Section 10 Nugget 200 Spool Valves Solenoid, Air, Manual, and Mechanically Operated Pneumatic Valves. Available in 1/4", 3/8", or 1/2" ports Contents Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-2 Solenoid Pilot Actuated Inline and Stacking Valves . . . .VAL-10-4 Air Pilot Actuated Inline and Stacking Valves . . . . . . .VAL-10-18 Manual and Mechanical Actuated Inline and Stacking Valves . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-23 Fixed Length Manifold . . . . . . . . . . . . . . . . . . . . . . . . . .VAL-10-32 Special Instructions - Stacking Valves . . . . . . . . . . . . .VAL-10-34 Product Numbering System . . . . . . . . . . . . . . . . . . . . .VAL-10-36 Manual Lever Operator Stacking Valve with Junction Box Low Pressure Air Operator on Inline Valve Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-1 Nugget 200 Spool Valves Four Mounting Styles Norgren Nugget 200 valves feature a lightweight, one-piece Inline Valves mount directly to the air line aluminum spool and nitrile seal assembly. Shifting forces are and are available with the following minimized because of the low inertial spool made from high features: strength anodized aluminum. Highly durable low friction lip seals � 1/4", 3/8", or 1/2" PTF or ISO G ports. are designed to operate with lubricated or nonlubricated air. � 3-port/2-position, 5-port/2-position, or 5- port/3-position configurations. The 3-port/2- Rugged Solenoid, Air, Manual, or Mechanical Operators position configuration is not available with Nugget 200's one hundred and twelve different operators are 1/2" ports. designed to last for millions of cycles. Bodies and operators are Stacking Valve Assemblies are two or made of precision machined, cast aluminum, zinc, PPA, or acetal. more valves manifolded together with tie rods and end plates. They are available with High Flow either a common inlet port, independent An inline Cv of 1.6 provides exceptionally high flow for its compact exhaust ports, or with common inlet and size. This makes the Nugget 200 valve appropriate for a wide exhaust ports located in the end plates. range of applications, from machine control systems to air line Features include: control. � 3/8" ports in the end plate. 1/4" or 3/8" Segmented Latch Type Detent cylinder ports in valve body. The spool is held securely in place by a unique segmented detent � 5-port/2-position or 5-port/3-position which engages a lip on the piston. configurations. Stacking Valve Assemblies with Junction Shock Absorbent Bumpers Box feature a plug-in solenoid operator Valve life is extended because of substantial bumpers which which allows the valve to be serviced absorb the shock and vibration of the rapidly shifting spool and without disturbing the electrical wires. The piston. solenoid plugs into a terminal block in the junction box, with a gasket to prevent entry Port and Operator Identification of dust or moisture. They are available only Each of the ports is identified by a permanent number adjacent to in the common inlet and exhaust ports the port on both the body and end plates. In addition, on inline configuration. Other features are the same valves, a two-digit number at each end of the body indicates the as listed above for Stacking Valve ports connected when the operator at that end is actuated. Assemblies. All stacking valves mount on A Wide Range of Valve Accessories approximately 1-1/4" centers reducing Norgren offers a wide range of accessories for use with the installation space requirements. Nugget 200 valve, including valve body cover plates, mufflers, Fixed Length Manifolds are available for intermediate supply exhaust block, isolating plugs, solenoid most Nugget 200 1/4" and 3/8" inline exhaust filter nut and many more. These accessories allow cost- valves. The fixed length manifold reduces efficient customizing for your specific application. plumbing and installation time. The lightweight aluminum construction uses 3/4" PTF common inlet and exhaust ports. These manifolds are available in 2 to 10 station lengths. Durable Finish External surfaces are protected with an oven cured, epoxy resin paint which provides excellent corrosion protection and chip resistance. Stacking Valve with Junction Box VAL-10-2 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Aesthetic Appearance High Flow Pilot Exhaust Orifice Norgren's high luster black powder paint gives any control circuit Oversize pilot exhaust orifice provides rapid installation the quality appearance reflecting the superior return time when valve is deactuated. operating capacity built into every Nugget 200 valve. Low Watt Solenoid Options The 120 VAC and 24 VAC solenoid operator options require only 3.5-watts of power and the 115 VDC operator requires 3.4 watts. All other DC operators require only 2 watts of power, ideal for computer based control systems as well as industrial applications where minimum energy consumption is desired. Rotatable Connector and Coil The standard cable grip electrical connector can be rotated 180°, the solenoid coil can be turned in increments of 90°, and the Low Pressure Air Operator on solenoid operator housing can be turned in increments of 180° Inline Valve making the operators adaptable for easy installation. Electrical Connector Options Solenoid Diffuser Plug A cable grip connector with indicator light; a 1/2" NPT conduit A diffuser plug is factory installed in every connector; and a 5-foot, three-conductor, molded cable with or solenoid pilot exhaust to help prevent entry of without indicator light, surge protection and reverse voltage contaminants during shipping and normal protection are available. operation. It may be removed when minimum response times are desired. Solenoid Manual Overrides Standard solenoid operators are furnished with locking manual Electrical Connector Options overrides to provide a means of shifting the valve without electrical A cable grip connector with indicator light; a power. Optional solenoids without overrides and with nonlocking 1/2" NPT conduit connector; and a 5-foot, overrides are available. three-conductor, molded cable with or without indicator light, surge protection and reverse CSA Certified Valves voltage protection are available. Completed inline and stacking valve assemblies with certain operators are CSA Certified. Stacking valves with junction box and indicator light are CSA Component Certified. Internal or External Solenoid Pilot Supply All solenoid operated valves can be quickly converted from an internal to an external pilot supply by interchanging the positions of two interface seals and removing the external supply port pipe plug. Manual Lever Operator Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-3 Nugget 200 Spool Valves 1/4", 3/8", and 1/2" Solenoid Pilot Actuated 3/2, 5/2, & 5/3 Inline and Stacking Valves � Long lasting spool design � High flow compact valves � Four mounting styles: inline, stacking valve assemblies, stacking valve assemblies with junction box, and fixed length manifold. � Wide range of operators and voltages available � Three functional types: available in 3/2, 5/2, and 5/3 configurations Technical Data Medium: Filtered and lubricated or non-lubricated compressed air or vacuum. Ordering Information To order standard Nugget 200 valves with coils, Operation: quote model number from tables overleaf, e.g. order: Spool valve solenoid pilot actuated. K71DA00-K36-KV21W2 for a 5-port/2-position, Mounting: single Solenoid Pilot Operated, Spring Return model Stacking – through holes on manifold base. with an internal pilot supply, fitted with a 24 VDC Inline – through holes in valve body. standard wattage coil, and rotatable cable grip Port Size: connector and locking override. PTF – 1/4", 3/8", 1/2" ISO G – 1/4", 3/8" . Operating Pressure: Maximum 150 psig (10.3 bar). For details see overleaf. Operating Temperature: -20° to 120°F (-29° to 50°C) Consult Technical Service for use below 36°F (2°C). Materials: Body: Aluminum Spool: Anodized aluminum Solenoid Operator Base: plastic Plunger and spring: Stainless steel Elastomers: Nitrile and special nitrile-based low-friction elastomers. Note: See Seal Compatibility p. VAL-10-5. VAL-10-4 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Seal Compatibility Solenoid Operating Specifications Nugget 200 seals are compatible with the following Inlet Pressure Range for Solenoid Operated Valves: lubricants: With Internal Pilot Supply: 15 to 150 psig* DC BR-2+ grease (Dow Corning) (1.03 to 10.3 bar) DC 44 grease (Dow Corning) With External Pilot Supply: 10" Hg vacuum to 150 psig Nondetergent mineral based oil such as Mobil DTE (10.3 bar) light oil Temperature Range (Ambient/Inlet): Note: Nugget 200 seals are not compatible with WD- Solenoid Operated Valves: -20° to 120°F** (-29° to 50°C) 40 or commonly used de-icer fluids. Consult factory Low Wattage Solenoids: -20° to 155°F** (-29° to 68°C) to verify compatibility of lubricants or fluids not listed Operator Pilot Pressures: above. Maximum Pilot Pressure: 150 psig (10.3 bar) Minimum Pilot Pressure at 150 psig (10.3 bar) main valve inlet pressures are given in the following table: Warning * Minimum Inlet Pressure is dependent on the type of operator When a solenoid operator is used as a return for a and return used. See Operator Pilot Pressure specifications in manual or mechanical operator, the pilot pressure Operating Specifications. applied to the return operator must not exceed 40 ** With the dew point of supply air less than air temperature below psig (2.8 bar). Pilot pressures greater than 40 psig 35°F (2°C) for a solenoid or air return will cause structural damage to the manual or mechanical operator and Minimum Pilot Pressures can also result in injury to the user. If the available Spring pilot pressure exceeds 40 psig, an external pilot Operator Return Nondetent Detented Centered supply only must be used and a restrictor, part psig (bar) psig (bar) psig (bar) number 54872-02, must be installed in the pilot Solenoid Solenoid 15 (1.0) 25 (1.7) 45 (3.1) port of the return operator to reduce the return Solenoid Spring 35 (2.4) – – force to an acceptable level. Pilot pressure to the restrictor must not exceed 150 psig (10.3 bar). .33 9/16" HEX (8) Average Flow Factors in Cv‡ (l/min) Flow Path 1/8 27 PTF Port Port Port 1 to 2 2 to 3 Order Number 1/8 27 PTF Valve Size 1 to 4 4 to 5 54872 - 02 .81 (21) 3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800) 3/8" 1.6 (1700) 1.7 (1800) 5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800) 3/8" 1.6 (1700) 1.7 (1800) 1/2" 1.6 (1700) 1.7 (1800) 5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450) 3/8" 1.8 (1900) 1.4 (1450) ‡ Flow Rating determined in accordance with NFPA/T3.21.3, Pneumatic fluid power – Flow test procedure and reporting method – For fixed orifice components. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-5 Nugget 200 Spool Valves KDx & KQx Series Solenoid Operator Specifications Voltages Available and Power Requirements: KVx/KUx,K0x/K1x,K2x/K3x,K4x/K5x, & K6x/K7x Series Standard: 120V/60Hz: 6W Voltages Available and Power Requirements: Optional: 24V/60Hz/50Hz: 6W Standard: 120V/60Hz-110V/50Hz: 7W 12VDC: 6W Optional: KVx, K1x, K3x, K5x, & K7x Series 24VDC: 6W 12V/60Hz/50Hz: 7W Duty: Continuous at 85 to 105% of rated voltage 24V/60Hz/50Hz: 7W Coil Type: Class H. Molded with three-pins for 48V/60Hz/50 Hz: 7W electrical connection or optional electrical plug-in 240V/60Hz: 7W connector. 220V/50Hz: 7W 12 VDC: 6W Enclosure Classification: 24 VDC: 6W NEMA 4, per DIN 40050 – IP 65 Low Wattage: KUx, K0x, K2x, K4x, & K6x Series Connector Plug: Cable grip for cables 1/4" to Standard: 24 VDC: 2W 5/16" (6 to 8 mm) in diameter. Optional: 24V/50Hz/60Hz: 3.5W Electrical Connections – 120V/60Hz: 3.5W KD Series Operators: Furnished with 1/2" 110V/50Hz: 3.5W conduit connector molded into coil, leads 6 VDC: 2W are 18" long 12 VDC: 2W KQ Series Operators: Furnished without a 115 VDC: 3.4W connector Duty: Continuous at 90 to 105% of rated voltage Override: Manual, locking or nonlocking. Coil Type: Class H. Molded with three-pin plug-in connector Pilot Supply: Internal - standard, External - optional Enclosure Classification: NEMA 4, per DIN 40050 – IP 65 External Pilot Supply Port: 1/8" PTF (ISO G Connector Plug: Optional). KUx/KVx Series: Standard,Cable grip for cables 1/4" to 5/16" Minimum Electrical Signal Duration: Solenoid (6 to 8 mm) in diameter operated 2-position detented or nondetented K2x/K3x Series: Rotatable 1/2" Conduit Connector valves can be shifted with a momentary electrical K4x/K5x Series: Class H. Molded with three-pin plug-in signal. Minimum signal duration is 13 milliseconds connector for single solenoid operated spring return valves. Override: Manual, locking Double solenoid operated valves minimum signal Pilot Supply: Internal - standard, External - optional duration is 20 milliseconds. External Pilot Supply Port: 1/8" PTF (ISO G Optional). Optional electrical connectors for KQx Series operators conform to DIN43650 Form A for Three- Minimum Electrical Signal Duration: Solenoid operated Pin Electrical Connectors. 2-position detented or nondetented valves can be shifted with a momentary electrical signal. Minimum signal duration is 13 milliseconds Electrical spades on the KQx Series operator coil for single solenoid operated spring return valves. Double solenoid are 3-pin with 18 mm spacing. operated valves minimum signal duration is 20 milliseconds. CSA Certified Valves Electrical connector spades on the operator coil are 3-pin with 11 mm KDx and KQx Series solenoid operators are CSA spacing. Certified. Optional solenoid coil voltages,solenoid cable grip electrical connectors and 1/2" NPT conduit electrical connectors also qualify for CSA Certification. VAL-10-6 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves KMx Series KXx Series Hazardous Location Solenoid Voltages Available and Power Requirements: Voltages Available and Power Requirements Standard: KMx: 120V/60Hz, 6W Standard: 120V/60Hz-100V/50Hz: 12W Optional: KMx: 24V/60Hz/50Hz, 6W Optional: 240V/60Hz: 12W 12VDC: 6W 208V/50Hz: 12W 24VDC: 6W 24V/60Hz: 12W 22V/50Hz: 12W Duty: Continuous at 85 to 105% of rated voltage. 6 VDC: 12W Coil Type: Class H Molded with three-pin plug-in terminal block connector. 12 VDC: 12W KMx Series has an indicator light molded 24 VDC: 12W into coil 48 VDC: 12W Enclosure Classification: NEMA 1 115 VDC: 12W Override: Manual, locking or nonlocking Duty: Continuous at 85 to 105% of rated voltage External Pilot Supply Port: 1/8" PTF (ISO G Optional). Coil Type: Molded Minimum Electrical Signal Duration: Solenoid operated 2-position detented Enclosure Classification: NEMA 7C, 7D, 8C, 8D, 9E, or nondetented valves can be shifted with a momentary electrical 9F and 9G. Meets the requirements of signal. Minimum signal duration is 13 milliseconds for single solenoid Underwriters Laboratories for use in hazardous operated valves. Double solenoid operated valves minimum signal locations as defined in National Electrical Code duration is 20 milliseconds. (ANSI CI-1975): Class I, Groups C & D; and Class II, Groups E, F & G. Per DIN 40050 – IP 65. Electrical connectors conform to DIN43650 Form A for Three-Pin Electrical Connectors. Electrical Connection: Furnished with fixed CSA Component Certified connection for 1/2" conduit. Override: Manual, nonlocking - standard, locking - Flow Chart optional 1/4", 3/8" & 1/2" Ported Valves Pilot Supply: internal - standard, external - optional External Pilot Port: 1/8-27 NPTF Exhaust Port: 1/4" NPT SECONDARY PRESSURE EQUAL TO 140 53% OF ABSOLUTE INLET PRESSURE Minimum Electrical Signal Duration: Solenoid 3600 operated 2-position detented or nondetented 120 valves can be shifted with a momentary air or 3000 electrical signal. Minimum signal duration is 17 100 milliseconds. 2400 80 1800 60 1200 40 600 20 0 0 0 20 40 60 80 100 120 140 160 psig bar 0 1 2 3 4 5 6 7 8 9 10 11 Outlet Pressure Example – Find: Pressure drop Given: Inlet pressure = 90 psig Air Flow = 50 scfm Solution: Enter chart at 50 scfm and intersect with 90 psig inlet pressure line. Read outlet pressure = 80 psig. Pressure drop is equal to 90 minus 80 = 10 psig Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-7 25 (1.7) 120 40 (8.3) (2.8) 90 60 (4.1) (6.2) 150 psig (10.3 bar) Inlet Pressure Air Flow l/min scfm Nugget 200 Spool Valves Solenoid Pilot Operated Inline Valves Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single 35 - 150 2.22 2 1/4" K41DA00 KS1-KV2 54237-59 Solenoid (2.4 - 10.3) (1.01) 3-Port/ 12 10 Spring 2-Position 35 - 150 2.22 3 1 3/8" K41EA00 KS1-KV2 54237-59 Return (2.4 - 10.3) (1.01) 35 - 150 2.22 1/4" K71DA00 KS6-KV2 54237-56 4 2 (2.4 - 10.3) (1.01) 14 12 5-Port/ 35 - 150 2.22 3/8" K71EA00 KS6-KV2 54237-56 2-Position (2.4 - 10.3) (1.01) 5 1 3 35 - 150 4.40 1/2" K71FA00 KS6-KV2 54237-56 (2.4 - 10.3) (2.00) Double 15 - 150 4.40 2 1/4" K41DA00 KV2-KV2 54237-59 Solenoid (1.0 - 10.3) (2.00) 3-Port/ 12 10 (Non- 2-Position 15 - 150 4.40 3/8" K41EA00 KV2-KV2 54237-59 Detented) 3 1 (1.0 - 10.3) (2.00) 15 - 150 2.22 1/4" K71DA00 KV2-KV2 54237-56 (1.0 - 10.3) (1.01) 4 2 5-Port/ 15 - 150 4.40 14 12 3/8" K71EA00 KV2-KV2 54237-56 2-Position (1.0 - 10.3) (2.00) 5 1 3 15 - 150 2.22 1/2" K71FA00 KV2-KV2 54237-56 (1.0 - 10.3) (1.01) 15 - 150 4.40 1/4" K81DA00 KV0-KV0 54237-56 (1.0 - 10.3) (2.00) 5-Port/ 4 2 3-Position 1.0 - 10.3 4.40 14 12 3/8" K81EA00 KV0-KV0 54237-56 All Ports (15 - 150) (2.00) 5 1 3 Blocked 15 - 150 4.40 1/2" K81FA00 KV0-KV0 54237-56 (1.0 - 10.3) (2.00) 15 - 150 4.40 1/4" K81DA05 KV0-KV0 54237-57 (1.0 - 10.3) (2.00) 5-Port/ 4 2 3-Position 15 - 150 4.40 14 12 3/8" K81EA05 KV0-KV0 54237-57 Inlet Open (1.0 - 10.3) (2.00) 5 1 3 to Cylinder 15 - 150 4.40 1/2" K81FA05 KV0-KV0 54237-57 (1.0 - 10.3) (2.00) 15 - 150 2.22 1/4" K81DA06 KV0-KV0 54237-58 (1.0 - 10.3) (1.01) 5-Port/ 4 2 3-Position 15 - 150 4.40 14 12 3/8" K81EA06 KV0-KV0 54237-58 Cyl Open (1.0 - 10.3) (2.00) 5 1 3 to Exhaust 15 - 150 4.40 1/2" K81FA06 KV0-KV0 54237-58 (1.0 - 10.3) (2.00) Double 25 - 150 4.40 2 1/4" K41DA00 KVL-KVL 54237-59 Solenoid (1.7 - 10.3) (2.00) 3-Port/ 12 10 (Detented) 2-Position 25 - 150 4.40 3/8" K41EA00 KVL-KVL 54237-59 3 1 (1.7 - 10.3) (2.00) 25 - 150 2.22 1/4" K71DA00 KVL-KVL 54237-56 (1.7 - 10.3) (1.01) 4 2 5-Port/ 25 - 150 2.22 14 12 3/8" K71EA00 KVL-KVL 54237-56 2-Position (1.7 - 10.3) (1.01) 5 1 3 25 - 150 2.22 1/2" K71FA00 KVL-KVL 54237-56 (1.7 - 10.3) (1.01) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12. Solenoid specifications given on pp. VAL-10-6/7. Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads. VAL-10-8 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Solenoid Pilot Operated Stacking Valves Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single 35 - 150 .53 5-Port/ 1/4" K78DA00 KS6-KV2 54237-56 Solenoid (2.4 - 10.3) (.24) 2-Position Spring Common 35 - 150 .53 4 2 3/8" K78EA00 KS6-KV2 54237-56 Return Inlet (2.4 - 10.3) (.24) 14 12 35 - 150 .53 5-Port/ 1/4" K79DA00 KS6-KV2 54237-56 5 1 3 (2.4 - 10.3) (.24) 2-Position Common 35 - 150 .53 3/8" K79EA00 KS6-KV2 54237-56 Inlet & Exh. (2.4 - 10.3) (.24) Double 15 - 150 .53 5-Port/ 1/4" K78DA00 KV2-KV2 54237-56 Solenoid (1.0 - 10.3) (.24) 2-Position (Non- Common 15 - 150 .53 4 2 3/8" K78EA00 KV2-KV2 54237-56 Detented) Inlet (1.0 - 10.3) (.24) 14 12 15 - 150 .53 5-Port/ 1/4" K79DA00 KV2-KV2 54237-56 5 1 3 (1.0 - 10.3) (.24) 2-Position Common 15 - 150 .53 3/8" K79EA00 KV2-KV2 54237-56 Inlet & Exh. (1.0 - 10.3) (.24) Double 15 - 150 .53 4 2 5-Port/ 1/4" K88DA00 KV0-KV0 54237-56 Solenoid (1.0 - 10.3) (.24) 3-Position 12 14 (Non- All Ports 15 - 150 .53 3/8" K88EA00 KV0-KV0 54237-56 Detented 5 1 3 Blocked (1.0 - 10.3) (.24) Common 15 - 150 .53 4 2 5-Port/ 1/4" K88DA05 KV0-KV0 54237-57 Inlet-Port 1 (1.0 - 10.3) (.24) 3-Position 14 12 Inlet Open 15 - 150 .53 3/8" K88EA05 KV0-KV0 54237-57 5 1 3 to Cylinder (1.0 - 10.3) (.24) 15 - 150 .53 4 2 5-Port/ 1/4" K88DA06 KV0-KV0 54237-58 (1.0 - 10.3) (.24) 3-Position 14 12 Cyl Open to 15 - 150 .53 3/8" K88EA06 KV0-KV0 54237-58 5 1 3 Exhaust (1.0 - 10.3) (.24) Double 15 - 150 .53 4 2 5-Port/ 1/4" K89DA00 KV0-KV0 54237-56 Solenoid (1.0 - 10.3) (.24) 3-Position 12 14 (Non- All Ports 15 - 150 .53 3/8" K89EA00 KV0-KV0 54237-56 Detented 5 1 3 Blocked (1.0 - 10.3) (.24) Common 15 - 150 .53 4 5-Port/ 2 1/4" K89DA05 KV0-KV0 54237-57 Inlet & (1.0 - 10.3) (.24) 3-Position 14 12 Exhaust - Inlet Open 15 - 150 .53 Ports 1,3&5 3/8" K89EA05 KV0-KV0 54237-57 5 1 3 to Cylinder (1.0 - 10.3) (.24) 15 - 150 .53 4 2 5-Port/ 1/4" K89DA06 KV0-KV0 54237-58 (1.0 - 10.3) (.24) 3-Position 14 12 Cyl Open to 15 - 150 .53 3/8" K89EA06 KV0-KV0 54237-58 5 1 3 Exhaust (1.0 - 10.3) (.24) Double 25 - 150 .53 5-Port/ 1/4" K78DA00 KVL-KVL 54237-56 Solenoid (1.7 - 10.3) (.24) 2-Position (Detented) Common 25 - 150 .53 4 2 3/8" K78EA00 KVL-KVL 54237-56 Inlet (1.7 - 10.3) (.24) 14 12 25 - 150 .53 5-Port/ 1/4" K79DA00 KVL-KVL 54237-56 5 1 3 (1.7 - 10.3) (.24) 2-Position Common 25 - 150 .53 3/8" K79EA00 KVL-KVL 54237-56 Inlet & Exh (1.7 - 10.3) (.24) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12. Solenoid specifications given on pp. VAL-10-6/7. Note: For ISO-G threads, insert “G” in the 5th position. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-9 Nugget 200 Spool Valves Solenoid Pilot Operated Stacking Valves With Junction Box Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single 35 - 150 .53 5-Port/ 1/4" K79DA80 KS6-K72 54237-56 Solenoid (2.4 - 150) (.24) 2-Position Spring No Lights 35 - 150 .53 4 2 3/8" K79EA80 KS6-K72 54237-56 Return (2.4 - 150) (.24) 14 12 35 - 150 .53 5-Port/ 1/4" K79DA50 KS6-KM1 54237-56 5 1 3 (2.4 - 150) (.24) 2-Position One Light 35 - 150 .53 3/8" K79EA50 KS6-KM1 54237-56 (2.4 - 150) (.24) Double 15 - 150 .53 5-Port/ 1/4" K79DA80 K72-K72 54237-56 Solenoid (1.0 - 10.3) (.24) 2-Position (Non- No Lights 15 - 150 .53 4 2 3/8" K79EA80 K72-K72 54237-56 Detented) (1.0 - 10.3) (.24) 14 12 15 - 150 .53 5-Port/ 1/4" K79DA50 KM1-KM1 54237-56 5 1 3 (1.0 - 10.3) (.24) 2-Position Two Lights 15 - 150 .53 3/8" K79EA50 KM1-KM1 54237-56 (1.0 - 10.3) (.24) Double 15 - 150 .53 All Ports 1/4" K89DA80 K70-K70 54237-56 Solenoid (1.0 - 10.3) (.24) Blocked (Non- No Lights 15 - 150 .53 4 2 3/8" K89EA80 K70-K70 54237-56 Detented (1.0 - 10.3) (.24) 14 12 5-Port/ 15 - 150 .53 All Ports 1/4" K89DA50 KM8-KM8 54237-56 5 1 3 (1.0 - 10.3) (.24) 3-Position Blocked Common Two Lights 15 - 150 .53 3/8" K89EA50 KM8-KM8 54237-56 Inlet & (1.0 - 10.3) (.24) Exhaust - 15 - 150 .53 Inlet Ports 1,3,5 1/4" K89DA85 K70-K70 54237-57 (1.0 - 10.3) (.24) Open to Cyl No Lights 15 - 150 .53 4 2 3/8" K89EA85 K70-K70 54237-57 (1.0 - 10.3) (.24) 14 12 15 - 150 .53 Inlet 1/4" K89DA55 KM8-KM8 54237-57 5 1 3 (1.0 - 10.3) (.24) Open to Cyl Two Lights 15 - 150 .53 3/8" K89EA55 KM8-KM8 54237-57 (1.0 - 10.3) (.24) 15 - 150 .53 Cyl Open 1/4" K89DA86 K70-K70 54237-58 (1.0 - 10.3) (.24) to Exhaust No Lights 15 - 150 .53 4 2 3/8" K89EA86 K70-K70 54237-58 (1.0 - 10.3) (.24) 14 12 15 - 150 .53 Cyl Open 1/4" K89DA56 KM8-KM8 54237-58 5 1 3 (1.0 - 10.3) (.24) to Exhaust Two Lights 15 - 150 .53 3/8" K89EA56 KM8-KM8 54237-58 (1.0 - 10.3) (.24) Double 25 - 150 .53 5-Port/ 1/4" K79DA80 K7L-K7L 54237-56 Solenoid (1.7 - 10.3) (.24) 2-Position (Detented) 4 2 No Lights 25 - 150 .53 3/8" K79EA80 K7L-K7L 54237-56 (1.7 - 10.3) (.24) 14 12 25 - 150 .53 5-Port/ 5 1 3 1/4" K79DA50 KM6-KM6 54237-56 (1.7 - 10.3) (.24) 2-Position Two Lights 25 - 150 .53 3/8" K79EA50 KM6-KM6 54237-56 (1.7 - 10.3) (.24) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12. Solenoid specifications given on pp. VAL-10-6/7. Note: For ISO-G threads, insert “G” in the 5th position. VAL-10-10 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Solenoid Pilot Operators Operator Operating Weight Repair Position Description Pressure psig (bar) lbs. (kg) Kit ISO G PTF Standard Solenoid Operator with Rotatable Grip Connector* 2-Position 15 - 150 .53 KVB KV1 non-locking override, nondetented, internal pilot 54344-17 Valves (1.03 - 10.3) (.24) 15 - 150 .53 KVC KV2 locking override, nondetented, internal pilot 54344-17 (1.03 - 10.3) (.24) 10" Hg - 150 .53 KVE KV4 non-locking override, nondetented, external pilot 54344-17 (Vacuum - 10.3) (.24) 10" Hg - 150 .53 KVF KV5 locking override, nondetented, external pilot 54344-17 (Vacuum - 10.3) (.24) 15 - 150 .53 KVG KV6 non-locking override, detented, internal pilot 54344-17 (1.03 - 10.3) (.24) 15 - 150 .53 KVN KVL locking override, detented, internal pilot 54344-17 (1.03 - 10.3) (.24) 3-Position 15 - 150 .53 KVJ KV8 non-locking override, spring centered, internal pilot 54344-17 Valves (1.03 - 10.3) (.24) 15 - 150 .53 KVA KV0 locking override, spring centered, internal pilot 54344-17 (1.03 - 10.3) (.24) 10" Hg - 150 .53 KVD KV3 non-locking override, spring centered, external pilot 54344-17 (Vacuum - 10.3) (.24) Standard Solenoid Operator without Electrical Connector* 2-Position 15 - 150 .53 K1B K11 non-locking override, nondetented, internal pilot 54344-17 Valves (1.03 - 10.3) (.24) 15 - 150 .53 K1G K16 non-locking override, detented, internal pilot 54344-17 (1.03 - 10.3) (.24) 15 - 150 .53 K1N K1L locking override, detented, internal pilot 54344-17 (1.03 - 10.3) (.24) 3-Position 15 - 150 .53 K1A K10 locking override, spring centered, internal pilot 54344-17 Valves (1.03 - 10.3) (.24) Standard Solenoid Operator with Rotatable 1/2" Conduit Connector* 2-Position 15 - 150 .53 K3B K31 non-locking override, nondetented, internal pilot 54344-17 Valves (1.03 - 10.3) (.24) 15 - 150 .53 K3C K32 locking override, nondetented, internal pilot 54344-17 (1.03 - 10.3) (.24) 10" Hg - 150 .53 K3E K34 non-locking override, nondetented, external pilot 54344-17 (Vacuum - 10.3) (.24) 10" Hg - 150 .53 K3F K35 locking override, nondetented, external pilot 54344-17 (Vacuum - 10.3) (.24) 1.03 - 10.3 .53 K3G K36 non-locking override, detented, internal pilot 54344-17 (15 - 150) (.24) 1.03 - 10.3 .53 K3N K3L locking override, detented, internal pilot 54344-17 (15 - 150) (.24) 10" Hg - 150 .53 K3P K3M locking override, detented, external pilot 54344-17 (Vacuum - 10.3) (.24) 3-Position 1.03 - 10.3 .80 K3J K38 non-locking override, spring centered, internal pilot 54344-17 Valves (15 - 150) (.36) 1.03 - 10.3 .80 K3A K30 locking override, spring centered, internal pilot 54344-17 (15 - 150) (.36) Standard Solenoid Operator with Molded Cord Connector, 1.6 mm (5'3") Connector Cable* 2-Position 1.03 - 10.3 .80 K5C K52 locking override, nondetented, internal pilot 54344-17 Valves (15 - 150) (.36) 10" Hg - 150 .80 K5F K55 locking override, nondetented, external pilot 54344-17 (Vacuum - 10.3) (.36) 15 - 150 .80 K5N K5L locking override, detented, internal pilot 54344-17 (1.03 - 10.3) (.36) 3-Position 15 - 150 .82 K5A K50 locking override, spring centered, internal pilot 54344-17 Valves (1.03 - 10.3) (.37) CSA Certified Solenoid Operator with Fixed 1/2" Conduit Connector Molded into Cord** 2-Position 15 - 150 .60 KDB KD1 non-locking override, nondetented, internal pilot 54344-17 Valves (1.03 - 10.3) (.27) 15 - 150 .60 KDC KD2 locking override, nondetented, internal pilot 54344-17 (1.03 - 10.3) (.27) CSA Certified Solenoid Operator without Electrical Connector**† 2-Position 15 - 150 .61 KQB KQ1 non-locking override, nondetented, internal pilot 54344-17 Valves (1.03 - 10.3) (.28) 15 - 150 .61 KQC KQ2 locking override, nondetented, internal pilot 54344-17 (1.03 - 10.3) (.28) 15 - 150 .61 KQG KQ6 non-locking override, detented, internal pilot 54344-17 (1.03 - 10.3) (.28) 3-Position 15 - 150 .62 KQJ KQ8 non-locking override, spring centered, internal pilot 54344-17 Valves (1.03 - 10.3) (.29) Hazardous Location Solenoid Operator** 2-Position 15 - 150 1.48 KXB KX1 non-locking override, nondetented, internal pilot 53478-07 Valves (1.03 - 10.3) (.67) 15 - 150 1.48 KXC KX2 locking override, nondetented, internal pilot 53478-07 (1.03 - 10.3) (.67) 3-Position 15 - 150 1.49 KXJ KX8 non-locking override, spring centered, internal pilot 53478-07 Valves (1.03 - 10.3) (.68) * Standard voltage is 110/1250 AC 50/60 Hz. For optional voltages add three characters to the end of the part number. See p. VAL-10-12. For low wattage options contact Application Engineering. ** For external pilot options contact Application Engineering. † Electrical connectors for KQX series solenoid operators see VAL-10-12. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-11 Nugget 200 Spool Valves Lightweight Plastic* Solenoid Operator Wattage Connector Type Override Standard Low No Cable Conduit 5' Molded Locking Non Locking Watt Watt Connector Grip KY0 XX X KY1 XX X KY2XX X KY3XX X KY5 XX X KY5 XX X KY6XX X KY7XX X KY8 XX X KY9 XX X KYAXXX KYBXX X KYCXXX KYDXX X KYEXXX KYFXXX * Polyphthalamide resin (PPA) Optional Coil Voltages Additional Part Number Characters Standard Wattage Low Wattage KVx,K1x,K3x,K5x,KUx,K0x,K2x, & K7xSeries K4x,& K6x Series KDx,Series KQx Series KMxSeries KXx Series Operators Operators Operators Operators Operators Operators Voltages Single Double Single Double Single Double Single Double Single Double Single Double 60 Hz 50 Hz DC Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid Solenoid 120 110 – Standard Standard 1WH 2WH Standard Standard Standard Standard Standard Standard –– 240 220 – 1W6 2W6 –– 1TE 2TE 1T2 2T2 1TN 2TN 1NH 2NH 12 12 – 1W3 2W3 –––––––––– 24 24 – 1W4 2W4 1WJ 2WJ 1TD 2TD 1T1 2T1 1TM 2TM –– 48 48 – 1W5 2W5 –––––––––– – 240– – ––––– 1T3 2T3 –––– 120 100– – ––––––––– Standard Standard –– 6 1W7 2W7 1WK 2WK 1TF 2TF 1T4 2T4 –– 1N7 2N7 –– 12 1W1 2W1 1WF 2WF 1T6 2T6 1T5 2T5 1TS 2TS 1NA 2NA –– 24 1W2 2W2 Standard 1TH 2TH 1T6 2T6 1TT 2TT 1ND 2ND –– 48 –––– 1TJ 2TJ 1T7 2T7 1TU 2TU –– –– 115 –– 1WL 2WL 1TK 2TK 1T8 2T8 1TX 2TX –– –– 10.5 –––––– 1T9 2T9 –––– Example: On K41DA00-KS6-KV1, change from standard 110VAC to 240VAC by adding 1W6 to the part number. New part number becomes K41DA00-KS6-KV11W6 Electrical Connectors for KQx Series Solenoid Optional KQx Series Electrical Connectors Operators – Order With Numbers Non-CSA Certified To order solenoid connectors for KQx Series Operators, specify the 5-Foot Molded Cord Connector 1V1/2V1 desired solenoid connector part number listed below in addition to the KQx Series Accessories desired valve model number, e. g. K41DA00-KQ1-KQ12VC – Non-CSA Certified CSA Certified Electrical Connectors for Extended Locking Override – Black Knob with KQx Series Solenoid Operators Stainless Steel Plunger Single/Dual Contact Application Engineering Rotatable Cable Grip Connector . . . . . . . . . . . . . . . . . . . . . . . .1VC/2VC 1/2" NPT Conduit Connector . . . . . . . . . . . . . . . . . . . . . . . . . . .1V2/2V2 Rotatable Cable Grip with Indicator Light, 110V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C3/2C3 24V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C2/2C2 12V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C1/2C1 220V AC/DC only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1C4/2C4 VAL-10-12 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Replacement Coils Standard Wattage Low Wattage KVx,K1x,K3x,KUx,K0x,K2x,K4x, Voltages K5x & K7x Series & K6x Series KDx,Series KQx Series KMx Series Operators Operators Operators Operators Operators 60 Hz 50 Hz DC Coil Only Coil Only Coil Only Coil Only Coil Only 120 110 – 54452-01 54469-03 54944-21 54932-21 54960-21 240 220 – 54452-07 – 54944-23 54932-23 54960-23 12 12 – 54452-04 –– – – 24 24 – 54452-05 54469-04 54944-22 54932-22 54960-22 48 48 – 54452-06 –– – – – 240––– – 54932-24 –– 120 100–– – – – 240 208–– – – – – 24 22–– – – – 2362-07 –– 6 – 54469-05 54944-25 54932-25 – –– 12 54452-02 54469-01 54944-26 54932-26 54960-26 –– 24 54452-03 54469-02 54944-27 54932-27 54960-27 –– 48 –– 54944-28 54932-28 54960-28 –– 115 – 54469-06 54944-29 54932-29 54960-29 –– 10.5 –– – 54932-30 – Solenoid Assemblies Ordered Separately Includes coil, plunger, sleeve and seal Voltages KDx,Series KQx Series KMxSeries KXx 60 Hz 50 Hz DC Operators Operators Operators Series 120 110 – 54944-01 54932-01 54960-01 53902-01 240 220 – 54944-03 54932-03 54960-03 53902-14 24 24 – 54944-02 54932-02 54960-02 – – 240–– 54932-04 –– 120 100–– – – – 240 208–– – – – 24 22–– – – – –– 6 54944-05 54932-05 54960-05 53902-10 –– 12 54944-06 54932-06 54960-06 53902-11 –– 24 54944-07 54932-07 54960-07 53902-12 –– 48 54944-08 54932-08 54960-08 – –– 115 54944-09 54932-09 54960-09 – –– 10.5 – 54932-10 –– KUx/KVx,K0x/K1x,K2x/K3x,K4x/K5x,K6x/K7x Series Operators Solenoid assemblies for these operators can be obtained by ordering a replacement coil from the ordering information on this page. Appropriate solenoid base, standard or low wattage assemblies can be ordered from the following table. KVx, K1x, K3x, K5x KUx, K0x, K2x, K4x & K7x Series & K6x Series Replacement Bases Replacement Bases Locking Override 54462-02 54462-04 Non-locking Override 54462-09 54462-10 Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-13 Nugget 200 Spool Valves All Dimensions in Inches (mm) KUx/KVx Series (cable grip) K2x/K3x Series (conduit) K4x/K5x Series (molded cord) KUx/KVx 2.87 (73) K2x/K3x 2.99 (76) K4x/K5x 2.63 (67) KUx/KVx K2x/K3x 2.52 (64) K4x/K5x 2.35 (60) K2x/K3x 2.99 (76) KUx/KVx 3.67 (93) External Pilot Port 1/8 PTF or G 1/8 ISO .55 (17.0) 1.63 (41) .29 (7.4) 1.25 (31.8) KD Series (integral conduit) KD Series (Integral Conduit) .70 (17) 1/2-14 1.87 NPT (48) 2.64 (67) 1.75 (45) 1.95 (50) VAL-10-14 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves All Dimensions in Inches (mm) KX Series Hazardous Location 1/4 NPT Exhaust Port Kx Series – Hazardous 1.06 1.67 (26.9) (42.4) Location 1/2 NPT External Pilot Port 1/8-27 PTF or 4.28 G 1/8 ISO (108.7) .38 (9.7) 2.38 (60.5) .53 (13.5) OVERRIDE KQx Series (no connector) KQx Series (No Connector) .20 External (5.1) Pilot Port 1/8-27 PTF or G 1/8 ISO Override 2.66 (68) .68 (17.3) 1.11 (28) 1.95 (50) KS6 Spring Return KYX Lightweight Plastic Solenoid Operator .73 (19) Cable Grip .63 (16) Conduit 1.12 (28) Manual Override 1.55 1.24 (31) Cable Grip (40) 1.00 (25) 5' Molded Cable 1.36 (35) Conduit Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-15 1.26 (32) 2.16 (55) 3.99 (101) .16 (4) .37 (9) 12 12 12 Nugget 200 Spool Valves All Dimensions in Inches (mm) Stacking Bodies COMMON PORTS 1, 3 & 5 COMMON PORT 1 K79 or K89 K78 or K88 1.09 1.09 (27.7) (27.7) 1/4 PTF (2 Places) .84 .84 (21.3) (21.3) 2.16 2.16 (54.8) (54.8) .84 .84 (21.3) (21.3) 2 4 2 4 MOUNTING MOUNTING 1.10 1.10 HOLES 1.10 1.10 HOLES .26 (6.6) DIA. (27.9) (27.9) .26 (6.6) DIA. (27.9) (27.9) (3 Places) (3 Places) 1.77 (45.0) 1.77 (45.0) .55 .55 .55 .55 (14.0) (14.0) (14.0) (14.0) 1/4 or 3/8 PTF 1/4 or 3/8 PTF G 1/4 or G 3/8 ISO G 1/4 or G 3/8 ISO (2 Places) (2 Places) 1.26 1.26 (32.0) (32.0) 3.54 (89.9) 3.54 (89.9) Stacking Body End Plates 5.13 (130.3) .75 2.19 .38 (9.7) (19.1) (55.6) .51 (13.0) .10 .28 (2.54) (7.1) 3.54 (89.9) Opposite end plate mirror image of that 1.09 1.09 shown. (27.7) (27.7) 1-1/4 PTF CONDUIT CONNECTION Stacking Bodies With 3/8 PTF or Junction G 3/8 ISO Box (3 Places) 4.46 1.52 (113.3) (38.6) Stacking .56 Bodies (14.2) Without 3 5 Junction Box 2.46 (62.5) 1.25 (31.8) 2 4 .44 (11.2) VAL-10-16 Littleton, CO USA Phone: 303-794-2611 www.norgren.com 14 14 14 5 3 5 3 12 12 10 12 Nugget 200 Spool Valves All Dimensions in Inches (mm) Inline Bodies 3-WAY – 1/4" & 3/8" PORTS 4-WAY – 1/4" & 3/8" PORTS K41 K71 or K81 2.48 (63.0) 3.54 (89.9) .56 .56 1.09 1.09 (14.2) (14.2) (27.7) (27.7) 1.08 1.08 (27.4) (27.4) 2.16 2.16 (54.8) (54.8) MOUNTING .84 HOLES .84 (21.3) .26 (6.6) DIA. (21.3) (2 Places) 2 2 4 .69 .69 1.10 1.10 (17.5) (17.5) .26 (6.6) DIA. (27.9) (27.9) (2 Places) 1.77 (45.0) 1.24 (31.5) 1/4 or 3/8 PTF .55 .55 G 1/4 or G 3/8 ISO (14.0) (14.0) 1/4 or 3/8 PTF (3 Places) G 1/4 or G 3/8 ISO (5 Places) 1.26 (32.0) 1.26 (32.0) 4-WAY – 1/2" PORTS Stacking Body Junction Box K71 or K81 COMMON PORTS 1, 3 & 5 3.54 (89.9) K79 or K89 1.09 1.09 (27.7) (27.7) 3.82 A (97.0) 1.32 (33.5) 2.64 (67.1) .84 (21.3) 2.32 (58.9) 1.00 1.37 2 4 (25.4) (34.8) 1.19 1.19 (30.2) (30.2) MOUNTING HOLES 1.08 .26 (6.6) DIA. (2 Places) (27.4) .84 (21.3) 2.16 (54.8) .84 (21.3) 1.77 (45.0) 2 4 1/2 PTF .55 (5 Places) (14.0) 1.77 1.10 .26 (6.6) DIA THRU (45.0) (27.9) 3 HOLES A .55 1.26 (14.0) (32.0) .12 (3.0) .12 1.26 .55 (3.0) (32.0) (14.0) Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-17 14 12 14 14 5 3 5 1 3 1 3 5 3 1 Nugget 200 Spool Valves 1/4", 3/8", and 1/2" Air Pilot Actuated 3/2, 5/2, & 5/3 Inline and Stacking Valves � Long lasting spool design � High flow compact valves � Wide range of Air Pilot Operators available � Three functional types available in 3/2, 5/2, and 5/3 configurations Ordering Information Technical Data To order standard Nugget 200 air pilot operated Medium: valves, quote model number from tables overleaf, Filtered and lubricated or non-lubricated compressed air or vacuum. e.g. order: K71DA00-KS6-KA2 for a 5-port/2- Operation: position, single Air Pilot Operated, Spring Return Spool valve air pilot actuated. model. Mounting: Seal Compatibility Stacking – through holes on manifold subbase. Nugget 200 seals are compatible with the following Inline – through holes in valve body. lubricants: Port Size: DC BR-2+ grease (Dow Corning) 1/4", 3/8", or 1/2" PTF, or 1/4" or 3/8" ISO G DC 44 grease (Dow Corning) Nondetergent mineral based oil such as Mobil DTE Operating Pressure: light oil Maximum 150 psig (10.3 bar). For details see overleaf. Nugget 200 seals are not compatible with WD-40 or Operating Temperature: commonly used de-icer fluids. Consult factory to -20°F to 160°F (-29°C to 71°C). verify compatibility of lubricants or fluids not listed Consult Technical Service for use below +2°C (36°F). above. Materials Body: Aluminum Spool: Anodized aluminum Elastomers: Nitrile and special nitrile-based low-friction elastomers. VAL-10-18 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Warning Air Pilot Operating Specifications When a solenoid or air operator is used as a return Inlet Pressure Range: for a manual or mechanical operator, the pilot 10" Hg vacuum to 150 psig (10.3 bar) pressure applied to the return operator must not Temperature Range (Ambient/Inlet): exceed 40 psig (2.8 bar). Pilot pressures greater -20° to 160°F* (-29° to 71°C) than 40 psig for a solenoid or air return will cause Operator Pilot Pressures: structural damage to the manual or mechanical Maximum Pilot Pressure: 150 psig (10.3 bar) operator and can also result in injury to the user. If Minimum Pilot Pressure at 150 psig (10.3 bar) main valve inlet pressures the available pilot pressure exceeds 40 psig, an are given in the following table: external pilot supply only must be used and a * With the dew point of supply air less than air temperature below 35°F (2°C) restrictor, part number 54872-02, must be installed in the pilot port of the return operator to reduce the Minimum Pilot Pressures return force to an acceptable level. Pilot pressure to Spring the restrictor must not exceed 150 psig Operator Return Nondetent Detented Centered (10.3 bar). psig (bar) psig (bar) psig (bar) Large Air Large Air 15 (1.0) 25 (1.7) 45 (3.1) Large Air † Small Air 35 (2.4) –– .33 9/16" HEX (8) Small Air Small Air 25 (1.7) –– Large Air Spring 35 (2.4) –– 1/8 27 PTF Low PressureAir††Spring 4 (.27) –– Small Air Spring 65 (4.5) –– Air Bleed Air Bleed 15 (1.0) 25 (1.7) – Order Number 1/8 27 PTF 54872 - 02 Air Bleed Spring 35 (2.4) –– .81 (21) † Pressure applied simultaneously to both operators. The piston area of the KA2 operator is approximately twice that of the KA1 operator. †† Pressure applied to port B of KA6 operator (port A open). A minimum vacuum of 6.1 inches Hg (KS1 return) applied to A (port B open) will also operate the valve. The KA6 operator can also be used as a differential pressure operator with or without return spring. The differential pressure required to shift the valve without return spring is less than 1 psig (2" Hg). To reduce the possibility of internal contamination, it is suggested that a filter/breather be installed in the port. Average Flow Factors in Cv‡ (l/min) Flow Path Port Port Port 1 to 2 2 to 3 Valve Size 1 to 4 4 to 5 3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800) 3/8" 1.6 (1700) 1.7 (1800) 5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800) 3/8" 1.6 (1700) 1.7 (1800) 1/2" 1.6 (1700) 1.7 (1800) 5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450) 3/8" 1.8 (1900) 1.4 (1450) ‡ Flow Rating determined in accordance with NFPA/T3.21.3, Pneumatic fluid power – Flow test procedure and reporting method – For fixed orifice components. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-19 Nugget 200 Spool Valves Air Pilot Operated Inline Valves Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single 35 - 150 2.22 2 1/4" K41DA00 KS1-KA2 54237-59 Air (2.4 - 10.3) (1.01) 3-Port/ Spring 2-Position 35 - 150 2.22 3/8" K41EA00 KS1-KA2 54237-59 Return 3 1 (2.4 - 10.3) (1.01) 35 - 150 2.22 1/4" K71DA00 KS6-KA2 54237-56 (2.4 - 10.3) (1.01) 4 2 5-Port/ 35 - 150 2.22 3/8" K71EA00 KS6-KA2 54237-56 2-Position (2.4 - 10.3) (1.01) 5 1 3 35 - 150 2.22 1/2" K71FA00 KS6-KA2 54237-56 (2.4 - 10.3) (1.01) Double 15 - 150 2.22 2 1/4" K41DA00 KA2-KA2 54237-59 Air (1.0 - 10.3) (1.01) 3-Port/ (Non- 2-Position 15 - 150 2.22 3/8" K41EA00 KA2-KA2 54237-59 Detented) 3 1 (1.0 - 10.3) (1.01) 15 - 150 2.22 1/4" K71DA00 KA2-KA2 54237-56 (1.0 - 10.3) (1.01) 4 2 5-Port/ 15 - 150 2.22 3/8" K71EA00 KA2-KA2 54237-56 2-Position (1.0 - 10.3) (1.01) 5 1 3 15 - 150 2.22 1/2" K71FA00 KA2-KA2 54237-56 (1.0 - 10.3) (1.01) 45 - 150 4.40 1/4" K81DA00 KAC-KAC 54237-56 (3.1 - 10.3) (2.00) 5-Port/ 4 2 3-Position 45 - 150 4.40 3/8" K81EA00 KAC-KAC 54237-56 All Ports (3.1 - 10.3) (2.00) 5 1 3 Blocked 45 - 150 4.40 1/2" K81FA00 KAC-KAC 54237-56 (3.1 - 10.3) (2.00) 45 - 150 4.40 1/4" K81DA05 KAC-KAC 54237-57 (3.1 - 10.3) (2.00) 4 2 5-Port/ 3-Position 45 - 150 4.40 3/8" K81EA05 KAC-KAC 54237-57 Inlet Open (3.1 - 10.3) (2.00) 5 1 3 to Cylinder 45 - 150 4.40 1/2" K81FA05 KAC-KAC 54237-57 (3.1 - 10.3) (2.00) 45 - 150 4.40 1/4" K81DA06 KAC-KAC 54237-58 (3.1 - 10.3) (2.00) 5-Port/ 4 2 3-Position 45 - 150 4.40 3/8" K81EA06 KAC-KAC 54237-58 Cyl Open (3.1 - 10.3) (2.00) 5 1 3 to Exhaust 45 - 150 4.40 1/2" K81FA06 KAC-KAC 54237-58 (3.1 - 10.3) (2.00) Double 25 - 150 2.22 2 1/4" K41DA00 KAA-KAA 54237-59 Air (1.7 - 10.3) (1.01) 3-Port/ (Detented) 2-Position 25 - 150 2.22 3/8" K41EA00 KAA-KAA 54237-59 3 1 (1.7 - 10.3) (1.01) 25 - 150 2.22 1/4" K71DA00 KAA-KAA 54237-56 (1.7 - 10.3) (1.01) 4 2 5-Port/ 25 - 150 2.22 3/8" K71EA00 KAA-KAA 54237-56 2-Position (1.7 - 10.3) (1.01) 5 1 3 25 - 150 2.22 1/2" K71FA00 KAA-KAA 54237-56 (1.7 - 10.3) (1.01) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12. Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads. VAL-10-20 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Air Pilot Operated Stacking Valve Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit Single 35 - 150 .53 1/4" K78DA00 KS6-KA2 54237-56 Solenoid 5-Port/ (2.4 - 10.3) (.24) Spring 2-Position 35 - 150 .53 4 2 3/8" K78EA00 KS6-KA2 54237-56 Return (2.4 - 10.3) (.24) 14 12 35 - 150 .53 5-Port/ 1/4" K79DA00 KS6-KA2 54237-56 5 1 3 (2.4 - 10.3) (.24) 2-Position Common 35 - 150 .53 3/8" K79EA00 KS6-KA2 54237-56 Inlet & Exh. (2.4 - 10.3) (.24) Double 15 - 150 .53 1/4" K78DA00 KA2-KA2 54237-56 Solenoid (1.0 - 10.3) (.24) 5-Port/ (Non- 2-Position 15 - 150 .53 4 2 3/8" K78EA00 KA2-KA2 54237-56 Detented) (1.0 - 10.3) (.24) 14 12 15 - 150 .53 5-Port/ 1/4" K79DA00 KA2-KA2 54237-56 5 1 3 (1.0 - 10.3) (.24) 2-Position Common 15 - 150 .53 3/8" K79EA00 KA2-KA2 54237-56 Inlet & Exh. (1.0 - 10.3) (.24) Double 45 - 150 .53 4 2 5-Port/ 1/4" K88DA00 KAC-KAC 54237-56 Solenoid (3.1 - 10.3) (.24) 3-Position 14 12 (Non- All Ports 45 - 150 .53 3/8" K88EA00 KAC-KAC 54237-56 Detented 5 1 3 Blocked (3.1 - 10.3) (.24) Common 45 - 150 .53 5-Port/ 4 2 1/4" K88DA05 KAC-KAC 54237-57 Inlet-Port 1 (3.1 - 10.3) (.24) 3-Position 14 12 Inlet Open 45 - 150 .53 3/8" K88EA05 KAC-KAC 54237-57 5 1 3 to Cylinder (3.1 - 10.3) (.24) 45 - 150 .53 4 2 5-Port/ 1/4" K88DA06 KAC-KAC 54237-58 (3.1 - 10.3) (.24) 3-Position 14 12 Cyl Open 45 - 150 .53 3/8" K88EA06 KAC-KAC 54237-58 5 1 3 to Exhaust (3.1 - 10.3) (.24) Double 45 - 150 .53 4 2 5-Port/ 1/4" K89DA00 KAC-KAC 54237-56 Solenoid (3.1 - 10.3) (.24) 3-Position 14 12 (Non- All Ports 45 - 150 .53 3/8" K89EA00 KAC-KAC 54237-56 5 1 3 Detented Blocked (3.1 - 10.3) (.24) Common 45 - 150 .53 4 2 5-Port/ 1/4" K89DA05 KAC-KAC 54237-57 Inlet & (3.1 - 10.3) (.24) 3-Position 14 12 Exhaust - Inlet Open 45 - 150 .53 Ports 1,3&5 3/8" K89EA05 KAC-KAC 54237-57 5 1 3 to Cylinder (3.1 - 10.3) (.24) 45 - 150 .53 4 2 5-Port/ 1/4" K89DA06 KAC-KAC 54237-58 (3.1 - 10.3) (.24) 3-Position 14 12 Cyl Open to 45 - 150 .53 3/8" K89EA06 KAC-KAC 54237-58 5 1 3 Exhaust (3.1 - 10.3) (.24) Double 25 - 150 .53 1/4" K78DA00 KAA-KAA 54237-56 Solenoid (1.7 - 10.3) (.24) 5-Port/ (Detented) 2-Position 25 - 150 .53 4 2 3/8" K78EA00 KAA-KAA 54237-56 (1.7 - 10.3) (.24) 14 12 25 - 150 .53 5-Port/ 5 1 3 1/4" K79DA00 KAA-KAA 54237-56 (1.7 - 10.3) (.24) 2-Position Common 25 - 150 .53 3/8" K79EA00 KAA-KAA 54237-56 Inlet & Exh (1.7 - 10.3) (.24) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12. Note: For ISO-G threads, insert “G” in the 5th position. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-21 Nugget 200 Spool Valves Air Operators Operator Operating Pressure Weight Repair Position Description psig (bar) lbs. (kg) Kit ISO-G PTF 2-Position 25 .73 KAB KAA detent, large air 54344-16 Valves (1.7) (.33) 15 .70 KA5 KA2 nondetent, large air 54344-16 (1.0) (.32) 25 .73 KAF KAE detent bleed - .02 (.5mm) diameter bleed orifice 54344-16 (1.7) (.33) 15 .70 KA9 KA8 nondetent bleed - .02 (.5mm) diameter bleed orifice 54344-16 (1.0) (.32) 4 2.46 KA7 KA6 nondetent, low pressure (inline only) (.27) (1.12) – nondetent, air bias (small air), return for manual operators or as air 25 .33 KA4 KA1 54344-16 bias with KA2 or KA5 (1.7) (.15) 35 .44 KS5 KS4 nondetent, spring bias, use with KA2 or KA5 54344-16 (2.5) (.20) 3-Position 25 .73 KAD KAC spring centered 54344-16 Valves (1.7) (.33) Air Operators KS4, KS5 KA1, KA4 KAA/KAF KA6, KA7 SPRING BIAS SMALL AIR KA2, KA5 LOW PRESSURE (AIR BIAS) KA8, KA9 1.25 LARGE AIR (31.8) .52 (13.2) 1.51 2.30 (38.4) (58.4) 1.16 1/8-27 PTF or 1.16 (29.5) G 1/8 ISO (29.5) 1/8 PTF or 1/8-27 PTF or G 1/8 ISO G 1/8 ISO .59 (15.0) 4.53 (115.0) KA1 Air Bias Operator KS4 Spring Bias Operator Piston area of the KA1 operator Air Bleed Operators Piston area of the KS4 operator is approximately 1/2 of the KA2 Air bleed operators have a 0.02" is the same as the KA2 piston. When pressure is (0.5 mm) diameter orifice which 1/8-27 PTF or operator. The piston is the KS4 .85 G 1/8 ISO applied to the KA1 operator the connects pressure port 1 of the (21.6) (2 Places) operator is spring loaded to shift valve spool shifts to the KA2 main valve to the operator the valve spool to the KA2 end. end. When pressure is applied KA6 Low Pressure piston and to atmosphere. A The valve spool shifts to the to both the KA1 and KA2 small amount of air constantly Operator KS4 end when pressure is operators the valve spool shifts bleeds to atmosphere. The valve (inline valves only) applied to the KA2 operator. to the KA1 end. spool shifts when air bleed is The low pressure operator will When pressure is applied to stopped by a customer-supplied shift the valve spool with only 4 both the KS4 and KA2 on-off valve. psig (.28 bar) applied to Port B operators the valve spool shifts (Port A open). A minimum to the KA2 end. vacuum of 6.1" Hg (with HS1 spring return) applied to port A (Port B open) will also operated the valve. The KA6 operator can also be used as a differential pressure operator with or without spring return.the differential pressure required to shift the valve spool without a spring return is less than 1 psig (2" Hg). A filter/breather should be installed in the open port to reduce the possibility of internal contamination. VAL-10-22 Littleton, CO USA Phone: 303-794-2611 www.norgren.com 1/4", 3/8", or 1/2" Ports, Manual and Mechanical Actuated 3/2, 5/2, & 5/3 Inline and Stacking Valves � Long lasting spool design � High flow compact valves � Wide range of Manual and Mechanical Operators available � Three functional types available in 3/2, 5/2, and 5/3 configurations Ordering Information Technical Data To order standard Nugget 200 manual/ mechanical operated valves, quote model Medium: Filtered and lubricated or non-lubricated compressed air or number from tables overleaf, e.g. order: vacuum. K71DA00-KS1-KK0 for a 5-port/2-position, single Manually Operated black knob, Spring Operation: Spool valve air pilot actuated. Return (nondetented) model. Mounting: Stacking – through holes on manifold base. Inline – through holes in valve body. Port Size: Average Flow Factors in Cv‡ (l/min) 1/4", 3/8", or 1/2" PTF, or 1/4", or 3/8" ISO-G Flow Path Port Port Operating Pressure: Port 1 to 2 2 to 3 Maximum 150 psig (10.3 bar). For details see overleaf. Valve Size 1 to 4 4 to 5 Operating Temperature: 3-Port, Inline 1/4" 1.6 (1700) 1.7 (1800) -20°F to 160°F (-29°C to 71°C) 3/8" 1.6 (1700) 1.7 (1800) Consult Technical Service for use below 36°F (2°C). 