Mark 8 Series Direct Solenoid Actuator www .numatics.com Table of Contents Mark 8 Series Technical and Operating Data 3 How to Order Valves 4 How to Order Regulators 5 Sandwich Pressure Regulator 6 How to Order Manifolds 7 Base Assembly Kits 8, 16 Flexiblok® Diagrams 8, 10 End Plate Kits 8 Blank Station Plates 9 Speed Control Kit 9, 16 Terminal Block Assembly 9 Manifold Assembly 7, 12 Valve as Individual Base 11 Check Assembly Kits 13 Speed Control and Regulator Assembly 14 Regulator Service Kit 14 Blocking Disc Kit 15 Adaptor Kits with End Plates 15 Flexiblok Manifold Kit 16 Service Kits and Parts 17-18 Solenoid Capsule Assemblies 19 Plug Assemblies 19 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES 5 Ported, 2 and 3 position, 4-way, Spool & Sleeve Cv: 0.8 - 1.0 • Direct solenoid actuated • Plug-in solenoid with indicator light • Unlubricated or lubricated service • Integral speed control available • Integral regulators available • NEMA 4 Technical Data Valve Data English Metric 1/8 NPTF = 1/4 NTPF 1/8 G Tap 1/4 G Tap Cv (B)(A) 0.80 = 1.0 = 0.80 = 1.0 (B) (A) 2 4 12 14 single solenoid 37 SCFM 46 SCFM 790 NI/m 985 NI/m 2 position 4-way 3 1 5 Flow Capacity (EB)(P)(EA) Upstream pressure to @ 6 bar upstream/5 bar atmosphere @80 PSIG downstream (B)(A) (B) (A) 2 4 12 14 double solenoid 28”Hg Vacuum to 150 Operating Pressure Range Vacuum to 10 bar 2 position 4-way PSIG 3 1 5 (EB)(P)(EA) Temperature Range -10°F to + 115°F -23˚C to +46° C (Ambient) (B) (B)(A) (A) 12 2 4 14 double solenoid 3 position 4-way open center 3 1 5 (EB)(P)(EA) (B)(A) (A) (B) 2 4 14 double solenoid 12 3 position 4-way closed center 3 1 5 (EB)(P)(EA) Operating Data 24 VAC 24 VAC 115 VAC 120 VAC 230 VAC 240 VAC All Solenoids Are Continuous Duty Rated 12 VDC 24 VDC 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz Power (Watts) 6.0 6.0 N/A N/A N/A N/A N/A N/A Holding Current (Amps.) 0.50 0.25 0.84 0.38 0.15 0.09 0.007 0.04 Inrush Current (Amps.) N/A N/A 2.25 1.85 0.41 0.38 0.021 0.19 2-Position, Single, Spring Return 0.032 0.032 0.011 0.011 0.011 0.011 0.011 0.011 Energize in 2-Position, Double, Detented 0.028 0.028 0.012 0.012 0.012 0.012 0.012 0.012 seconds 3-Position, Spring Centered 0.028 0.028 0.012 0.012 0.012 0.012 0.012 0.012 2-Position, Single, Spring Return 0.010 0.010 0.011 0.011 0.011 0.011 0.011 0.011 De-energize 2-Position, Double, Detented N/A N/A N/A N/A N/A N/A N/A N/A in seconds 3-Position, Spring Centered 0.008 0.008 0.018 0.018 0.018 0.018 0.018 0.018 3 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES How to Order 082 SA 40 15 K 000 30 Valves Valve Series & Port Size Voltage 081* = 1/8 00 = Manifold Block, w/o Valve 082 = 1/4 20 = 24 VAC, 50-60 Hz *Valve Unit Only 30 = 110-120 VAC, 50-60 Hz 40 = 220-240 VAC, 50-60 Hz Valve Type 60 = 12 VDC SA = Single Direct Solenoid, 61 = 24 VDC Spring Return w/Flush Non-locking Override Options SS = Double Direct Solenoid w/Flush 000 = No Options Non-locking Override 11B = Flush Locking Manual Override 11Y = Extended Non- Locking Manual Override Function 11Z = Extended Locking Manual Override 4 = 2 Position 4-Way (5/2) 12A = FKM Seals on Sleeve Assembly 5 = 3 Position 4-Way (5/3), Open Center, 12B = Lubricant Free Assembly Dual Pressure 13A =4 Foot Leads 6 = 3 Position 4-Way (5/3), Blocked Center 15W = 5-Pin Straight Mini Connector in Mounting; 0 = Manifold Block, w/o Valve Pin 1=A+(14+), 2=A-(14-), 3=Gnd, 4=B+(12+), 5=B-(12-) P = Manifold Block, w/Blank Station Plate 16T = Adds Bottom P (1) Port to Mounting 17N = Surge Suppression (DC Only) Mounting 19M =Terminal Block in Mounting 46T = Zinc Plated Solenoid Armature (AC Only) 00 =Valve Unit, w/o Mounting 01 = Valve Unit, Speed Control w/o Mounting 47J = 5-Pin Straight Mini Connector in Mounting; 02 = Valve Unit w/Long Screws for use w/Speed Pin 1=B+(12+), 2=A-(14-), 3=Gnd, 4=A+(14+), 5=B-(12-) Control or Regulator, w/o Mounting 56Y =4 Pin Straight Micro Connector in Mounting; 15 = Manifold Block, Side & Bottom Cylinder Ports Pin 1=Not Used, 2=12+(B+), 3=Com, 