Phoenix Passive Components HIGH VOLTAGE RESISTOR – HVR FEATURES • Metal film technology • High pulse loading capability • Small size • Meeting safety requirements of: “UL1676” (HVR37 and HVR68, range 510 KΩ ~ 11 MΩ) - pending “IEC 60065 “EN 60065” “VDE 0860” “BS 60065” • MARKET SEGMENTS AND APPLICATIONS INDUSTRY SECTOR APPLICATION SEGMENT END-USER EQUIPMENT Power supplies Industrial Power Motor speed controls Amplifiers Consumer Sound & Vision TV, VCR Monitors TECHNOLOGY A multi layer metal film is deposited on a high-grade ceramic body. After a helical groove has been cut in the resistive layer, tinned electrolytic copper wires are welded to the end-caps. The resistors are coated with a blue lacquer, which provides electrical, mechanical and climatic protection. The encapsulation is resistant to all cleaning solvents in accordance with “MIL-STD 202, method 215” and “IEC 60068-2-45”. HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 1 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components QUICK REFERENCE DATA DESCRIPTION HVR25 HVR37 HVR68 Resistance range 100 kΩ - 22 MΩ 100 kΩ - 10 MΩ 100 kΩ - 33 MΩ 100 kΩ - 10 MΩ 100 kΩ - 10 MΩ Resistance tolerance and ±1%, E24/E96 ±5%, E24 ±1%, E24/E96 ±5%, E24 ±5%, E24 series Maximum dissipation at 0.25 W 0.50 W 1 W T = 70 °C amb Limiting voltage DC 1600 V 3500 V 10000 V RMS 1150 V 2500 V 7000 V Temperature coefficient ±250 ppm/°C Basic specification IEC60115-1 and 60115-2 Climatic category 55/155/56 (IEC 60068) Stability ∆R/R after: max Load (1000 h) ±5% +0.1Ω ±1.5% +0.1Ω ±5% +0.1Ω ±1.5% +0.1Ω ±5% +0.1Ω Climatic tests ±1.5% +0.1Ω ±1.5% +0.1Ω ±1.5% +0.1Ω ±1.5% +0.1Ω ±1.5% +0.1Ω Resistance to soldering ±1% +0.1Ω ±1% +0.1Ω ±1% +0.1Ω ±1% +0.1Ω ±1% +0.1Ω heat HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 2 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components MECHANICAL DATA AXIAL STYLE Table 1. Mechanical data. PRODUCT A L1 max L2 max ∅D max ∅d S B1 - B2max 52.0 + 1.5 / - 0.0 6.5 8.5 2.5 0.58 ±0.05 HVR25 (2.05 + 0.06 / - 0.00) (0.26) (0.34) (0.10) (0.023 ±0.002) 5.0 ±0.1 (0.20 ±0.01) 1.2 52.0 + 1.5 / - 0.0 10.0 12.0 4.0 0.80 ±0.03 HVR37 (0.05) (2.05 + 0.06 / - 0.00) (0.40) (0.47) (0.16) (0.031 ±0.001) 63.0 ±1.5 16.7 19.5 5.2 0.80 ±0.03 10.0 ±0.1 HVR68 (2.48 ±0.06) (0.66) (0.77) (0.21) (0.031 ±0.001) (0.40 ±0.01) Dimension unless specified in mm (inches) MOUNTING The resistors are suitable for processing on automatic insertion equipment, cutting and bending machines. HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 3 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components ELECTRICAL CHARACTERISTICS DERATING The power that the resistor can dissipate depends on the operating temperature. Maximum dissipation (P ) in percentage of rated power as a function of ambient temperature (T ) max amb PULSE LOADING CAPABILITY Maximum allowed peak pulse voltage in accordance with “IEC 60065 chapter 14.1”; 50 discharges from a 1 nF capacitor charged to V ; 12 discharges/minute. max 12 12 Vmax Vmax 11 (kV) 11 (kV) 10 10 9 9 8 8 7 7 6 6 5 5 4 4 -2 -1 0 1 2 -1 0 1 2 10 10 10 10 10 10 10 10 10 R (MΩ) R (MΩ) HVR37 HVR25 For 5% tolerance Î ∆R/R ± 4.0% max ∆R/R ± 4.0% max For 1% tolerance Î ∆R/R ± 2.0% max HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 4 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components 12 Vmax 11 (kV) 10 9 8 7 6 5 4 -2 -1 0 1 2 10 10 10 10 10 R (MΩ) HVR68 ∆R/R ± 2.0% max MARKING The nominal resistance and tolerance are marked on the resistor using four or five colored bands in accordance with IEC publication 60062 “color code for fixed resistors”. Standard values of nominal