PRODUCT SPECIFICATION MINI-FIT JR. Table of Contents Section Page 1.0 Scope 2 2.0 Product Description 2 2.1 Names and Series Number(s) 2 Table 1 – Wire-To-Wire 2 Table 2 – Wire-To-Board 2 2.2 Dimensions, Materials, Platings, and Markings 2 2.3 Safety Agency Approvals 2 3.0 Applicable Documents and Specifications 2 4.0 Ratings 3 4.1 Voltage 3 4.2 Applicable Wires 3 4.3 Maximum Current Rating (Amperes) 3 Table 3 – Maximum Current Rating (Amperes) Wire-To-Wire and Wire-To-Board 3 4.4 Temperature 3 4.5 Wave Solder Process Temperature 3 5.0 Wire-To-Wire Performance 4 5.1 Electrical Requirements 4 5.2 Mechanical Requirements 4 5.3 Environmental Requirements 6 6.0 Wire-To-Board Performance 7 6.1 Electrical Requirements 7 6.2 Mechanical Requirements 7 6.3 Environmental Requirements 9 7.0 Test Sequences 9 8.0 Packaging 9 REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 1 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers performance requirements for the MINI-FIT JR. 4.20 mm (.165 inch) centerline (pitch) printed circuit board (PCB) connector series with Tin or Gold plating, and The MINI-FIT JR. connector series terminated with 16 to 28 AWG wire using Crimp technology with Tin or Gold plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER (S) Table 1 – WIRE-TO-WIRE Description Series Number RoHS UL CSA TUV Female Crimp Terminal 5556 Yes n/a n/a n/a Receptacle Housing 5557 Yes Yes Yes Yes Male Crimp Terminal 5558 Yes n/a n/a n/a Plug Housing 5559 Yes Yes Yes Yes Table 2 – WIRE-TO-BOARD Description Series Number RoHS UL CSA TUV Female Crimp Terminal 5556 Yes n/a n/a n/a Receptacle Housing 5557 Yes Yes Yes Yes Vertical Header 5566 Yes Yes Yes Yes Right Angle Header 5569 Yes Yes Yes Yes 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS See the appropriate sales drawings for the information on dimensions, materials, platings and markings. 2.3 SAFETY AGENCY APPROVALS UL File: E29179 CSA Certificate: LR 19980 TUV Certificate: R72081037 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See sales drawings and the other sections of this specification for the necessary referenced documents and specifications. REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 2 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 600 Volts AC (RMS) (or 600 Volts DC) 4.2 APPLICABLE WIRES 16 AWG: 3.10 mm / .122 inches MAXIMUM Maximum Insulation Diameter and 18-24 AWG: 3.10 mm / .122 inches MAXIMUM Applicable Wire Gauges 22-28 AWG: 1.80 mm / .071 inches MAXIMUM 4.3 MAXIMUM CURRENT RATING (Amperes) Table 3 - MAXIMUM CURRENT RATING (Amperes) Wire-to-Wire and Wire-to-Board Brass Phosphor Bronze Ckt. Size Ckt. Size 2 & 3 4 - 6 7 - 10 12 - 24 2 & 3 4 - 6 7 - 10 12 - 24 Wire Wire AWG #16 9 8 7 6 AWG #16 8 7 6 5 AWG #18 9 8 7 6 AWG #18 8 7 6 5 AWG #20 7 6 5 5 AWG #20 6 5 4 4 AWG #22 5 4 4 4 AWG #22 4 3 3 3 AWG #24 4 3 3 3 AWG #24 3 2 2 2 AWG #26 3 2 2 2 AWG #26 2 1 1 1 AWG #28 2 1 1 1 AWG #28 1 1 1 1 Note: PCB trace design may greatly affect temperature rise results in Wire-to-Board Applications. 