4=14+(A+) A 1/2 NPTF 16 = Manifold Block, Auxiliary Inlet, Side & Bottom conduit port Cylinder Ports B Combination Options connection Manifold Block, Alternate Outlet, Auxiliary Inlet, 41W = (11B) Flush Locking Manual Override B & 18 = Side & Bottom Cylinder Ports (17N) Surge Suppression (DC Only) 1B = Manifold Block, Alternate Outlet, Side & Bottom 48S = (11B) Flush Locking Manual Override & O Cylinder Ports (19M) Terminal Block in Mounting D C 25 = Manifold Block, Side & Bottom Cylinder Ports 26K = (11B) Flush Locking Manual Override & Speed Control (46T) Zinc Plated Solenoid Armature (AC Only) 31 = Plug-in Base, Common Exhaust, Side Cylinder 46Z = (11Z) Extended Locking Manual Override & Ports (17N) Surge Suppression (DC Only) 32 = Plug-in Base, Common Exhaust, Side & Bottom 26C = (11Z) Extended Locking Manual Override & Cylinder Ports (19M) Terminal Block in Mounting 35 = Plug-in Base, Common Exhaust, Side Cylinder 48Q = (11Z) Extended Locking Manual Override & Ports, Speed Control (46T) Zinc Plated Solenoid Armature (AC only) 36 = Plug-in Base, Common Exhaust, Side & Bottom 46P = (17N) Surge Suppression (DC Only) & Cylinder Ports, Speed Control (19M) Terminal Block in Mounting 3A = Plug-in Base, Individual Exhaust, Side Cylinder 54D = (19M) Terminal Block in Mounting & (46T) Zinc Ports Plated Solenoid Armature (AC only) 3B = Plug-in Base, Individual Exhaust, Side & Bottom Cylinder Ports E 3C Plug-in Base, Individual Exhaust, Side Cylinder Port Type Ports, Speed Control 0 = NPTF Pressure Ports w/NPTF Conduit 3D = Plug-in Base, Individual Exhaust, Side & Bottom Ports or Valve Unit w/o Mounting Cylinder Ports, Speed Control G = ISO228/1-G Pressure Ports w/IS O Metric - 1.5mm Pitch Conduit Ports G Wiring Option K = Plug-in, w/ Light, VAC F M = Plug-in, w/ Light, VDC 2 = DIN Plug-in Solenoid, VAC 4 = DIN Plug-in Solenoid, VDC H O = Mounting Only w/ Electrical Receptacle I B = Mounting Only w/o Electrical Receptacle J K Dimensions: Inches (mm) L M T S R N C O O UU P 1/4 NPTF V Q common exhaust port UU C M N O P Q R S T U V 0.84 1.37 0.94 0.44 0.06 2.00 1.50 2.23 3.03 0.94 4.57 (21.3) (34.8) (23.9) (11.2) (1.5) (50.8) (38.1) (56.6) (77.0) (23.9) (116.1) Optional Bottom 4 W Port Locations (5) Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 1/8 or 1/4 NPTF or G Tap W X Y   Mark 8 SERIES How to Order 082 RS 10 15 J 000 00 Regulators Valve Series & Port Size Voltage 081* = 1/8 00 = Not Applicable 082 = 1/4 *Regulator Unit Only Options Single Options Regulator Type 000 = No Options RS = Single Pressure to Port P (1) 12H = Regulator Less Gauge RD = Dual Pressure to Ports EB (3) & EA (5) 13A =4 Foot Leads RC = Dual Pressure w/Non-relieving Checks 15W = 5-Pin Straight Mini Connector in Mounting; RQ = Dual Pressure w/Relieving Checks Pin 1=A+, 2=A-, 3=Gnd, 4=B+, 5=B- RE = External Jumper Plate, Dual Pressure 19M =Terminal Block in Mounting RT =2 Pressure Selector 16N = Jumper for Supply Pressure to Valve, A(14) End 16P = Jumper for Supply Pressure to Valve, B(12) End Pressure Range 16T = Adds Bottom P (1) Port to Mounting 1 = 10-130 PSIG (0.7-9 Bar) 16W = Fitting(s) for Top Facing Gauge 3 = 3-30 PSIG (0.2-2 Bar) 16Y = Regulator Less Gauge and Fittings 4 = 5-60 PSIG (0.3-4.1 Bar) 17A = Plugged Regulator Gauge Port 47J = 5-Pin Straight Mini Connector in Mounting; Mounting Pin 1=B+(12+), 2=A-(14-), 3=Gnd, 4=A+(14+), 5=B-(12-) 00 = Regulator Unit Only 56Y =4 Pin Straight Micro Connector in Mounting; 15 = Manifold Block w/Side and Bottom Pin 1=Not Used, 2=12(B+), 3=Com, 4=14(A+) Cylinder Ports 16 = Auxiliary Inlet Combination Options 18 = Alternate Outlet, Auxiliary Inlet 27J = (12H) Regulator Less Gauge & (16N) Jumper for 1B = Alternate Outlet Supply Pressure to Valve, A(14) End 25 = 15 w/Speed Control (RS only) 27K = (12H) Regulator Less Gauge& (16P) Jumper for 31 = Plug-in Base, Side Ports, Common Exhaust Supply Pressure to Valve, B(12) End 32 = 31 w/Bottom Ports 27M = (16P) Jumper for Supply Pressure to Valve, 35 = 31 w/Speed Control (RS only) B (12) End & (16W) Fitting(s) for Top Facing Gauge 36 = 35 w/Bottom Ports (RS only) 27P = (16N) Jumper for Supply Pressure to Valve, 3A =Individual Base, Side Ports, Individual Exhaust A (14) End & (16W) Fitting(s) for Top Facing Gauge 3B = 3A w/Bottom Ports 27Q = (12H) Regulator Less Gauge & (16W) Fitting(s) 3C = 3A w/Speed Control (RS only) for Top Facing Gauge 3D = 3C w/Bottom Ports (RS only) 45E = (16N) Jumper for Supply Pressure to Valve, A (14) End & (16Y) Regulator Less Gauge and Fittings Wiring Option 46F = (16W) Fitting(s) for Top Facing Gauge & O = Non Plug-In (19M) Terminal Block in Mounting J = Plug-in Receptacle Assembly 48D = (16P) Jumper for Supply Pressure to Valve, U = Long receptacle for use w/ B (12) End & (19M) Terminal Block in Mounting speed control, 5-wire 48G = (16N) Jumper for Supply Pressure to Valve, A (14) End & (19M) Terminal Block in Mounting Port Type 54A = (16P) Jumper for Supply Pressure to Valve, 0 = NPTF Pressure Ports w/NPTF B (12) End & (16Y) Regulator Less Gauge and Fittings Conduit Ports or Valve Unit w/o Mounting 58Z = (12H) Regulator Less Gauge & (19M) G = SO228/1-G Pressure Ports w/ISO Terminal Block in Mounting Metric - 1.5mm Pitch Conduit Ports 67P = (16Y) Regulator Less Gauge and Fittings & (19M) Terminal Block in Mounting Dimensions: Inches (mm) A HI B C D E F J G K L M A B C D E F G H I J K L M N 3.22 1.62 6.07 4.91 1.39 1.61 2.27 1.50 1.76 5.19 6.31 6.76 10.11 0.53 (82.0) (41.0) (154.0) (125.0) (35.3) (41.0) (58.0) (38.0) (45.0) (132.0) (160.0) (172.0) (257.0) (13.5) 5 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Sandwich Pressure Regulators Types: RS / RD / RE / RT / RC / RQ When ordering a valve plus regulator mounted on a base or manifold, list the valve unit only model number and include the mounting requirements only with the regulator. Specify “Assembled.” Example orders: Type RS Type RD Valve unit only: 081SA400K000030 081SA400K000030 Regulator 082RS115J000000 082RD115J000000 +mounting ASSEMBLED ASSEMBLED Type RS Type RD P EB EA 2 4 24 3 5 P P SUPPLY SUPPLY 5 1 31 Single pressure from a single supply. Dual pressure from a single supply. Type RC Type RQ EB EA Type RC is Non-Relieving: Type RQ is Relieving: traps downstream pressure if exhaust pressure in cylinder if CHECK P CHECK SUPPLY upstream pressure is exhausted. ASSEMBLY ASSEMBLY upstream pressure is exhausted. Type RE Type RT EB P BA P P SUPPLY SUPPLY External outlet regulator used with jumper plate for single or Two-pressure selector used for multi-pressure dual pressure. applications. 6 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES How to Order Manifold Assembly AK 0F H3 0000 N STD Electrical/Electronics Options Type & Location STD = Standard 0 = Standard A05 = All Stations Wired for Double V = For Fieldbus Electronics, Solenoid Valves ('AKV...' only) See Electronics section for ordering information Port Type Valve Ser ies N = NPTF Pressure Ports w/ H= Mark 8 Series NPTF Conduit Ports G = ISO228/1-G Pressure Number of Valve Stations Ports w/ ISO Metric - 1.5mm Pitch Conduit Ports A = 1E = 5 I = 9M = 13 B = 2F = 6 J = 10 N = 14 C = 3G = 7 K = 11 O = 15 End Plate Port Size D = 4H = 8 L = 12 P = 16 3 = 3/8 X = Two or More Valve Series Valve Series & Number in One Manifold of Valve Stations Second Valve Example order 0 = No Second Valve Series A J = Mark 15 B List in order, left to right, facing cylinder ports C Number of Stations of Second Valve Series D 0= None Assembly kit AK0HF00003NSTD A = 1 E = 5 I = 9M = 13 B = 2 F = 6 J = 10 N = 14 Station 1 081SA415K000030 C = 3 G = 7 K = 11 O = 15 E D = 4 H = 8 L = 12 P = 16 Station 2 082SA425K000030 Station 3 082SS415K000030 Third Valve 0 = No Second Valve Series Station 4 082SS415K000030 H = Mark 8 M = Mark 55 Compact Station 5 081SA400KO00030 Number of Stations of Third Valve Series 082RS115J000000 0= None Station 6 081SA415K000030 A = 1 E = 5 I = 9M = 13 B = 2 F = 6 J = 10 N = 14 E ASSEMBLED C = 3 G = 7 K = 11 O = 15 D = 4 H = 8 L = 12 P = 16 G F Dimensions: Inches (mm) H I J M K N