resistance are taken from the E24/E96 series for resistors with a tolerance of ±5%/±1%. The values of the E24/E96 series are in accordance with IEC publication 60063. ORDERING INFORMATION Table 2. Ordering code. QUANTITY ORDERING PRODUCT LEAD ∅ TOLERANCE TAPING PACKAGING (pcs) CODE 1000 AMMOPACK 2306 241 13xxx 52.0 ±5% 5000 AMMOPACK 2306 241 53xxx (2.05) 5000 REEL 2306 241 23xxx 0.58 Cu HVR25 (0.023) 1000 AMMOPACK 2306 241 8xxxx 52.0 ±1% 5000 AMMOPACK 2306 241 7xxxx (2.05) 5000 REEL 2306 241 6xxxx HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 5 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components QUANTITY ORDERING PRODUCT LEAD ∅ TOLERANCE TAPING PACKAGING (pcs) CODE 1000 AMMOPACK 2306 242 13xxx 52.0 ±5% (2.05) 5000 REEL 2306 242 23xxx 0.80 Cu HVR37 (0.031) 1000 AMMOPACK 2306 242 8xxxx 52.0 ±1% (2.05) 5000 REEL 2306 242 6xxxx 0.80 Cu 63.0 HVR68 ±5% 500 AMMOPACK 2306 244 13xxx (2.48) (0.031) Dimensions unless specified in mm (inches) The resistors have a 12 digit ordering code starting with 2306. The next 5 digits indicate the resistor type and packaging see table 2. For 5% tolerance the last 3 digits indicate the resistance value: - The first 2 digits indicate the resistance value - The last digit indicates the resistance decade in accordance with table 3. For 1% tolerance the last 4 digits indicate the resistance value: - The first 4 digits indicate the resistance value - The last digit indicates the resistance decade in accordance with table 3. Table 3. Last digit of ordering code. RESISTANCE DECADE (5%) RESISTANCE DECADE (1%) LAST DIGIT 4 100 - 910 kΩ 100 - 976 kΩ 5 1 - 9.1 MΩ 1 - 9.76 MΩ ≥ 10 MΩ ≥ 10 MΩ 6 Example: HVR25, 150 kΩ, ±5%, ammopack 1000 pcs is 2306 241 13154 HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 6 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components NAFTA ORDERING INFORMATION Table 4. NAFTA ordering code. QUANTITY NAFTA PRODUCT LEAD ∅ TOLERANCE TAPING PACKAGING (pcs) ORDERING CODE 1000 AMMOPACK 5043HVxxxxxJ08AFX 52.0 ±5% 5000 AMMOPACK 5043HVxxxxxJ18AFX (2.05) 5000 REEL 5043HVxxxxxJ12AFX 0.58 Cu HVR25 (0.023) 1000 AMMOPACK 5043HVxxxxxF08AF5 52.0 ±1% 5000 AMMOPACK 5043HVxxxxxF18AFX (2.05) 5000 REEL 5043HVxxxxxF12AFX 1000 AMMOPACK 5053HVxxxxxJ08AFX 52.0 ±5% (2.05) 5000 REEL 5053HVxxxxxJ12AFX 0.80 Cu HVR37 (0.031) 1000 AMMOPACK 5053HVxxxxxF08AF5 52.0 ±1% (2.05) 5000 REEL 5053HVxxxxxF12AFX 0.80 Cu 63.0 HVR68 ±5% 500 AMMOPACK 5073HVxxxxxJ08AFX (2.48) (0.031) Dimensions unless specified in mm (inches) The ohmic value in the NAFTA ordering code (see table 4) is represented by the “xxxxx” in the middle of the above ordering code. Table 5 gives some examples how to use these 5 digits. Table 5. Examples of the ohmic value. VALUE 5 DIGITS 1R000 1 Ω 10R00 10 Ω 100 Ω 100R0 1 kΩ 1K000 10K00 10 kΩ 100K0 100 kΩ 1 MΩ 1M000 HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 7 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components PACKAGING TAPE IN AMMOPACK Table 6. Ammopack. QUANTITY PRODUCT TAPING M N P (pcs) 52.0 + 1.5 / - 0.0 82 28 262 1000 (1.2) (10.4) (2.05 + 0.06 / - 0.00) (3.3) HVR25 52.0 + 1.5 / - 0.0 78 100 260 5000 (3.1) (4.0) (10.3) (2.05 + 0.06 / - 0.00) 52.0 + 1.5 / - 0.0 78 60 262 HVR37 1000 (2.05+ 0.06 / - 0.00) (3.1) (2.4) (10.4) 63.0 ±1.5 86 66 260 HVR68 500 (3.4) (2.6) (10.3) (2.48 ±0.06) Dimensions unless specified in mm (inches) TAPE ON REEL HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 8 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components Table 7. Reel. QTY PRODUCT TAPING M N P Q V R (pcs) 52.0 + 1.5 / - 0.0 92 311 311 305 75 86 HVR25 5000 (2.05 + 0.06 / - 0.00) (3.7) (12.3) (12.3) (12.1) (3.0) (3.4) 92 52.0 + 1.5 / - 0.0 361 361 355 75 86 HVR37 5000 (2.05 + 0.06 / - 0.00) (14.3) (14.3) (14.0) (2.9) (3.4) (3.6) Dimensions unless specified in mm (inches) TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the schedule of IEC publications 60115-1, category 55/155/56 (rated temperature range - 55 to + 155 °C; damp heat, long term, 56 days and along the lines of IEC publications 60068-2); Recommended basic climatic and mechanical robustness testing procedure for electronic components and under standard atmosphere conditions according to IEC 60068-1 subclause 5.3, unless otherwise specified. In some instances deviations from the IEC recommendations were necessary for our method of specification. Table 8. Test and requirements. IEC REQUIREMENTS IEC 60068-2 60115-1 TEST PROCEDURE TEST CLAUSE METHOD HVR25 HVR37 HVR68 4.6.1.1 - Insulation resistance 500 V (DC) 4 during 1 minute; R 10 MΩ ins min V-block method. 4.7 Voltage proof on 700 V (RMS) No breakdown - insulation during 1 minute, or flashover V-block method. 4.8 - Temperature Between ±250 ppm/°C coefficient - 55 °C and + 155 °C 4.12 - Noise “IEC publication 60195” Max. 5 µV/V Max. 2.5 µV/V HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 9 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components IEC REQUIREMENTS IEC 60068-2 60115-1 TEST PROCEDURE TEST CLAUSE METHOD HVR25 HVR37 HVR68 4.13 - Short time overload Room temperature; dissipation 6.25 x Pn (voltage not more than For 5% tolerance Î ∆R/R ±2.0% max 2 x limiting voltage, For 1% tolerance Î ∆R/R ±1.0% max 10000 V ); max 10 cycles; 5 s ON and 45 s OFF 4.16 21 (U) Robustness of terminations: 4.16.2 21 (Ua1) Tensile all samples Load 10 N, 10 s No damage ∆R/R ±1.0% max 4.16.3 21 (Ub) Bending half number Load 5 N, 4 X 90° of samples 4.16.4 21 (Uc) Torsion other 3 x 360° in opposite directions half of samples 4.17 20 (Ta) Solderability 16 h at 155 °C; Good tinning immersed in flux 600, (after ageing) (≥ 95% covered) leads immersed 2 mm No damage for 2 ±0.5 s in a solder bath at 235 ±5 °C 4.18 20 (Tb) Resistance to Thermal shock: 3 s; soldering heat 350 ±10 °C; ∆R/R ±1.0% max 6 mm from body 4.19 14 (Na) Rapid change of 30 minutes at - 55 °C No visual damage temperature and 30 minutes at ∆R/R ±1.0% max + 155 °C; 5 cycles 4.22 6 (Fc) Vibration Frequency 10 to 500 Hz, displacement No damage 1.5 mm or acceleration ∆R/R ±1.0% max 10 g; three directions; total 6 h (3 x 2 h) 4.23 Climatic sequence: 4.23.2 2 (Ba) Dry heat 16 h; 155 °C 4.23.3 30 (Db) Damp heat 24 h; 25 °C to 55 °C; (accelerated) 90 to 100% RH 3 R 10 MΩ st ins min 1 cycle ∆R/R ±1.5% max 4.23.4 1 (Aa) Cold 2 h; - 55 °C 4.23.6 30 (Db) Damp heat 5 days; 25 °C to 55 °C; (accelerated) 90 to 100% R.H. remaining cycles HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 10 of 11 prohibited without the written consent of the copyright owner. Phoenix Passive Components IEC REQUIREMENTS IEC 60068-2 60115-1 TEST PROCEDURE TEST CLAUSE METHOD HVR25 HVR37 HVR68 3 4.24 3 (Ca) Damp heat R 10 MΩ 56 days; 40 °C; 90 to ins min (steady state) 95% R.H. loaded with For 5% tolerance Î ∆R/R ±5.0% max 0.01Pn For 1% tolerance Î ∆R/R ±1.5% max 4.25.1 - Endurance 1000 h loaded with (at 70 °C) Pn or V For 5% tolerance Î ∆R/R ±5.0% max max 1.5 h ON and For 1% tolerance Î ∆R/R ±1.5% max 0.5 h OFF 4.29 45 (Xa) Component solvent Isopropyl alcohol resistance followed by brushing in No visible damage accordance with MIL STD 202 HVR Revision on 2004/12/14  PHOENIX DO BRASIL LTDA All rights are reserved. Reproduction whole or in part is Page 11 of 11 prohibited without the written consent of the copyright owner.