5-Port, Inline 1/4" 1.6 (1700) 1.7 (1800) Materials: 3/8" 1.6 (1700) 1.7 (1800) Body: Aluminum 1/2" 1.6 (1700) 1.7 (1800) Spool: Anodized aluminum 5-Port, Stacking 1/4" 1.8 (1900) 1.4 (1450) Elastomers: Nitrile and special nitrile-based low-friction 3/8" 1.8 (1900) 1.4 (1450) elastomers. ‡ Flow Rating determined in accordance with NFPA/T3.21.3, Pneumatic fluid power – Flow test procedure and reporting method – For fixed orifice components. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-23 Nugget 200 Spool Valves Manual Operators Min. Operating Position Operator Description Force lbs. (kg) 2-Position 18.0 KB0 Palm Button - Black, Nondetent (Inline Only) (8.2) 18.0 KB1 Palm Button - Red, Nondetent (Inline Only) (8.2) 18.0 KB2 Palm Button - Green, Nondetent (Inline Only) (8.2) 9.0 KB3 Palm Button - Black, Detent (Inline Only) (4.1) 9.0 KB4 Palm Button - Red, Detent (Inline Only) (4.1) 9.0 KB5 Palm Button - Green, Detent (Inline Only) (4.1) 11.0 KF0 Foot Pedal, Nondetent (5.0) 18.0 KK0 Knob - Black, Nondetent (8.2) 9.0 KK1 Knob - Black, Detent (4.1) 9.0 KL0 Lever, Nondetent (Inline Only) (4.1) 7.0 KL1 Lever, 2-Position Detent (Inline Only) (3.2) 9.0 KL5 Lever, Nondetent (4.1) 7.0 KL6 Lever, 2-Position Detent (3.2) 13.0 KT0 Treadle, Nondetent (Inline Only) (5.9) 9.0 KT1 Treadle, 2-Position Detent (Inline Only) (4.1) 3-Position 9.0 KB6 Palm Button - Black, Spring Centered (4.1) 9.0 KK2 Knob - Black, Spring Centered (4.1) 9.0 KK3 Knob - black, 3-Position Detent (4.1) 7.0 KL2 Lever, Spring Centered (Inline Only) (3.2) 7.0 KL3 Lever, 3-Position Detent (Inline Only) (3.2) 7.0 KL7 Lever, Spring Centered (3.2) 7.0 KL8 Lever, 3-Position Detent (3.2) 9.0 KT2 Treadle, Spring Centered (4.1) Mechanical Operators Min. Operating Position Operator Description Force lbs. (kg) 2-Position 18.0 KP0 Tappet, Nondetent (8.2) 11.0 KR2 Lever Roller, Nondetent (Inline Only) (5.0) 11.0 KR3 One-Way Trip Roller, Nondetent (5.0) 11.0 KR4 Lever Roller, Nondetent (5.0) 11.0 KR5 One-Way Trip Roller, Nondetent (Inline Only) (5.0) VAL-10-24 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Manually Operated Inline Valves - Palm Button Miniature Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kits Spring 18.0 2.22 2 1/4" K41DA00 KS1-KB0 54237-59 Return (8.2) (1.01) 3-Port/ 10 (Non- 2-Position 18.0 2.22 3/8" K41EA00 KS1-KB0 54237-59 Detented 3 1 (8.2) (1.01) 18.0 2.22 1/4" K71DA00 KS1-KB0 54237-56 (8.2) (1.01) 4 2 5-Port/ 18.0 2.22 3/8" K71EA00 KS1-KB0 54237-56 2-Position (8.2) (1.01) 5 1 3 18.0 2.22 1/2" K71FA00 KS1-KB0 54237-56 (8.2) (1.01) End Cap 18.0 2.22 2 1/4" K41DA00 KC0-KB0 54237-59 (Non- (8.2) (1.01) 3-Port/ Detented) 2-Position 18.0 2.22 3/8" K41EA00 KC0-KB0 54237-59 3 1 (8.2) (1.01) 18.0 2.22 1/4" K71DA00 KC0-KB0 54237-56 (8.2) (1.01) 4 2 5-Port/ 18.0 2.22 3/8" K71EA00 KC0-KB0 54237-56 2-Position (8.2) (1.01) 5 1 3 18.0 2.22 1/2" K71FA00 KC0-KB0 54237-56 (8.2) (1.01) End Cap 9.0 2.22 2 1/4" K41DA00 KC0-KB3 54237-59 (Detented) (4.1) (1.01) 3-Port/ 2-Position 9.0 2.22 3/8" K41EA00 KC0-KB3 54237-59 3 1 (4.1) (1.01) 9.0 2.22 1/4" K71DA00 KC0-KB3 54237-56 (4.1) (1.01) 4 2 5-Port/ 9.0 2.22 3/8" K71EA00 KC0-KB3 54237-56 2-Position (4.1) (1.01) 5 1 3 9.0 2.22 1/2" K71FA00 KC0-KB3 54237-56 (4.1) (1.01) End Cap 9.0 4.40 1/4" K81DA00 KC0-KB6 54237-56 (Spring (4.1) (2.00) 4 2 5-Port/ Centered) 3-Position 9.0 4.40 3/8" K81EA00 KC0-KB6 54237-56 All Ports (4.1) (2.00) 5 1 3 Blocked 9.0 4.40 1/2" K81FA00 KC0-KB6 54237-56 (4.1) (2.00) 9.0 4.40 1/4" K81DA05 KC0-KB6 54237-57 (4.1) (2.00) 5-Port/ 4 2 3-Position 9.0 4.40 3/8" K81EA05 KC0-KB6 54237-57 Inlet Open (4.1) (2.00) 5 1 3 to Cylinder 9.0 4.40 1/2" K81FA05 KC0-KB6 54237-57 (4.1) (2.00) 9.0 2.00 1/4" K81DA06 KC0-KB6 54237-58 (4.1) (4.40) 5-Port/ 4 2 3-Position 9.0 4.40 3/8" K81EA06 KC0-KB6 54237-58 Cyl Open (4.1) (2.00) 5 1 3 to Exhaust 9.0 4.40 1/2" K81FA06 KC0-KB6 54237-58 (4.1) (2.00) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12. Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-25 Nugget 200 Spool Valves Manually Operated Inline Valves - Knob Pilot Port Pressure Weight Repair Description Symbol Type Size Body* Operator psig (bar) lbs. (kg) Kit 2 Spring 18.0 2.22 1/4" K41DA00 KS1-KK0 54237-59 Return (8.2) (1.01) 10 3-Port/ (Non- 2-Position 18.0 2.22 3 1 3/8" K41EA00 KS1-KK0 54237-59 Detented (8.2) (1.01) 18.0 2.22 1/4" K71DA00 KS1-KK0 54237-56 (8.2) (1.01) 4 2 5-Port/ 18.0 2.22 3/8" K71EA00 KS1-KK0 54237-56 2-Position (8.2) (1.01) 5 1 3 18.0 2.22 1/2" K71FA00 KS1-KK0 54237-56 (8.2) (1.01) End Cap 18.0 2.22 2 1/4" K41DA00 KC0-KK0 54237-59 (Non- (8.2) (1.01) 3-Port/ Detented) 2-Position 18.0 2.22 3/8" K41EA00 KC0-KK0 54237-59 3 1 (8.2) (1.01) 18.0 2.22 1/4" K71DA00 KC0-KK0 54237-56 (8.2) (1.01) 4 2 5-Port/ 18.0 2.22 3/8" K71EA00 KC0-KK0 54237-56 2-Position (8.2) (1.01) 5 1 3 18.0 2.22 1/2" K71FA00 KC0-KK0 54237-56 (8.2) (1.01) End Cap 9.0 2.22 2 1/4" K41DA00 KC0-KK1 54237-59 (Detented) (4.1) (1.01) 3-Port/ 2-Position 9.0 2.22 3/8" K41EA00 KC0-KK1 54237-59 3 1 (4.1) (1.01) 9.0 2.22 1/4" K71DA00 KC0-KK1 54237-56 (4.1) (1.01) 4 2 5-Port/ 9.0 2.22 3/8" K71EA00 KC0-KK1 54237-56 2-Position (4.1) (1.01) 5 1 3 9.0 2.22 1/2" K71FA00 KC0-KK1 54237-56 (4.1) (1.01) 9.0 4.40 1/4" K81DA00 KC0-KK3 54237-56 (4.1) (2.00) 4 2 5-Port/ 3-Position 9.0 4.40 3/8" K81EA00 KC0-KK3 54237-56 All Ports (4.1) (2.00) Blocked 5 1 3 9.0 4.40 1/2" K81FA00 KC0-KK3 54237-56 (4.1) (2.00) 9.0 4.40 1/4" K81DA05 KC0-KK3 54237-57 (4.1) (2.00) 4 2 5-Port/ 3-Position 9.0 4.40 3/8" K81EA05 KC0-KK3 54237-57 Inlet Open (4.1) (2.00) 5 1 3 to Cylinder 9.0 4.40 1/2" K81FA05 KC0-KK3 54237-57 (4.1) (2.00) 9.0 4.40 1/4" K81DA06 KC0-KK3 54237-58 (4.1) (2.00) 5-Port/ 4 2 3-Position 9.0 4.40 3/8" K81EA06 KC0-KK3 54237-58 Cyl Open (4.1) (2.00) 5 1 3 to Exhaust 9.0 4.40 1/2" K81FA06 KC0-KK3 54237-58 (4.1) (2.00) End Cap 9.0 4.40 1/4" K81DA00 KC0-KK2 54237-56 (Spring (4.1) (2.00) 5-Port/ 4 2 Centered) 3-Position 9.0 4.40 3/8" K81EA00 KC0-KK2 54237-56 All Ports (4.1) (2.00) Blocked 5 1 3 9.0 4.40 1/2" K81FA00 KC0-KK2 54237-56 (4.1) (2.00) 9.0 4.40 1/4" K81DA05 KC0-KK2 54237-57 (4.1) (2.00) 5-Port/ 4 2 3-Position 9.0 4.40 3/8" K81EA05 KC0-KK2 54237-57 Inlet Open (4.1) (2.00) 5 1 3 to Cylinder 9.0 4.40 1/2" K81FA05 KC0-KK2 54237-57 (4.1) (2.00) 9.0 4.40 1/4" K81DA06 KC0-KK2 54237-58 (4.1) (2.00) 5-Port/ 4 2 3-Position 9.0 4.40 3/8" K81EA06 KC0-KK2 54237-58 Cyl Open (4.1) (2.00) 5 1 3 to Exhaust 9.0 4.40 1/2" K81FA06 KC0-KK2 54237-58 (4.1) (2.00) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12. Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads. VAL-10-26 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Manually Operated Inline Valves - Lever Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Spring 2 9.0 2.22 1/4" K41DA00 KS1-KL0 54237-59 Return (4.1) (1.01) 3-Port/ 10 (Non- 2-Position 9.0 2.22 3/8" K41EA00 KS1-KL0 54237-59 3 1 Detented (4.1) (1.01) 9.0 2.22 1/4" K71DA00 KS1-KL0 54237-56 (4.1) (1.01) 4 2 5-Port/ 9.0 2.22 3/8" K71EA00 KS1-KL0 54237-56 2-Position (4.1) (1.01) 5 1 3 9.0 2.22 1/2" K71FA00 KS1-KL0 54237-56 (4.1) (1.01) End Cap 9.0 2.22 2 1/4" K41DA00 KC0-KL0 54237-59 (Non- (4.1) (1.01) 3-Port/ Detented) 2-Position 9.0 2.22 3/8" K41EA00 KC0-KL0 54237-59 3 1 (4.1) (1.01) 9.0 2.22 1/4" K71DA00 KC0-KL0 54237-56 (4.1) (1.01) 4 2 5-Port/ 9.0 2.22 3/8" K71EA00 KC0-KL0 54237-56 2-Position (4.1) (1.01) 5 1 3 9.0 2.22 1/2" K71FA00 KC0-KL0 54237-56 (4.1) (1.01) End Cap 7.0 2.22 2 1/4" K41DA00 KC0-KL1 54237-59 (Detented) (4.1) (1.01) 3-Port/ 2-Position 7.0 2.22 3/8" K41EA00 KC0-KL1 54237-59 3 1 (4.1) (1.01) 7.0 2.22 1/4" K71DA00 KC0-KL1 54237-56 (4.1) (1.01) 4 2 5-Port/ 7.0 2.22 3/8" K71EA00 KC0-KL1 54237-56 (4.1) (1.01) 5 1 3 7.0 2.22 1/2" K71FA00 KC0-KL1 54237-56 (4.1) (1.01) 7.0 4.40 1/4" K81DA00 KC0-KL3 54237-56 5-Port/ (4.1) (2.00) 4 2 3-Position 7.0 4.40 3/8" K81EA00 KC0-KL3 54237-56 All Ports (4.1) (2.00) 5 1 3 Blocked 7.0 4.40 1/2" K81FA00 KC0-KL3 54237-56 (4.1) (2.00) 7.0 4.40 1/4" K81DA05 KC0-KL3 54237-57 5-Port/ (4.1) (2.00) 4 2 3-Position 7.0 4.40 3/8" K81EA05 KC0-KL3 54237-57 Inlet Open (4.1) (2.00) 5 1 3 to Cylinder 7.0 4.40 1/2" K81FA05 KC0-KL3 54237-57 (4.1) (2.00) 7.0 4.40 1/4" K81DA06 KC0-KL3 54237-58 5-Port/ (4.1) (2.00) 4 2 3-Position 7.0 4.40 3/8" K81EA06 KC0-KL3 54237-58 Cyl Open (4.1) (2.00) 5 1 3 to Exhaust 7.0 4.40 1/2" K81FA06 KC0-KL3 54237-58 (4.1) (2.00) End Cap 7.0 4.40 1/4" K81DA00 KC0-KL2 54237-56 (4.1) (2.00) (Spring 5-Port/ 4 2 Centered) 3-Position 7.0 4.40 3/8" K81EA00 KC0-KL2 54237-56 All Ports (4.1) (2.00) 5 1 3 Blocked 7.0 4.40 1/2" K81FA00 KC0-KL2 54237-56 (4.1) (2.00) 7.0 4.40 1/4" K81DA05 KC0-KL2 54237-57 4 2 (4.1) (2.00) 5-Port/ 3-Position 7.0 4.40 3/8" K81EA05 KC0-KL2 54237-57 Inlet Open (4.1) (2.00) 5 1 3 to Cylinder 7.0 4.40 1/2" K81FA05 KC0-KL2 54237-57 (4.1) (2.00) 7.0 4.40 1/4" K81DA06 KC0-KL2 54237-58 4 (4.1) (2.00) 2 5-Port/ 3-Position 7.0 4.40 3/8" K81EA06 KC0-KL2 54237-58 Cyl Open (4.1) (2.00) 5 1 3 to Exhaust 7.0 4.40 1/2" K81FA06 KC0-KL2 54237-58 (4.1) (2.00) * Standard valves are equipped with PTF threads, solenoid operators with locking overrides, internal pilot, 120V/60 Hz-110V/50 Hz coils and cable grip connectors. Optional solenoid operators, coil voltages and electrical connectors can be ordered using the information on p. VAL-10-11/12. Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-27 Nugget 200 Spool Valves Manually Operated Inline Valves - Foot Pedal Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Foot 11.0 2.22 2 1/4" K41DA00 KS1-KF0 54237-59 (5.0) (1.01) Pedal 3-Port/ (Non- 2-Position 11.0 2.22 3/8" K41EA00 KS1-KF0 54237-59 3 1 Detented) (5.0) (1.01) 11.0 2.22 1/4" K71DA00 KS6-KF0 54237-56 (5.0) (1.01) 4 2 5-Port/ 11.0 2.22 3/8" K71EA00 KS6-KF0 54237-56 2-Position (5.0) (1.01) 5 1 3 11.0 2.22 1/2" K71FA00 KS6-KF0 54237-56 (5.0) (1.01) * Standard valves are equipped with PTF threads. Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads. Manually Operated Inline Valves - Treadle Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit 2 Treadle 13.0 2.22 1/4" K41DA00 KC0-KT0 54237-59 (5.9) (1.01) (Non- 3-Port/ Detented 2-Position 13.0 2.22 3 1 3/8" K41EA00 KC0-KT0 54237-59 (5.9) (1.01) 13.0 2.22 1/4" K71DA00 KC0-KT0 54237-56 (5.9) (1.01) 4 2 5-Port/ 13.0 2.22 3/8" K71EA00 KC0-KT0 54237-56 2-Position (5.9) (1.01) 5 1 3 13.0 2.22 1/2" K71FA00 KC0-KT0 54237-56 (5.9) (1.01) Treadle 9.0 2.22 2 1/4" K41DA00 KC0-KT1 54237-59 (Detented) (4.1) (1.01) 3-Port/ 2-Position 9.0 2.22 3/8" K41EA00 KC0-KT1 54237-59 3 1 (4.1) (1.01) 9.0 2.22 1/4" K71DA00 KC0-KT1 54237-56 (4.1) (1.01) 4 2 5-Port/ 9.0 2.22 3/8" K71EA00 KC0-KT1 54237-56 2-Position (4.1) (1.01) 5 1 3 9.0 2.22 1/2" K71FA00 KC0-KT1 54237-56 (4.1) (1.01) Treadle 9.0 4.40 1/4" K81DA00 KC0-KT2 54237-56 (Spring 5-Port/ (4.1) (2.00) 4 2 Centered) 3-Position 9.0 4.40 3/8" K81EA00 KC0-KT2 54237-56 (4.1) (2.00) All Ports 5 1 3 Blocked 9.0 4.40 1/2" K81FA00 KC0-KT2 54237-56 (4.1) (2.00) 9.0 4.40 1/4" K81DA05 KC0-KT2 54237-57 (4.1) (2.00) 4 2 5-Port/ 3-Position 9.0 4.40 3/8" K81EA05 KC0-KT2 54237-57 Inlet Open (4.1) (2.00) 5 1 3 to Cylinder 9.0 4.40 1/2" K81FA05 KC0-KT2 54237-57 (4.1) (2.00) 9.0 4.40 1/4" K81DA06 KC0-KT2 54237-58 (4.1) (2.00) 5-Port/ 4 2 3-Position 9.0 4.40 3/8" K81EA06 KC0-KT2 54237-58 Cyl Open (4.1) (2.00) 5 1 3 to Exhaust 9.0 4.40 1/2" K81FA06 KC0-KT2 54237-58 (4.1) (2.00) * Standard valves are equipped with PTF threads. Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads. VAL-10-28 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Mechanically Operated Inline Valves - Lever Roller Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Lever 2 11.0 2.22 1/4" K41DA00 KS1-KR2 54237-59 Roller (5.0) (1.01) 3-Port/ (Non- 2-Position 11.0 2.22 3/8" K41EA00 KS1-KR2 54237-59 3 1 Detented (5.0) (1.01) 11.0 2.22 1/4" K71DA00 KS6-KR2 54237-56 (5.0) (1.01) 4 2 5-Port/ 11.0 2.22 3/8" K71EA00 KS6-KR2 54237-56 2-Position (5.0) (1.01) 5 1 3 11.0 2.22 1/2" K71FA00 KS6-KR2 54237-56 (5.0) (1.01) 1-Way Trip 11.0 2.22 2 1/4" K41DA00 KS1-KR5 54237-59 Lever (5.0) (1.01) 3-Port/ Roller 2-Position 11.0 2.22 3/8" K41EA00 KS1-KR5 54237-59 3 1 (Non- (5.0) (1.01) Detented 11.0 2.22 1/4" K71DA00 KS6-KR5 54237-56 (5.0) (1.01) 4 2 5-Port/ 11.0 2.22 3/8" K71EA00 KS6-KR5 54237-56 2-Position (5.0) (1.01) 5 1 3 11.0 2.22 1/2" K71FA00 KS6-KR5 54237-56 (5.0) (1.01) * Standard valves are equipped with PTF threads. Note: For ISO-G threads, insert “G” in the 5th position. 1/2" ported bodies are not available with ISO G threads. Mechanically Operated Inline Valves - Tappet Minimum Port Operating Weight Repair Description Symbol Type Size Body* Operator Force lbs. (kg) lbs. (kg) Kit Tappet 18.0 2.22 2 1/4" K41DA00 KS1-KP0 54237-59 (8.2) (1.01) (Non- 3-Port/ Detented) 2-Position 18.0 2.22 3/8" K41EA00 KS1-KP0 54237-59 3 1 (8.2) (1.01) 18.0 2.22 4 2 1/4" K71DA00 KS6-KP0 54237-56 5-Port/ (8.2) (1.01) 2-Position 18.0 2.22 3/8" K71EA00 KS6-KP0 54237-56 5 1 3 (8.2) (1.01) * Standard valves are equipped with PTF threads. Note: For ISO-G threads, insert “G” in the 5th position. Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-29 Nugget 200 Spool Valves All Dimensions in Inches (mm) Mechanical Operators KP0 – TAPPET KR2 – LEVER ROLLER KR4 – LEVER ROLLER 1.45 2.47 2.44 (36.8) (62.7) (61.5) 1.40 .38 (97.1) (35.6) TRAVEL .13 (3.2) OVERTRAVEL 1.58 1.52 (40.1) (38.6) 3.02 2.96 (76.7) (75.2) .38 (9.7) DIA. .84 .84 (21.4) (21.4) .75 (19.1) .22 (5.6) .75 (19.1) DIA. OVERTRAVEL DIA. .65 (16.5) .22 (5.6) TRAVEL OVERTRAVEL .65 (16.5) TRAVEL KR3 – LEVER ROLLER KR5 – LEVER ROLLER ONE-WAY TRIP ONE-WAY TRIP 3.47 (88.1) 3.42 (87.0) 1.40 (35.6) 1.52 (38.6) 1.58 (40.1) 3.34 (84.8) 3.40 (86.4) .87 (22.1) .87 (22.1) .75 (19.1) DIA. .75 (19.1) .26 (6.6) DIA. OVERTRAVEL .26 (6.6) .70 (17.8) OVERTRAVEL TRAVEL .70 (17.8) TRAVEL Spring Return & End Cap KS1– SPRING RETURN KC0 – END CAP SPACER BLOCK – Used only with spring 1.10 .52 1.00 centered manual operators (KK2, KL2, (27.9) (13.2) (25.4) KL7, KT2). VAL-10-30 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves All Dimensions in Inches (mm) Manual Operators KB0/KB5 – PALM BUTTON KK0/KK3 – KNOB 3.34 3.15 KB3/KB5 KK1 (84.8) (80.0) 2.30 2.19 KB0/KB2 KK0 (58.4) (55.6) .38 (9.7) TRAVEL .38 (9.7) TRAVEL KK0, KK1 1.00 1.38 (25.4) (35.1) M20 x 1.5 – 6g Pnl Mtg Hole – .81 (20.6) Max Pnl Thk – .25 (6.4) .19 (4.8) TRAVEL .19 (4.8) KK2, KK3 2.99 KK2, KK3 (75.9) KL0/KL3 – LEVER KL5/KL8 – LEVER Travel (2-position) Travel (2-position) 1.35 1.79 .85 .80 (34) KL5, KL6 (45) KL0, KL1 (22) (20) .90 .90 .40 .40 Travel (3-position) Travel (3-position) (23) (23) (10) (10) KL7, KL8 KL2, KL3 1.00 1.00 (25) (25) Dia. Dia. 3.90 3.98 (99) (101) 2.5 KL0 (64) 3.5 2.07 KL1/KL3 (89) KL5 (53) 3.07 KL6/KL8 (78) KT0/KT2 – TREADLE 1.18 (30.0) TRAVEL 7.42 (188.5) KF0 – FOOT PEDAL .56 (14.2) TRAVEL 1.58 (40.1) 2.81 (71.4) 5.04 (128.0) 4.28 KT0 (108.7) 5.28 KT1/KT2 (134.1) Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-31 Nugget 200 Spool Valves Fixed Length Manifold for 1/4" and 3/8" Inline Valves Reduces plumbing and installation time. • Lightweight aluminum construction. • 3/4" PTF common inlet and exhaust ports. • For use with most Nugget 200 1/4" and 3/8" • inline valves. Available in 2 to 10 station lengths. • Technical Data Ordering Example To order valves mounted to a fixed length manifold please Fluid: Compressed air follow these steps: Maximum Pressure: See valve specifications 1.Order only 1/4" and 3/8" inline bodies ending in 2 Operating Pressure: See valve specifications (i.e. K71DA02)* Port Size: 3/4" PTF Inlet and Exhaust 2.Note the manifold is to be assembled. Mounting Holes: 0.28" (7 mm) Diameter 3.Note positions of various valving. Materials: Manifold – Aluminum Example: Seals – Nitrile One four station Nugget 200 fixed length manifold assembly consisting of: Position 1: (1) K71DA02 - KY6 - KY6 (Dbl Sol Valve) Positions 2 - 4: (3) K71DA02 - KS6 - KY6 (Single Solenoid Valve) (1) 13249-62 (Four Station Manifold) (4) 99-051-530 (Assembly Charge) * Note standard K71DA00 and K71EA00 bodies cannot be mounted to fixed length manifold. Blanking Plate Kit: 54588-50 VAL-10-32 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves All Dimensions in Inches (mm) M5 x 0.8 - 6G (typ 2 places per station) Ordering Information - Models listed include all mounting hardware and gaskets. Inlet and exhaust ports are 3/4" PTF. Fixed Length Manifold Number of Stations Part Number 2 13249-60 3 13249-61 5 13 4 13249-62 1.39 (35.3) 1.50 (38.1) 5 13249-63 ş .28 (7.1) Thru 4 Plcs 6 13249-64 8 13249-65 10 13249-66 Repair Parts Item Number Part Required Number Mounting Screws 2 6005-14 Seals 3 2338-25 1.48 (37.6) 1.48 (37.6) 2.14 (54.4) 4.28 (108.7) Dash "L" -60 4.000 (101.6) -61 5.750 (146.0) -62 7.375 (187.3) -63 9.125 (231.8) -64 10.750 (273.0) -65 14.125 (358.8) -66 17.375 (441.3) Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-33 'L' 1.13 .25 (6.4) (2.87) .65 (16.5) 2 Places 1.78 (45.2) 35 1 Nugget 200 Spool Valves Special Instructions – Factory Assembled Stacking Valves Important: For Ordering purposes the valve stack is oriented as shown in 1.Solenoid operated 2-position detent and column two: nondetent, and 3-position spring centered Unless otherwise noted: valves can be combined in the same stack. 1.Cylinder (outlet) ports are oriented toward the bottom 2.Plain stacking valves with common port 1 2.The 1 2 operator is on the left side, the only and plain valves with common ports 1, 3 1 4 operator on the right side. and 5 can be combined in one stack if grouped together at opposite ends. 3.Valves are listed from the FRONT to the BACK 3.A stack or group of valves with common port 1 only must have isolating plugs installed in Example 1: One stacking valve assembly with common inlet and the manifolding exhaust ports (3 and 5) exhaust (ports 1, 3 and 5) and junction boxes with between each valve and each of the end solenoid operators with indicator lights. Isolating plugs plates. Two exhaust port isolating plugs are for two different working pressures installed between furnished with each valve. Installation need valves 4 and 5. not be specified on orders for factory Example 2: One Combination stacking valve assembly without assembled stacks as this will be done junction boxes. Valves on one end of stack with automatically. common inlet and exhaust (ports 1, 3 and 5), and on 4.Isolating plugs furnished in the end plate kit the opposite end with common inlet only (port 1). at no extra cost can be placed between two stacking valves to block the common ports Answer Example 1 and separate a section of the valve stack to accommodate two different input pressures. Valve Special Pos. No. Quantity Product Number Instructions One pressure is brought in from the front end 1 1 K79DA50-KS6-KM1 plate and the second pressure from the end 2 1 K79DA50-KS6-KM1 plate in the back. (Specify on order form 3 1 K79DA50-KM6-KM6 under “Special Instructions” where to install 4 1 K89EA50-KM8-KM8 isolating plugs.) Isolating Plugs Common 5.Ports 1, 3 and 5 in one end plate can be Ports 1, 3 & 5 plugged if so specified on order under 5 1 K79DA50-KM6-KM6 “Special Instructions”. 6 1 K79DA50-KM6-KM6 7 1 K79DA50-KM6-KM6 Factory Assembled Stacking Valve 1 13295-50 End Plate Kit Common Inlet & Exhaust VALVE 3 VALVE 2 BACK 1 2 END Answer Example 2 VALVE 1 Valve Special PORT 3 Pos. No. Quantity Product Number Instructions COMMON EXHAUST 1 1 K79DA00-KS6-KV2 2 1 K89EA00-KV0-KV0 3 1 K79EA00-KV2-KV2 PORT 1 COMMON 4 1 K78DA00-KS6-KV2 INLET 5 1 K78EA00-KS6-KV2 1 4 END FRONT 1 13295-52 End Plate Kit PORT 5 PORT 2 CYLINDER Common PORT 4 PORT Exhaust CYLINDER PORT Note: Mufflers or filter nuts should be used in all valve body, end plate, or solenoid operator exhaust ports to prevent entry of dirt and to reduce the noise level of the exhausting air. In wet locations, exhaust ports should not face upward to lessen the possibility of liquids entering the unit. VAL-10-34 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Special Instructions – Stacking Valves Isolating Plugs � The numbers shown in the stacking valve Ordering Information Stacked banks of valves can be divided into two sections by substituting the isolating plugs tables include the valve plus the interface seals and threaded tie for the O-rings between any two valves. They rods needed to connect the valve to the adjacent valve or end can also be used to block the end plate ports plate. on one end if desired. Although one inlet port � An end plate kit is required to complete a valve stack assembly. and two exhaust port isolating plugs are It includes two end plates and the necessary seals and attaching included with the end plate kit, the individual hardware. Also included are three pipe plugs to close one end of plugs can be ordered separately. the stack and three isolating plugs (discs). The isolating plugs can be used to separate the valve stack into two sections and thus allow valves with a common inlet only to be combined with Quantity valves having both a common inlet and common exhausts, or to Isolating Plugs Required Order No. allow the use of different inlet pressures. Inlet (Port 1) 1 54350-89 � Always specify the valve order number, the end plate kit number Exhaust (Ports 3 & 5) 2 54350-88 and the quantity desired. See table below. O-Ring Order Number 3/8 PTF G 3/8 ISO Isolating Plugs End Plate Kit Ports Ports For valves without 13295-52 13295-53 junction box For valves with 13295-50 13295-51 junction box Tie Rod � Valves and end plates are shipped unassembled. See pp. VAL-10-36/37 for factory assembled stacks. End Plate � Stacking valves are available in two configurations – Common Inlet and Exhaust (Ports 1, 3, and 5) and Common Inlet Only Pipe End Plate Plug (Port 1). Speed controls can be installed in the exhaust ports only on the Common Inlet (Port 1) configuration. The Common Typical Valve Stack (Common Inlet Only - Port1) Inlet (Port 1) configuration cannot be used with the junction box. � Solenoid operated 2-position detent and nondetent, and 3- position spring centered valves can be combined in the same O-Rings stack. Isolating Plugs Tie Rod End Plate End Plate Typical Valve Stack (Common Inlet and Exhaust - Ports 1, 3 and 5) Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-35 Nugget 200 Spool Valves Nugget 200 Product Numbering System — Air, Manual, and Mechanical Operators and Solenoid Operators with Locking Override 1 0 End 1 2 End 3-Way Valves 1 2 End 1 4 End 4-Way Valves Valve Body Operator Operator K41DA00 – KS1 – KV2 Valve Type (inline bodies) OPERATORS FOR 2-POSITION OPERATORS FOR 3-POSITION INLINE K41 – 3-Way, 2-Position, 3-Port INLINE AND STACKING BODIES AND STACKING BODIES K71 – 4-Way, 2-Position, 5-Port Pilot Port K81 – 4-Way, 3-Position, 5-Port Pilot Port PTF ISO PTF ISO STACKING BODIES WITHOUT JUNCTION BOX – Air Operators Air Operators COMMON PRESSURE PORT 1 ONLY (USE KAA KAB Detent, Large Air KAC KAD Spring Centered WHEN SPEED CONTROLS ARE NEEDED KA2 KA5 Nondetent, Large Air Standard Solenoid Operators with Rotatable IN EXHAUST PORTS 3 & 5) KAE KAF Detent Bleed – .02 (.5 mm) Diameter Cable Grip Connector & Locking Override K78 – 4-Way, 2-Position, 5-Port Bleed Orifice KV0 KVA Spring Centered, Internal Pilot K88 – 4-Way, 3-Position, 5-Port Standard Solenoid Operator with Rotatable KV3 KVD Spring Centered, External Pilot Cable Grip Connector & Locking Override Standard Solenoid Operator without Electrical STACKING BODIES – COMMON PRESSURE KV2 KVC Nondetent, Internal Pilot Connector, with Locking Override PORT 1 AND COMMON EXHAUST PORTS 3 & 5 KV5 KVF Nondetent, External Pilot K10 K1A Spring Centered, Internal Pilot K79 – 4-Way, 2-Position, 5-Port KVL KVN Detent, Internal Pilot K89 – 4-Way, 3-Position, 5-Port Standard Solenoid Operators with Rotatable Standard Solenoid Operator without Electrical 1/2" Conduit Connector & Locking Override Connector, with Locking Override K30 K3A Spring Centered, Internal Pilot K1L K1N Detent, Internal Pilot Standard Solenoid Operator with Molded Plug Standard Solenoid Operator with Rotatable 1/2" Connector: 5-foot, 3-Conductor Cable & Conduit Connector & Locking Override Locking Override K32 K3C Nondetent, Internal Pilot K50 K5A Spring Centered, Internal Pilot K35 K3F Nondetent, External Pilot K3L K3N Detent, Internal Pilot Manual Operators K3M K3P Detent, External Pilot KB6 Palm Button – Black, Spring Centered Standard Solenoid Operator with Molded Cord KK2 Knob – Black, Spring Centered Connector, 5 Foot/3-Conductor Cable & Locking Override KK3 Knob – Black, 3 Position Detent KL2 Lever, Spring Centered (Inline Only) K52 K5C Nondetent, Internal Pilot KL3 Lever, 3-Position Detent (Inline Only) K55 K5F Nondetent, External Pilot BASIC BODY/PORT SIZE KL7 Lever, Spring Centered K5L K5N Detent, Internal Pilot D – 1/4" Body, 1/4" Ports KL8 Lever, 3 Position Detent CSA Listed Solenoid Operator with Fixed 1/2" E – 1/4" Body, 3/8" Ports KT2 Treadle, Spring Centered Conduit Connector & Locking Override F – 1/4" Body, 1/2" Ports KD2 KDC Nondetent, Internal Pilot CSA Listed Solenoid Operator without Electrical Connector, with Locking Override KQ2 KQC Nondetent, Internal Pilot PORT THREAD Hazardous Location Solenoid Operator A – National Taper (PTF) — Inline Valves Only with Locking Override G – ISO (G Series) KX2 KXC Nondetent, Internal Pilot Manual Operators KB0 Palm Button – Black, Nondetent (Inline Only) KB1 Palm Button – Red, Nondetent (Inline Only) KB2 Palm Button – Green, Nondetent JUNCTION BOX (STACKING BODY ONLY) (Inline Only) KB3 Palm Button – Black, Detent (Inline Only) 0 – No Junction Box KB4 Palm Button – Red, Detent (Inline Only) 5 – Junction Box With Lights (KMx Series Operators only) KB5 Palm Button – Green, Detent (Inline Only) 8 – Junction Box Without Lights (K6x/K7x Series Operators only) KF0 Foot Pedal, Nondetent KK0 Knob – Black, Nondetent KK1 Knob – Black, Detent KL0 Lever, Nondetent (Inline Only) SPOOL TYPE KL1 Lever, 2-Position Detent (Inline Only) 0 – 2- or 3-Position, All Ports Blocked KL5 Lever, Nondetent 5 – 3-Position, Inlet Open to Cylinder KL6 Lever, 2-Position Detent 6 – 3-Position, Exhaust Open to Cylinder KT0 Treadle, Nondetent (Inline Only) KT1 Treadle, 2-Position Detent (Inline Only) Mechanical Operators OPERATORS FOR INLINE AND STACKING BODIES – KP0 Tappet, Nondetent KR2 Lever Roller, Nondetent (Inline Only) 1 0 END 3-WAY, 1 2 END 4-WAY Spring Operators and End Cap KR3 One-Way Trip Roller, Nondetent KS1 – Return For All 3-Way Valves and 4-Way Valves With Manual Operators KR4 Lever Roller, Nondetent (Except KF0 Foot Pedal) KR5 One-Way Trip Roller, Nondetent KS6 – Return For 4-Way Valves With Air, Solenoid, Mechanical (Inline Only) Operators and KF0 Manual Operators KC0 – End Cap For Use With Manual Operators VAL-10-36 Littleton, CO USA Phone: 303-794-2611 www.norgren.com Nugget 200 Spool Valves Nugget 200 Product Numbering System — Solenoid Operators with Nonlocking Override 1 0 End 1 2 End 3-Way Valves 1 2 End 1 4 End 4-Way Valves Valve Body Operator Operator K41DA00 – KS1 – KV2 Valve Type INLINE BODIES OPERATORS FOR 2-POSITION OPERATORS FOR 3-POSITION INLINE K41 – 3-Way, 2-Position, 3-Port INLINE AND STACKING BODIES AND STACKING BODIES K71 – 4-Way, 2-Position, 5-Port K81 – 4-Way, 3-Position, 5-Port Pilot Port Pilot Port PTF ISO PTF ISO Air Operators STACKING BODIES WITHOUT Standard Solenoid Operator with Rotatable KAC KAD Spring Centered Cable Grip Connector JUNCTION BOX – COMMON & Nonlocking Override PRESSURE PORT 1 ONLY (USE Standard Solenoid Operators with Rotatable KV1 KVB Nondetent, Internal Pilot Cable Grip Connector & Nonlocking Override WHEN SPEED CONTROLS ARE KV4 KVE Nondetent, External Pilot KV8 KVJ Spring Centered, Internal Pilot NEEDED IN EXHAUST PORTS 3 & 5) KV6 KVG Detent, Internal Pilot K78 – 4-Way, 2-Position, 5-Port Standard Solenoid Operators with Rotatable K88 – 4-Way, 3-Position, 5-Port Standard Solenoid Operator without Electrical 1/2" Conduit Connector & Nonlocking Connector, with Nonlocking Override Override K11 K1B Nondetent, Internal Pilot K38 K3J Spring Centered, Internal Pilot K16 K1G Detent, Internal Pilot Hazardous Location Solenoid Operator with STACKING BODIES – COMMON PRESSURE Standard Solenoid Operator with Rotatable 1/2" Nonlocking Override — Inline Valves Only PORT 1 AND COMMON EXHAUST PORTS 3 & 5 Conduit Connector KX8 KXB Spring Centered, Internal Pilot K79 – 4-Way, 2-Position, 5-Port & Nonlocking Override K89 – 4-Way, 3-Position, 5-Port K31 K3B Nondetent, Internal Pilot K34 K3E Nondetent, External Pilot K36 K3G Detent, Internal Pilot CSA Listed Solenoid Operator with Fixed 1/2" Conduit Connector & Nonlocking Override KD1 KDB Nondetent, Internal Pilot CSA Listed Solenoid Operator without Electrical BASIC BODY/PORT SIZE Connector, with Nonlocking Override D – 1/4" Body, 1/4" Ports KQ1 KQB Nondetent, Internal Pilot E – 1/4" Body, 3/8" Ports KQ6 KQG Detent, Internal Pilot F – 1/4" Body, 1/2" Ports Hazardous Location Solenoid Operator with Nonlocking Override — Inline Valves Only KX1 KXB Nondetent, Internal Pilot PORT THREAD A – National Taper (PTF) G – ISO (G Series) JUNCTION BOX (STACKING BODY ONLY) 0 – No Junction Box 5 – Junction Box With Lights (KMx Series Operators only) 8 – Junction Box Without Lights (K6x/K7x Series Operators only) SPOOL TYPE 0 – 2- or 3-Position, All Ports Blocked 5 – 3-Position, Inlet Open to Cylinder 6 – 3-Position, Exhaust Open to Cylinder OPERATORS FOR INLINE AND STACKING BODIES 1 0 END 3-WAY, 1 2 END 4-WAY Spring Operators and End Cap KS1 – Return For All 3-Way Valves and 4-Way Valves With Manual Operators (Except KF0 Foot Pedal) KS6 – Return For 4-Way Valves With Air, Solenoid, Mechanical Operators and KF0 Manual Operators KC0 – End Cap For Use With Manual Operators Littleton, CO USA Phone: 303-794-2611 www.norgren.com VAL-10-37