2000W Single Output Power Supply RSP-2000 series Features : Universal AC input / Full range Built-in 5V/0.3A, 12V/0.8A auxiliary power Built-in active PFC function, PF>0.97 Protections: Short circuit / Overload / Over voltage / Over temperature Forced air cooling by built-in DC fan with fan speed control Output voltage can be trimmed between 40~115% of the rated output voltage 3 High Power density 21.4W/inch 1U low profile 41mm Active current sharing up to 8000W(3+1) Built-in remote ON-OFF control Built-in remote sense function DC OK signal, OTP alarm signal 3 years warranty SPECIFICATION MODEL RSP-2000-12 RSP-2000-24 RSP-2000-48 DC VOLTAGE 12V 24V 48V RATED CURRENT 100A 80A 42A CURRENT RANGE 0 ~ 100A 0 ~ 80A 0 ~ 42A RATED POWER 1200W 1920W 2016W RIPPLE & NOISE (max.) Note.2 150mVp-p 200mVp-p 300mVp-p OUTPUT VOLTAGE ADJ. RANGE 10.5 ~ 14V 21 ~ 28V 42 ~ 56V VOLTAGE TOLERANCE Note.3 2.0% 1.0% 1.0% LINE REGULATION 1.0% 0.5% 0.5% LOAD REGULATION 1.0% 0.5% 0.5% SETUP, RISE TIME 1500ms, 60ms/230VAC at full load HOLD UP TIME (Typ.) 16ms/230VAC at 75% load 10ms/230VAC at full load VOLTAGE RANGE Note.5 90 ~ 264VAC 127 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.97/230VAC at full load EFFICIENCY (Typ.) 87% 90.5% 92% INPUT 13A/115VAC 7A/230VAC 16A/115VAC 10A/230VAC 16A/115VAC 10A/230VAC AC CURRENT (Typ.) Note.5 INRUSH CURRENT (Typ.) COLD START 50A LEAKAGE CURRENT <2mA / 240VAC 105 ~ 125% rated output power OVERLOAD Protection type : Constant current limiting, unit will shut down o/p voltage after 5 sec. re-power on to recover 14.7 ~ 17.5V 29.5 ~ 35V 57.6 ~ 67.2V PROTECTION OVER VOLTAGE Protection type : Shut down o/p voltage, re-power on to recover 80 5 (TSW1) detect on heatsink of power bridge 75 5 (TSW2) detect on heatsink of o/p diode OVER TEMPERATURE Protection type : Shut down o/p voltage, recovers automatically after temperature goes down 5V @ 0.3A, 12V @ 0.8A AUXILIARY POWER By electrical signal or dry contact Power ON:open Power OFF:short, refer to function manual REMOTE ON/OFF CONTROL Compensate voltage drop on the load wiring up to 0.5V, refer to function manual FUNCTION REMOTE SENSE The isolated TTL signal out, refer to function manual DC OK SIGNAL OUTPUT VOLTAGE TRIM Adjustment of output voltage, possible between 40 ~ 115% of rated output, refer to function manual WORKING TEMP. -35 ~ +70 (Refer to "Derating Curve") 20 ~ 90% RH non-condensing WORKING HUMIDITY STORAGE TEMP., HUMIDITY -40 ~ +85 , 10 ~ 95% RH ENVIRONMENT TEMP. COEFFICIENT 0.03%/ (0 ~ 50 ) VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes SAFETY STANDARDS UL60950-1, TUV EN60950-1 approved WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:1.5KVAC O/P-FG:0.5KVAC SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC (Note 4) Compliance to EN55022 (CISPR22) Conduction Class B, Radiation Class A ; EN61000-3-2,-3 EMC EMISSION EMC IMMUNITY Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), heavy industry level, criteria A MTBF 46.3Khrs min. MIL-HDBK-217F (25 ) OTHERS DIMENSION 295*127*41mm (L*W*H) PACKING 1.95Kg; 6pcs/12.7Kg/1.15CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. NOTE 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets EMC directives. 5. Derating may be needed under low input voltages. Please check the derating curve for more details. 6. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. File Name:RSP-2000-SPEC 2011-12-27 2000W Single Output Power Supply RSP-2000 series Mechanical Specification Case No. 952D Unit:mm 271 6 3-M4 L=6 295 41 21 34.5 -V +V CN501 SVR51 Air flow 12 2 direction 11 1 2 1 CN502 4 3 6 5 CN504 3 2 1 3-M4 L=4 TB1 3-M4 L=6 6 271 AC Input Terminal Control Pin No. Assignment (CN501) : HRS DF11-12DP-2DS or equivalent Pin No. Assignment Pin No. Assignment Pin No. Assignment Pin No. Assignment Mating Housing Terminal Pin No. Assignment 1 +S 5 DC-OK 9 GND-AUX 1 AC/N 2 -S 6 T-ALARM 10 GND-AUX HRS DF11-12DS HRS DF11-**SC 2 AC/L or equivalent or equivalent 3 PV 7 ON/OFF 11 +5V-AUX 3 FG 4 GND 8 GND-AUX 12 +12V-AUX Control Pin No. Assignment(CN502) : HRS DF11-6DP-2DSA or equivalent Pin No. Assignment Mating Housing Terminal DA 1,2 HRS DF11-6DS HRS DF11-**SC 3,4 DB or equivalent or equivalent 5,6 GND Block Diagram PFC fosc : 110KHz PWM fosc : 90KHz +S ACTIVE ORING RECTIFIERS RECTIFIERS POWER +V EMI INRUSH I/P FET & & FILTER CURRENT SWITCHING PFC FILTER LIMITING -V -S O.V.P. ORING FET CONTROL DETECTION PFC PWM PV CIRCUIT CONTROL CONTROL TRANSCEIVERS DA/DB DETECTION MCU MCU T-Alarm DATA CIRCUIT ISOLATION DC-OK O.T.P. FAN ON/OFF AUX 12V/0.8A RECTIFIERS POWER & AUX POWER FILTER 5V/0.3A File Name:RSP-2000-SPEC 2011-12-27 127 20.5 20.5 10 7 90 18.5 59 7.8 25.4 25.4 7.8 2000W Single Output Power Supply RSP-2000 series Function Description of CN501 Pin No. Function Description Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be 1 +S twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be 2 -S twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V. 3 PV Connection for output voltage trimming. The voltage can be trimmed within its defined range. (Note.1) 4 GND This pin connect to the negative terminal(-V). 5 DC-OK High : When the Vout 80% 6%. Low : When Vout 80% 6%. (Note.2) High : When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm. 6 T-ALARM Low : When the internal temperature (TSW1 or TSW2 short) under the limit temperature. (Note.2) 7 ON/OFF The unit can turn the output on and off by electrical signal or dry contact. (Note.2) 8,9,10 GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin ). The maximum load current is 0.3A. This output has the 11 +5V-AUX built-in "Oring diodes" and is not controlled by the remote ON/OFF control. Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin ). The maximum load current is 0.8A. This output has 12 +12V-AUX the built-in "Oring diodes" and is not controlled by the remote ON/OFF control. Note1: Non-isolated signal, referenced to the output terminals (-V). Note2: Isolated signal, referenced to GND-AUX. Function Description of CN502 Pin No. Function Description 1,2 DA Differential digital signal for parallel control. 3,4 DB Differential digital signal for parallel control. 5,6 GND These pins connect to the negative terminal (-V). Function Description of CN504 Pin No. Function Description Terminal 1,2 CN504 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function. resistance Derating Curve Static Characteristics 100 100 90 80 80 230VAC 75 12V Input only 70 60 50 65 24V,48V 40 50 20 40 90 100 115 180 264 (HORIZONTAL) -35 -25 -10 0 15 30 50 60 70 AMBIENT TEMPERATURE ( ) INPUT VOLTAGE (VAC) 60Hz EFFICIENCY vs LOAD (48V Model) DERATING LOAD(%) VS INPUT VOLTAGE 9 4 INPUT / VOLTAGE 180VAC 115VAC 100VAC 90VAC 9 2 MODEL 9 0 100% 95% 90% 80% RSP-2000-12 8 8 100% 80% 75% 65% RSP-2000-24 8 6 RSP-2000-48 100% 80% 75% 65% 8 