XMV16 / XIO16T Extended vibration monitoring card pair XMV16 FEATURES From the Vibro-Meter ® product line ] Designed for operation with the VibroSight ® ] software total monitoring solution 16 dynamic vibration channels and 4 tachometer ] channels, all individually configurable Simultaneous data acquisition on all channels ] Up to 20 configurable processed outputs per ] channel High resolution FFT up to 3 200 lines every 1 s ] Configurable asynchronous and synchronous ] sampling 24-bit data acquisition and high SNR data ] processing, with data quality checks 5 configurable severities per processed output ] and 8 detection levels with hysteresis and time delay Supports signal sharing in VM600 racks ] EMI protection on all inputs ] Live insertion and removal of cards ] (hot-swappable) Direct gigabit Ethernet communication ] Hardware is fully software configurable ] APPLICATIONS XIO16T Condition monitoring and vibration analysis, such ] as the general analysis of rotating machinery and rotor dynamics Information contained in this document may be subject to Export Control Regulations of the European Union, USA or other countries. Each recipient of this document is responsible for ensuring that transfer or use of any information contained in this document complies with all relevant Export Control Regulations. ECN N/A. © Meggitt SA / 660-020-010-204A / 19.08.2011 1 / 7 Extended vibration monitoring card pair XMV16 / XIO16T DESCRIPTION Extended vibration monitoring card pair Various methods of averaging can be performed at the processing block level and at the output The XMV16 / XIO16T extended vibration monitoring (extracted data) level. The multi-channel processing card pair consists of an XMV16 extended vibration functions supported include absolute shaft vibration, monitoring card and an XIO16T extended input / full spectrum, orbit and filtered orbit, shaft centerline output card. This card pair provides all of the and S . max interfacing and signal processing functions required of an intelligent data acquisition system and is a Events are generated when values exceed one of five central element in the VM600 series Total Monitoring user configurable severities or exceed rate-of-change Solution, from Meggitt Sensing Systems’ Vibro- alarms. The amount of pre- and post-event data Meter ® product line. The cards are designed for buffered in the on-board memory is configurable. operation with the VibroSight ® software – to acquire and analyse your vibration data before Machine states, such as full load (onload), overspeed communicating the results directly to a host computer and transient are detected from checks of the using the on-board Ethernet controller. reference speed against trigger levels. These states can be used by the software’s machine operating The XMV16 card is installed in the front of the rack conditions to control system behaviour. Typically, and the XIO16T card is installed in the rear. Either a higher density logging is available depending on VM600 standard rack (ABE 04x) or slimline rack machine operating conditions, configurable speed (ABE 056) can be used and each card connects and time intervals, or any other process parameter. directly to the rack’s backplane using two connectors. Extended input / output card The XMV16 / XIO16T card pair is fully software configurable and can be programmed to capture data The XIO16T card acts as a signal interface for the based on time (for example, continuously at XMV16 card, performs all of the analogue signal scheduled intervals), events, machine operating conditioning and also supports the external conditions (MOCs) or other system variables. communications. In addition, it protects all inputs Individual measurement channel parameters against signal surges and EMI to meet EMC including frequency bandwidth, spectral resolution, standards. windowing function and averaging can also be configured to meet the needs of specific applications. The XIO16T card’s inputs are fully software configurable and can accept signals representing Extended vibration monitoring