 2.1 Volts th(off) N N N NC Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Fin R IGBT Part (Per 1/6 Module) — — 1.65 °C/Watt th(j-f)Q Thermal Resistance R FWDi Part (Per 1/6 Module) — — 3.00 °C/Watt th(j-f)D * Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 51A. **Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width t depends on the capacitance value FO -6 of C according to the following approximate equation: C = (12.2 x 10 ) x t {F} . FO FO FO 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21867-P Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts Recommended Conditions for Use Characteristic Symbol Condition Min. Typ. Value Units Supply Voltage V Applied between P-N Terminals 0 300 400 Volts CC Control Supply Voltage V Applied between V -V , V -V 13.5 15.0 16.5 Volts D P1 PC N1 NC V Applied between V -V , 13.0 15.0 18.5 Volts DB UFB UFS V -V , V -V VFB VFS WFB WFS Control Supply Variation ΔV , ΔV -1 — 1 V/µs D DB PWM Input Frequency f T ≤ 100°C, T ≤ 125°C — 5 — kHz PWM f j Allowable rms Current* I V = 300V, V = 15V, f = 5kHz, — — 18.9 Arms O CC D C PF = 0.8, Sinusoidal, T ≤ 125°C, T ≤ 100°C j f V = 300V, V = 15V, f = 15kHz, — — 11.6 Arms CC D C PF = 0.8, Sinusoidal, T ≤ 125°C, T ≤ 100°C j f Minimum Input Pulse Width** P ON / OFF 300 — — ns WIN V Variation V Between V -N (Including Surge) -5.0 — 5.0 Volts NC NC NC Arm Shoot-through Blocking Time t For Each Input Signal, T < 100°C 2.0 — — µs DEAD f * The allowable rms current value depends on the actual application conditions. **The input pulse width less than P might make no response. WIN COLLECTOR-EMITTER FREE-WHEEL DIODE SATURATION VOLTAGE CHARACTERISTICS FORWARD CHARACTERISTICS REVERSE RECOVERY CHARACTERISTICS (TYPICAL) (TYPICAL) (TYPICAL) 2 3.0 2.5 10 V = 300V V = V = 15V V = 0V CC D DB IN V = V = 15V V = 5V T = 25°C D DB IN j 2.5 2.0 V = 0V ↔ 5V T = 25°C T = 125°C IN j j T = 25°C j T = 125°C j 2.0 T = 125°C j 1.5 1 1.5 10 1.0 1.0 0.5 0.5 0 0 0 10 0 1 2 0 15 30 45 60 0 15 30 45 60 10 10 10 COLLECTOR CURRENT, I , (AMPERES) EMITTER CURRENT, I , (AMPERES) EMITTER CURRENT, I , (AMPERES) C E E REVERSE RECOVERY CHARACTERISTICS SWITCHING LOSS (ON) VS. SWITCHING LOSS (OFF) VS. (TYPICAL) COLLECTOR CURRENT (TYPICAL) COLLECTOR CURRENT (TYPICAL) 3 1 1 10 10 10 V = 300V V = 300V CC CC V = V = 15V V = V = 15V D DB D DB V = 0V ↔ 5V V = 0V ↔ 5V IN IN T = 25°C T = 25°C j j T = 125°C T = 125°C j j 2 0 0 10 10 10 V = 300V CC V = V = 15V D DB V = 0V ↔ 5V IN T = 25°C j T = 125°C j 1 -1 -1 10 10 10 0 1 2 0 1 2 0 1 2 10 10 10 10 10 10 10 10 10 EMITTER CURRENT, I , (AMPERES) COLLECTOR CURRENT, I , (AMPERES) COLLECTOR CURRENT, I , (AMPERES) E C C 5 REVERSE RECOVERY TIME, t , (ns) COLLECTOR-EMITTER rr SATURATION VOLTAGE, V , (VOLTS) CE(sat) SWITCHING LOSS, E , (mJ/PULSE) SW(on) EMITTER-COLLECTOR VOLTAGE, V , (VOLTS) EC SWITCHING LOSS, E , (mJ/PULSE) REVERSE RECOVERY CURRENT, I , (AMPERES) SW(off) rr Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21867-P Intellimod™ Module Dual-In-Line Intelligent Power Module 30 Amperes/600 Volts DIP-IPM Application Circuit (Shown Pins Up) +15V +3.3 to +5V R SF C SF R 3 R SHUNT R x 3 2 W N V N INPUT SIGNAL N CONDITIONING U N F O FAULT C FO LOGIC C IN C x 3 5 C 4 V NC UV V C N1 C 3 2 PROT. + +V CC LVIC V WFS C 1 C 2 V + WFB W R D 1 1 V PC V P1 C 2 R W 2 +V P CC C 5 V VFS MOTOR C C 2 1 V + VFB V R D 1 1 V P1 C 2 R V 2 +V P CC C 5 V UFS C C 2 1 V + UFB U AC LINE R D 1 1 C C 7 6 V P1 C 2 + R U 2 +V P CC P C 5 This symbol indicates connection to ground plane. Component Selection: Dsgn. Typ. Value Description D 1A, 600V Boot strap supply diode – Ultra fast recovery 1 C 10-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5) 1 C 0.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8) 2 C 10-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C 3 C 22nF, 50V Fault lock-out timing capacitor – Multilayer ceramic (Note 4) 4 C 100pF, 50V Optional input signal noise filter – Multilayer ceramic (Note 1) 5 C 200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C 6 C 0.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9) 7 C 1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7) SF R 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7) SF R 5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) SHUNT R 10 ohm Boot strap supply inrush limiting resistor (Note 5) 1 R 330 ohm Optional control input noise filter (Note 1, Note 2) 2 R 10k ohm Fault output signal pull-up resistor (Note 3) 3 Notes: 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) F output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module. O -6 4) C4 sets the fault output duration and lock-out time. C4 12.2E x t , 22nF gives ~1.8ms FO 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with R , R , C must be minimized to avoid improper operation of the SC function. SHUNT SF SF 7) R , C set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. SF SF 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. 6 CONTROLLER HVIC HVIC HVIC INPUT INPUT INPUT CONDITION CONDITION CONDITION LEVEL SHIFT LEVEL SHIFT LEVEL SHIFT OVER CURRENT PROTECTION GATE DRIVE GATE DRIVE GATE DRIVE UV PROT. UV PROT. UV PROT. GATE DRIVE