4 8 2 8 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 1 0 0 LOAD File Name:RSP-2000-SPEC 2011-12-27 EFFICIENCY (%) LOAD (%) LOAD (%) 2000W Single Output Power Supply RSP-2000 series Function Manual 1. Remote ON/OFF Control The PSU can be turned ON/OFF together or separately by using the "Remote ON/OFF" function. Between ON/OFF and +5V-AUX PSU Output 7 ON/OFF RSP-2000 SW Open ON SW 11 +5V-AUX SW Short OFF 2. Remote Sense The remote sense compensates voltage drop on the load wiring up to 0.5V. +V +V 1 +S RSP-2000 LOAD 2 -S -V -V Sense lines should be twisted in pairs 3. Output Voltage Trimming (1)Output voltage can be trimmed between 40~115% of its rated value by the following method. (2)+S & +V, -S & -V also need to be connected on CN501. 1 +S +V LOAD 100 -V RSP-2000 2 -S 87 3 PV 0~5V 4 GND 60 40 Vout 20 115 V Non-Linear 20 40 60 80 100 115 100 OUTPUT VOLTAGE (%) 80 PV / VOLTAGE 24V,48V 12V <0.4V 1V 2V 3V 4V 4.7V 60 MODEL 40 100% 60% 60% 80% 100% 115% RSP-2000-12 30 100% 40% 60% 80% 100% 115% RSP-2000-24 V 0 0.4 1 2 3 4 4.7 5 RSP-2000-48 100% 40% 60% 80% 100% 115% EXTERNAL VOLTAGE (DC) 4. Front Panel Indicators & Corresponding Signal at Function Pins * Function LED Description Signal PSU Output DC-OK GREEN 0~0.5V When output voltage 80% 5% of Vo rated. ON DC-NG RED When output voltage 80% 5% of Vo rated. 4.5 ~ 5.5V ON T-OK GREEN 0~0.5V When the internal temperature (TSW1 & TSW2 short) is within safe limit ON T-ALARM RED When the internal temperature (TSW1 or TSW2 open) exceeds the limit of temperature alarm 4.5 ~ 5.5V OFF *Signal between function pin and "GND-AUX". File Name:RSP-2000-SPEC 2011-12-27 OUTPUT VOLTAGE(%) OUTPUT CURRENT (%) 2000W Single Output Power Supply RSP-2000 series 5.Current Sharing with Remote Sensing RSP-2000 has the built-in active current sharing function and can be connected in parallel to provide higher output power : (1)Parallel operation is available by connecting the units shown as below. (DA,DB and GND are connected mutually in parallel). (2)Difference of output voltages among parallel units should be less than 2%. (3)The total output current must not exceed the value determined by the following equation. (output current at parallel operation)=(Rated current per unit) (Number of unit) 0.9 (4)In parallel operation 4 units is the maximum, please consult the manufacturer for applications of more connecting in parallel. (5)The power supplies should be paralleled using short and large diameter wiring and then connected to the load. (6) Under parallel operation, the minimum output load should be greater than 5% of total output load. (7) Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. (8) CN502/CN504 Function pin connection PSU1 PSU2 PSU3 PSU4 Parallel CN502 CN504 CN502 CN504 CN502 CN504 CN502 CN504 1 unit X V 2 unit V V V V 3 unit V V V X V V 4 unit V V V X V X V V V is CN502/CN504 connected to plug pin, X is CN502/CN504 not connected to plug pin. RSP-2000 RSP-2000 RSP-2000 RSP-2000 PSU1 PSU2 PSU3 PSU4 -V +V CN504 TB1 -V +V CN504 TB1 -V +V CN504 TB1 -V +V CN504 TB1 1 5 1 5 1 5 1 5 2 6 2 6 2 6 2 6 DB(pin3) CN502 CN502 CN502 CN502 DA(pin1) GND (pin5) Sense lines should -V +V be twisted in pairs LOAD Fig 6.1 1 3 5 1 3 5 1 3 5 1 3 5 DA DB GND DA DB GND DA DB GND DA DB GND DA DB GND DA DB GND DA DB GND DA DB GND 2 4 6 2 4 6 2 4 6 2 4 6 PSU1 CN502 PSU2 CN502 PSU3 CN502 PSU4 CN502 File Name:RSP-2000-SPEC 2011-12-27