card speed and phase reference (for example, from TQ xxx sensors) and vibration derived from The XMV16 card performs the analogue to digital acceleration, velocity and displacement (for example, conversion and all of the digital signal processing from CA xxx, CE xxx, CV xxx and TQ xxx sensors). functions, including the processing for each The inputs also accept any dynamic or quasi-static processed output (waveform or spectrum). signals that are appropriately signal conditioned. The XMV16 card acquires and processes data in Externally, the XIO16T card interfaces to the high-resolution (24-bit A DC) to generate the desired transmission cables coming from the sensor system’s waveforms and spectra. The principal (main) transducers and conditioners using the rear acquisition mode performs continuous data connectors. Internally, input signals can be shared acquisition that is suitable for normal operation, between cards (including MPC 4 cards) in a VM600 increasing vibration levels and transient operations. rack using the system’s raw or tacho bus, which reduces external wiring requirements. The 20 available processed outputs per channel can provide any configurable band based on the Applications information asynchronously or synchronously acquired waveforms and spectra. A range of rectifier functions This extended vibration monitoring card pair is highly are available, including RMS, peak, peak-to-peak, suitable for vibration monitoring in a wide range of true peak, true peak-to-peak and DC (Gap). Outputs industrial applications. See the VibroSight software are available for display to any standard (metric or data sheet for further information. imperial). For specific applications, contact your nearest Meggitt Sensing Systems representative. 2 / 7 © Meggitt SA / 660-020-010-204A / 19.08.2011 Extended vibration monitoring card pair XMV16 / XIO16T SPECIFICATIONS SPEED AND PHASE REFERENCE INPUTS Number of independent channels : 4 : Speed measurement 1 to 100 000 RPM (0.017 Hz to 1.667 kHz) Speed measurement resolution : 5 ns : Edge detection Rising or falling Input signal type : Tachometer channels 1 and 2 support voltage and current inputs. Tachometer channels 3 and 4 support voltage inputs only. Current measuring resistor : 200 Ω : Tachometer voltage range −20 V to +20 V DC DC Tachometer current range :−30 mA to +30 mA : Input impedance ≥ 100 kΩ Maximum pulses per revolution : 128 for speed calculation 1 only for phase reference Triggering thresholds : Rising = ⅔ of peak-to-peak value, falling = ⅓ of peak-to-peak value : Input voltage range 0.8 to 500 V in range 0.3 Hz to 10 kHz peak-to-peak 2.0 to 500 V in range 10 kHz to 50 kHz peak-to-peak Minimum input voltage for reliable detection • Square-wave input signal : 0.8 V (0.016 Hz to 10 kHz) peak-to-peak 2.0 V (10 kHz to 50 kHz) peak-to-peak • Sinusoidal input signal : 10.0 V (0.016 Hz to 1 Hz) peak-to-peak 2.0 V (1 Hz to 10 Hz) peak-to-peak 0.8 V (10 Hz to 10 kHz) peak-to-peak 2.0 V (10 kHz to 50 kHz) peak-to-peak Range of DC component :−20 to +20 V : Maximum common mode voltage ±50 V VM600 routing : To and from tacho bus (up to 6 lines) : Protection filters Filtered for protection against EMI (electromagnetic interference), conforming to CE standards DYNAMIC INPUTS Number of independent channels : 16 : A / D converter 24 bit Maximum sampling rate : 98 kHz : Dynamic input (voltage) −30 V to +30 V (20 V + 10 V ) (input impedance ≥ 200 kΩ) DC AC Dynamic input (current) :−25 mA to +25 mA (current measuring resistor = 100 Ω) Accuracy • Amplitude : 1 % of input FSD : • Phase −1.35° (up to 1 kHz bandwidth, no HP filter) −6.70° (up to 5 kHz bandwidth, no HP filter) Measurement range •AC : 0.1, 0.25, 0.5, 1.0, 2.5, 5.0, 10.0 V FSD peak : •AC / DC 5.0, 10.0 V FSD peak •DC :−20 V to +20 V © Meggitt SA / 660-020-010-204A / 19.08.2011 3 / 7 Extended vibration monitoring card pair XMV16 / XIO16T SPECIFICATIONS (continued) Frequency bandwidth : •AC 0.10 Hz to 38 kHz (HP filter at −3 dB). An optional (software configurable) high-pass filter can be added to the AC path to