Modicon CableFast Wiring System A versatile, time saving solution to General Description interface field devices to the Modicon TSX Modicon CableFast Wiring System Quantum Automation Series is an innovative, pre-engineered cable and terminal block solution that replaces traditional panel wiring schemes that use independently wired • DIGITAL INPUTS marshalling blocks and independently wired I/O connectors. Modicon CableFast eliminates the high installation and wiring costs between the • DIGITAL OUTPUTS I/O connector and terminal block of traditional panel wiring. • ANALOG INPUTS/RTD Designed for use with the Modicon TSX Quantum Automation Series I/O, • ANALOG OUTPUTS CableFast combines the I/O connector to an IEC style terminal block using a • COMBINATION MODULES system cable. The terminal block comes in a wide range of configurations and is an extension of the functionality offered by the I/O module. Terminal • INTELLIGENT MODULES blocks have been designed to be application specific to the I/O module. The system cable is prewired at both ends and is available in various lengths. Optional pigtail cables are available for installations that require customized cable lengths or tailored terminal blocks. The Modicon CableFast system can reduce control panel wiring costs by up to fifty percent. Not only can you wire the input/output modules faster than with traditional wiring methods, CableFast simplifies your installation with fewer and more accurate power connections. With CableFast, no more point to point wire checkout is required between the I/O module and terminal strip. A unique innovation offered by CableFast is the two-wire per field device electrical interface offered at the terminal block. This interface allows a single wire to be landed on each terminal point, to reduce the amount of point to point electrical engineering. n Modicon n Square D n Telemecanique Benefits • Reduces installation time with a prewired system cable between the Features of the CableFast solution Quantum I/O module connector and the terminal block. CableFast include: provides quick connection and disconnection methods at both ends of the cable system. • Power supply distribution designed into pre-engineered terminal blocks. • Reduces engineering time because terminal blocks are pre-engineered to interface with field devices appropriate to specific module types. • Individual fusing per point available on both analog and digital terminal • Digital blocks support 2 and 3 wire connections with grouped power blocks. supply interfaces. • A simple cable design engineered to • Analog blocks are designed to support a single power supply interface work with both digital and analog for loop power, yet still offer users the ability to have separate field I/O modules. power supplies. • High power cable supports up to • Reduces the point to point panel check out time with a high integrity 2A per point for outputs. system cable connecting the terminal block and I/O connector. • Voltage range covers from 5 V TTL to • Simplifies field device interfacing. Users only land the field device to 150 volt with required regulatory the terminal block in its natural 2 or 3 wire connection method. No approvals. more power and jumpering requirements traditionally associated with most PLC I/O connectors. • DIN rail mounted terminal blocks fit all standard DIN rail sizes. • Supports a wide range of Quantum TSX Automation Series I/O modules while eliminating the difficulty of wiring high density I/O module connectors • Electrical checkout can occur at either with heavy gauge wire. the I/O connector or at the terminal block. • Engineered with the functionality most requested by OEMs, system integrators, and end users. • Color coded wires for custom projects and wire discrimination. • Modular system design supports easy maintenance and reduced Mean Time to Repair (MTTR). CableFast System Specifications Terminal Block Details Max. Voltage Supported 150V AC, 125V DC Terminal Block Wire Sizes #12 AWG to #24 AWG 2 2 (3.3 mm to 0.25 mm ) Max. Current Supported 2 Amp per point max. Number of Wires per Terminal One #12 or two #16 AWG wires Dielectric Withstanding Voltage 1060V AC, 1500V DC 2 2 (One 3.3 mm or two 1.4 mm wires) Terminal Screw Size M3 (Uses