U L L V O T P WW X P Q R 3/8 NPTF 1 NPTF S ports (6) conduit port S connection (both ends) Y J K L M N O P Q R S T U V W X Y Z 4.35 3.55 0.34 3.72 2.92 1.03 0.40 0.64 0.84 1.68 1.03 2.19 1.16 1.00 2.80 0.20 1.63 P (110.5) (90.2) (8.64) (94.5) (74.2) (26.2) (10.2) (16.3) (21.3) (42.7) (26.2) (55.6) (29.5) (25.4) (71.1) (75.1) (41.4) P 7 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Y Z 1/8 or 1/4 1/8 or 1/4 (optional) (ports A and B) Mark 8 SERIES Base Assembly Kits 1/8 NPTF 1/4 NPTF Base STD. STD. No Plug S.C. Plug No Plug S.C. Plug Type Blug Plug 31 & 35 203-429 203-437 203-445 203-433 203-441 203-449 32 & 36 203-430 203-438 203-446 203-434 203-442 203-450 3A & 3C 203-427 203-435 203-443 203-431 203-447 203-447 3B & 3D 203-428 203-436 203-444 203-432 203-440 203-448 G 1/8 G 1/4 Base STD. S.C. No Plug STD. Plug S.C. Plug No Plug Type Plug Plug 31 & 35 203-671 203-671 203-673 203-558 203-556 203-674 32 & 36 203-675 203-677 203-678 203-676 203-693 203-679 3A & 3C 203-680 203-682 203-684 203-681 203-649 203-685 3B & 3D 203-686 203-688 203-690 203-687 203-689 203-691 FlexiBlok Manifold Kit 1/8 NPTF 1/4 NPTF STD. STD. FlexiBlok No Plug S.C. Plug No Plug S.C. Plug Plug Plug Side & Bottom Ports 229-669 229-675 229-681 229-670 229-676 229-682 Side & Bottom Ports 229-671 229-677 229-683 229-672 229-678 229-684 w/Bottom P Auxiliary Inlet 229-756 229-759 N/A 229-762 229-765 N/A Alternate Outlet 229-757 229-760 N/A 229-763 229-766 N/A Alternate Outlet, 229-758 229-761 N/A 229-764 229-767 N/A Auxiliary Inlet G 1/8 G 1/4 STD. S.C. FlexiBlok No Plug STD. Plug S.C. Plug No Plug Plug Plug Side & Bottom Ports 239-385 229-945 239-386 229-936 229-937 239-387 Side & Bottom Ports 239-388 239-390 239-392 239-389 239-391 239-393 w/Bottom P Auxiliary Inlet 239-394 239-396 N/A 239-385 239-397 N/A Alternate Outlet 239-402 239-404 N/A 239-403 239-405 N/A Alternate Outlet, 239-398 239-400 N/A 239-399 239-401 N/A Auxiliary Inlet End Plate Kit NPTF 229-691 G Tap 229-938 G Tap 239-529 G galleries/metric conduit G galleries/NPTF conduit 8 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Blank Station Plate Kit 229-686 Blocking Disc Kit 229-994 Includes gasket #113-278 and screw assemblies #127- Includes o-ring seal #126-204. 235. Speed Control Kit 229-667 Must order extended plug, #230-276 with kit. Mounts between valve and base. May be used with type RS regulator. C Dimensions: Inches (mm) B A B C D A 2.75 2.35 1.33 0.60 (70.0) (59.7) (33.8) (15.3) D Terminal Block Assembly Port Size No Plug STD. Plug S.C. Plug BROWN “B” Sol. 1/8 NPTF Ports 239-753 239-735 239-739 1/4 NPTF Ports 239-754 239-736 239-740 ORANGE “A” Sol. G 1/8 Ports 239-755 239-737 239-741 G 1/4 Ports 239-756 239-738 239-742 Mark 8 FlexiBlok with T erminal Block: OPTION 19tM 9 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES ® FlexiBlok Diagrams Sample diagram with regulators 3-pressure selector FlexiBlok with output valve and separate 4 way (1/4 NPTF). ® ® ® ® FlexiBlok No. 16 FlexiBlok No. 18 FlexiBlok No. 1B FlexiBlok No. 15 Auxiliary Inlet Alternate Outlet Auxiliary Inlet Alternate Outlet Side and Bottom + Jumperplate on A End Cylinder Ports Output Selector Selector Standard 082SA416K000030 081SA400K000030 081SA400K000030 4-W ay 082RT118J016N00 082RT11BJ000000 082SS415K000030 EA EA EA EA EA P P P P P EB EB EB EB EB A A A A R R R XP XB XP XB B B B B A B AB B A A B Station 1 Station 2 Station 3 Station 4 Blocking discs must be installed on “P” gallery, as shown. Mountings 15 = Manifold Block w/Side and Bottom Cylinder Ports 16 = Auxiliary Inlet 18 = Alternate Outlet, Auxiliary Inlet 1B = Alternate Outlet 25 = 15 w/Speed Control (RS only) 31 = Plug-in Base, Side Ports, Common Exhaust 32 = 31 w/Bottom Port 35 = 31 w/Speed Control (RS only) 36 = 35 w/Bottom Ports (RS only) 10 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Valve on Individual Base Dimensions: Inches (mm) A Base 1/8 or 1/4 NPTF or G Tap Ports 1/2 NPTF conduit port B connection 1/2 NPTF Conduit Port Connection shown B 1/4 NPTF