increase the HP cutoff frequency to 1.0 Hz, 3.0 Hz or 10.0 Hz. •DC : DC to 1.0 Hz (LP filter at −3 dB) : Signal to noise ratio (SNR) 115 dB (1 kHz measurement BW with 2.5 V FSD) peak 105 dB (10 kHz measurement BW with 2.5 V FSD) peak 100 dB (full BW) Crosstalk attenuation : Typically 80 dB : Maximum common mode voltage 50 V CMRR : 75 dB at 50 / 60 Hz : VM600 routing To and from raw bus Protection filters : Filtered for protection against EMI (electromagnetic interference), conforming to CE standards PRINCIPAL ACQUISITION MODE : Fixed frequency bandwidth 40 Hz to 38 kHz (configurable) (asynchronous) : Order tracking speed range (synchronous) 15 to 100 000 RPM Order tracking bandwidth (synchronous) : 1.56, 3.125, 6.25, 12.5, 25, 50, 100, 200 and 400 orders : FFT resolution 100 to 6 400 lines FFT window : Rectangular, Hanning, Hamming, Flat top, Blackman and Blackman-Harris Real-time sampling rate : 2.56 x frequency bandwidth : Update rate 1 s maximum for an FFT up to 3 200 lines. Higher resolutions are available at lower update rates, for example, ≥ 4 seconds for an FFT up to 6 400 lines. Extracted variable : 20 per processing block (configurable) : Extracted variable type Amplitude, phase and frequency (configurable) Integration count : 0, 1 or 2 : Averaging Time domain (complex) and frequency domain (mean, RMS, peak hold) Rectifiers : Time domain rectifiers: true peak, true RMS, true peak-to-peak, minimum, maximum, average, electrical DC and common-mode voltage. Frequency domain rectifiers: RMS, peak (scaled peak) and peak-to-peak (scaled peak-to-peak). AUXILIARY ACQUISITION MODE : Fixed frequency bandwidth 40 Hz to 38 kHz (configurable) (asynchronous) : Order tracking speed range (synchronous) 15 to 100 000 RPM Order tracking bandwidth (synchronous) : 1.56, 3.125, 6.25, 12.5, 25, 50, 100, 200 and 400 orders : FFT resolution 100 to 6 400 lines FFT window : Rectangular, Hanning, Hamming, Flat top, Blackman and Blackman-Harris Sampling rate : 2.56 x frequency bandwidth : Logging rate 10 min maximum, on a scheduled basis Integration count : 0, 1 or 2 : Averaging Time domain (complex) and frequency domain (mean, RMS, peak hold) 4 / 7 © Meggitt SA / 660-020-010-204A / 19.08.2011 Extended vibration monitoring card pair XMV16 / XIO16T SPECIFICATIONS (continued) PRE-EVENT DATA (IN CARD BUFFER) Principal mode – extracted data : • On-board memory capacity A maximum of 1 140 extracted data items per extracted output • Data storage rate : 100 ms and / or 1 s Principal mode – waveforms and spectra • On-board memory capacity : A maximum of 38 waveforms and spectra per processing block : • Data storage rate 1 s and / or 10 s CONFIGURATION : XMV16 / XIO16T hardware Fully software configurable TIME SYNCHRONIZATION : Protocol used between cards and host Network Time Protocol (NTP) computer COMMUNICATIONS On-board Ethernet LAN : • Type Gigabit Ethernet • Network interface : 1000BASE-T : • Data transfer rate Up to 1000 Mbps (1 Gbps) • Maximum distances : The XMV16 can support a distance of up to 100 m at 1000 Mbps (1000BASE-T compliant). The XIO16T can support a distance of up to 60 m at 1000 Mbps. For distances greater than the specified maxima, the cards operate at reduced data transfer rates. : RS-232 port Reserved for system test (proprietary protocol) USB port : Reserved for future use CONNECTORS XMV16 card : • Ethernet 8P8C (RJ45) modular jack, female • RS-232 : DCE 9-pin D-sub connector, female : •USB USB Standard-A, receptacle XIO16T card : •J1 Weidmüller B2L 12-pin tension clamp connector, Digital inputs (DSI) and outputs (OC) – reserved for future use : •J2 Weidmüller B2L 12-pin tension clamp connector, Speed and phase reference inputs (channels 1 to 4) : •J3 Weidmüller B2L 24-pin tension clamp connector, Dynamic inputs (channels 1 to 8) : •J4 Weidmüller B2L 24-pin tension clamp connector, Dynamic inputs (channels 9 to 16) : • Ethernet 8P8C (RJ45) modular jack, female © Meggitt SA / 660-020-010-204A / 19.08.2011 5 / 7 Extended vibration monitoring card pair XMV16 / XIO16T SPECIFICATIONS (continued) POWER SUPPLY TO CARDS