Phoenix Passive Components STANDARD FILM RESISTOR – SFR16S FEATURES • Metal film technology; • Non-flammable; • General purpose resistors; • Small size • High stability; • Low cost; • Low noise; • Jumper available (0Ω); • Different forming style available; • Different packaging and configurations. MARKET SEGMENTS AND APPLICATIONS Industry sector Application segment End-user equipment Power supplies Industrial Power Motor speed controls Line protection resistor Telecom Data Communication Power supplies Amplifiers, Television, Sound & Vision Consumer Video cassette recorder Kitchen Appliances Blender Lighting Ballast equipment Dashboard electronics Lighting equipment Automotive Electronic Systems Window/mirror steering ABS system, Alarm system Airbag, Electronic fuel injection TECHNOLOGY A homogeneous film of metal alloy is deposited on a high grade ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting wires of electrolytic copper are welded to the end-caps. The resistors are coated with non-flammable light blue lacquer, which provides electrical, mechanical and climatic protection. The encapsulation is resistant to all cleaning solvents in accordance with “MIL-STD-202E, method 215” and “IEC 60068-2-45”. SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 1 of 10 Phoenix Passive Components QUICK REFERENCE DATA SFR16S ± ± ± ±5% SFR16S ± ± ± ±1% DESCRIPTION (E24 serie) (E24/E96 series) Cu-lead Resistance range 1Ω to 3MΩ 4.99Ω to 2.4MΩ Temperature coefficient R < 4.7Ω ≤ ±250ppm/ºC 4.7≤ R ≤ 200kΩ ≤ ±100ppm/ºC ≤ ±100ppm/ºC R > 200KΩ ≤ ±250ppm/ºC ≤ ±250ppm/ºC Absolute maximum dissipation at 0.5W Tamb = 70ºC Thermal resistance. Rth 170KW Limiting voltage (DC or RMS) 200V (1) Rated Voltage Pn x R Basic specification IEC 60115-1 and 60115-2 Climatic category (IEC 60068) 55 / 155 / 56 Stability, ΔR/Rmax., after: Load ±0,5% +0.05Ω R ≤ 200KΩ ± 1% +0.05Ω ±1% +0.05Ω R > 200KΩ Climatic tests: ± 1% +0.05Ω ±0,5% +0.05Ω R ≤ 200KΩ ±1% +0.05Ω R > 200KΩ ± 0.25% +0.05Ω Resistance to soldering heat ±0.25% +0.05Ω Short time overload ± 0.25% +0.05Ω ± 0.25% +0.05Ω Note: 1- Maximum rated voltage is the “Limiting voltage”. SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 2 of 10 Phoenix Passive Components MECHANICAL DATA Axial style L2 L1 (0.031) (0.196 ± ± ± ±0.004) (0.040) (0 +0.118/-0) (0 236 ± ±0 019) ± ± Table 1. Mass per Type A L1 max L2 max φ φ φ φD max. φ φ φ φd |||| B1-B2|||| 100 units 52.5 ± 1.5 11.5g (2.067 ±0.059) 0.45 ± 0.05 1.9 3.2 3.4 ±1.2 SFR16S (0.075) (0.126) (0.134) (0.047) 26 ± 1.5 (0.018 ±0.002) 8.0g (1.024 ±0.059) Dimensions in mm / (inches) MOUNTING The resistors are suitable for processing on automatic insertion equipment, cutting and bending machines. SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 3 of 10 Phoenix Passive Components ELECTRICAL CHARACTERISTICS DERATING The power that resistor can dissipate depends on the operating temperature. Pmax X Tamb 120 100 80 60 40 20 0 -55 0 55 70 110 155 Tamb (ºC) Maximum dissipation (Pmax) in percentage of rated power as a function of the ambient temperature (Tamb). APPLICATION INFORMATION Hot-spot Solder-spot Fig. 1 - Hot spot temperature rise (ΔT) Fig. 2 - Temperature rise (ΔT) at the lead as a function of dissipated power. (soldering point) as a function of dissipated power at various lead lengths after mounting. Note: The maximum permissible hot-spot temperature is 155ºC. SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 4 of 10 Pmax % Prated Phoenix Passive Components PULSE LOADING CAPABILITIES Fig. 3 – Pulse on a regular basis, maximum permissible peak pulse power (^Pmax) as a function of pulse duration (ti). Fig. 