4.4 TEMPERATURE Operating: * - 40°C to + 105°C Nonoperating: - 40°C to + 105°C *Including 30°C terminal temperature at rated current 4.5 WAVE SOLDER PROCESS TEMPERATURE Headers with pegs: 240°C Maximum Headers without pegs: 260°C Maximum REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 3 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.0 WIRE-TO-WIRE PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT Mate connectors: apply a maximum Contact 10 milliohms voltage of 20 mV and a current of 100 Resistance MAXIMUM 1 mA. Wire resistance shall be removed (Low Level) [initial] from the measured value. Contact 10 milliohms Mate connectors: apply a maximum 2 Resistance MAXIMUM voltage of 20 mV at rated current. @ Rated Current [initial] Contact Terminate the applicable wire to the 5 milliohms Resistance of terminal and measure wire using a MAXIMUM 3 Wire Termination voltage of 20 mV and a current of 100 [initial] (Low Level) mA. Mate connectors: apply a voltage of 500 Insulation 1000 Megohms 4 VDC between adjacent terminals and Resistance MINIMUM between terminals to ground. Mate connectors: apply a voltage of Dielectric 1500 VAC for 1 minute between No breakdown. Withstanding 5 adjacent terminals and between Current leakage < 5 mA Voltage terminals to ground. Mate connectors. Measure the temperature rise at the rated current Temperature Rise after 96 hours, during current cycling (45 Temperature rise: 6 (via Current minutes ON and 15 minutes OFF per +30°C MAXIMUM Cycling) hour) for 240 hours, and after final 96- hour steady state. 5.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 14.7 N (3.30 lbf) Terminal Mate Insert and withdraw terminal (male to MAXIMUM insertion force and 1 female) at a rate of 25 ± 6 mm (1 ± ¼ and Unmate Forces inch) per minute. 0.5 N (0.11 lbf) Per Circuit MINIMUM withdrawal force Crimp Terminal Axial pullout force on the terminal in the 30 N (6.74 lbf) 2 Retention Force housing at a rate of 25 ± 6 mm (1 ± ¼ MINIMUM retention force (in Housing) inch) per minute. Mate connectors up to 30 cycles at a 3 Durability maximum rate of 10 cycles per minute 20 milliohms MAXIMUM prior to Environmental Tests. REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 4 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS (continued) ITEM DESCRIPTION TEST CONDITION REQUIREMENT 10 milliohms MAXIMUM Vibration Mate connectors and vibrate per EIA (change from initial) 4 (Random) 364-28, test condition VII. and Discontinuity < 1 microsecond Mate connectors and shock at 50 g's 20 milliohms MAXIMUM Shock with ½ sine wave (11 milliseconds) 5 and (Mechanical) shocks in the ±X, ±Y, ±Z axes, (18 Discontinuity < 1 microsecond shocks total). 16 Awg = 88.0 N (19.8 lbf) Min. 18 Awg = 88.0 N (19.8 lbf) Min. Wire 20 Awg = 59.0 N (13.3 lbf) Min. Apply an axial pullout force on the wire 6 Pullout Force 22 Awg = 39.0 N (8.78 lbf) Min. at a rate of 25 ± 6 mm (1 ± ¼ inch). (Axial) 24 Awg = 29.0 N (6.52 lbf) Min. 26 Awg = 19.0 N (4.27 lbf) Min. 28 Awg = 9.80 N (2.20 lbf) Min. Crimp Terminal Apply an axial insertion force on the 15.0 N (3.37 lbf) 7 Insertion Force terminal at a rate of 25 ± 6 mm (1 ± ¼ MAXIMUM insertion force (into Housing) inch). 