Power source : VM600 power supply : Supply voltages +5 V and ±12 V DC DC Consumption from +5 V supply : < 14 W DC : Consumption from +12 V supply < 8 W DC Consumption from −12 V supply : < 4 W DC : Total power consumption < 26 W (sum of XMV16 + XIO16T card pair) ENVIRONMENTAL Operating : • Temperature 0 °C to +65 °C (+32 °F to +149 °F) •Humidity : 0 to 90 % non-condensing Storage • Temperature :−40 °C to +85 °C (−40 °F to +185 °F) : •Humidity 0 to 95 % non-condensing PHYSICAL XMV16 card • Height : 6 U (262 mm, 10.3 inches) : •Width 20 mm (0.8 inches) • Depth : 187 mm (7.4 inches) : • Weight 0.39 kg (0.86 lb) XIO16T card : • Height 6 U (262 mm, 10.3 inches) •Width : 20 mm (0.8 inches) : • Depth 125 mm (4.9 inches) • Weight : 0.32 kg (0.71 lb) ORDERING INFORMATION To order please specify: Type Designation Ordering Number XMV16 Extended monitoring card for vibration 600-003-VVV-VVV XIO16T Extended input /output card for XMV 16 620-002-000-HHH For combustion monitoring applications, such as combustion dynamics and dynamic pressure pulsation, please specify: XMC16 Extended monitoring card for combustion 600-002-VVV-VVV XIO16T Extended input /output card for XMC16 620-002-000-HHH Notes: “VVV” represents the different firmware (embedded software) versions and hardware versions that can be used by a finished product. “HHH” represents the hardware version. 6 / 7 © Meggitt SA / 660-020-010-204A / 19.08.2011 Extended vibration monitoring card pair XMV16 / XIO16T Headquartered in the UK, Meggitt PLC is a global engineering group specializing in extreme environment components and smart sub-systems for aerospace, defence and energy markets. Meggitt Sensing Systems is the operating division of Meggitt specializing in sensing and monitoring systems, which has operated through its antecedents since 1927 under the names of ECET, Endevco, Ferroperm Piezoceramics, Lodge Ignition, Sensorex, Vibro-Meter and Wilcoxon Research. Today, these operations are integrated under one strategic business unit called Meggitt Sensing Systems, headquartered in Switzerland and providing complete systems, using these renowned brands, from a single supply base. The Meggitt Sensing Systems facility in Fribourg, Switzerland was formerly known as Vibro-Meter SA, but is now Meggitt SA. This site produces a wide range of vibration and dynamic pressure sensors capable of operation in extreme environments, leading-edge microwave sensors, electronics monitoring systems and innovative software for aerospace and land-based turbo-machinery. All statements, technical information, drawings, performance rates and descriptions in this document, whilst stated in good faith, are issued for the sole purpose of giving an approximate indication of the products described in them, and are not binding on Meggitt SA unless expressly agreed in writing. Before acquiring this product, you must evaluate it and determine if it is suitable for your intended application. Unless otherwise expressly agreed in writing with Meggitt SA, you assume all risks and liability associated with its use. Any recommendations and advice given without charge, whilst given in good faith, are not binding on Meggitt SA. Meggitt Sensing Systems takes no responsibility for any statements related to the product which are not contained in a current Meggitt Sensing Systems publication, nor for any statements contained in extracts, summaries, translations or any other documents not authored by Meggitt Sensing Systems. We reserve the right to alter any part of this publication without prior notice. In this publication, a dot (.) is used as the decimal separator and thousands are separated by spaces. Example: 12 345.678 90. Sales offices Your local agent Head office Meggitt Sensing Systems has offices in Meggitt SA more than 30 countries. For a complete Route de Moncor 4 list, please visit our website. PO Box 1616 CH - 1701 Fribourg Switzerland Tel: +41 (0) 26 407 11 11 Fax: +41 (0) 26 407 13 01 ABCD ABCD� www.meggittsensingsystems.com www.vibro-meter.com © Meggitt SA / 660-020-010-204A / 19.08.2011 7 / 7