Company Information DL05 I/O Specifications Systems Overview Programmable Controllers D0-05DD <---> Field I/O Wiring diagram and specifications Software D0-05DD Specifications C-more & other HMI AC Power Supply 95-240VAC Voltage Range (30VA) Specifications Drives Number of Input Pts. 8 (sink/source) Soft Number of Commons 2 (isolated) Starters 12-24VDC Input Voltage Range Motors & Power input wiring Gearbox (X0-X2) 1.8K @ 12-24VDC 95-240 20-28 Input Impedance (X3-X7) 2.8K @ VAC Steppers/ VDC 12-24VDC Servos 6-27 On Current/ VDC 12-24 >5mA/10VDC Motor Voltage Level Source Sink VDC Controls DC Input Input point wiring Output point wiring Specifications OFF Current/ <0.5mA/<2VDC Proximity Voltage Level Sensors Response Time X0-X2 X3-X7 Equivalent input circuit, Photo Sensors high-speed inputs (X0-X2) OFF to ON <100μs <8ms Response Limit Switches ON to OFF <100μs <8ms 12-24 Response Encoders VDC Source Sink None Fuses Current Sensors Number of Output 6 (sinking) Points Pressure 1 Sensors Number of Commons Equivalent input circuit, standard inputs (X3-X7) 6-27VDC Output Voltage Range Temperature Sensors Peak Voltage 50VDC Max.Frequency (Y0,Y1) 7kHz Pushbuttons/ Lights 12-24 0.5VDC @ 1A ON Voltage Drop VDC Process Source Sink 0.5A / point (Y0-Y1)* Maximum Current Relays/ 1.0A / point Timers (Y2-Y5) DC Output Maximum Equivalent output circuit Equivalent output circuit Comm. Specifications 15μA @ 30VDC Leakage Current standard outputs (Y2-Y5) pulse outputs (Y0-Y1) Terminal Maximum 2A for 100ms10A Blocks & for 10ms Inrush Current Wiring 20-28 20-28 VDC VDC OFF to ON Response <10μs Power <30μs (Y0-Y1) ON to OFF Response <60μs (Y2-Y5) Circuit Protection External DC Power 20-28VDC 150mA max. Required Enclosures Status Indicators Logic side Tools None (external Fuses Derating chart for DC outputs recommended) Pneumatics Safety Appendix Product Index Part # Index Volume 14 w w w. a u t o m a t i o n d i r e c t . c o m / d l 0 5 Programmable Controllers e2-37 Features at a Glance The DL05 and DL06 micro PLCs are DL05 CPU Specifications DL06 CPU Specifications complete self-contained systems. The CPU, System capacity System capacity power supply, and I/O are all included Total memory available (words) . . . . . . . . . . . . . . . . . 14.8K Total memory available (words). . . . . . . . . . . . . . . . . . . . 6K Ladder memory (words). . . . . . . . . . . . . . . . . . . . . . . . 7680 inside the same housing. Option modules Ladder memory (words) . . . . . . . . . . . . . . . . . . . . . . . 2,048 V-memory (words). . . . . . . . . . . . . . . . . . . . . . . . . . . . 7616 are available to expand the capability of V-memory (words) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,096 User V-memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7488 User V-memory . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,968 each PLC family for more demanding appli- Non-volatile user V-memory . . . . . . . . . . . . . . . . . . . 128 Non-volatile user V-memory . . . . . . . . . . . . . . . . . . . 128 cations. The standard features of these PLCs Built-in battery backup (D2-BAT-1) . . . . . . . . . . . . . . . . Yes 1 Battery backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Total I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 are extraordinary and compare favorably Total built-in I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 with larger and more expensive PLCs. Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 The specification tables to the right are I/O expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes1 1 I/O expansion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes meant for quick reference only. Detailed Performance Performance Contact execution (Boolean) . . . . . . . . . . . . . . . . . . . . 0.6μs specifications and wiring information for Contact execution (Boolean) . . . . . . . . . . . . . . . . . . . . 0.7μs Typical scan (1K Boolean)2 . . . . . . . . . . . . . . . . . . . 1-2ms. each model of the DL05 and DL06 PLCs 2 Typical scan (1K Boolean) . . . . . . . . . . . . . . . . . . 1.5-3ms. Instructions and diagnostics can be found in those specific sections. RLL ladder style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Instructions and diagnostics RLLPLUS/flowchart style (Stages) . . . . . . . . . . . . Yes/1024 RLL ladder style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Run-time editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes RLLPLUS/flowchart style (Stages) . . . . . . . . . . . . . Yes/256 Program capacity Supports Overrides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Run-time editing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Variable/fixed Most boolean ladder instructions require a Supports Overrides. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Number of Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 229 single word of program memory. Other Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Variable/fixed Types of Instructions: Number of Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . 133 instructions, such as timers, counters, etc., Control relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1024 Types of Instructions: require two or more words. Data is stored in Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 Control relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512 Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 V-memory in 16-bit registers. Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Immediate I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Subroutines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Performance Immediate I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes For/next loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Subroutines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Table functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes The performance characteristics shown in the Timed interrupt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes For/next loops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes tables represent the amount of time required Integer math . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Timed interrupt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes to read the inputs, solve the Relay Ladder Trigonometric functions . . . . . . . . . . . . . . . . . . . . . . . Yes Integer math . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Floating-point math . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Logic program and update the outputs. Floating-point math. . . . . . . . . . . . . . . . . . . . . . . . . . . No PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes PID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Drum sequencers . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Instructions Drum sequencers . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Bit of word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Bit of word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Number type conversion . . . . . . . . . . . . . . . . . . . . . . Yes A complete list of instructions is available ASCII print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes ASCII in, out, print . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes 1 at the end of this section. Real-time clock/calendar . . . . . . . . . . . . . . . . . . . . . . . . Yes LCD instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Internal diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Real-time clock/calendar . . . . . . . . . . . . . . . . . . . . . . . . Yes Communications Password security. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Internal diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes System and user error log . . . . . . . . . . . . . . . . . . . . . . . . No Password security. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes The DL05 and DL06 offer powerful System and user error log . . . . . . . . . . . . . . . . . . . . . . . . No Communications communication features normally found Communications Built-in ports . . . . . . . . . . . . . . . . . . . . . . . . . Two RS-232C only on more expensive PLCs. Built-in ports:. . . . . . . . . . . . . . . . . . . . . . . . . One RS-232C Protocols supported: . . . . . . . . . . One multi-function RS232C/RS422/RS485 K-sequence (proprietary protocol). . . . . . . . . . . . . . . Yes NOTE: RS485 is for MODBUS RTU only. Special features DirectNet master/slave . . . . . . . . . . . . . . . . . . . . . . . . Yes Protocols supported: Modbus RTU master/slave. . . . . . . . . . . . . . . . . . . . . Yes The DC input and DC output PLCs offer K-sequence (proprietary protocol). . . . . . . . . . . . . . . Yes ASCII out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes DirectNet master/slave . . . . . . . . . . . . . . . . . . . . . . . . Yes high-speed counting or pulse output. Baud rate Modbus RTU master/slave. . . . . . . . . . . . . . . . . . . . . Yes Option module slots allow for discrete Port 1. . . . . . . . . . . . . . . . . . . . . . . . 9,600 baud (fixed) ASCII in/out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes Port 2. . . . . . . . . . . . . . . . selectable 300-38,400 baud I/O expansion, analog I/O, or additional Baud rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (default 9,600) Port 1. . . . . . . . . . . . . . . . . . . . . . . . 9,600 baud (fixed) communication options. Specialty Features Port 2. . . . . . . . . . . . . . . . selectable 300-38,400 baud 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (default 9,600) Filtered inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes 3 Specialty Features Interrupt input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes 3 Filtered inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes 3 High speed counter . . . . . . . . . . . . . . . . . . . . . . . Yes, 5kHz 3 Interrupt input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes 3 Pulse output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes, 7kHz 3 High speed counter . . . . . . . . . . . . . . . . . . . . . . . Yes, 7kHz 3 Pulse catch input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes 3 Pulse output. . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes, 10kHz 1- These features are available with use of 3 Pulse catch input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yes certain option modules. Option module specifi- 1- These features are available with use of cations are located later in this section. certain option module. Option module specifica- 2- Our 1K program includes contacts, coils, and tions are located later in this section. scan overhead. If you compare our products to 2- Our 1K program includes contacts, coils, and others, make sure you include their scan over- scan overhead. If you compare our products to head. others, make sure you include their scan over- head. 3- Input features only available on units with DC inputs and output features only available on 3- Input features only available on units with DC units with DC outputs. inputs and output features only available on units with DC outputs. Volume 14 Programmable Controllers 1 - 80 0 - 633 - 0405 e2-20 Company Information Features at a Glance Systems Overview Programmable Controllers DirectSOFT software The DL05 and DL06 PLCs use the same Field I/O Input status indicators Mounting tab Mode switch Communication ports Output status indicators familiar D Diirre ec cttSOFT programming soft- Software ware that our larger PLCs use. A FREE version of D Diirre ec cttSOFT gives you all the C-more & great features of the full version, but with a other HMI 100-word PLC program download limita- Drives tion. For programs larger than 100 words, the full package is required. The FREE Soft Mode status PC-DS100 software may be sufficient to Starters indicators program the DL05 and DL06. If you are Motors & Communicat- programming with a full package version Gearbox ion status prior to v5.0, you will need v2.4 or later indicators Steppers/ for the DL05 PLCs and v4.0 or later for the Servos DL06. We always recommend the latest Removable version for the most robust features. See Motor terminal Controls the Software section in this catalog for a block complete description of D Diirre ec cttSOFT Proximity Sensors including features, part numbers of programming packages and upgrades. Photo Sensors External power inputs Discrete input terminals Discrete output terminals Option module slot Limit Switches Hardware features diagrams Encoders Current Sensors External power inputs Discrete output terminals Removable Option module slots Pressure terminal Sensors block Temperature Sensors Pushbuttons/ Lights Process Mode status Output status indicators indicators Relays/ Timers Input status indicators Communicat- Comm. ion status Terminal indicators Blocks & Wiring Power Circuit Protection Mode switch Enclosures Tools Pneumatics Discrete input terminals Removable Communication ports Mounting tab Safety terminal block Appendix Product Index Part # Index Volume 14 w w w. a u t o m a t i o n d i r e c t . c o m Programmable Controllers e2-21 Bus bar Bus bar Product Dimensions and Installation It is important to understand the installa- tion requirements for your DL05 or DL06 system. Your knowledge of these require- ments will help ensure that your system operates within its environmental and electrical limits. Note: there is a minimum clearance requirement of Plan for safety 2" (51mm) between the panel door (or any devices mounted in the panel door) and the T Th hiis s c ca atta allo og g s sh ho ou ulld d n ne ev ve er r b be e u us se ed d a as s a a nearest DL05 component. r re ep plla ac ce em me en ntt ffo or r tth he e u us se er r m ma an nu ua all.. You can purchase, download free, or view online the user manuals for these products. The Temperature probe D0-USER-M is the publication for the 2" 50mm DL05 PLCs, and the D0-06USER-M is the min publication for the DL06 PLCs. The D0-OPTIONS-M is the user manual for the option modules. These user manuals contain important safety information that Power source must be followed. The system installation 2" should comply with all appropriate elec- 50mm min trical codes and standards. 2" 50mm Panel ground terminal min Earth Ground braid cop- Panel ground per lugs Panel or single point ground Star washers Star washers See the Enclosure section to find an enclosure that fits your application Temperature probe 1.5" 38mm min Environmental Specifications Power source for DL05 and DL06 -4º F-158ºF 1.5" Storage Temperature 38mm (-20ºC to 70ºC) min Ambient Operating 32ºF-131ºF Temperature (0º to 55ºC) Panel ground terminal 5 to 95% relative 1.5" Ambient Humidity humidity 38mm (non-condensing) min Earth MIL STD 810C Vibration Resistance ground Method 514.2 MIL STD 810C Shock Resistance Method 516.2 Note: There is a minimum clearance requirement of 1.5" Noise Immunity NEMA (ICS3-304) (38mm) between the panel door (or any devices mounted in the panel door) and the nearest DL06 component. Atmosphere No corrosive gases Volume 14 Programmable