1.47 N (150 grams) Sn Normal MINIMUM 8 Apply a perpendicular force. Force 0.49 N (50 grams) Au MINIMUM 225 N (50.7 lbf) Insert and withdraw a connector at a MAXIMUM insertion force Panel Insertion and rate of 25 ± 6 mm (1 ± ¼ inch) per 9 and Withdrawl Forces minute. (Applies only to plugs with 157 N (35.3 lbf) MINIMUM panel retention feature) withdrawl force Thumblatch Depress latch at a speed rate of 25 ± 6 10 16.67 N (3.75 lbf) MAXIMUM Operation Force mm (1 ± ¼ inch) per minute. Mate loaded connectors fully. Pull Thumblatch Yield 68 N (15.3 lbf) MINIMUM 11 connectors apart at a speed rate of 25 ± Strength 6 mm (1 ± ¼ inch) per minute. REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 5 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 20 milliohms MAXIMUM Mate connectors: expose for 5 cycles Thermal Visual: No Damage 1 Between temperatures –55 and 105° C; Shock Dielectric Strength per 5.1.5 Dwell 0.5 hours at each temperature. Insulation Resistance per 5.1.4 20 milliohms MAXIMUM Mate connectors; expose to: 2 Thermal Aging and 96 hours at 105 ± 2°C Visual: No Damage 20 milliohms MAXIMUM Mate connectors: expose to a Humidity Visual: No Damage 3 temperature of 60 ± 2°C with a relative (Steady State) Dielectric Strength per 5.1.5 humidity of 90-95% for 96 hours. Insulation Resistance per 5.1.4 Mate connectors: 20 milliohms MAXIMUM 4 Cold Resistance Duration: 96 hours; and Temperature: -40 ± 3°C Visual: No Damage Mate connectors: Corrosive Duration: 24 hours exposure. 20 milliohms MAXIMUM Atmosphere: Sulfur 5 Atmosphere: 50 parts per million (ppm) and Dioxide Gas SO Gas. Visual: No Damage 2 (SO ) 2 Temperature: 40 ± 3°C REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 6 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.0 WIRE-TO-BOARD PERFORMANCE 6.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQURIEMENT Mate connectors: apply a maximum Contact 10 milliohms voltage of 20 mV and a current of 100 Resistance MAXIMUM 1 mA. Wire resistance shall be removed (Low Level) [initial] from the measured value. Contact 10 milliohms Mate connectors: apply a maximum 2 Resistance MAXIMUM voltage of 20 mV at rated current. @ Rated Current [initial] Contact Terminate the applicable wire to the 5 milliohms Resistance of terminal and measure wire using a MAXIMUM 3 Wire Termination voltage of 20 mV and a current of 100 [initial] (Low Level) mA. Mate connectors: apply a voltage of 500 Insulation 1000 Megohms 4 VDC between adjacent terminals and Resistance MINIMUM between terminals to ground. Mate connectors: apply a voltage of Dielectric 1500 VAC for 1 minute between No breakdown. Withstanding 5 adjacent terminals and between Current leakage < 5 mA Voltage terminals to ground. Mate connectors. Measure the Temperature Rise temperature rise at the rated current (via Current after 96 hours, during current cycling (45 Temperature rise: 6 Cycling) minutes ON and 15 minutes OFF per +30°C MAXIMUM hour) for 240 hours, and after final 96- hour steady state. 6.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 14.7 N (3.30 lbf) Terminal Mate Insert and withdraw terminal (male to MAXIMUM insertion force and female) at a rate of 25 ± 6 mm (1 ± ¼ and 1 Unmate Forces inch) per minute. 0.5 N (0.11 lbf) Per Circuit MINIMUM withdrawal force Crimp Terminal Axial pullout force on the terminal in the 30 N (6.74 lbf) 2 Retention Force housing at a rate of 25 ± 6 mm (1 ± ¼ MINIMUM retention force (in Housing) inch) per minute. Mate connectors up to 30 cycles at a Durability maximum rate of 10 cycles per minute 20 milliohms MAXIMUM 3 prior to Environmental Tests. REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 7 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.2 MECHANICAL REQUIREMENTS (continued) ITEM DESCRIPTION TEST CONDITION