Common Exhaust Port shown O D C E G F H I J K L M T S R N C O O UU P 1/4 NPTF V Q common exhaust port UU Optional Bottom W Port Locations (5) 1/8 or 1/4 NPTF or G Tap W X Y A B C D E F G H I J (AC) J (DC) K (AC) K (DC) L (AC) L (DC)  1.75 0.47 0.84 0.69 0.20 0.69 1.63 1.63 2.94 3.44 4.13 5.07 5.75 6.89 8.26 (44.5) (11.9) (21.3) (17.5) (5.1) (17.5) (41.4) (41.4) (74.7) (87.4) (104.9) (128.8) (146.1) (175.0) (209.8)  M N O P Q R S T U V W X Y 1.37 0.94 0.44 0.06 2.00 1.50 2.23 3.03 0.94 4.57 0.45 0.25 0.69 (34.8) (23.9) (11.2) (1.5) (50.8) (38.1) (56.6) (77.0) (23.9) (116.1) (11.4) (6.4) (17.5) 11 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Manifold Assembly Dimensions: Inches (mm) 1/8 or 1/4 NPTF or G Tap Ports 1 NPTF Conduit Port Connection shown A B C D Brown - Solenoid B (+) Brown - Solenoid B (–) E Orange - Solenoid A (+) Orange - Solenoid A (–) Green/Yellow - Ground View Shown with Conduit Cover Removed E G F H I J M K N U L L V O T P WW X P Q R 3/8 NPTF 1 NPTF S ports (6) conduit port S connection (both ends) Y P P Y Z 1/8 or 1/4 1/8 or 1/4 (optional) (ports A and B) A (AC) A (DC) B (AC) B (DC) C D E F G H (AC) H (DC) I J K L 7.73 8.42 3.44 4.13 3.59 1.84 1.23 0.258 2.13 5.57 6.26 6.40 4.35 3.55 0.34 (196.3) (213.9) (87.4) (104.9) (91.2) (46.7) (31.2) (6.55) (54.1) (141.5) (159) (162.6) (110.5) (90.2) (8.64) M N O P Q R S T U V W X Y Z 3.72 2.92 1.03 0.40 0.64 0.84 1.68 1.03 2.19 1.16 1.00 2.80 0.20 1.63 (94.5) (74.2) (26.2) (10.2) (16.3) (21.3) (42.7) (26.2) (55.6) (29.5) (25.4) (71.1) (75.1) (41.4) 12 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Sandwich Pressure Regulator Dimensions 12 3 45 67 81 9 0 A HI B C 11 D E 12 13 F J G K L M Check Assembly Kits RC: 239-541 Parts List RQ: 239-536 Port Type Part. No. Part Name Part No. Jumper Plate Kit 229-685 1 2* Gauge 2 2* Adaptor Fitting 134-303 3 2* 90° Tube Fitting (Std.) 134-303 4 2* Straight Fitting (optional) 134-304 14 15 16 Regulator Block: RS 125-338 RD, RC, RQ 125-339 5 1 RT 125-340 RE 125-344 Plug Receptacle RD 230-286 RS, RT, RC, RQ 230-286 6 1 (not req’d for RE) Plug for Speed Control 230-276 7 1 Screw 127-318 8 ** Gasket 113-281 9 8~ Screw 127-144 N 10 2* Regulator Assembly (not sold Separately) 11 1 Nameplate 122-551 12 2 Stud 127-313 13 1 Gasket 113-278 * RS models require (1). Check Assembly Kit*** RC 239-541 ** (1) for RS; 14 2 RQ 239-536 (2) for RD, RE, RT; (4) for RC, RQ. 15 8 Hi-Collar Lockwasher (RC, RQ only) 128-116 ~ RS models require (4). *** For converting RD into RC or RQ. 16 9 Screw (RC, RQ only) 127-606 Dimensions: Inches (mm) A B C D E F G H I J K L M N 3.22 1.62 6.07 4.91 1.39 1.61 2.27 1.50 1.76 5.19 6.31 6.76 10.11 0.53 (82.0) (41.0) (154.0) (125.0) (35.3) (41.0) (58.0) (38.0) (45.0) (132.0) (160.0) (172.0) (257.0) (13.5) 13 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Speed Control and Regulator Assembly EXAMPLE 081SA402K000030 Single solenoid valve unit with plugs Electrical and extra long mounting screws Screw Plug for use with speed control Assembly #127–212 Extended Plug #230–276 082RS135U000000 1/4 NPTF single pressure regulator (10–130 PSIG) with extended plug receptacle and speed control sandwich (2) Studs #127–313 mounted on an individual base with side ports and common exhaust EXAMPLE ORDER: Valve: 081SA402K000030 Regulator: 082RS135U000000 ASSEMBLED Regulator Service Kit 229-668 Parts List Pressure Range PSIG Det. No. Part Name No. Req'd 3-30 5-60 10-130 12 34 56 1 1 Regulator Assembly** (not sold separately) 2 * 1 Retainer 116-310 116-310 116-310 3 * 1 Spring 115-226 115-226 115-226 4 * 1 Poppet Assembly 221-123 221-123 221-123 5 * 1 Poppet Seat 124-148 124-148 124-148 6 * 1 Diaphragm Assembly 213-302 213-302 213-302 7 * 1 Washer 116-312 116-312 116-312 8 1 Bonnet Spring 115-211 115-212 115-213 11 12 13 9 * 1 Spring Guide 116-293 116-293 116-293 7 89 10 14 10 1 Bonnet 125-342 125-342 125-342 11 1 Locknut 128-177 128-177 128-177 12 1 Pressure Label 122-508 122-509 122-510 13 1 Knob Assembly 213-284 213-284 213-284 NOT TO SCALE