screw driver Creepage and Clearance per IEC 1131, UL 508, head size of 0130 . flat head) CSA22.2 #142-1987 Flammability 94V-2 Rated on terminal Operating Temperature 0 to 60°C blocks, 94V-0 on terminal block PCB Storage Temperature -40 to +65°C Mounting Configuration DIN rail mount Humidity 0% - 95% NS35/7.5 and NS32 Non-condensing Altitude, Operating 2000m Shock ±15 G, 11ms, 3 Cable Details pulses/axis Bend Radius, High Power 1.5 inch min. I.D. Vibration 10 – 57Hz @.075 mm Bend Radius, Standard Power 0.75 inch min. I.D. displacement Diameter, High Power 0.545 inches Agency Approvals UL, CSA Diameter, Standard 0.43 inches Voltage Max. 300V DC Jacket Material Flexible PVC Temperature Rating 105°C Terminal Block Field Device Interfacing 140 CFA 040 00 140 CFB 032 00 140 CFC 032 00 140 CFD 032 00 Length 4.5 in/115mm Length 9.25 in/237mm Length 8.0 in/204mm Length 8.0 in/204mm Height 3.0 in/77mm Height 4.4 in/112mm Height 3.0 in/77mm Height 3.0 in/77mm Photo T/C Typical Wiring Typical Wiring Typical Wiring Typical Wiring (Only first four points shown.) (Only first two points shown.) (Only first two points shown.) (Only first two points shown.) 1– 1+ 1 1+ 3-wire 1+ 1 1 Device 1 2 1 Field Wiring 2 1 1 1 2+ Identical 3 2– to Wiring 3 2+ 2 XTS 002 2 4 2+ 2-wire Module 4 2 2 Device Connector • 2 • 2 9 – • 40 Group A 40 – 9 Power 10 + Group A 9 – Power + 10 Group A 2 Wire Input Mode Shown Power 10 + Block Type Block Type Block Type Block Type Universal Digital 32 pt. Digital 32 pt. In/Out Sensor Input, 32 pt. Application Application Application Application A block is a straight through B block is used for 2 wire C block is used for both digital D block is used for sensors point to point connection on digital inputs requiring inputs and outputs. The block requiring either 2 or 3 wire the terminal block. Wiring of individual fusing. This may be used for 1 or 2 wire electrical interface. A fuse this block is identical to terminal block is not inputs or outputs, and features per group is supplied to wiring the Quantum I/O recommended for field a fuse per group, 4 groups accomodate the I/O connector, 140 XTS 002 00. sourced 1 wire inputs. total. Users select input or module (4) groups. output mode via 4 switches Max. Current/Circuit 0.5 A Max. Current/Circuit 0.5 A Max. Current/Circuit 0.5 A located on the module. Fuse Rating N/A Fuse Rating 0.8 A Fuse Rating 0.8 A (Default is input mode.) Module Compatibility Module Compatibility Module Compatibility Max. Current/Circuit 0.5 A All modules except 140 DDO 153 10, TTL Out 140 DDI 353 00, 24V DC Fuse Rating 0.8 A 140 ATI 030 00, T/C 140 DDI 353 00, 24V DC 140 DDI 853 00, 10 - 60V DC 140 DDI 853 00, 10 - 60V DC 140 DAI x53 00, AC Inputs Module Compatibility Cable Compatibility 140 DAI x53 00, AC Inputs 140 DDI 153 10, TTL In 140 XTS 002 xx * Cable Compatibility 140 DDI 353 00, 24V DC 140 XCA 102 xx Cable Compatibility 140 XTS 002 xx * 140 DDI 853 00, 10 - 60V DC 140 XTS 002 xx * 140 XCA 102 xx 140 DAI x53 00, AC Inputs 140 XCA 102 xx 140 DDO 153 10, TTL Out 140 DDO 353 x0, 24V DC Cable Compatibility 140 XTS 002 xx * 140 XCA 102 xx * Recommended * Recommended * Recommended * Recommended 140 CFG 016 00 140 CFE 032 00 140 CFH 008 00 140 CFI 008 00 Photo T/C Photo T/C Length 9.25 in/237mm Length 5.75 in/146mm Length 5.0 in/127mm Length 5.0 in/127mm Height 4.75 in/121mm Height 4.4 in/112mm Height 3.0 in/76mm Height 3.0 in/76mm Typical Wiring Typical Wiring Typical Wiring Typical Wiring (Only first two points shown.) (Only first two points shown.) (Only first two channels shown.) (Only first two channels shown.) 1S 1S 1 1 1 1 1+ 1+ L N 1– 1+ 1 4 - 20 mA 1 4 - 20 mA 2 V1+ V1+ 2 2 2 3 2S 2S 2– L N 2+ 4 2+ 2+ 5 4 - 20 mA 5 4 - 20 mA V2+ V2+ – Shown as DAO 840 00 Module 9 Group A Power + 10 + + 2 Wire Input Mode Shown 24V DC 24V DC 2 – 2 – Loop Power Mode Shown Loop Power Mode Shown Block Type Block Type Block Type Block Type Digital 16 pt. Digital 32 pt. DC Out Analog In, Fused Analog In Application Application Application Application E block is designed for G block is a high power H block is used for analog I block is used for analog 24V DC outputs, requiring output block used on both inputs, with individual fusing inputs. This interface provides individual fusing. 