REQUIREMENT 10 milliohms MAXIMUM Vibration Mate connectors and vibrate per EIA 364-28, (change from initial) 4 (Random) test condition VII. and Discontinuity < 1 microsecond Mate connectors and shock at 50 g's with ½ 20 milliohms MAXIMUM Shock 5 sine wave (11 milliseconds) shocks in the and (Mechanical) ±X, ±Y, ±Z axes, (18 shocks total). Discontinuity < 1 microsecond 16 Awg = 88.0 N (19.8 lbf) Min. 18 Awg = 88.0 N (19.8 lbf) Min. Wire 20 Awg = 59.0 N (13.3 lbf) Min. Apply an axial pullout force on the wire at a 6 Pullout Force 22 Awg = 39.0 N (8.78 lbf) Min. rate of 25 ± 6 mm (1 ± ¼ inch). (Axial) 24 Awg = 29.0 N (6.52 lbf) Min. 26 Awg = 19.0 N (4.27 lbf) Min. 28 Awg = 9.80 N (2.20 lbf) Min. Crimp Terminal Apply an axial insertion force on the terminal 15.0 N (3.37 lbf) 7 Insertion Force at a rate of 25 ± 6 mm (1 ± ¼ inch). MAXIMUM insertion force (into Housing) 1.47 N (150 grams) Sn MINIMUM Normal 8 Apply a perpendicular force. Force 0.49 N (50 grams) Au MINIMUM 49.0 N (11.0 lbf) Engage and separate a connector at a rate PCB Engagement MAXIMUM insertion force of 25 ± 6 mm (1 ± ¼ inch) per minute. and and 9 (Applies to parts with PCB retention features Separation Forces 10.0 N (2.24 lbf) only) MINIMUM withdrawal force Apply axial push force at the speed rate of 9.81 N (2.20 lbf) MINIMUM 10 Pin Retention Force 25 ± 3mm/minute. RETENTION FORCE Thumblatch Depress latch at a speed rate of 25 ± 6 mm 11 16.67 N (3.75 lbf) MAXIMUM Operation Force (1 ± ¼ inch) per minute. Mate loaded connectors fully. Pull Thumblatch Yield 12 connectors apart at a speed rate of 25 ± 6 68 N (15.3 lbf) MINIMUM Strength mm (1 ± ¼ inch) per minute. REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 8 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.3 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 20 milliohms MAXIMUM Mate connectors: expose for 5 cycles Thermal Visual: No Damage 1 Between temperatures –55 and 105° C; Shock Dielectric Strength per 6.1.5 Dwell 0.5 hours at each temperature. Insulation Resistance per 6.1.4 20 milliohms MAXIMUM Mate connectors; expose to: 2 Thermal Aging and 96 hours at 105 ± 2°C Visual: No Damage 20 milliohms MAXIMUM Mate connectors: expose to a temperature Humidity Visual: No Damage of 60 ± 2°C with a relative humidity of 90- 3 (Steady State) Dielectric Strength per 6.1.5 95% for 96 hours. Insulation Resistance per 6.1.4 Solder coverage: Solderability Per SMES-152 95% MINIMUM 4 (per SMES-152) Dip connector terminals tail in solder: Visual: Solder Solder Duration: 5 ± 0.5 seconds; No Damage to insulator 5 Resistance Solder Temperature: 260 ± 5°C material Mate connectors: 20 milliohms MAXIMUM Cold Resistance Duration; 96 hours; and 6 Temperature: -40 ± 3°C Visual: No Damage Mate connectors: Corrosive Duration; 24 hours exposure. 20 milliohms MAXIMUM Atmosphere: Sulfur 7 Atmosphere: 50 parts per million (ppm) SO and 2 Dioxide Gas Gas. Visual: No Damage (SO ) 2 Temperature: 40 ± 3°C 7.0 TEST SEQUENCES Testing sequences to be performed in accordance with EIA-364-1000.01 8.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. PRODUCT SPECIFICATION FOR EC No: UCP2010-3155 MINI-FIT JR. 9 of 9 E5 DATE: 2010/06/10 CONNECTOR SYSTEM DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: JJAGUILAR JBELL FSMITH PS-5556-001 TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC