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POSYS 804-B

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Description

POSYS 804-B PC/104 PC104-Bus Motion Controller for up to 4 Axes for Servo or Stepper Motors

Part Number

804-B

Price

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Manufacturer

POSYS

Lead Time

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Category

PRODUCTS - 8

Specifications

Acceleration and deceleration ranges

-32,768 to +32,767 counts/sample² with a resolution of 1/65,536 counts/ sample²

Analog input

8 x 10-bit analog inputs (0 - 4.096 V)

Available configurations

4 axes (POSYS 824-B, 804-B), 2 axes (POSYS 822-B, 802-B) fully compliant PC104-Bus card

Communication modes

16/16 parallel, RS232/RS485

Commutation rate (822-B, 824-B only)

20 KHz

Electronic gear ratio range

-32,768 to +32,767 with a resolution of 1/65,536 (negative and positive direction)

Emergency stop

5V TTL input (either for smooth stop, abrupt stop or motor off) uses the AxisIn signal

Filter modes (not for step motor versions)

Scalable PID + Velocity feedforward + Acceleration feedforward +Bias. Also integration limit, settable derivative sampling time, and output motor command limiting

Filter parameter resolution (not for step motor versions)

16 bits

Hall sensor inputs (822-B, 824-B version only)

3 Hall effect inputs per axis (TTL level signals)

I/Os

8 digital inputs / TTL, active low, 4 axis specific inputs, 8 digital outputs / TTL, active low, 4 digital outputs for amplifier enable, 4 axis specific outputs, 8 analog inputs (0 - 4.096 Volts)

Jerk range

0 to ½ counts/sample³, with a resolution of 1/4,294,967,296 counts/sample³

Limit switches

2 per axis: one for each direction of travel, digitally filtered

Master/Slave change

Automatic Master/Slave change possible if programmed in user-defined software

max. Number of traceable variables to compare at the same time

4

Maximum encoder rate

Incremental (up to 5 Mcounts/sec; optionally 8 Mcounts/s.) Parallel-word (up to 160 Mcounts/sec). optional interpolation module allows increase of encoder resolution up to x16000

Motor output modes

DAC: 16 bits ±10V output. PWM: 10-bit resolution at 20 KHz or 8-bit at 80 KHz. 50/50 supports 1, 2 or 3 phase motors (multiple phase only 822-B, 824-B). Sign magnitude supports 1 & 2 phase motors only (multiply phase only 822-B, 824-B)

Number of host instructions

180-200

Number of trace variables

28

On the fly control

of profile and filter parameters with pre-load and individual axis or simultaneous multi-axes update

Operating modes

Closed loop (motor command is driven from output of servo filter). Open loop (motor command is driven from user-programmed register)

Operating temperature extended

-40° - +85° C (option).

Other digital signals (per axis)

1 AxisIn signal per axis, 1 AxisOut signal per axis

Parallel encoder read rate

20 KHz (reads all axes every 50 µsec)

Parallel encoder word size

16 bits

Position error tracking

Motion error window (allows axis to be stopped upon exceeding programmable window). Tracking window (allows flag to be set if axis exceeds a programmable position window)

Position range

2,147,483,648 to +2,147,483,647 counts

Position-capture triggers: 2 per axis

index and home signals (high speed position latch)

Power

5 VDC, 1

Profile modes

S-curve point-to-point (Velocity, acceleration, jerk and position parameters Trapezoidal point-to-point (Velocity, acceleration, deceleration, and position parameters) Velocity-contouring (Velocity, acceleration, and deceleration parameters) Electronic Gear (Encoder or trajectory position of one axis used to drive a second axis. Master and slave axes and gear ratio parameters)

RAM memory support

512 single port RAM. Trace modes:one-time, continuous

Servo loop timing range

1 axis: 102.4 µsec, 2 axes: 204.8 µsec, 3 axes; 307.2 µsec, 4 axes: 409.6 µsec minimum cycle time.

Software-invertable signals

Encoder A, Encoder B, Index, Home, AxisIn, AxisOut, PositiveLimit, NegativeLimit (all individually programmable per axis)

Special profile mode combinations

Trapezoidal mode with Electronic gearing. S-curve mode with Electronic gearing

Velocity range

32,768 to +32,767 counts/sample with a resolution of 1/65,536 counts/ sample

Datasheet

pdf file

804-B ds-8683626.pdf

818 KiB

Extracted Text

SPECIFICATIONS • Available configurations: Sign magnitude supports 1 & 2 phase motors only (multiply phase only 822-B, 4 axis specific inputs 4 axes (POSYS® 824-B, 804-B), 2 axes (POSYS® 822-B, 802-B) fully 824-B) 8 digital outputs / TTL, active low compliant PC104-Bus card 4 digital outputs for amplifier enable • Hall sensor inputs (822-B, 824-B version only): 4 axis specific outputs • Operating modes: 3 Hall effect inputs per axis (TTL level signals) 8 analog inputs (0 - 4.096 Volts) Closed loop (motor command is driven from output of servo filter) • Commutation rate (822-B, 824-B only): Open loop (motor command is driven from user-programmed register) • Special profile mode combinations: 20 KHz Trapezoidal mode with Electronic gearing • Communication modes: • Maximum encoder rate: S-curve mode with Electronic gearing 16/16 parallel, RS232/RS485 Incremental (up to 5 Mcounts/sec; optionally 8 Mcounts/s.) • Master/Slave change: • Position range: Parallel-word (up to 160 Mcounts/sec) Automatic Master/Slave change possible if programmed in user-defined -2,147,483,648 to +2,147,483,647 counts optional interpolation module allows increase of encoder resolution up to software x16000 • Velocity range: • Motor check: -32,768 to +32,767 counts/sample with a resolution of 1/65,536 counts/ • Parallel encoder word size: programmable max. motion error with or without automatic motor shutdown sample 16 bits • Connectors: • Acceleration and deceleration ranges: • Parallel encoder read rate: 2x 50-position IDC connector and 1x additional 50-position IDC connector on -32,768 to +32,767 counts/sample² with a resolution of 1/65,536 counts/ 20 KHz (reads all axes every 50 µsec) 822-B/824-B sample² • Servo loop timing range: • Dimensions: • Jerk range: 1 axis = 102.4 µsec, 2 axes = 204.8 µsec, 3 axes = 307.2 µsec, 4 axes = half size PC104-Bus card; (110 x 96 mm) 0 to ½ counts/sample³, with a resolution of 1/4,294,967,296 counts/sample³ 409.6 µsec minimum cycle time. • Temperature range: • Profile modes: • Limit switches: Operating temperature standard; 0° - 70° C S-curve point-to-point (Velocity, acceleration, jerk and position parameters 2 per axis: one for each direction of travel, digitally filtered Operating temperature extended: -40° - +85° C (option) Trapezoidal point-to-point (Velocity, acceleration, deceleration, and position • Position-capture triggers: parameters) • Power: 2 per axis: index and home signals (high speed position latch) Velocity-contouring (Velocity, acceleration, and deceleration parameters) 5 VDC, 1A • Other digital signals (per axis): Electronic Gear (Encoder or trajectory position of one axis used to drive a 1 AxisIn signal per axis, 1 AxisOut signal per axis second axis. Master and slave axes and gear ratio parameters) OPTIONS: • Software-invertable signals: • On the fly control: Encoder A, Encoder B, Index, Home, AxisIn, AxisOut, PositiveLimit, Cable800-B of profile and filter parameters with pre-load and individual axis or simultaneous NegativeLimit (all individually programmable per axis) Matching flat cable, 50 positions to 50 positions, 1m long; 1, 2 or 3 needed multi-axes update depending on model and # of axes • Analog input: • Electronic gear ratio range: 8 x 10-bit analog inputs (0 - 4.096 V) -32,768 to +32,767 with a resolution of 1/65,536 (negative and positive IO700/800-1 Interface direction) • RAM memory support: interface and interconnect board (1 for each set of 4 axes); 512 single port RAM • Filter modes (not for step motor versions): Mounting: Phoenix EN snap-on rail Scalable PID + Velocity feedforward + Acceleration feedforward +Bias. Also • Trace modes: integration limit, settable derivative sampling time, and output motor command one-time MotionScript® Software limiting continuous for servo-tuning, maintenance, diagnostics and system performance check with graphical output • Filter parameter resolution (not for step motor versions): • Number of trace variables: 28 16 bits • max. Number of traceable variables to compare at the same time: 4 Windows Software • Position error tracking: • Number of host instructions: 180-200 GUI sample program Motion error window (allows axis to be stopped upon exceeding programmable DLL for Delphi & C/C++ • Emergency stop: window) Driver for Windows XP/Vista/7 optionally also for Linux 5V TTL input (either for smooth stop, abrupt stop or motor off) uses the AxisIn Tracking window (allows flag to be set if axis exceeds a programmable position signal window) • I/Os: • Motor output modes: 8 digital inputs / TTL, active low DAC: 16 bits ±10V output PWM: 10-bit resolution at 20 KHz or 8-bit at 80 KHz 50/50 supports 1, 2 or 3 phase motors (multiple phase only 822-B, 824-B)

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