Regulator Gauges 214-116 214-116 214-103 14 1 (with PSIG of...) (0-30) (0-30) (0-160) **Regulator Unit Kits 229-696 229-697 229-698 (includes regulator assembly, gaskets, screws) * Indicates parts included in kit 14 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES End Plate Kit NPTF 229-691 G Tap 229-938 G Tap 239-529 G galleries/metric conduit G galleries/NPTF conduit Part No. G Tap G Tap Number Required Part Name NPTF w/ Metric w/ NPTF Conduit Conduit 1 Gasket 113-280 113-280 113-280 1 Right End Plate 104-228 104-275 104-466 1 Left end Plate 104-227 104-276 104-467 2 Screws 127-103 127-103 127-103 Blank Station Plate Kit 229-686 Blocking Disc Kit 229-994 Includes gasket #113-278 and screw assemblies #127- Includes o-ring seal #126-204. 235. Adaptor Kits with End Plates Mark 8 left end plate Mark 8 RIGHT of Mark 15 Kit 229-693 BA Mark 8 (when viewed for the cylinder ports of assembly) Includes kit #229-692 (Mark 8 adaptor, screws, seals) Mark 8 + Mark 8 right end plate + Mark 15 left end plate Mark 8 to 15 + screw assembly adaptor Mark 15 Mark 8 LEFT of Mark 15 Kit 229-695 (when viewed for the cylinder ports of assembly) Mark 15 Includes kit #229-694 (Mark 8 adaptor, screws, seals) Mark 15 + Mark 8 left end plate + Mark 15 right end plate right end plate + screw assembly Speed Control Kit 229-667 Parts List Must order extended plug, #230-276 with kit. Mounts Port Part. between valve and base. May be used with type RS regulator. Part Name Part No. Type No. 5 1 * 1 Gasket 113-278 2 * 2 Screw Assembly 127-212 C 3 * 1 Speed Control (not sold separately) 4 * 2 Metering Screw 213-219 B 5 * 1 Extended Plug Harness Assembly 230-276 A *Indicates parts included in speed control kit. 4 2 3 Dimensions: Inches (mm) D A B C D 1 2.75 2.35 1.33 0.60 (70.0) (59.7) (33.8) (15.3) 15 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Base Assembly Kits Parts List 1 Det. No. Part Name Part No. No. Req'd 2 6 1 * 1 Base (not sold separately) 3 2 * 2 Screw 127-176 7 3 * 1 Washer 128-162 4 * 1 Screw 127-318 4 Plug receptacle 5 * 1 230-274 Standard: for use w/speed control: 5 230-276 6 * 1 Conduit Cover Assembly 205-309 Consult 7 ** Pipe Plug Factory * Indicates parts included in kit ** Not used on 3A, 3C; # plugs vary - consult factory. 1/8 NPTF 1/4 NPTF G 1/8 G 1/4 Base No Plug STD. Blug S.C. Plug No Plug STD. Plug S.C. Plug No Plug STD. Blug S.C. Plug No Plug STD. Blug S.C. Plug Type 31 & 35 203-429 203-437 203-445 203-433 203-441 203-449 203-671 203-671 203-673 203-558 203-556 203-674 32 & 36 203-430 203-438 203-446 203-434 203-442 203-450 203-675 203-677 203-678 203-676 203-693 203-679 3A & 3C 203-427 203-435 203-443 203-431 203-447 203-447 203-680 203-682 203-684 203-681 203-649 203-685 3B & 3D 203-428 203-436 203-444 203-432 203-440 203-448 203-686 203-688 203-690 203-687 203-689 203-691 Parts List Flexiblok Manifold Kit Det. No. Part Name Part No. 5 No. Req'd 1 * 1 Gasket 113-280 6 2 * 1 Valve Blok (not sold separately) 7 3 * 2 Nut 128-128 4 * 2 Screw 127-103 1 5 * 2 Screw 127-176 6 * 1 Washer 128-162 2 8 10 7 * 1 Conduit Cover Assembly 205-303 8 * 1 Screw 127-318 Plug receptacle 9 9 * 1 Standard: 230-274 for use w/speed control: 230-276 Consult 10 1 Pipe Plug Factory 3 1 O-Ring for Aux Inlet 126-202 4 * Indicates parts included in kit 1/8 NPTF 1/4 NPTF G 1/8 G 1/4 S.C. Flexiblok No Plug STD. Blug S.C. Plug No Plug STD. Plug No Plug STD. Blug S.C. Plug No Plug STD. Blug S.C. Plug Plug Side & Bottom Ports 229-669 229-675 229-681 229-670 229-676 229-682 239-385 229-945 239-386 229-936 229-937 239-387 Side & Bottom Ports 229-671 229-677 229-683 229-672 229-678 229-684 239-388 239-390 239-392 239-389 239-391 239-393 w/Bottom P Auxiliary Inlet 229-756 229-759 N/A 229-762 229-765 N/A 239-394 239-396 N/A 239-385 239-397 N/A Alternate Outlet 229-757 229-760 N/A 229-763 229-766 N/A 239-402 239-404 N/A 239-403 239-405 N/A Alternate Outlet, 229-758 229-761 N/A 229-764 229-767 N/A 239-398 239-400 N/A 239-399 239-401 N/A Auxiliary Inlet 16 