4 - Pulse on a regular basis, maximum permissible peak pulse voltage (^Vmax) as a function of pulse duration (ti). SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 5 of 10 Phoenix Passive Components MARKING The nominal resistance and tolerance are marked on the resistor using four or five colored bands in accordance with IEC publication 60062 “color code for fixed resistors”. Standard values of nominal resistance are taken from the E24/E96 series for resistors with a tolerance of ±5% or 1%. The values of the E24/E96 series are in accordance with “IEC publication 60063”. ORDERING INFORMATION Table 2. Ordering code indicating resistor type and packaging ORDERING CODE 23xx xxx xxxxx BANDOLIER IN AMMOPACK BANDOLIER ON REEL TOL LEAD ∅ STRAIGHT LEADS TYPE mm % 52.5 52.5 26 52.5 (2.067) (2.067) (1.024) (2.067) 5000 units 1000 units 5000 units 5000 units 1 2306 187 3xxxx 2322 187 73xxx 2306 187 7xxxx 2306 187 1xxxx Cu 0.45 SFR16S 2322 187 53xxx - 2322 187 43xxx 2306 187 23xxx (Cu 0.018) 5 - - - 2322 187 83xxx Dimensions in mm / (Inches) Note: For formed types see “Formed Types Specification” ORDERING CODE • The resistors have a 12 digit ordering code starting with 23 • The subsequent 6 or 7 digits indicate the resistor type and packaging see table 2. • For 5% tolerance the remaining 3 digits indicate the resistance value; - The first 2 digits indicate the resistance value. - The last digit indicates the resistance decade in accordance with table 3. • For 1% tolerance the remaining 4 digits indicate the resistance value; - The first 3 digits indicate the resistance value. - The last digit indicates the resistance decade in accordance with table 3. Table 3. Last digit 12NC Resistance Decade for 5% Resistance Decade for 1% LAST DIGIT 8 1 to 9.1Ω 4.99 to 9.76Ω 9 10 to 91Ω 10 to 97.6Ω 1 100 to 910Ω 100 to 976Ω 2 1 to 9.1kΩ 1 to 9.76kΩ 3 10 to 91kΩ 10 to 97.6kΩ 4 100 to 910kΩ 100 to 976kΩ 5 1MΩ to 3 MΩ 1MΩ to 2.4MΩ Example: The ordering code for resistor type SFR16S resistor, value of 680Ω ±5%, taped on a bandolier of 5000 units in ammopack, is: 2322 187 53681. SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 6 of 10 Phoenix Passive Components NAFTA ORDERING INFORMATION – CROSS REFERENCE NAFTA ORDERING CODES Table 4. Ordering code indicating resistor type and packaging Tol. Resistance NAFTA SPQ Type 12NC Taping % range Part Number units 52.5 2306 187 1xxxx 5033EDxxxxxF12AF5 5000; reel (2.067) 26 2306 187 7xxxx 5033EDxxxxxF26M 5000; ammopack ± 1 4.99Ω to 2.4MΩ (1.024) 25.5 2306 187 3xxxx 5033EDxxxxxF18AF5 5000; ammopack (2.067) 52.5 SFR16S 2306 187 23xxx 5033EMxxxxxJ12AFX 5000; reel (2.067) 26 2322 187 43xxx 5033EMxxxxxJ26M 5000; ammopack (1.024) ± 5 1Ω to 3MΩ 52.5 2322 187 53xxx 5033EMxxxxxJ18AFX 5000; ammopack (2.067) 52.5 2322 187 73xxx 5033EMxxxxxJ08AFX 1000; ammopack (2.067) Dimensions in mm / (inches) COMPOSITION OF OHMIC VALUE The ohmic value is represented by 5 digits; see table 5. Table 5. Examples of the ohmic value 5 Digits Value (All Other) 1 Ω 1R000 10R00 10 Ω 100 Ω 100R0 1 KΩ 1K000 10 KΩ 10K00 100K0 100 KΩ 1 MΩ 1M000 SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 7 of 10 Phoenix Passive Components PACKAGING Bandolier in ammopack Table 6. Type Quantity M N P Bandolier Width 79 73 260 52.5 ±1.5 5000 (3.110) (2.874) (10.236) (2.067 ± 0.059) 51 79 255 26 ±1.5 SFR16S 5000 (2.008) (3.110) (10.039) (1.024 ±0.059) 71 31 140 52.5 ±1.5 1000 (2.795) (1.220) (5.512) (2.067 ±0.059) Dimensions in mm / (Inches) Bandolier on Reel P N M Table 7. Type Quantity M N P Q V R Bandolier Width 52 .5 ±1.5 92 273 273 267 75 86 SFR16S 5000 (3.622) (10.748) (10.748) (10.512) (2.953) (3.386) (2.067 ±0.059) Dimensions in mm / (Inches) SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 8 of 10 Phoenix Passive Components TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the schedule of "IEC publication 60115-1", category 55/155/56 (rated temperature range -55 ºC to +155°C ; damp heat, long term, 56 days). The tests are carried out in accordance with IEC publication 60068-2, "Recommended basic climatic and mechanical robustness testing procedure for electronic components" and under standard atmospheric conditions according to "IEC 60068-1" subclause 5.3. In Table 8 the tests and requirements are listed with reference to the relevant clauses of "IEC publications 60115-1 and 60068-1"a short description of the test procedure is also given. In some instances deviations from the IEC recommendations were necessary for our method of specifying. Table 8. Test procedures and requirements IEC REQUIREMENTS IEC 60068-2 RESISTENCE 60115-1 TEST PROCEDURE RANGE TEST SFR16S 5% SFR16S 1% CLAUSE METHOD 4 4.6.11 Insulation 500V (DC) during 1 R min.: 10 MΩ ins resistance minute; V-block method 4.7 Voltage proof on 400V (RMS); during 1 no breakdown insulation minute; V-block method 4.8.4 Temperature Between -55 ºC and R < 4.7Ω ≤ ± 250 coefficient + 155 ºC (Tc ppm/ºC) R < 200KΩ ≤ ± 100 ≤ ±100 R > 200KΩ ≤ ± 250 ≤ ±250 4.12 Noise IEC publication 60195 R < 68Ω max. 0.1 μV/V R < 100Ω max. 0.5 μV/V R > 1MΩ max. 1.5 μV/V 4.13 Short time overload Room temperature; P = 6.25 x 0.25W; 5s on ΔR/R max.: ± 0.25% + 0.05Ω 45s off (V ≤ 2 x Vmáx); 10 cycles; 4.16 U Robustness of terminations: -6 - Tensile all 4.16.2 Ua Load 5N; 10s Number of failures < 10x10 samples - Bending half -6 4.16.3 Ub Load 2.5N; 4 x 90º Number of failures < 10x10 number of samples no damage - Torsion other 4.16.4 Uc 3 x 360º in opposite ΔR/R max.: ΔR/R max.: half of samples directions ± 0.25%+0.05Ω ± 0.1%+0.05Ω 4.17 Ta Solderability 2s; 235ºC; flux 600 Good tinning; no damage 4.18 Tb Resistance to Thermal shock: 3s; ΔR/R max.: ± 0.25% + 0.05Ω soldering heat 350 ºC ;6 mm from body 4.19 Na Rapid change of 30 minutes at –55 ºC R ≤ 100K ΔR/R max.: ± temperature and 30 minutes at 0.1% + 0.05Ω ΔR/R max.: ± +155 ºC; 5 cycles 0.25% + 0.05Ω ΔR/R max.: ± R > 100K 0.25% + 0.05Ω SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 9 of 10 Phoenix Passive Components IEC REQUIREMENTS IEC 60068-2 RESISTENCE 60115-1 TEST PROCEDURE RANGE TEST SFR16S 5% SFR16S 1% CLAUSE METHOD 4.22 Fc Vibration Frequency 10 to 500 Hz; no damage displacement 1.5 mm or acceleration 10g; 3 ΔR/R max.: ΔR/R max.: directions; total 6 hours ±0.25%+ 0.05Ω ±0.1%+ 0.05Ω (3x2 hours) 3 4.23 Climatic sequence: R min.: 10 MΩ ins 4.23.2 Ba Dry heat 16 hours; 155 ºC 4.23.3 Db Damp heat 24 hours; 55 ºC; 90 to (accelerated) 100% RH st 1 cycle Cold 2 hours; - 55 ºC 4.23.4 Aa Low air pressure 2 hours; 8.5 kPa; 4.23.5 M 15 to 35 ºC Damp heat 5 days; 55 ºC; 4.23.6 Db R ≤ 200KΩ ΔR/Rmax.: (accelerated) 95 to 100% RH ±0.5% +0.05Ω ΔR/Rmax.: remaining cycles R > 200KΩ ΔR/Rmax.: ±1% +0.05Ω ±1% +0.05Ω 3 4.24.2 Ca Damp heat 56 days; 40 º C; R min.: 10 MΩ ins (steady state) 90 to 95% RH; ΔR/R max.: R ≤ 200KΩ dissipation 0.01 Pn ± 0.5% +0.05 Ω ΔR/R max.: ± 1% + 0.05 Ω ΔR/R max.: R > 200KΩ ± 1% + 0.05Ω 4.25.1 Endurance 1000 hours at 70 ºC; ΔR/Rmax.: R ≤ 200KΩ ±0.5% +0.05Ω Pn or Vmax ΔR/Rmax.: ΔR/Rmax.: ±1% +0.05Ω R > 200KΩ ±1% +0.05Ω nd See 2 amendment to Pulse load See Figs. 3 and 4 “ÏEC 60115-1”, SFR16S     PHOENIX DO BRASIL LTDA. Revision on 2003/03/20 All rights are reserved. Reproduction whole or in part is prohibited without the written consent of the copyright owner. Page 10 of 10