1 wire or AC and DC circuits requiring provided per channel. This plus, minus, shield, and power 2 wire interfacing may be up to 2 amps (max. 115V AC.) interface provides plus, minus, supply interface for both field selected. Field power must Individual fusing is provided shield, and power supply and loop power configurations. be supplied to the four groups. and may be used in both a interface for both field and loop Max. Current/Circuit 0.5 A one wire and two wire power configurations. Max. Current/Circuit 0.5 A Fuse Rating N/A installation. Also supports Max. Current/Circuit 0.5 A Fuse Rating 0.8 A isolated AC input modules. Module Compatibility Fuse Rating 0.06 A Module Compatibility 140 ACI 030 00, 4-20 mA Max. Current/Circuit 2.0 A 140 DDO 353 00, 24V DC Module Compatibility 140 AVI 030 00, multirange Fuse Rating 4.0 A 140 ACI 030 00, 4 - 20 mA Cable Compatibility Cable Compatibility Module Compatibility 140 AVI 030 00, multirange 140 XTS 002 xx * 140 XTS 002 xx * 140 DAI 340 00, 24V AC 140 XCA 102 xx Cable Compatibility 140 XCA 102 xx 140 DAI 440 00, 48V AC 140 XTS 002 xx * 140 DAI 540 00, 115V AC 140 XCA 102 xx 140 DAO 840 00, 115V AC 140 DAO 842 x0, 24/115V AC 140 DDO 843 00, 10 - 60V DC Cable Compatibility 140 XTS 012 xx * 140 XCA 102 xx * Recommended * Recommended * Recommended * Recommended 140 CFJ 004 00 140 CFK 004 00 Photo T/C Photo T/C Photo T/C Photo T/C Photo T/C Photo T/C Photo T/C Photo T/C Length 4.25 in/108mm Length 3.5 in/89mm Height 3.0 in/76mm Height 3.0 in/76mm Typical Wiring Typical Wiring (Only first channels shown.) (Only first channels shown.) S1 S1 C01 C01 9 9 FD FD 1– 1– 10 10 V1+ V1+ V1– V1– – – 24V DC 24V DC + + Loop Power Sink Mode Shown Loop Power Sink Mode Shown for ACO Module Block Type Block Type Analog Out, Fused Analog Out Application Application J block is used for analog K block is used for analog outputs, with individual fusing outputs. This interface provides provided per channel. This plus, minus, shield, and power interface provides plus, minus, supply interface for both field shield, and power supply and loop power configurations. interface for both field and loop Max. Current/Circuit 0.5 A power configurations. Fuse Rating N/A Max. Current/Circuit 0.5 A Module Compatibility Fuse Rating 0.06 A 140 ACO 020 00, Current Module Compatibility 140 AVO 020 00, Voltage 140 ACO 020 00, Current Cable Compatibility Cable Compatibility 140 XTS 002 xx * 140 XTS 002 xx * 140 XTS 022 xx 140 XCA 102 xx 140 XCA 102 xx * Recommended * Recommended System Cables and Accessories Cable Selections Part Number Description 140 XTS 002 03 CableFast system cable with Quantum I/O connector, 0.9 m /3 foot 140 XTS 002 06 CableFast system cable with Quantum I/O connector, 1.8 m /6 foot 140 XTS 002 09 CableFast system cable with Quantum I/O connector, 2.7 m /9 foot 140 XTS 002 12 CableFast system cable with Quantum I/O connector, 3.7 m /12 foot 140 XTS 012 03 CableFast high power cable with Quantum I/O connector, 0.9 m /3 foot 140 XTS 012 06 CableFast high power cable with Quantum I/O connector, 1.8 m /6 foot 140 XTS 012 09 CableFast high power cable with Quantum I/O connector, 2.7 m /9 foot 140 XTS 012 12 CableFast high power cable with Quantum I/O connector, 3.7 m /12 foot 140 XTS 102 06 CableFast high power system cable with Quantum I/O connector and pigtail, 1.8m/6 foot 140 XTS 102 15 CableFast high power system cable with Quantum I/O connector and pigtail, 4.6m/15 foot 140 XCA 102 06 CableFast high power cable, 50 pin D sub and pigtail, 1.8m/6 foot 140 XCA 102 15 CableFast high power cable, 50 pin D sub and pigtail, 4.6m/15 foot 140 XTS 102 xx 140 XCA 102 xx 140 XTS 002 xx 140 XTS 012 xx Accessories 140 CFX 001 10 Terminal Block Common Strip Kit Qty. 10 140 CFX 002 10 Fuse Replacement Disconnect Kit Qty. 10 140 CFU 400 00 Fuse Kit, Wickmann, 4.0 Amp, UL/VDE Qty. 10 140 CFU 080 00 Fuse Kit, Wickmann, 0.8 Amp, UL/VDE Qty. 10 140 CFU 006 00 Fuse Kit, Wickmann, 0.06 Amp, UL/VDE Qty. 10 One High Street US Distribution 8000BR9603R11/96 Schneider Automation Inc. Modicon is a Registered Trademark of Groupe Schneider. North Andover, MA 01845-2699 International MC-CABLEFAST, Rev. B All other registermarks and trademarks are the property USA 5M11/96LP of their respective holders.