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Parts List Service Kits and Parts Det. No. Det. No. Kit No. MK8-K1 (For Models 081SA4, 082SA4) Part Name Part No. Part Name Part No. No. Req'd No. Req'd 1 * 1 Base (not sold separately) 1 1 Spring Cover Assembly 204-258 2 * 2 Screw 127-176 2 * 1 Spring Retainer 116-305 3 * 1 Washer 128-162 3 * 1 Spring 115-117 4 * 1 Screw 127-318 4 1 Valve Body (not sold separately) 5 1 Sleeve Assembly w/seals 126-202 Plug receptacle 5 * 1 230-274 Standard: for use w/speed control: 6 * 6 Seals 126-202 230-276 7 2 Screw 127-211 6 * 1 Conduit Cover Assembly 205-309 8 1 Nameplate 122-936 Consult 7 ** Pipe Plug 12 34 56 78 91011 Factory 12 34 56 78 910111213 9 1 Receptacle Housing 125-331 10 * 1 Detented Body 110-114 11 * 1 Gasket solenoid/valve 113-276 12 1 Solenoid Capsule See p.24 13 * 1 Gasket solenoid/end cap 113-277 14 * 1 Gasket valve/base 113-278 15 1 Screw 127-318 12 13 14 14 15 16 16 1 3-Wire Plug Assembly 230-267 Kit No. MK8-K2 (For Models 081SS4, 082SS4) Det. No. Part Name Part No. No. Req'd 1 * 1 Gasket 113-280 Parts List 2 * 1 Valve Blok (not sold separately) Det. No. 3 * 2 Nut 128-128 Part Name Part No. No. Req'd 4 * 2 Screw 127-103 1 2 Solenoid Assembly See p.24 5 * 2 Screw 127-176 2 * 2 Gasket solenoid/valve 113-276 6 * 1 Washer 128-162 3 * 1 Spacer 116-306 7 * 1 Conduit Cover Assembly 205-303 4 1 Valve Body (not sold separately) 12 34 56 78 91011 8 * 1 Screw 127-318 12 34 56 78 910111213 5 1 Sleeve Assembly w/seals 209-264 Plug receptacle 9 * 1 Standard: 230-274 6 * 6 Seals 126-202 for use w/speed control: 230-276 7 2 Screw 127-211 Consult 10 1 Pipe Plug 8 1 Nameplate 122-936 Factory 9 2 Receptacle Housing 125-331 1 O-Ring for Aux Inlet 126-202 10 * 1 Detented Assembly 210-118 12 13 14 14 15 16 11 * 2 Gasket solenoid/end cap 113-277 12 34 56 7 89 10 11 12 13 12 34 56 7 89 10 11 12 13 12 * 1 Gasket valve/base 113-278 13 1 Screw 127-318 14 1 5-Wire Plug Assembly 230-268 14 15 16 14 15 16 *Indicates parts included in service kit. Spool and sleeve assemblies sold as precision matched set; spools are not interchangeable; and assemblies include (6) #126-202 seals. 17 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. 12 34 56 7 89 10 11 12 13 12 34 56 7 89 10 11 12 13 14 15 16 14 15 16 12 34 56 78 91011 12 34 56 78 910111213 12 13 14 14 15 16 Mark 8 SERIES Parts List Service Kits and Parts (continued) Det. No. Kit No. MK8-K3 (For Models 081SS5, 082SS5) Part Name Part No. No. Req'd 1 2 Solenoid Assembly See p.24 2 * 2 Gasket solenoid/valve 113-276 3 * 1 Spacer 116-307 12 34 56 78 91011 12 34 56 78 910111213 4 * 2 Spring 115-221 5 * 2 Spring Retainer 116-309 6 1 Valve Body (not sold separately) 7 1 Sleeve Assembly w/seals 209-265 12 34 56 7 89 10 11 12 13 12 34 56 7 89 10 11 12 13 8 * 6 Seals 126-202 9 2 Screw 127-211 12 13 14 14 15 16 10 1 Nameplate 122-936 11 2 Receptacle Housing 125-331 12 * 1 Spacer 116-308 13 * 2 Gasket solenoid/end cap 113-277 14 15 16 14 15 16 14 * 1 Gasket valve/base 113-278 15 1 Screw 127-318 16 1 5-Wire Plug Assembly 230-268 Kit No. MK8-K3 (For Models 081SS6, 082SS6) Parts List Det. No. Part Name Part No. No. Req'd 1 2 Solenoid Assembly See p.24 2 * 2 Gasket solenoid/valve 113-276 3 * 1 Spacer 116-307 4 * 2 Spring 115-221 12 34 56 7 89 10 11 12 13 12 34 56 7 89 10 11 12 13 5 * 2 Spring Retainer 116-309 6 1 Valve Body (not sold separately) 7 1 Sleeve Assembly w/seals 209-266 8 * 6 Seals 126-202 9 2 Screw 127-211 10 1 Nameplate 122-936 11 2 Receptacle Housing 125-331 14 15 16 14 15 16 12 * 1 Spacer 116-308 13 * 2 Gasket solenoid/end cap 113-277 14 * 1 Gasket valve/base 113-278 15 1 Screw 127-318 16 1 5-Wire Plug Assembly 230-268 *Indicates parts included in service kit. Spool and sleeve assemblies sold as precision matched set; spools are not interchangeable; and assemblies include (6) #126-202 seals. 18 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. Mark 8 SERIES Solenoid Capsule Assemblies Det. No. Voltage Light Option Part Name Part No. No. Req'd Valve AC DC AC DC 1 2 Solenoid Assembly See p.24 Override Type Plug-In Function 100-115/50 200-230/50 2 * 2 Gasket solenoid/valve 113-276 24/50-60 12VDC 24VDC 100-130V 200-260V 8-13VDC 14-24VDC 110-120/60 220-240-60 3 * 1 Spacer 116-307 2 Position Std. w/light 237-415 237-416 237-423 226-591 226-592 204-252 204-253 204-304 204-305 4 * 2 Spring 115-221 2 Position DIN no light 237-427 237-429 237-429 226-628 226-629 N/A N/A N/A N/A Flush 5 * 2 Spring Retainer 116-309 Non-Locking 3 Position Std. w/light 237-417 237-418 237-424 226-595 226-596 204-254 204-255 204-308 204-309 6 1 Valve Body (not sold separately) 3 Position DIN no light 237-430 237-431 237-432 226-632 226-633 N/A N/A N/A N/A 7 1 Sleeve Assembly w/seals 209-265 Flush Locking 2 Position Std. w/light 237-451 237-452 237-453 226-611 226-612 204-272 204-273 204-290 204-291 8 * 6 Seals 126-202 Ext. Knurled 2 Position Std. w/light 237-454 237-455 237-456 226-619 226-620 204-270 204-271 204-298 204-299 9 2 Screw 127-211 Rod Locking 10 1 Nameplate 122-936 End Cap Only - No Light Solenoid Only Std. Plug-In 228-703 228-704 228-704 225-284 225-285 Flush non-locking std. plug 2 position 204-250 11 2 Receptacle Housing 125-331 less end cap; Flush non-locking std. plug 3 position 204-251 screws & gaskets not 12 * 1 Spacer 116-308 Flush locking std. plug 2 position 204-269 included DIN Plug-In 228-675 228-676 228-676 225-238 225-239 Extended knurled rod locking std. 2 position 204-268 13 * 2 Gasket solenoid/end cap 113-277 14 * 1 Gasket valve/base 113-278 12 34 5 6 Parts List 15 1 Screw 127-318 Det. No. 16 1 5-Wire Plug Assembly 230-268 Part Name Part No. No. Req'd 1 1 Gasket solenoid/valve 113-276 See chart 2 1 Solenoid Capsule Assembly above 3 1 Gasket end cap/solenoid 113-277 Bumper: 4 1 Black for 2 position 114-138 Red for 3 position 114-139 Flush Non–Locking override w/light Standard 78 5 1 O-Ring Seal 126-144 Light Assembly: 100-115/50 230-235 110-120/60 230-235 Det. No. 6 1 200-230/50 230-236 Part Name Part No. No. Req'd 220-240/60 230-236 12VDC 230-283 1 2 Solenoid Assembly See p.24 24VDC 230-284 2 * 2 Gasket solenoid/valve 113-276 Solenoid Screws AC 127-314 7 2 3 * 1 Spacer 116-307 Solenoid Screws DC 127-316 4 * 2 Spring 115-221 8 2 End Cap Screws 127-315 Flush Locking override w/light Extended Knurled Rod Locking override w/light 5 * 2 Spring Retainer 116-309 (Add option “011B” to model no.) (Add option “011Z” to model no.) Example: 081SA400K011B30 Example: 081SA400K011Z30 6 1 Valve Body (not sold separately) 7 1 Sleeve Assembly w/seals 209-266 8 * 6 Seals 126-202 Plug Assemblies Superstructure Plug with Cord 9 2 Screw 127-211 10 1 Nameplate 122-936 Per DIN Spec. No. 43650 Per DIN Spec. No. 43650 11 2 Receptacle Housing 125-331 For plug–in solenoids wiring options 2 & 4, order cord separately . Accepts cable dia. .310 – .410 Part Name Part No. 12 * 1 Spacer 116-308 Gray (A) Plug Ass’y 230-369 13 * 2 Gasket solenoid/end cap 113-277 Part Name Part No. 1.06 1.04 Black (B) Plug Ass’y 230-370 14 * 1 Gasket valve/base 113-278 (26.8) (26.4) Plug with 4' Cord 230-213 Plug w/24VDC Light 230-371 15 1 Screw 127-318 Plug with 6' Cord 230-215 Plug w/110VAC Light 230-372 16 1 5-Wire Plug Assembly 230-268 Plug w/220VAC Light 230-373 dimensions = inches (in parenthesis = mm) 19 Information subject to change without notice. For ordering information or regarding your local sales office visit www.numatics.com. World Class Supplier of Pneumatic Components World Headquarters USA Numatics, Incorporated Canada Numatics, Ltd México - Ascomatica SA de CV Brazil Ascoval Ind.e Comercio Ltda 46280 Dylan Drive P: 519-758-2700 P: 52 55 58 09 56 40 (DF y Area metropolitana) P: (55) 11-4208-1700 Novi, Michigan 48377 F: 519-758-5540 P: 01 800 000 ASCO (2726) (Interior de la República) F: (55) 11-4195-3970 F: 52 55 58 09 56 60 P: 248-596-3200 F: 248-596-3201 LT-Mark8Series Rev 03/13 Numatics, Inc. | Tel (248) 596-3200 | www.numatics.com | email: insidesales@numatics.com 2.5M-TGI-10/09 © Numatics Inc. 2009 - 2013 ® Numatics is registered in the United States and elsewhere