Controllers 1 - 80 0 - 633 - 0405 e2-22 Company Product Dimensions and Installation Information Systems Overview Programmable Controllers Unit dimensions and mounting orientation Field I/O DL05 and DL06 PLCs must be mounted Software properly to ensure ample airflow for C-more & cooling purposes. It is important to follow other HMI the unit orientation requirements and to verify that the PLC’s dimensions are Drives compatible with your application. Notice Soft particularly the grounding requirements Starters and the recommended cabinet clear- ances. Motors & Gearbox Mounting orientation Steppers/ Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temperature Mounting orientation Sensors Pushbuttons/ Lights Process Relays/ Timers Comm. Terminal Blocks & Wiring Power Circuit Protection Enclosures Tools Pneumatics Safety Appendix Product Index Part # Index Volume 14 w w w. a u t o m a t i o n d i r e c t . c o m Programmable Controllers e2-23 Company Ports, Status Indicators, and Modes Information Systems Overview Programmable Controllers Port 1 DL05 and DL06 status Port 2 indicators Port 1 is a 6-pin, fixed configuration port and Port 2 is a configurable port on both the Field I/O has the same pin assignments on the DL05 DL05 and the DL06 PLCs. The DL05 PLC Status Indicators Software and the DL06. Please refer to the table and uses a 6-pin modular connector and offers diagrams on this page. This port can be used RS-232 communications only. The DL06 Indicator Status Meaning C-more & to connect to an HPP, D Diirre ec cttSOFT, an oper- PLC uses a 15-pin HD-sub connector and other HMI ON Power good PWR ator interface, or other external device. offers RS-232, RS-422, or RS-485 OFF Power failure Drives Features include: communications. Please refer to the table ON CPU is in Run Mode • 9600 baud and diagrams on this page for more infor- RUN Soft • 8 data bits mation. This port can be used to connect OFF CPU is in Stop or Program Mode Starters to an HPP, D Diirre ec cttSOFT, an operator inter- • Odd parity ON CPU self diagnostics error Motors & face, or other external device. Features of CPU Gearbox • 1 start bit, 1 stop bit OFF CPU self diagnostics good port 2 include: • Station address of 1 Steppers/ Data is being transmitted by the • 300, 600, 1200, 2400, 4800, 9600 (default), ON Servos • Asynchronous, half-duplex, DTE CPU-Port 1 19,200, 38,400 baud TX1 No data is being transmitted by Protocols supported (as slave): • 8 data bits OFF Motor the CPU-Port 1 Controls • K sequence, DirectNET, Modbus RTU • Odd (default), even, or no parity Data is being received by the ON • 1 start bit, 1 stop bit DL05 & DL06 Port 1 Pin Descriptions CPU-Port 1 Proximity RX1 Sensors • Station address: No data is being received by the 0V Power (-) connection (GND) 1 OFF CPU-Port 1 1 (default) Photo 5V Power (+) connection 2 Sensors Data is being transmitted by the 1-90 DirectNET, K sequence ON 3 RXD Receive data (RS-232C) CPU-Port 2 TX2 1-247 Modbus RTU Limit 4 TXD Transmit data (RS-232C) No data is being transmitted by OFF Switches the CPU-Port 2 • Asynchronous, half-duplex, DTE 5 5V Power (+) connection Data is being received by the Encoders Protocols supported: 0V Power (-) connection (GND) ON 6 CPU-Port 2 • K sequence (slave), DirectNET RX2 No data is being received by the Current (master/slave), Modbus (master/slave) OFF Sensors CPU-Port 2 Pressure Sensors DL05 Port 2 Pin Descriptions DL05 and DL06 mode 0V Power (-) connection (GND) 1 switches Temperature Sensors 2 5V Power (+) connection Mode 3 RXD Receive data (RS-232C) Pushbuttons/ Switch CPU Action Lights TXD Transmit data (RS-232C) 4 Position RTS Ready to send CPU is forced into the RUN mode if no 5 Process DL05 RUN (Run errors are encountered. No program 6 0V Power (-) connection (GND) changes are allowed by the program- Program) ming/monitoring device. Relays/ Timers RUN PROGRAM and the TEST modes DL06 Port 2 Pin Descriptions TERM are available. Mode and program changes are allowed by the program- (Terminal) Comm. 5V Power (+) connection 1 6-pin Female Modular Connector ming/monitoring device. 2 TXD Transmit data (RS-232C) CPU is forced into the STOP mode. No Terminal STOP changes are allowed by the program- Blocks & 3 RXD Receive data (RS-232C) ming/monitoring device. Wiring RTS Ready to send (RS232C) 4 Power CTS Clear to send (RS232C) 5 Use the optional low profile 15-pin adapter to make option module wiring easier. 6 RXD- Receive data (-) (RS-422/485) Circuit Protection 7 0V Power (-) connection (GND) 8 0V Power (-) connection (GND) D0-06ADPTR Enclosures TXD+ Transmit data (+) (RS-422/485 9 Tools 10 TXD- Transmit data (-) (RS-422/485) Pneumatics 11 RTS+ Ready to send (+) (RS-422/485) DL06 12 RTS- Ready to send (-) (RS-422/485) Safety RXD+ Receive data (+) (RS-422/485) 13 Appendix 14 CTS+ Clear to send (+) (RS-422/485) 15 CTS- Clear to send (-) (RS-422/485) Product Index 6-pin Female 15-pin Female Modular Connector D-sub Connector Part # Index Volume 14 w w w. a u t o m a t i o n d i r e c t . c o m Programmable Controllers e2-27